CN107029568A - A kind of asphalt mixing unit and asphalt production line - Google Patents
A kind of asphalt mixing unit and asphalt production line Download PDFInfo
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- CN107029568A CN107029568A CN201710303410.7A CN201710303410A CN107029568A CN 107029568 A CN107029568 A CN 107029568A CN 201710303410 A CN201710303410 A CN 201710303410A CN 107029568 A CN107029568 A CN 107029568A
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- asphalt
- emulsifier
- tank
- mixing device
- asphalt mixing
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- 239000010426 asphalt Substances 0.000 title claims abstract description 113
- 238000002156 mixing Methods 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 70
- 239000000839 emulsion Substances 0.000 claims abstract description 28
- 239000000843 powder Substances 0.000 claims abstract description 24
- 238000003756 stirring Methods 0.000 claims abstract description 5
- 238000010521 absorption reaction Methods 0.000 claims description 43
- 230000007246 mechanism Effects 0.000 claims description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 239000000428 dust Substances 0.000 abstract description 38
- 230000036541 health Effects 0.000 abstract description 9
- 239000000706 filtrate Substances 0.000 description 16
- 239000000047 product Substances 0.000 description 10
- 230000006378 damage Effects 0.000 description 7
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical compound S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 239000011294 coal tar pitch Substances 0.000 description 4
- 238000004945 emulsification Methods 0.000 description 4
- 230000001804 emulsifying effect Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000004939 coking Methods 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000010779 crude oil Substances 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011306 natural pitch Substances 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 239000011301 petroleum pitch Substances 0.000 description 2
- 239000011295 pitch Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000012958 reprocessing Methods 0.000 description 2
- 239000008400 supply water Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/43—Mixing liquids with liquids; Emulsifying using driven stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/184—Preventing generation of dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/38—Mixing of asphalt, bitumen, tar or pitch or their ingredients
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Road Paving Machines (AREA)
Abstract
本发明提供了一种沥青混合装置和沥青生产线,属于沥青混合料搅拌设备领域,沥青混合装置包括乳化沥青成品罐、乳化机、吸粉装置、用于盛放沥青的沥青罐和多个用于盛放乳化液的乳化剂罐,沥青罐通过第一通道与乳化机的输入端连通,多个乳化剂罐分别与乳化机的输入端连接,乳化机的输出端通过第二通道与乳化沥青成品罐连通,乳化沥青成品罐内设置有搅拌装置,吸粉装置安装于乳化机;沥青生产线包括如上的沥青混合装置。本发明提供的沥青混合装置在乳化机的位置设置有吸粉装置,吸粉装置可以很好的对沥青与乳化液混合时产生的粉尘进行吸收清理,保证在沥青混合装置工作时不产生粉尘,保护环境的同时也避免了对工作人员的身体健康造成影响。
The invention provides an asphalt mixing device and an asphalt production line, which belong to the field of asphalt mixing equipment. The asphalt mixing device includes an emulsified asphalt finished tank, an emulsifier, a powder suction device, an asphalt tank for holding asphalt and a plurality of The emulsifier tank containing the emulsion, the asphalt tank is connected to the input end of the emulsifier through the first channel, multiple emulsifier tanks are respectively connected to the input end of the emulsifier, and the output end of the emulsifier is connected to the emulsified asphalt product through the second channel The tanks are connected, and the emulsified asphalt product tank is equipped with a stirring device, and the powder suction device is installed on the emulsifier; the asphalt production line includes the above asphalt mixing device. The asphalt mixing device provided by the present invention is provided with a powder suction device at the position of the emulsifier. The powder suction device can well absorb and clean the dust generated when the asphalt is mixed with the emulsion, so as to ensure that no dust is generated when the asphalt mixing device is working. While protecting the environment, it also avoids affecting the health of the staff.
Description
技术领域technical field
本发明涉及沥青混合料搅拌设备领域,具体而言,涉及一种沥青混合装置和沥青生产线。The invention relates to the field of asphalt mixing equipment, in particular to an asphalt mixing device and an asphalt production line.
背景技术Background technique
沥青是由不同分子量的碳氢化合物及其非金属衍生物组成的黑褐色复杂混合物,是高黏度有机液体的一种,呈液态,表面呈黑色,可溶于二硫化碳。沥青是一种防水防潮和防腐的有机胶凝材料。沥青主要可以分为煤焦沥青、石油沥青和天然沥青三种:其中,煤焦沥青是炼焦的副产品。石油沥青是原油蒸馏后的残渣。天然沥青则是储藏在地下,有的形成矿层或在地壳表面堆积。沥青主要用于涂料、塑料、橡胶等工业以及铺筑路面等。Asphalt is a dark brown complex mixture composed of hydrocarbons of different molecular weights and their non-metallic derivatives. It is a kind of high-viscosity organic liquid. It is liquid with a black surface and is soluble in carbon disulfide. Asphalt is a waterproof, moisture-proof and anti-corrosion organic gelling material. Pitch can be mainly divided into three types: coal tar pitch, petroleum pitch and natural pitch. Among them, coal tar pitch is a by-product of coking. Petroleum asphalt is the residue after distillation of crude oil. Natural bitumen is stored underground, and some form ore layers or accumulate on the surface of the earth's crust. Asphalt is mainly used in coatings, plastics, rubber and other industries as well as paving roads.
发明人在研究中发现,现有的沥青混合器至少存在以下缺点:沥青混合料在生产过程中产生大量的粉尘,对工作人员造成极大危害。The inventor found in the research that the existing asphalt mixer has at least the following disadvantages: a large amount of dust is generated during the production of the asphalt mixture, which causes great harm to the workers.
发明内容Contents of the invention
本发明的目的在于提供一种沥青混合装置,以改善沥青混合料在生产过程中产生大量的粉尘,对工作人员造成极大危害的问题。The purpose of the present invention is to provide an asphalt mixing device to improve the problem that a large amount of dust is generated during the production of asphalt mixture, which causes great harm to workers.
本发明的目的在于提供一种沥青生产线,以改善沥青混合料在生产过程中产生大量的粉尘,对工作人员造成极大危害的问题。The purpose of the present invention is to provide an asphalt production line to improve the problem that a large amount of dust is generated during the production of asphalt mixture, which causes great harm to workers.
本发明是这样实现的:The present invention is achieved like this:
基于上述的第一目的,本发明提供了一种沥青混合装置,包括乳化沥青成品罐、乳化机、吸粉装置、用于盛放沥青的沥青罐和多个用于盛放乳化液的乳化剂罐,所述沥青罐通过第一通道与所述乳化机的输入端连通,多个所述乳化剂罐分别与所述乳化机的输入端连接,所述乳化机的输出端通过第二通道与所述乳化沥青成品罐连通,所述乳化沥青成品罐内设置有搅拌装置,所述吸粉装置安装于所述乳化机。Based on the above-mentioned first purpose, the present invention provides an asphalt mixing device, including an emulsified asphalt finished product tank, an emulsifier, a powder suction device, an asphalt tank for holding asphalt and a plurality of emulsifiers for holding the emulsion tank, the asphalt tank communicates with the input end of the emulsifier through a first channel, a plurality of emulsifier tanks are respectively connected with the input end of the emulsifier, and the output end of the emulsifier communicates with the emulsifier through a second channel The emulsified asphalt finished product tank is connected, and a stirring device is arranged in the emulsified asphalt finished product tank, and the powder suction device is installed on the emulsifying machine.
本发明提供的沥青混合装置在乳化机的位置设置有吸粉装置,吸粉装置可以很好的对沥青与乳化液混合时产生的粉尘进行吸收清理,保证在沥青混合装置工作时不产生粉尘,保护环境的同时也避免了对工作人员的身体健康造成影响。The asphalt mixing device provided by the present invention is provided with a powder suction device at the position of the emulsifier. The powder suction device can well absorb and clean the dust generated when the asphalt is mixed with the emulsion, so as to ensure that no dust is generated when the asphalt mixing device is working. While protecting the environment, it also avoids affecting the health of the staff.
进一步地,所述吸粉装置包括吸收机构和集中机构,所述吸收机构罩设于所述乳化机,所述吸收机构的输出端与所述集中机构的输入端连接。Further, the powder suction device includes an absorption mechanism and a concentration mechanism, the absorption mechanism is covered by the emulsification machine, and the output end of the absorption mechanism is connected to the input end of the concentration mechanism.
集中机构可以将吸收机构吸收起来的粉尘进行集中,然后用于再加工,从而形成回收利用,这样可以降低生产成本,同时还可以避免资源的浪费。The concentration mechanism can concentrate the dust absorbed by the absorption mechanism, and then use it for reprocessing, so as to form recycling, which can reduce production costs and avoid waste of resources at the same time.
进一步地,所述吸收机构包括壳体、吸风扇和管道,所述壳体包括一个空腔,所述乳化机位于所述空腔内,所述管道安装于所述壳体,所述管道的一端与所述空腔连通,所述管道的另一端与所述集中机构连通,所述吸风扇安装于所述通道内,所述吸风扇令空气从所述空腔内沿所述通道流出。Further, the absorption mechanism includes a housing, a suction fan and a pipeline, the housing includes a cavity, the emulsifier is located in the cavity, the pipeline is installed in the housing, and the pipeline One end communicates with the cavity, the other end of the pipeline communicates with the concentrating mechanism, the suction fan is installed in the passage, and the suction fan makes air flow out from the cavity along the passage.
沥青和乳化液在乳化机内进行混合时,会产生大量的粉尘,由于乳化机时位于壳体的空腔内的,因此粉尘不会飘出对环境造成污染,也就避免了对工作人员造成伤害,粉尘漂浮在空腔内,吸风扇开始工作,将含有粉尘的空气吸管道内,由于吸风扇具有两面性,朝向空腔的一侧具有吸力,而远离空腔的一侧则具有吹力,因此含有粉尘的空气在进入管道内有会被吸风扇吹入集中机构内。When asphalt and emulsion are mixed in the emulsifier, a large amount of dust will be generated. Since the emulsifier is located in the cavity of the shell, the dust will not float out and cause pollution to the environment, which also avoids causing harm to the staff. Injury, the dust floats in the cavity, the suction fan starts to work, and the air containing the dust is sucked into the pipe, because the suction fan has two sides, the side facing the cavity has suction, and the side away from the cavity has blowing force, so The air containing dust will be blown into the centralized mechanism by the suction fan in the inlet pipe.
进一步地,所述吸收机构还包括聚风部,所述聚风部包括两组相对设置的侧板组,分别为第一侧板组合第二侧板组,所述第一侧板组的侧板向内倾斜,所述第二侧板组的板面向外倾斜,所述管道通过所述聚风部与所述壳体连接,所述吸风扇安装于所述管道与所述聚风部的连接处。Further, the absorbing mechanism further includes a wind collecting part, and the wind collecting part includes two sets of oppositely arranged side plate sets, the first side plate is combined with the second side plate set respectively, and the sides of the first side plate set are The plates are inclined inwards, the plate surface of the second side plate group is inclined outwards, the pipe is connected to the housing through the wind gathering part, and the suction fan is installed between the pipe and the wind gathering part Junction.
倾斜设置的第一侧板组和第二侧板组相配合,使聚风部与空腔连通的一端具有聚风的效果,比单独的开口具有更强的吸风力,从而保证空气中的粉尘能全部被吸收。The inclined first side plate group and the second side plate group cooperate to make the end of the wind gathering part connected with the cavity have the effect of gathering wind, which has a stronger suction force than a single opening, so as to ensure that the dust in the air is can be fully absorbed.
进一步地,所述聚风部设置为三个,三个所述聚风部分别与所述管道连通,所述吸风扇设置为三个,三个所述吸风扇分别安装于三个所述聚风部处。Further, there are three wind gathering parts, and the three wind gathering parts are respectively connected with the pipes, and there are three suction fans, and the three suction fans are respectively installed on the three wind gathering parts. Department of wind.
由于吸风扇的大小比较固定,而空腔较大,设置多个聚风部和吸风扇后可以增强吸收效率和吸收的彻底程度。Since the size of the suction fan is relatively fixed and the cavity is relatively large, the absorption efficiency and thoroughness of absorption can be enhanced by arranging multiple air gathering parts and suction fans.
进一步地,三个所述聚风部并列设置,且三个所述聚风部远离所述管道的一端相邻之间连通。Further, the three wind gathering parts are arranged side by side, and the ends of the three wind gathering parts away from the duct are adjacent to each other.
相邻的聚风部之间的侧壁连通后,使相邻聚风部之间的风产生回流现象,保证粉尘能全部被吸入集中机构内。After the side walls between the adjacent wind gathering parts are connected, the wind between the adjacent wind gathering parts will be backflowed to ensure that all the dust can be sucked into the concentration mechanism.
进一步地,所述集中装置包括过滤器和挡板,所述过滤器设置有进气口、吸收腔和出气口,所述进气口与所述吸收腔连通,所述出气口与所述吸收腔连通,且所述吸收腔位于所述进气口与所述出气口之间;所述挡板安装于所述过滤器内,所述挡板位于所述吸收腔内,且所述进气口和所述出气口分别位于所述挡板的板面的两侧;所述管道与所述进气口连通。Further, the concentrating device includes a filter and a baffle, and the filter is provided with an air inlet, an absorption chamber and an air outlet, the air inlet communicates with the absorption chamber, and the air outlet communicates with the absorption chamber. The chamber is connected, and the absorption chamber is located between the air inlet and the air outlet; the baffle is installed in the filter, the baffle is located in the absorption chamber, and the air inlet The mouth and the air outlet are respectively located on both sides of the plate surface of the baffle; the pipeline communicates with the air inlet.
过滤装置在吸收腔的底部装满过滤液,并让过滤液高过挡板的底部,使吸收腔被完全分割为两个单独的空间,含有粉尘气体在从进气口进入吸收腔后,必须完全透过过滤液才能到达另一侧的吸收腔,然后才能从出气口排出,这样气体便会和过滤液充分接触,气体内的粉尘会被过滤液完全吸收,这种过滤装置在保证气体被充分过滤的同时,也保证了过滤装置本身的畅通性,粉尘被集中在过滤液里面后,过滤液达到一定浓度后进行更换,然后将过滤液中的沥青粉尘提取出来进行再次利用。The filter device fills the bottom of the absorption chamber with filtrate, and makes the filtrate higher than the bottom of the baffle, so that the absorption chamber is completely divided into two separate spaces. After the dust-containing gas enters the absorption chamber from the air inlet, it must Only through the filtrate can it reach the absorption chamber on the other side, and then it can be discharged from the gas outlet, so that the gas will fully contact with the filtrate, and the dust in the gas will be completely absorbed by the filtrate. While fully filtering, it also ensures the smoothness of the filter device itself. After the dust is concentrated in the filtrate, the filtrate is replaced after reaching a certain concentration, and then the asphalt dust in the filtrate is extracted for reuse.
进一步地,所述沥青混合装置还包括乳液泵,多个所述乳化剂罐分别通过多个第二通道与所述乳液泵的输入端连接,每个所述乳化剂罐均设置有用于控制所述第二通道流通或者关闭的开关,所述乳液泵的输出端通过第四通道与所述乳化机的输入端连通。Further, the asphalt mixing device also includes an emulsion pump, a plurality of emulsifier tanks are respectively connected to the input end of the emulsion pump through a plurality of second passages, each of the emulsifier tanks is provided with a device for controlling the The second channel is connected to or off the switch, and the output end of the emulsion pump communicates with the input end of the emulsification machine through the fourth channel.
乳液泵可以控制乳化液的流量,从而控制乳化液与沥青之间的比例。The emulsion pump can control the flow of the emulsion, thereby controlling the ratio between the emulsion and asphalt.
进一步地,所述乳化剂罐的顶部设置有第一开口和第二开口,所述第一开口用于供水进入所述乳化剂罐,所述第二开口用于供乳化剂进入所述乳化剂罐,所述乳化剂罐内还设置有搅拌机。Further, the top of the emulsifier tank is provided with a first opening and a second opening, the first opening is used to supply water into the emulsifier tank, and the second opening is used to allow emulsifier to enter the emulsifier tank, and a stirrer is also arranged in the emulsifier tank.
这样方便进行连续的流水线生产。This facilitates continuous assembly line production.
基于上述的第二目的,本发明还提供了一种沥青生产线,包括如上所述的沥青混合装置。Based on the second objective above, the present invention also provides an asphalt production line, including the above-mentioned asphalt mixing device.
本发明提供的沥青生产线包括上述的沥青混合装置,,保护环境的同时也避免了对工作人员的身体健康造成影响。The asphalt production line provided by the present invention includes the above-mentioned asphalt mixing device, which protects the environment and avoids affecting the health of workers.
与现有技术相比,本发明实现的有益效果是:Compared with prior art, the beneficial effect that the present invention realizes is:
本发明提供的沥青混合装置在乳化机的位置设置有吸粉装置,吸粉装置可以很好的对沥青与乳化液混合时产生的粉尘进行吸收清理,保证在沥青混合装置工作时不产生粉尘,保护环境的同时也避免了对工作人员的身体健康造成影响。The asphalt mixing device provided by the present invention is provided with a powder suction device at the position of the emulsifier. The powder suction device can well absorb and clean the dust generated when the asphalt is mixed with the emulsion, so as to ensure that no dust is generated when the asphalt mixing device is working. While protecting the environment, it also avoids affecting the health of the staff.
本发明提供的沥青生产线包括上述的沥青混合装置,,保护环境的同时也避免了对工作人员的身体健康造成影响。The asphalt production line provided by the present invention includes the above-mentioned asphalt mixing device, which protects the environment and avoids affecting the health of workers.
附图说明Description of drawings
图1示出了本发明实施例1提供的沥青混合装置的示意图;Fig. 1 shows the schematic diagram of the asphalt mixing device that the embodiment of the present invention 1 provides;
图2示出了本发明实施例1提供的吸收机构的示意图;Figure 2 shows a schematic diagram of the absorption mechanism provided by Embodiment 1 of the present invention;
图3示出了本发明实施例1提供的聚风部的示意图;Fig. 3 shows a schematic diagram of the wind gathering part provided by Embodiment 1 of the present invention;
图4示出了本发明实施例1提供的过滤器在第一视角的示意图;Figure 4 shows a schematic view of the filter provided by Embodiment 1 of the present invention at a first viewing angle;
图5示出了本发明实施例1提供的过滤器在第二视角的示意图。Fig. 5 shows a schematic view of the filter provided by Embodiment 1 of the present invention at a second viewing angle.
图中:101-沥青罐;102-乳化剂罐;103-乳化机;104-沥青成品罐;105-乳液泵;106-吸粉装置;107-开关;108-壳体;109-空腔;110-管道;111-聚风部;112-过滤器;113-挡板;114-进气口;115-吸收腔;116-出气口。In the figure: 101-asphalt tank; 102-emulsifier tank; 103-emulsifier; 104-asphalt finished product tank; 105-emulsion pump; 106-powder suction device; 107-switch; 108-housing; 109-cavity; 110-pipe; 111-wind gathering part; 112-filter; 113-baffle; 114-air inlet; 115-absorption cavity; 116-air outlet.
具体实施方式detailed description
沥青是由不同分子量的碳氢化合物及其非金属衍生物组成的黑褐色复杂混合物,是高黏度有机液体的一种,呈液态,表面呈黑色,可溶于二硫化碳。沥青是一种防水防潮和防腐的有机胶凝材料。沥青主要可以分为煤焦沥青、石油沥青和天然沥青三种:其中,煤焦沥青是炼焦的副产品。石油沥青是原油蒸馏后的残渣。天然沥青则是储藏在地下,有的形成矿层或在地壳表面堆积。沥青主要用于涂料、塑料、橡胶等工业以及铺筑路面等。发明人在研究中发现,现有的沥青混合器至少存在以下缺点:沥青混合料在生产过程中产生大量的粉尘,对工作人员造成极大危害。Asphalt is a dark brown complex mixture composed of hydrocarbons of different molecular weights and their non-metallic derivatives. It is a kind of high-viscosity organic liquid. It is liquid with a black surface and is soluble in carbon disulfide. Asphalt is a waterproof, moisture-proof and anti-corrosion organic gelling material. Pitch can be mainly divided into three types: coal tar pitch, petroleum pitch and natural pitch. Among them, coal tar pitch is a by-product of coking. Petroleum asphalt is the residue after distillation of crude oil. Natural bitumen is stored underground, and some form ore layers or accumulate on the surface of the earth's crust. Asphalt is mainly used in coatings, plastics, rubber and other industries as well as paving roads. The inventor found in the research that the existing asphalt mixer has at least the following disadvantages: a large amount of dust is generated during the production of the asphalt mixture, which causes great harm to the workers.
为了使上述问题得到改善,本发明提供了一种沥青混合装置,包括乳化沥青成品罐、乳化机、吸粉装置、用于盛放沥青的沥青罐和多个用于盛放乳化液的乳化剂罐,所述沥青罐通过第一通道与所述乳化机的输入端连通,多个所述乳化剂罐分别与所述乳化机的输入端连接,所述乳化机的输出端通过第二通道与所述乳化沥青成品罐连通,所述乳化沥青成品罐内设置有搅拌装置,所述吸粉装置安装于所述乳化机。In order to improve the above problems, the present invention provides an asphalt mixing device, including an emulsified asphalt finished product tank, an emulsifier, a powder suction device, an asphalt tank for holding asphalt and a plurality of emulsifiers for holding the emulsion tank, the asphalt tank communicates with the input end of the emulsifier through a first channel, a plurality of emulsifier tanks are respectively connected with the input end of the emulsifier, and the output end of the emulsifier communicates with the emulsifier through a second channel The emulsified asphalt finished product tank is connected, and a stirring device is arranged in the emulsified asphalt finished product tank, and the powder suction device is installed on the emulsifying machine.
本发明提供的沥青混合装置在乳化机的位置设置有吸粉装置,吸粉装置可以很好的对沥青与乳化液混合时产生的粉尘进行吸收清理,保证在沥青混合装置工作时不产生粉尘,保护环境的同时也避免了对工作人员的身体健康造成影响。The asphalt mixing device provided by the present invention is provided with a powder suction device at the position of the emulsifier. The powder suction device can well absorb and clean the dust generated when the asphalt is mixed with the emulsion, so as to ensure that no dust is generated when the asphalt mixing device is working. While protecting the environment, it also avoids affecting the health of the staff.
本发明还提供了一种沥青生产线,包括如上所述的沥青混合装置。The present invention also provides an asphalt production line, including the above-mentioned asphalt mixing device.
本发明提供的沥青生产线包括上述的沥青混合装置,,保护环境的同时也避免了对工作人员的身体健康造成影响。The asphalt production line provided by the present invention includes the above-mentioned asphalt mixing device, which protects the environment and avoids affecting the health of workers.
下面通过具体的实施例子并结合附图对本发明做进一步的详细描述。The present invention will be described in further detail below through specific implementation examples and in conjunction with the accompanying drawings.
为使本发明实施例的目的、技术方案和优点更加清楚,上面结合本发明实施例中的附图,对本发明实施例中的技术方案进行了清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention have been clearly and completely described above in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以上对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Accordingly, the above detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention but represents only selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的描述中,需要理解的是,指示方位或位置关系的术语为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying No device or element must have a particular orientation, be constructed, and operate in a particular orientation, and therefore should not be construed as limiting the invention.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense, for example, it may be fixedly connected or integrated; it may be A mechanical connection can also be an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be an internal communication between two components or an interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之上或之下可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征之上、上方和上面包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征之下、下方和下面包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature above or below the second feature may include that the first and second features are in direct contact, and may also include that the first and second features are not in direct contact but is through additional feature contacts between them. Moreover, the first feature on, above and above the second feature includes the first feature directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. The first feature being below, below and below the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
实施例1Example 1
参照图1,本实施例提供了一种沥青混合装置,包括乳化沥青成品罐104、乳化机103、吸粉装置106、用于盛放沥青的沥青罐101和多个用于盛放乳化液的乳化剂罐102,沥青罐101通过第一通道与乳化机103的输入端连通,多个乳化剂罐102分别与乳化机103的输入端连接,乳化机103的输出端通过第二通道与乳化沥青成品罐104连通,乳化沥青成品罐104内设置有搅拌装置,吸粉装置106安装于乳化机103。With reference to Fig. 1, present embodiment provides a kind of asphalt mixing plant, comprise emulsified asphalt finished product tank 104, emulsifier 103, powder suction device 106, be used to hold asphalt tank 101 and a plurality of for holding emulsion Emulsifier tank 102, asphalt tank 101 communicates with the input end of emulsifier 103 through the first passage, a plurality of emulsifier tanks 102 are respectively connected with the input end of emulsifier 103, and the output end of emulsifier 103 communicates with emulsified asphalt through the second passage The finished product tank 104 is connected, and the emulsified asphalt finished product tank 104 is provided with a stirring device, and the powder suction device 106 is installed in the emulsifying machine 103 .
本实施例提供的沥青混合装置在乳化机103的位置设置有吸粉装置106,吸粉装置106可以很好的对沥青与乳化液混合时产生的粉尘进行吸收清理,保证在沥青混合装置工作时不产生粉尘,保护环境的同时也避免了对工作人员的身体健康造成影响。The asphalt mixing device provided in this embodiment is provided with a powder suction device 106 at the position of the emulsifier 103. The powder suction device 106 can well absorb and clean the dust generated when the asphalt is mixed with the emulsion, ensuring that the asphalt mixing device is working. No dust is generated, and while protecting the environment, it also avoids affecting the health of the staff.
参阅图2和图3,吸粉装置106包括吸收机构和集中机构,吸收机构罩设于乳化机103,吸收机构的输出端与集中机构的输入端连接。集中机构可以将吸收机构吸收起来的粉尘进行集中,然后用于再加工,从而形成回收利用,这样可以降低生产成本,同时还可以避免资源的浪费。Referring to Fig. 2 and Fig. 3, the powder suction device 106 includes an absorption mechanism and a concentration mechanism, the absorption mechanism is covered by the emulsification machine 103, and the output end of the absorption mechanism is connected with the input end of the concentration mechanism. The concentration mechanism can concentrate the dust absorbed by the absorption mechanism, and then use it for reprocessing, so as to form recycling, which can reduce production costs and avoid waste of resources at the same time.
吸收机构包括壳体108、吸风扇和管道110,壳体108包括一个空腔109,乳化机103位于空腔109内,管道110安装于壳体108,管道110的一端与空腔109连通,管道110的另一端与集中机构连通,吸风扇安装于通道内,吸风扇令空气从空腔109内沿通道流出。沥青和乳化液在乳化机103内进行混合时,会产生大量的粉尘,由于乳化机103时位于壳体108的空腔109内的,因此粉尘不会飘出对环境造成污染,也就避免了对工作人员造成伤害,粉尘漂浮在空腔109内,吸风扇开始工作,将含有粉尘的空气吸管道110内,由于吸风扇具有两面性,朝向空腔109的一侧具有吸力,而远离空腔109的一侧则具有吹力,因此含有粉尘的空气在进入管道110内有会被吸风扇吹入集中机构内。Absorption mechanism comprises housing 108, suction fan and pipeline 110, and housing 108 comprises a cavity 109, and emulsifying machine 103 is positioned at cavity 109, and pipeline 110 is installed in housing 108, and one end of pipeline 110 communicates with cavity 109, and pipeline The other end of 110 communicates with the concentration mechanism, and the suction fan is installed in the passage, and the suction fan makes the air flow out from the cavity 109 along the passage. When asphalt and emulsion are mixed in the emulsifier 103, a large amount of dust will be generated. Since the emulsifier 103 is located in the cavity 109 of the housing 108, the dust will not float out and cause pollution to the environment, thus avoiding Causing harm to the staff, the dust floats in the cavity 109, the suction fan starts to work, and the air containing the dust is sucked in the pipeline 110, because the suction fan has two sides, the side facing the cavity 109 has suction, and the side away from the cavity 109 One side has blowing force, so the air containing dust will be blown into the concentration mechanism by the suction fan in the inlet duct 110.
图中只画出了壳体108的一部分,壳体108实际上可以形成一个密闭的空腔109。Only a part of the casing 108 is shown in the figure, and the casing 108 can actually form a closed cavity 109 .
吸收机构还包括聚风部111,聚风部111包括两组相对设置的侧板组,分别为第一侧板组合第二侧板组,第一侧板组的侧板向内倾斜,第二侧板组的板面向外倾斜,管道110通过聚风部111与壳体108连接,吸风扇安装于管道110与聚风部111的连接处。倾斜设置的第一侧板组和第二侧板组相配合,使聚风部111与空腔109连通的一端具有聚风的效果,比单独的开口具有更强的吸风力,从而保证空气中的粉尘能全部被吸收。The absorbing mechanism also includes a wind gathering part 111. The wind gathering part 111 includes two sets of oppositely arranged side plate groups, which are respectively the first side plate and the second side plate group. The side plates of the first side plate group are inclined inward, and the second side plate group The plate surface of the side plate group is inclined outward, the duct 110 is connected to the housing 108 through the wind gathering part 111 , and the suction fan is installed at the junction of the duct 110 and the wind gathering part 111 . The obliquely arranged first side plate group and the second side plate group cooperate to make the end of the wind gathering part 111 communicated with the cavity 109 have the effect of gathering wind, which has a stronger suction force than a single opening, thereby ensuring that the air The dust can be completely absorbed.
聚风部111设置为三个,三个聚风部111分别与管道110连通,吸风扇设置为三个,三个吸风扇分别安装于三个聚风部111处。由于吸风扇的大小比较固定,而空腔109较大,设置多个聚风部111和吸风扇后可以增强吸收效率和吸收的彻底程度。There are three wind gathering parts 111, and the three wind gathering parts 111 are respectively connected with the pipeline 110, and there are three suction fans, and the three suction fans are respectively installed at the three wind gathering parts 111. Since the size of the suction fan is relatively fixed and the cavity 109 is relatively large, the absorption efficiency and thoroughness of the absorption can be enhanced by arranging a plurality of wind gathering parts 111 and suction fans.
三个聚风部111并列设置,且三个聚风部111远离管道110的一端相邻之间连通。相邻的聚风部111之间的侧壁连通后,使相邻聚风部111之间的风产生回流现象,保证粉尘能全部被吸入集中机构内。The three wind gathering parts 111 are arranged side by side, and the ends of the three wind gathering parts 111 away from the duct 110 are connected to each other. After the side walls between the adjacent wind gathering parts 111 are connected, the wind between the adjacent wind gathering parts 111 will be backflowed, so as to ensure that all the dust can be sucked into the concentration mechanism.
参阅图4和图5,集中装置包括过滤器112和挡板113,过滤器112设置有进气口114、吸收腔115和出气口116,进气口114与吸收腔115连通,出气口116与吸收腔115连通,且吸收腔115位于进气口114与出气口116之间;挡板113安装于过滤器112内,挡板113位于吸收腔115内,且进气口114和出气口116分别位于挡板113的板面的两侧;管道110与进气口114连通。过滤装置在吸收腔115的底部装满过滤液,并让过滤液高过挡板113的底部,使吸收腔115被完全分割为两个单独的空间,含有粉尘气体在从进气口114进入吸收腔115后,必须完全透过过滤液才能到达另一侧的吸收腔115,然后才能从出气口116排出,这样气体便会和过滤液充分接触,气体内的粉尘会被过滤液完全吸收,这种过滤装置在保证气体被充分过滤的同时,也保证了过滤装置本身的畅通性,粉尘被集中在过滤液里面后,过滤液达到一定浓度后进行更换,然后将过滤液中的沥青粉尘提取出来进行再次利用。Referring to Fig. 4 and Fig. 5, concentrating device comprises filter 112 and baffle plate 113, and filter 112 is provided with air inlet 114, absorption chamber 115 and air outlet 116, and air inlet 114 is communicated with absorption chamber 115, and air outlet 116 is connected with The absorption chamber 115 communicates, and the absorption chamber 115 is located between the air inlet 114 and the air outlet 116; the baffle plate 113 is installed in the filter 112, the baffle plate 113 is located in the absorption chamber 115, and the air inlet 114 and the air outlet 116 are respectively Located on both sides of the board surface of the baffle 113 ; the pipe 110 communicates with the air inlet 114 . The filter device fills the bottom of the absorption chamber 115 with filtrate, and makes the filtrate higher than the bottom of the baffle 113, so that the absorption chamber 115 is completely divided into two separate spaces, and the gas containing dust enters the absorption chamber from the air inlet 114. After the chamber 115, the filtrate must be completely penetrated to reach the absorption chamber 115 on the other side, and then it can be discharged from the air outlet 116, so that the gas will fully contact with the filtrate, and the dust in the gas will be completely absorbed by the filtrate. This filter device not only ensures that the gas is fully filtered, but also ensures the smoothness of the filter device itself. After the dust is concentrated in the filtrate, the filtrate reaches a certain concentration and is replaced, and then the asphalt dust in the filtrate is extracted. for reuse.
沥青混合装置还包括乳液泵105,多个乳化剂罐102分别通过多个第二通道与乳液泵105的输入端连接,每个乳化剂罐102均设置有用于控制第二通道流通或者关闭的开关107,乳液泵105的输出端通过第四通道与乳化机103的输入端连通。乳液泵105可以控制乳化液的流量,从而控制乳化液与沥青之间的比例。The asphalt mixing device also includes an emulsion pump 105, and a plurality of emulsifier tanks 102 are respectively connected to the input end of the emulsion pump 105 through a plurality of second passages, and each emulsifier tank 102 is provided with a switch for controlling the circulation or closure of the second passage 107. The output end of the emulsion pump 105 communicates with the input end of the emulsification machine 103 through the fourth channel. The emulsion pump 105 can control the flow rate of the emulsion, thereby controlling the ratio between the emulsion and asphalt.
乳化剂罐102的顶部设置有第一开口和第二开口,第一开口用于供水进入乳化剂罐102,第二开口用于供乳化剂进入乳化剂罐102,乳化剂罐102内还设置有搅拌机。这样方便进行连续的流水线生产。The top of the emulsifier tank 102 is provided with a first opening and a second opening, the first opening is used to supply water into the emulsifier tank 102, the second opening is used for the emulsifier to enter the emulsifier tank 102, and the emulsifier tank 102 is also provided with blender. This facilitates continuous assembly line production.
实施例2Example 2
本实施例提供了一种沥青生产线,包括如上的沥青混合装置。This embodiment provides an asphalt production line, including the above asphalt mixing device.
本实施例提供的沥青生产线包括上述的沥青混合装置,,保护环境的同时也避免了对工作人员的身体健康造成影响。The asphalt production line provided in this embodiment includes the above-mentioned asphalt mixing device, which protects the environment and avoids affecting the health of workers.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109078534A (en) * | 2018-07-19 | 2018-12-25 | 宁波帝杨电子科技有限公司 | A kind of stirring type asphalt emulsifier unit |
| CN109078533A (en) * | 2018-07-19 | 2018-12-25 | 宁波帝杨电子科技有限公司 | A kind of emulsifying device for asphalt |
| CN109126496A (en) * | 2018-07-19 | 2019-01-04 | 宁波帝杨电子科技有限公司 | A kind of emulsifying device for asphalt based on ultrasonic atomization |
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| CN109078533A (en) * | 2018-07-19 | 2018-12-25 | 宁波帝杨电子科技有限公司 | A kind of emulsifying device for asphalt |
| CN109126496A (en) * | 2018-07-19 | 2019-01-04 | 宁波帝杨电子科技有限公司 | A kind of emulsifying device for asphalt based on ultrasonic atomization |
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|---|---|
| CN107029568B (en) | 2020-01-17 |
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Effective date of registration: 20201214 Address after: 100020 Zhou Jiajing, Guanzhuang, Chaoyang District, Beijing Patentee after: CHINA FIRST HIGHWAY ENGINEERING Co.,Ltd. Patentee after: THE THIRD ENGINEERING Co.,Ltd. OF THE HIGHWAY ENGINEERING BUREAU OF CCCC Address before: No.10, Jingsheng North 3rd Street, Jinqiao Science and technology industrial base, Tongzhou Park, Zhongguancun Science and Technology Park, Tongzhou District, Beijing Patentee before: THE THIRD ENGINEERING Co.,Ltd. OF THE HIGHWAY ENGINEERING BUREAU OF CCCC |