CN107037748A - The intelligence control stalk fermentation monitored based on internet prepares multifunction compound fertilizer system - Google Patents

The intelligence control stalk fermentation monitored based on internet prepares multifunction compound fertilizer system Download PDF

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Publication number
CN107037748A
CN107037748A CN201611025756.7A CN201611025756A CN107037748A CN 107037748 A CN107037748 A CN 107037748A CN 201611025756 A CN201611025756 A CN 201611025756A CN 107037748 A CN107037748 A CN 107037748A
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China
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base station
communication base
fertilizer
monitored
monitoring terminal
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CN201611025756.7A
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CN107037748B (en
Inventor
曹静
吕存军
程付理
韩小涛
张俊
陈丁丁
王志卿
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ANHUI JULI MACHINERY MANUFACTURING CO LTD
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ANHUI JULI MACHINERY MANUFACTURING CO LTD
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05DINORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C; FERTILISERS PRODUCING CARBON DIOXIDE
    • C05D3/00Calcareous fertilisers
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

Abstract

A kind of intelligence control stalk fermentation monitored based on internet prepares multifunction compound fertilizer system, including fertilizer producing equipment, the monitoring front end, communication base station and the intelligent monitoring terminal that are arranged on fertilizer producing equipment for being arranged at each stalk process points, the monitoring front end is communicated to connect by GPRS network and communication base station, the communication base station is communicated by Internet network with intelligent monitoring terminal, and monitoring front end, which is realized, to be monitored, gather and transmit to the service data in fertilizer producing equipment;Monitor real-time parameter of the front end the fertilizer producing equipment monitored and communication base station is transported to by GPRS network, the data of each website are collected by communication base station, and it is transferred to intelligent monitoring terminal by Internet network, the control in real time of each site fertilizer producing equipment and production overall process Non-intermittent formula are monitored by the way that intelligent monitoring terminal backstage is long-range, immediately can be modified parameter, carry out data storage.

Description

The intelligence control stalk fermentation monitored based on internet prepares multifunction compound fertilizer system
Technical field
The present invention relates to Internet technical field, and in particular to a kind of to be prepared based on the intelligence control stalk fermentation that internet is monitored Multifunction compound fertilizer system.
Background technology
China is large agricultural country, and stalk yield is huge, and these organic resources are given up more due to that can not be utilized effectively Abandon or even burn, cause the huge wasting of resources and environmental pollution.2008, State Council issued《On accelerating to promote farming The opinion of thing stalk comprehensive utilization》, National Development and Reform Committee, the Ministry of Agriculture, the Ministry of Finance in 2011 combine again to formulate《" 12 " farming Thing stalk comprehensive utilization embodiment》, it is desirable to accelerate to promote stalk resource to utilize, strive various regions stalk resource in 2015 Utilization rate is more than 80%.In terms of science research input, state revenue passes through 863 Program, 973 plans, national science and technology supporting plan etc. Country science and technology plan, to being utilized including stalk resource including scientific research project be supported, improve enterprise stalk resource profit With efficiency, environmental pollution and the wasting of resources are reduced.But it is difficult to focus on because stalk amount is scattered greatly, the overwhelming majority does not have also so far It is utilized effectively, stalk taboo once every year is burnt till as social problem.
In recent years, country has also put into effect the policy of many its drawbacks of restraint.Under joint Chinese Ministry of Environmental Protection of National Development and Reform Committee, the Ministry of Agriculture Send out《On strengthening agricultural crop straw comprehensive utilization and prohibiting the notice of burning work》, it is desirable to various regions take " combining the two ways of dredging and plugging ", " with Promote to prohibit " mode strengthen agricultural crop straw comprehensive utilization and prohibit to burn work, make full use of the finance of existing stalk comprehensive utilization, tax Receipts, competitively priced incentive policy.Thus China also achieves significant achievement, various regions investment in terms of the comprehensive utilization of stalk The comprehensive utilization project such as a collection of artificial board of straw, stalk marsh gas, straw briquette fuel is built.Meanwhile, straw-returning, protectiveness Popularization and application of the technology such as farming, stalk quick composting returning to the field in rural area also reduce the phenomenon of crop straw burning to a certain extent. Various regions have also all put into effect stalk comprehensive utilization and have prohibited the scheme and method for burning work in succession, and supervision and the guiding masses carry out stalk profit With work, the improvement of Ecological Environment and the development of Rural Circulation Economy are realized.
But stalk comprehensive utilization (such as artificial board of straw, stalk marsh gas, straw briquette fuel) also has " operation at present Cost is high, deficient without effective market mechanism and accumulating system, economic and practical supporting technology equipment " the problems such as (select from:In State's comprehensive utilization of crop straw resources present situation and countermeasure, world agriculture 2010.12).So research and development stalk comprehensive utilization Equipment is imperative.
As can be seen here, the harmless treatment of stalk and recycling project are typical people's livelihood engineerings, are also " 13 Five " and a problem must capturing of Agro-ecologyization development from now on.
The content of the invention
The technical problems to be solved by the invention are to provide that a kind of automaticity is high, it is low to consume energy, can continuity scale The intelligence control stalk fermentation monitored based on internet of production prepares multifunction compound fertilizer system.
The technical problems to be solved by the invention are realized using following technical scheme:
A kind of intelligence control stalk fermentation monitored based on internet prepares multifunction compound fertilizer system, including is arranged at each stalk The fertilizer producing equipment for managing point, the monitoring front end, communication base station and the intelligent monitoring terminal that are arranged on fertilizer producing equipment, before the monitoring End is communicated to connect by GPRS network with communication base station, and the communication base station is led to by Internet network and intelligent monitoring terminal Letter, monitoring front end, which is realized, to be monitored, gather and transmits to the service data in fertilizer producing equipment;Such as the fermentation temperature in fertilizer producing equipment Degree, humidity, addition situation, fermented quality and the time of zymotic fluid nutrition, monitoring front end is the real-time of the fertilizer producing equipment monitored Parameter is transported to communication base station by GPRS network, and the data of each website are collected by communication base station, and passes through Internet network is transferred to intelligent monitoring terminal, and remotely each site fertilizer producing equipment is controlled in real time by intelligent monitoring terminal backstage System and the formula monitoring of production overall process Non-intermittent, can modify parameter immediately, carry out data storage, such as to zymotic fluid nutrition, wave The core operational factors such as hair property organic acid (VFA), organic loading, pH value carry out comprehensive regulation;The system is whole using sensor Intelligentized control method, can in real time gather to the production process of each site, monitor, and can carry out immediately parameter modification deposited with data Storage;
The intelligent monitoring terminal uses PLC control system, is that data operation, output control instruction and monitoring are controlled and set up The core component of received shipment row, can use single-chip microcomputer, DSP or FPGA.
The communication base station is monitoring front end and intelligent monitoring terminal information transfer tie, according to the control of intelligent monitoring terminal System instruction, to controlled device output order or data, such as controlled device is the plant equipment of heating arrangements etc, and output is control System instruction, and monitor its running status.
Multifunction compound fertilizer device is prepared it is a further object to provide a kind of intelligence control stalk fermentation, including:Double tower Fermentation tank, disintegrating mechanism, automatic feed mechanism, automatic discharger, monitoring front end, communication base station and intelligent monitoring terminal, The monitoring front end is arranged on double tower fermentation tank, and the monitoring front end is communicated to connect by GPRS network and communication base station, institute State communication base station to communicate with intelligent monitoring terminal by Internet network, monitoring front end is realized to the operation number in fertilizer producing equipment According to being monitored, gather and transmit;Such as the fermentation temperature in fertilizer producing equipment, humidity, the addition situation of zymotic fluid nutrition, fermentation matter Amount and time, monitor real-time parameter of the front end the fertilizer producing equipment monitored and communication base station is transported to by GPRS network, by leading to News base station is collected to the data of each website, and is transferred to intelligent monitoring terminal by Internet network, passes through intelligent prison Control terminal backstage is long-range to be monitored to the control in real time of each site fertilizer producing equipment and production overall process Non-intermittent formula, can be modified immediately Parameter, carries out data storage, and such as zymotic fluid nutrition, VFA (VFA), organic loading, the operation of pH value core are joined Number carries out comprehensive regulation;
The automatic feed mechanism one terminates the discharge end of disintegrating mechanism, and the feed zone of another termination double tower fermentation tank will The stalk that disintegrating mechanism is crushed is sent in double tower fermentation tank, and the automatic discharger is connected to the bottom of double tower fermentation tank Portion, the material for completion of fermenting is exported, an interlayer is provided with the shell of the double tower fermentation tank, and the interlayer is connected with the first heat Switching equipment is measured, heat displacement pipeline is provided with the first heat exchange equipment, being loaded into heat displacement pipeline has refrigeration Agent, the outlet of the heat displacement pipeline is connected with the second heat exchange equipment, when the temperature in double tower fermentation tank exceedes setting During value, the heat started in the work of the first heat exchange equipment, double tower fermentation tank is absorbed by refrigerant, refrigerant suction Vaporized after heat, and by the conveying function of compressor, by the refrigerant after vaporization through heat displacement pipeline discharge, after vaporization Refrigerant is delivered in the second heat exchange equipment, and the medium that need to be heated is heated, it is achieved thereby that used heat is carried out The purpose that sorption enhanced is recycled;Btu utilization completely after refrigerant liquefaction, then the first heat exchange be back to by pipeline set It is standby, form circulation.
The disintegrating mechanism top is connected with Sa Kelong dust pelletizing systems, and dust produced to crushing process etc. is carried out at absorption Reason, prevents dust and floats in an atmosphere.
Rabbling mechanism and heating arrangements are installed in the double tower fermentation tank, connects and helps on the outer wall of double tower fermentation tank Agent automatic adding machine structure, is added as needed on corresponding fermentation assistant, such as PGPR strains;
It is provided with the rabbling mechanism in rotary encoder, the double tower fermentation tank and is provided with Temperature Humidity Sensor, can To monitor mixing speed, fermentation humiture in real time, the running status of remote monitor device is realized, is easy to Remote diagnosis and maintenance.
It is also another object of the present invention to provide a kind of technique of the high-valued exploitation multifunctional fertilizers of utilization stalk, step:
(1) agricultural crop straw feeding disintegrating mechanism is crushed, such as wheat stalk, maize straw, according to different stalks Different specifications are installed to be crushed, is crushed generally according to length no longer than 5cm, obtains stalk chip;
(2) spray leavening is carried out to the stalk chip that crushing is obtained, inputted after stirring mixing by automatic feed mechanism The sealing of double tower fermentation tank carries out anaerobic fermentation and become thoroughly decomposed, and inactivates sterilizing naturally using fermentation fever and kills off the insect pests;The physics of different stalks Characteristic, chemical characteristic are different with mechanical characteristic, and fermentation temperature and time are also different, generally assure that temperature in double tower fermentation tank not Higher than 55 DEG C, 4-10 days time;And fermentation temperature is monitored in real time by monitoring front end, intelligent monitoring terminal is uploaded to, Relevant parameter in fermentation process is regulated and controled, such as to zymotic fluid nutrition, VFA (VFA), organic loading, pH value Comprehensive regulation is carried out etc. core operational factor;
By the Internet of Things intelligent control of the heat-exchange apparatus of fermentation tank, automatic heat exchange inside fermentate is realized, can be with Heat produced by fermentation is collected recycling to heat by heat exchange medium;
Using data dual-cache mechanism and technological parameter isomery solution, the system fertilizer of different stalks and different process is joined Number is unitized, and the technological parameter after standardization is stored using dual-cache mechanism, upgrades for process parameter optimizing and sends out Automatically monitoring is used ferment process;According to technique, stalk crushing is carried out to fermentation tower using the controllable equipment based on belted electronic balance Material is supplied, and carries out metering and synchronous supply using flow, and implement proportioning homogenization by the stirring equipment of development;
(3) by fertilization compositions based on earth measurement data base call Anhui major grain producing area soil nutrient information, with reference to MAIN SOILS Nutrient classification standard, analyzes soil nutrient Main Barrier Factors, with reference to compost nutrient dynamics feature, optimization design trace element is matched somebody with somebody Side, is required according to Different Crop different times different fertilizer, is calculated the quick-acting compatibilities with sustained release component and is studied, establishes different fertilizer Quick-acting chemical fertilizer are added in proportion in best complex fertilizer proportioning, the stalk chip after fermentation maturity sterilizing, are obtained multiple-effect and are answered Hefei;By supplementing micro- fertilizer and the composition such as auxin, compensate for stalk fertilizer and work slow deficiency, improve fertilizer it is multi-functional, High efficiency, realizes quick-acting sustained release integrations, is more beneficial for straw compost technology commercial development;
(4) double tower fermentation tank is heated, makes the moisture evaporation in raw material, make its moisture in 35-40% or so, Then press added per 100kg multifunction compound fertilizers adhesive 10-15kg, biologically active peptide 0.02-0.1kg, calcium activated 0.5kg and α- Amyl group cinnamic aldehyde diethyl acetal 0.01-0.03kg, is sent out after mixing by automatic discharger;
(5) it is dried after being granulated through comminutor, obtains multifunctional fertilizers.
Above-mentioned adhesive is loess powder, adds a certain proportion of loess powder in composite fertilizer's bulk cargo of preparation and makees adhesive, Granulated after stirring with extruder, the good cost of the adhesives is low, it is easy to process, rehydration of burying is good;
Above-mentioned leavening is PGPR biological enzyme formulations, using the biological enzymolysis and metabolism of the composite bacteria, realizes and makees The destruction of thing stalk compact texture and the wherein Partial digestion of the component such as cellulose, hemicellulose, lignin, and then improve follow-up The production efficiency of aerobic fermentation system fertilizer technique, reduces unit product equipment investment, improves product quality.
Containing the element such as micro natural mineral matter potassium, sodium, iron, manganese, silicon, phosphorus, zinc in calcium activated, in process by Activation, as excellent nutrient, these elements largely have physiological function, it is easy to be absorbed by plants, and promote in inorganic fertilizer The quick release of trace element;
Biologically active peptide is that the active factors isolated is extracted from plant, the egg closed by two or more amino acid chain White polypeptide, this active peptides can promote the absorption of vegetation beneficial element, synergy is played with stalk fermentation fertilizer.
The beneficial effects of the invention are as follows:
(1) realize that backstage is long-range to the control in real time of each mesh point device and production overall process Non-intermittent formula using Internet technology Monitoring, can modify parameter immediately, carry out data storage, it is ensured that product quality is strictly controlled;
(2) the high-valued intelligence system fertilizer of stalk equips can be layouted according to the progress compartmentalization of stalk distribution situation dispersion processing, solution Certainly stalk concentrates stacking to focus on the problem of difficult, remote way cost of transportation is high;The integral composite fertilizer of quick-acting sustained releases produced concentrates Packing, concentration publicity, uniform brand, unified sale, obtain income and are divided into according to prior agreement and equity participation ratio;
(3) waste straw recycling and high-valued exploitation are realized, stalk acquisition cost per ton less than 300 yuan, plus Work arrives 1000 yuan per ton into increment after fertilizer, appreciates more than 3 times;Crop straw burning is avoided, atmosphere pollution is reduced, life is improved State environment;The organic content of fertilizer is added, is conducive to straw-returning, soil texture can be improved, it is to avoid soil hardening, is increased There is provided Farming quality for soil fertility;
(4) study zymotechnique technology, by the proportioning of different material, stalk degree of fragmentation adjust, C/N regulation, moisture with The researchs such as regulation, the design of optimization fermentation tank, the ventilating mode of fermentation temperature, shorten the one time fermentation cycle and improve innoxious effect Really;
(5) composition such as inorganic fertilizer and micro- fertilizer is added in fertilizers, the slow deficiency of stalk fertilizer action is compensate for, improves Fertilizer is multi-functional, high efficiency, realizes quick-acting sustained release integrations, is more beneficial for straw compost technology commercial development;Pass through Nutrient dynamics are detected and soil crop nutrition condition data analysis, the organic middle trace element formula of optimization design.
Brief description of the drawings
Fig. 1 is the system block diagram of the present invention;
Fig. 2 is fertilizer producing equipment structure chart of the present invention;
Fig. 3 is double tower fermentation tank structure chart of the present invention.
Embodiment
In order that the technical means, the inventive features, the objects and the advantages of the present invention are easy to understand, tie below Conjunction is specifically illustrating, and the present invention is expanded on further.
Embodiment 1
As shown in figure 1, a kind of intelligence control stalk fermentation monitored based on internet prepares multifunction compound fertilizer system, including set Fertilizer producing equipment in each stalk process points, monitoring front end, communication base station and the intelligent monitoring terminal being arranged on fertilizer producing equipment, The monitoring front end is communicated to connect by GPRS network and communication base station, and the communication base station passes through Internet network and intelligence Monitor terminal communicates, and monitoring front end, which is realized, to be monitored, gather and transmit to the service data in fertilizer producing equipment;Such as fertilizer producing equipment Interior fermentation temperature, humidity, addition situation, fermented quality and the time of zymotic fluid nutrition, monitoring front end is the system fertilizer monitored The real-time parameter of device is transported to communication base station by GPRS network, and the data of each website are collected by communication base station, and Intelligent monitoring terminal is transferred to by Internet network, it is long-range real to each site fertilizer producing equipment by intelligent monitoring terminal backstage When control and production overall process Non-intermittent formula monitoring, can modify parameter immediately, carry out data storage, such as to zymotic fluid battalion The core operational factors such as foster, VFA (VFA), organic loading, pH value carry out comprehensive regulation;The system uses sensor Whole intelligentized control methods, can in real time gather to the production process of each site, monitor, and can carry out parameter modification and number immediately According to storage;Intelligent monitoring terminal uses PLC control system, is data operation, output control instruction and monitoring controlled device fortune Capable core component, can use single-chip microcomputer, DSP or FPGA.Communication base station monitors front end and passed with intelligent monitoring terminal information Defeated tie, according to the control instruction of intelligent monitoring terminal, to controlled device output order or data, such as controlled device is heater The plant equipment of structure etc, output is control instruction, and monitors its running status.
Embodiment 2
As shown in Figure 2 and Figure 3, a kind of intelligence control stalk fermentation prepares multifunction compound fertilizer device, including:Double tower fermentation tank 10, powder Broken mechanism 20, automatic feed mechanism 30, automatic discharger 40, monitoring front end 50, communication base station and intelligent monitoring terminal, prison Survey front end 50 to be arranged on double tower fermentation tank 10, monitoring front end 50 is communicated to connect by GPRS network and communication base station, communicates base Stand and communicated by Internet network with intelligent monitoring terminal, monitoring front end is realized supervises to the service data in fertilizer producing equipment Survey, gather and transmit;As the fermentation temperature in fertilizer producing equipment, humidity, the addition situation of zymotic fluid nutrition, fermented quality and when Between, monitor real-time parameter of the front end the fertilizer producing equipment monitored and communication base station is transported to by GPRS network, by communication base station Data to each website collect, and are transferred to intelligent monitoring terminal by Internet network, pass through intelligent monitoring terminal Backstage is long-range to be monitored to the control in real time of each site fertilizer producing equipment and production overall process Non-intermittent formula, and can modify parameter immediately, Data storage is carried out, such as zymotic fluid nutrition, VFA (VFA), organic loading, pH value core operational factor are carried out Comprehensive regulation;
The discharge end of the termination disintegrating mechanism 20 of automatic feed mechanism 30 1, the feed zone of another termination double tower fermentation tank 10, The stalk that disintegrating mechanism 20 is crushed is sent in double tower fermentation tank 10, and automatic discharger 40 is connected to double tower fermentation tank 10 bottom side, the material for completion of fermenting is exported, an interlayer 101, the interlayer are provided with the shell of double tower fermentation tank 10 101 are connected with the first heat exchange equipment 102, and heat displacement pipeline 103 is provided with the first heat exchange equipment 102, Being loaded into heat displacement pipeline 103 has refrigerant, and the outlet of heat displacement pipeline 103 is connected with the second heat exchange equipment 104, When the temperature in double tower fermentation tank 10 exceedes setting value, start the first heat exchange equipment 102 and work, in double tower fermentation tank 10 Heat absorbed by refrigerant, vaporized after refrigerant suction heat, and by the conveying function of compressor, after vaporization Refrigerant through heat displacement pipeline 103 discharge, the refrigerant after vaporization is delivered in the second heat exchange equipment 104, and right The medium that need to be heated is heated, it is achieved thereby that used heat to be carried out to the purpose of sorption enhanced recycling;After Btu utilization is complete Refrigerant liquefaction, then the first heat exchange equipment 102 is back to by pipeline, form circulation.The top of disintegrating mechanism 20 is connected with Sa Kelong dust pelletizing systems (are not indicated) in figure, and dust produced to crushing process etc. carries out absorption processing, prevents dust in air Middle floating.Rabbling mechanism 105 and heating arrangements 106 are installed in double tower fermentation tank 10, connected on the outer wall of double tower fermentation tank 10 Auxiliary agent automatic adding machine structure 107 is connected to, corresponding fermentation assistant, such as PGPR strains is added as needed on;On rabbling mechanism 105 It is provided with rotary encoder, double tower fermentation tank 10 and is provided with Temperature Humidity Sensor, mixing speed, fermentation temperature can be monitored in real time Humidity, realizes the running status of remote monitor device, is easy to Remote diagnosis and maintenance.
The typical agricultural wastes treatment technology of current China includes:It is high temperature incineration technology, microbial fermentation technology, aerobic Composting technology.The advantage of the present embodiment technology is as follows:
1) treating capacity:Like product 5-15 ton per days, this product 25-30 ton per days;
2) dust pelletizing system:Like product is without this function, and this product has this function (Sa Kelong dedustings);
3) crushing system:Like product Dual-motors Driving second patent flour is broken, and outlet is easily stifled, the ton hour of crushing quantity 1~1.5;This Product list motor drives the broken integration of second patent flour, exports smooth, 6~8 ton hours, and energy consumption declines;
4) material collection:Like product manpower conveying material labor intensity is big, and this product is right by the way of scattered layout Stalk is collected, and equipment also has Automatic Conveying function, realizes manpower minimum;
5) Internet of Things intelligent control:Like product local intelligenceization controls production process, and this product is whole using sensor Intelligentized control method, can in real time gather to the production process of each site, monitor, and can carry out immediately parameter modification deposited with data Storage;
6) biochemical fermentation strain:Like product is added using three kinds of strains, different phase, and operation inconvenience, this product is used Composite efficient strain is disposably added, and lifts treatment effeciency;
7) UTILIZATION OF VESIDUAL HEAT IN:Like product can accomplish heat energy recycling without this function, this product;
8) continuous production:Like product batch production, this product can realize low energy consumption high yield with continuous production;
9) energy consumption:The big energy consumption of like product power is big (80KW), and the small energy consumption of this product power is small (52KW).
The important technological parameters of this product such as following table:
Type The types of 300ZN- II
Main motor current 30kw
Voltage 380v
Agitating mode Screw rod
Running speed 48 revs/min
Control system Intelligence
Electric thermal power 18kw
It is temperature automatically controlled 30~55 DEG C
Swept volume 90 cubes/tank (double tank designs)
General power 52kw
Appearance and size Φ4380×4680(㎜)
Main frame gross weight About 3.8 tons
Embodiment 3
A kind of technique of the high-valued exploitation multifunctional fertilizers of utilization stalk, step:
(1) agricultural crop straw feeding disintegrating mechanism is crushed, such as wheat stalk, maize straw, according to different stalks Different specifications are installed to be crushed, is crushed generally according to length no longer than 5cm, obtains stalk chip;
(2) spray leavening is carried out to the stalk chip that crushing is obtained, inputted after stirring mixing by automatic feed mechanism The sealing of double tower fermentation tank carries out anaerobic fermentation and become thoroughly decomposed, and inactivates sterilizing naturally using fermentation fever and kills off the insect pests;The physics of different stalks Characteristic, chemical characteristic are different with mechanical characteristic, and fermentation temperature and time are also different, generally assure that temperature in double tower fermentation tank not Higher than 55 DEG C, 4-10 days time;And fermentation temperature is monitored in real time by monitoring front end, intelligent monitoring terminal is uploaded to, Relevant parameter in fermentation process is regulated and controled, such as to zymotic fluid nutrition, VFA (VFA), organic loading, pH value Comprehensive regulation is carried out etc. core operational factor;
By the Internet of Things intelligent control of the heat-exchange apparatus of fermentation tank, automatic heat exchange inside fermentate is realized, can be with Heat produced by fermentation is collected recycling to heat by heat exchange medium;
Using data dual-cache mechanism and technological parameter isomery solution, the system fertilizer of different stalks and different process is joined Number is unitized, and the technological parameter after standardization is stored using dual-cache mechanism, upgrades for process parameter optimizing and sends out Automatically monitoring is used ferment process;According to technique, stalk crushing is carried out to fermentation tower using the controllable equipment based on belted electronic balance Material is supplied, and carries out metering and synchronous supply using flow, and implement proportioning homogenization by the stirring equipment of development;
(3) by fertilization compositions based on earth measurement data base call Anhui major grain producing area soil nutrient information, with reference to MAIN SOILS Nutrient classification standard, analyzes soil nutrient Main Barrier Factors, with reference to compost nutrient dynamics feature, optimization design trace element is matched somebody with somebody Side, is required according to Different Crop different times different fertilizer, is calculated the quick-acting compatibilities with sustained release component and is studied, establishes different fertilizer Quick-acting chemical fertilizer are added in proportion in best complex fertilizer proportioning, the stalk chip after fermentation maturity sterilizing, are obtained multiple-effect and are answered Hefei;By supplementing micro- fertilizer and the composition such as auxin, compensate for stalk fertilizer and work slow deficiency, improve fertilizer it is multi-functional, High efficiency, realizes quick-acting sustained release integrations, is more beneficial for straw compost technology commercial development;
(4) double tower fermentation tank is heated, makes the moisture evaporation in raw material, make its moisture in 35-40% or so, Then press added per 100kg multifunction compound fertilizers adhesive 10-15kg, biologically active peptide 0.02-0.1kg, calcium activated 0.5kg and α- Amyl group cinnamic aldehyde diethyl acetal 0.01-0.03kg, is sent out after mixing by automatic discharger;
(5) it is dried after being granulated through comminutor, obtains multifunctional fertilizers.
Above-mentioned adhesive is loess powder, adds a certain proportion of loess powder in composite fertilizer's bulk cargo of preparation and makees adhesive, Granulated after stirring with extruder, the good cost of the adhesives is low, it is easy to process, rehydration of burying is good;
Above-mentioned leavening is PGPR biological enzyme formulations, using the biological enzymolysis and metabolism of the composite bacteria, realizes and makees The destruction of thing stalk compact texture and the wherein Partial digestion of the component such as cellulose, hemicellulose, lignin, and then improve follow-up The production efficiency of aerobic fermentation system fertilizer technique, reduces unit product equipment investment, improves product quality.
Containing the element such as micro natural mineral matter potassium, sodium, iron, manganese, silicon, phosphorus, zinc in calcium activated, in process by Activation, as excellent nutrient, these elements largely have physiological function, it is easy to be absorbed by plants, and promote in inorganic fertilizer The quick release of trace element;
Biologically active peptide is that the active factors isolated is extracted from plant, the egg closed by two or more amino acid chain White polypeptide, this active peptides can promote the absorption of vegetation beneficial element, synergy is played with stalk fermentation fertilizer.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the simply explanation described in above-described embodiment and specification is originally The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent thereof.

Claims (5)

1. a kind of intelligence control stalk fermentation monitored based on internet prepares multifunction compound fertilizer system, it is characterised in that including setting Fertilizer producing equipment in each stalk process points, monitoring front end, communication base station and the intelligent monitoring terminal being arranged on fertilizer producing equipment, The monitoring front end is communicated to connect by GPRS network and communication base station, and the communication base station passes through Internet network and intelligence Monitor terminal communicates, and monitoring front end, which is realized, to be monitored, gather and transmit to the service data in fertilizer producing equipment;Monitor front end handle The real-time parameter of the fertilizer producing equipment monitored is transported to communication base station by GPRS network, by data of the communication base station to each website Collected, and intelligent monitoring terminal is transferred to by Internet network, it is long-range to each net by intelligent monitoring terminal backstage The control in real time of point fertilizer producing equipment and the formula monitoring of production overall process Non-intermittent, can modify parameter immediately, carry out data storage.
2. the intelligence control stalk fermentation according to claim 1 monitored based on internet prepares multifunction compound fertilizer system, it is special Levy and be, the intelligent monitoring terminal uses PLC control system.
3. the intelligence control stalk fermentation according to claim 2 monitored based on internet prepares multifunction compound fertilizer system, it is special Levy and be, the PLC control system is single-chip microcomputer, DSP or FPGA.
4. the intelligence control stalk fermentation according to claim 1 monitored based on internet prepares multifunction compound fertilizer system, it is special Levy and be, the communication base station is monitoring front end and intelligent monitoring terminal information transfer tie, according to the control of intelligent monitoring terminal System instruction, to controlled device output order or data, and monitors its running status.
5. a kind of intelligence control stalk fermentation containing any one of the claim 1-4 systems prepares multifunction compound fertilizer device, it is special Levy and be to include:Double tower fermentation tank, disintegrating mechanism, automatic feed mechanism, automatic discharger, monitoring front end, communication base station with And intelligent monitoring terminal, the monitoring front end is arranged on double tower fermentation tank, and the monitoring front end passes through GPRS network and communication Base station communication is connected, and the communication base station is communicated by Internet network with intelligent monitoring terminal, and monitoring front end is realized to system Service data in fertile device is monitored, gathers and transmitted;Monitoring front end leads to the real-time parameter of the fertilizer producing equipment monitored Cross GPRS network and be transported to communication base station, the data of each website are collected by communication base station, and pass through Internet network Intelligent monitoring terminal is transferred to, remotely full mistake is controlled and produce in real time to each site fertilizer producing equipment by intelligent monitoring terminal backstage Journey Non-intermittent formula is monitored, and can modify parameter immediately, carries out data storage.
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CN113881557A (en) * 2021-10-18 2022-01-04 北京中鼎恒业科技股份有限公司 Fermentation system and fermentation cylinder based on thing networking
CN115689260A (en) * 2023-01-05 2023-02-03 中国科学院合肥物质科学研究院 Ammonia-acid method compound fertilizer granulation production management system and method based on Internet of things

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CN115689260A (en) * 2023-01-05 2023-02-03 中国科学院合肥物质科学研究院 Ammonia-acid method compound fertilizer granulation production management system and method based on Internet of things

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