CN107028206B - Spiral conveying type efficient degumming and cleaning device for fresh coffee fruits - Google Patents

Spiral conveying type efficient degumming and cleaning device for fresh coffee fruits Download PDF

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Publication number
CN107028206B
CN107028206B CN201710387323.4A CN201710387323A CN107028206B CN 107028206 B CN107028206 B CN 107028206B CN 201710387323 A CN201710387323 A CN 201710387323A CN 107028206 B CN107028206 B CN 107028206B
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China
Prior art keywords
feeder
cleaning device
degumming
cleaning
pipeline
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CN201710387323.4A
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CN107028206A (en
Inventor
熊相人
张瑞靖
山云辉
孙有祥
陈福玉
龚家宝
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Dehong Dingxiang Coffee Co ltd
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Dehong Yinuochun Coffee Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/02Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
    • A23N12/023Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching for washing potatoes, apples or similarly shaped vegetables or fruit
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Apparatus For Making Beverages (AREA)

Abstract

The invention discloses a spiral conveying type efficient degumming and cleaning device for fresh coffee fruits, which comprises an outer barrel, a driving motor, a power output shaft, a coupler, a fixing device, a cleaning device, a front feeder, a rear feeder and a circulating water utilization mechanism, wherein the outer barrel comprises a discharge pipeline, a cleaning bin and a conveying pipeline which are sequentially connected, a sealing cover and a discharge opening are arranged at the tail end of the discharge pipeline, a rear feeder is arranged in the discharge pipeline, the cleaning bin is internally provided with the cleaning device, a sewage discharge opening and a liquid inlet are formed in the cleaning bin, the front feeder is arranged in the conveying pipeline, the driving motor is sequentially and coaxially connected with the fixing device, the rear feeder, the cleaning device and the front feeder through the power output shaft, one end of the circulating water utilization mechanism is connected with the sewage discharge opening, and the other end of the circulating water utilization mechanism is connected with the liquid inlet. The automatic coffee bean degumming and cleaning device is simple in structure, convenient to use, capable of automatically completing feeding, degumming and cleaning coffee beans synchronously, remarkable in degumming and cleaning effects, capable of reducing processing time, greatly improving working efficiency and saving processing cost.

Description

Spiral conveying type efficient degumming and cleaning device for fresh coffee fruits
Technical Field
The invention belongs to the technical field of coffee bean primary processing equipment, and particularly relates to a spiral conveying type efficient degumming and cleaning device for fresh coffee fruits, which can quickly separate pectin.
Background
After the fresh coffee fruit is picked from the coffee tree, firstly, the peel on the surface layer of the fresh coffee fruit needs to be removed, and then the fresh coffee fruit is placed into a warehouse for storage after degumming and drying. The peeled coffee beans are coated with a mucilage-like pectic substance composed of sugar, enzyme, protoplasm and pectic substance, which has strong hygroscopicity and seriously hinders the drying speed of the coffee beans, and the long-term coating of the coffee beans provides a favorable medium for the growth of microorganisms, affects the quality of the finished coffee, and gives off a strange taste to the coffee beverage, so that the pectic substance on the surface of the coffee beans must be removed quickly after peeling. Present coffee bean pectin washs, adopt common rotation type cleaning roller to combine a large amount of clear water to go up adnexed pectin to the coffee bean to wash repeatedly more, make water and coffee bean follow the cleaning roller and constantly rotate and rub mutually, and coffee bean and agitator friction reach fruit and pectin separation purpose, thereby accomplish the operation of coming unstuck, but this agitator exists not enough to coffee bean frictional force, the not thorough defect that comes unstuck, and in the cleaning process, the clear water is mostly single use, the rinsing and erode and cause a large amount of wastes.
Therefore, the key for solving the problems is to develop a pectin cleaning device which can quickly separate pectin and has good cleaning effect.
Disclosure of Invention
The invention aims to provide a spiral conveying type efficient degumming and cleaning device for fresh coffee fruits, which is simple and convenient to operate, can carry out degumming and cleaning synchronously and has an obvious degumming and cleaning effect.
The purpose of the invention is realized as follows: the cleaning device comprises an outer barrel, a driving motor, a power output shaft, a coupler, a fixing device, a cleaner, a rear feeder and a front feeder, wherein the outer barrel comprises a discharging pipeline, a cleaning bin and a conveying pipeline which are sequentially connected, a sealing cover and a discharging opening are arranged at the tail end of the discharging pipeline, the rear feeder is coaxially arranged in the discharging pipeline, the cleaner is arranged in the cleaning bin, a sewage outlet and a liquid inlet are formed in the cleaning bin, the front feeder is coaxially arranged in the conveying pipeline, one end of the power output shaft penetrates through the sealing cover to be connected with the driving motor, and the other end of the power output shaft is sequentially and coaxially connected with the fixing device, the rear feeder, the cleaner and the front feeder through the coupler; wherein, the power output shaft is in movable fit with the sealing cover; and a circulating water utilization mechanism is arranged between the sewage draining outlet and the liquid inlet.
Has the beneficial effects that: the automatic coffee bean feeding device is simple in structure and convenient to use, can automatically complete the working procedures of coffee bean feeding, pectin separation, cleaning and the like, is quick and convenient, reduces manual operation, and is characterized in that coffee beans entering the automatic coffee bean feeding device rotate and rise under the action of the feeder, rub with each other, preliminarily remove pectin on the surface, and enter the cleaning bin after preliminary processing is completed; under the stirring action of the stirrer, the coffee beans in the cleaning bin are rubbed and extruded with water flow, and simultaneously are rubbed with the stirrer, so that pectin on the coffee beans is completely cleaned, the pectin is quickly discharged from a drain outlet along with the water flow, the cleaned coffee beans are pushed and discharged towards a discharge outlet of the outer barrel under the rotation action of the stirrer, the stirrer can turn over materials up and down while pushing the materials, the materials are loosened and not coagulated into blocks in the conveying process, and the problem of unsmooth conveying caused by material blockage is effectively prevented; come unstuck and wash the synchro and go on, reduce process time, the cleaning performance that comes unstuck is showing, has greatly improved work efficiency, sets up circulating water at the drain and utilizes the mechanism, can so that wash water and obtain collection and reuse, and effective water economy resource has further practiced thrift the treatment cost.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the fixing device of the present invention;
FIG. 3 is a schematic structural view of the washer of the present invention;
reference numbers in the figures: 1~ driving motor, 2~ material discharge pipeline, 3~ washing storehouse, 4~ drain, 5~ liquid inlet, 6~ pipeline, 7~ sealed lid, 8~ bin outlet, 9~ power output shaft, 10~ fixing device, 11~ mount pad, 12~ mount, 13~ locking ring, 14~ fixing base, 15~ locking bolt, 16~ purger, 17~ preceding fixing base, 18~ first stirring rake, 19~ spiral stirring rake, 20~ back fixing base, 21~ back feeder, 22~ preceding feeder, 23~ filter vat, 24~ feed inlet.
Detailed Description
The spiral conveying type efficient degumming and cleaning device for fresh coffee fruits shown in the attached drawing 1~3 comprises an outer cylinder, a driving motor 1, a power output shaft 9, a coupler, a fixing device 10, a cleaner 16, a rear feeder 21 and a front feeder 22, wherein the outer cylinder comprises a discharging pipeline 2, a cleaning bin 3 and a conveying pipeline 6 which are sequentially connected, a sealing cover 7 and a discharging opening 8 are arranged at the tail end of the discharging pipeline 2, the rear feeder 21 is coaxially arranged in the discharging pipeline 2, the cleaner 16 is arranged in the cleaning bin 3, the dirt discharging opening 4 and a liquid inlet 5 are arranged in the cleaning bin 3, the front feeder 22 is coaxially arranged in the conveying pipeline 6, one end of the power output shaft 9 penetrates through the sealing cover 7 to be connected with the driving motor 1, and the other end of the power output shaft is sequentially and coaxially connected with the fixing device 10, the rear feeder 21, the cleaner 16 and the front feeder 22 through the coupler; wherein, the power output shaft 9 is movably matched with the sealing cover 7.
The top of washing storehouse 3 set up two at least inlets 5, the bottom sets up drain 4, and the axial lead of inlet 5, drain 4 is perpendicular to the axial lead of urceolus, wash coaxial setting filter vat 23 in the storehouse 3, the urceolus is connected to the one end of filter vat 23, and the other end is connected pipeline 6, coaxial setting purger 16 in the filter vat 23.
The cleaner 16 comprises a front fixed seat 17, a first stirring paddle 18, a spiral stirring paddle 19 and a rear fixed seat 20, wherein the number of the stirring paddles is at least three, the circumference of the stirring paddles is arranged between the front fixed seat 17 and the rear fixed seat 20, the front fixed seat 17 is connected with a rear feeder 21, and the rear fixed seat 20 is sequentially connected with the spiral stirring paddle 19 and the front feeder 22.
The fixing device 10 comprises a mounting seat 11, a fixing frame 12, a locking ring 13, a fixing seat 14 and a locking bolt 15, wherein one end of the fixing seat 14 is provided with the locking bolt 15 and a fixing groove, the other end of the fixing seat is arranged in a mounting groove of the mounting seat 11 through the locking ring 13, a clamping groove is arranged between the fixing seat 14 and the locking ring 13, and the rear feeder 21 is arranged in the fixing groove and the clamping groove of the auxiliary support of the fixing seat 14; the middle front part of the fixed seat 14 is provided with a fixed frame 12, the fixed frame 12 is fixedly connected to the fixed seat 14, and the fixed frame 12 is matched with the mounting seat 11 to clamp and fix the locking ring 13 in the mounting groove of the mounting seat 11.
One end of the power output shaft 9 is connected with a mounting seat 11 which is connected with a fixing device 10 through a coupler, and the other end of the power output shaft penetrates through the sealing cover 7 and then is connected with the driving motor 1.
The rear feeder 21 and the front feeder 22 are both shaftless flexible screws.
The surface of the first stirring paddle 18 is provided with a protrusion, and the protrusion can increase the contact surface between the coffee beans and the first stirring paddle 18, enhance friction and improve degumming effect.
The outer cylinder is a cylindrical pipe, and the conveying pipeline 6 is a flexible pipe or an arc rigid pipe.
The power output shaft 9 is connected with the driving motor 1 through a belt or a chain.
Further, as an improvement of the invention, a circulating water utilization mechanism is arranged between the sewage draining outlet 4 and the liquid inlet 5, the circulating water utilization mechanism comprises a collecting pipe, a filter, a water supply pipe and a siphon mechanism, one end of the collecting pipe is connected with the sewage draining outlet 4, the other end of the collecting pipe is sequentially connected with the filter, the water supply pipe and the siphon mechanism, and the siphon mechanism is connected with the liquid supply port.
The siphon mechanism is a venturi tube.
The working mode of the invention is as follows: during operation, coffee beans needing pectin removal are placed at an inlet part of the conveying pipeline 6, the driving motor 1 is started, the driving motor 1 drives the cleaning device 16 and the feeder to synchronously rotate through the power output shaft 9, the front feeder 22 enables the coffee beans to rotate and rise in the conveying pipeline in the rotating process to enter the filter barrel 23 of the cleaning bin 3, and the coffee beans rub against each other in the rising process to preliminarily remove pectin on the surface; under the stirring of the first stirring paddle 18 and the washing action of water flow, pectin attached to coffee beans in the filter barrel 23 flows out of the filter barrel 23 along with the water flow and is discharged from the sewage discharge port 4, the cleaned coffee beans are extruded mutually under the rotation action of the spiral stirrer, a large amount of water contained in the coffee beans is quickly discharged, meanwhile, the coffee beans are pushed towards the direction of the discharge port 8 of the outer cylinder and are discharged from the discharge port 8 under the action of the rear feeder 21, water and pectin discharged from the sewage discharge port 4 are collected to the filter through the collecting pipe to be filtered and separated by water and glue, and the filtered water is conveyed to the liquid supply port and is continuously supplied to the cleaning bin 3 for cleaning the coffee beans.

Claims (8)

1. The utility model provides a spiral delivery formula coffee fresh fruit belt cleaning device that comes unstuck, its characterized in that, includes urceolus, driving motor (1), power output shaft (9), shaft coupling, fixing device (10), purger (16), back feeder (21) and preceding feeder (22), the urceolus includes row material pipeline (2), washing storehouse (3) and pipeline (6) that connect gradually, row material pipeline (2) end sets up sealed lid (7) and bin outlet (8), and coaxial setting back feeder (21) in row material pipeline (2), set up purger (16) in washing storehouse (3), set up drain (4) and inlet (5) on washing storehouse (3), coaxial setting preceding feeder (22) in pipeline (6), power output shaft (9) one end is worn out sealed lid (7) and is connected driving motor (1), and the other end passes through the coaxial fixing device (10), back feeder (21), purger (16) and preceding feeder (22) of connecting gradually of shaft coupling, power output shaft (9) and sealed lid (7) movable fit; a filter barrel (23) is coaxially arranged in the cleaning bin (3), one end of the filter barrel (23) is connected with the outer barrel, the other end of the filter barrel (23) is connected with the conveying pipeline (6), and a cleaner (16) is coaxially arranged in the filter barrel (23); the cleaning device (16) comprises a front fixing seat (17), a first stirring paddle (18), a spiral stirring paddle (19) and a rear fixing seat (20), wherein the first stirring paddle (18) is provided with at least three stirring paddles and the circumference is arranged between the front fixing seat (17) and the rear fixing seat (20), the front fixing seat (17) is connected with a front feeder (22), and the rear fixing seat (20) is sequentially connected with the spiral stirring paddle (19) and the rear feeder (21).
2. The spiral conveying type degumming and cleaning device for fresh coffee fruits according to claim 1, wherein the top of the cleaning bin (3) is provided with at least two liquid inlets (5), the bottom of the cleaning bin is provided with a sewage draining outlet (4), and the axial lines of the liquid inlets (5) and the sewage draining outlet (4) are perpendicular to the axial line of the outer barrel.
3. The spiral conveying type fresh coffee and fruit degumming and cleaning device according to claim 1, wherein the fixing device (10) comprises a mounting seat (11), a fixing frame (12), a locking ring (13), a fixing seat (14) and a locking bolt (15), one end of the fixing seat (14) is provided with the locking bolt (15) and a fixing groove, the other end of the fixing seat (14) is arranged in the mounting groove of the mounting seat (11) through the locking ring (13), a clamping groove is arranged between the fixing seat (14) and the locking ring (13), and the after-feeder (21) is arranged in the fixing groove and the clamping groove of the auxiliary support of the fixing seat (14); the middle rear part of the fixed seat (14) is provided with a fixed frame (12), the fixed frame (12) is fixedly connected to the fixed seat (14), and the fixed frame (12) is matched with the mounting seat (11) to clamp and fix the locking ring (13) in the mounting groove of the mounting seat (11).
4. The conveying type degumming and cleaning device for fresh coffee and fruits according to claim 1, wherein one end of the power output shaft (9) is connected with the mounting seat (11) which is connected with the fixing device (10) through a coupler, and the other end of the power output shaft penetrates through the sealing cover (7) and then is connected with the driving motor (1).
5. The spiral conveying type degumming and cleaning device for fresh coffee fruits according to claim 1, wherein the rear feeder (21) and the front feeder (22) are flexible shaftless spirals.
6. The conveying type degumming and cleaning device for fresh coffee fruits according to claim 1, wherein the outer cylinder is a cylindrical tube, and the conveying pipeline (6) is a flexible tube or an arc-shaped rigid tube.
7. The screw conveying type coffee fresh fruit degumming and cleaning device according to claim 1, characterized in that the surface of the first stirring paddle (18) is provided with protrusions.
8. The spiral conveying type fresh coffee and fruit degumming and cleaning device according to claim 1, wherein a circulating water utilization mechanism is arranged between the sewage outlet (4) and the liquid inlet (5), the circulating water utilization mechanism comprises a collecting pipe, a filter, a water supply pipe and a siphon mechanism, one end of the collecting pipe is connected with the sewage outlet (4), the other end of the collecting pipe is sequentially connected with the filter, the water supply pipe and the siphon mechanism, and the siphon mechanism is connected with the liquid supply port.
CN201710387323.4A 2017-05-27 2017-05-27 Spiral conveying type efficient degumming and cleaning device for fresh coffee fruits Active CN107028206B (en)

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CN201710387323.4A CN107028206B (en) 2017-05-27 2017-05-27 Spiral conveying type efficient degumming and cleaning device for fresh coffee fruits

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Application Number Priority Date Filing Date Title
CN201710387323.4A CN107028206B (en) 2017-05-27 2017-05-27 Spiral conveying type efficient degumming and cleaning device for fresh coffee fruits

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CN107028206B true CN107028206B (en) 2023-04-18

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109393519A (en) * 2018-12-29 2019-03-01 德宏宏臣商贸有限公司 A kind of coffee fresh fruit degumming cleaning device of compact efficient
CN109393509A (en) * 2018-12-29 2019-03-01 德宏宏臣商贸有限公司 A kind of coffee fresh fruit combined type decortication degumming cleaning device of compact efficient

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US2087602A (en) * 1936-01-21 1937-07-20 John T Mccrosson Coffee processing method
BR9601856A (en) * 1996-06-20 1998-09-29 Adelcio Piagentini Upward flow vertical ecological demucilator
CN102892312A (en) * 2010-02-11 2013-01-23 佩纳戈斯赫尔曼斯有限公司 Vertical Rising Multi-Stage Double Basket Degum Washer for Depulping Coffee Beans
CN103750513A (en) * 2014-02-19 2014-04-30 云南省农业机械研究所 Coffee bean separating and rinsing device
CN204047948U (en) * 2014-08-06 2014-12-31 临沧凌丰产业(集团)有限公司 A kind of coffee fresh fruit degumming cleaning fermentation all-in-one
CN205695512U (en) * 2016-03-28 2016-11-23 孟连县富岩镇金山咖啡专业合作社 A kind of erect-type coffee bean shelling degumming cleaning device
CN205865908U (en) * 2016-05-04 2017-01-11 普洱市金潞咖啡有限公司 Novel coffee fresh fruit cleaning machine that comes unstuck

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JPH05212302A (en) * 1992-02-05 1993-08-24 Yakushin Kikai Seisakusho:Kk Rice washing apparatus
US5632449A (en) * 1995-05-08 1997-05-27 Sandolo; Raffael Customized coffee blending apparatus
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CN203676074U (en) * 2014-02-19 2014-07-02 云南省农业机械研究所 Coffee bean rinsing device
CN206933261U (en) * 2017-05-27 2018-01-30 德宏后谷咖啡有限公司 A kind of helical feed formula coffee fresh fruit efficient degumming cleaning device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2087602A (en) * 1936-01-21 1937-07-20 John T Mccrosson Coffee processing method
BR9601856A (en) * 1996-06-20 1998-09-29 Adelcio Piagentini Upward flow vertical ecological demucilator
CN102892312A (en) * 2010-02-11 2013-01-23 佩纳戈斯赫尔曼斯有限公司 Vertical Rising Multi-Stage Double Basket Degum Washer for Depulping Coffee Beans
CN103750513A (en) * 2014-02-19 2014-04-30 云南省农业机械研究所 Coffee bean separating and rinsing device
CN204047948U (en) * 2014-08-06 2014-12-31 临沧凌丰产业(集团)有限公司 A kind of coffee fresh fruit degumming cleaning fermentation all-in-one
CN205695512U (en) * 2016-03-28 2016-11-23 孟连县富岩镇金山咖啡专业合作社 A kind of erect-type coffee bean shelling degumming cleaning device
CN205865908U (en) * 2016-05-04 2017-01-11 普洱市金潞咖啡有限公司 Novel coffee fresh fruit cleaning machine that comes unstuck

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Effective date of registration: 20191015

Address after: Room 17D, building a, Taoyuan garden, No. 31, Jiaxiao lane, Kunming City, Yunnan Province 650000

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Address before: 678400 Yunnan Province, Dehong Dai and Jingpo Autonomous Prefecture mans Feng Ping Zhen Valley Manor

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Patentee after: Dehong Dingxiang Coffee Co.,Ltd.

Address before: Room 107-2, 34 Xianchi Road, Mangshi, Dehong Dai and Jingpo Autonomous Prefecture, Yunnan 678400

Patentee before: DEHONG YINUOCHUN COFFEE CO.,LTD.