CN107027273A - A kind of rack overhead type heat-exchanger rig - Google Patents

A kind of rack overhead type heat-exchanger rig Download PDF

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Publication number
CN107027273A
CN107027273A CN201710319788.6A CN201710319788A CN107027273A CN 107027273 A CN107027273 A CN 107027273A CN 201710319788 A CN201710319788 A CN 201710319788A CN 107027273 A CN107027273 A CN 107027273A
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partition
heat
cabinet
heat exchanger
heat pipe
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CN107027273B (en
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杨晚生
王璋元
毕崟
赵旭东
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Guangdong University of Technology
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Guangdong University of Technology
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20709Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
    • H05K7/20718Forced ventilation of a gaseous coolant
    • H05K7/20736Forced ventilation of a gaseous coolant within cabinets for removing heat from server blades
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20709Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
    • H05K7/20763Liquid cooling without phase change
    • H05K7/20781Liquid cooling without phase change within cabinets for removing heat from server blades
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20709Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
    • H05K7/208Liquid cooling with phase change
    • H05K7/20818Liquid cooling with phase change within cabinets for removing heat from server blades
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02DCLIMATE CHANGE MITIGATION TECHNOLOGIES IN INFORMATION AND COMMUNICATION TECHNOLOGIES [ICT], I.E. INFORMATION AND COMMUNICATION TECHNOLOGIES AIMING AT THE REDUCTION OF THEIR OWN ENERGY USE
    • Y02D10/00Energy efficient computing, e.g. low power processors, power management or thermal management

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  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

本发明公开一种机柜顶置式换热装置,包括设置于机柜顶部的顶部下隔板、顶部上隔板、顶部翅片式液冷换热器以及若干个顶部风机,其中,所述顶部下隔板和顶部上隔板上均设有通风孔;所述顶部翅片式液冷换热器和顶部风机设置于顶部下隔板和顶部上隔板之间,其中,顶部翅片式液冷换热器设置于顶部下隔板上,所述顶部风机设置于顶部翅片式液冷换热器的上部。本发明能够将机柜顶部与换热元件有机一体化,拓展了机柜的功能;同时利用翅片式液冷换热器、风机和风道等形成液冷换热单元,可有效提高机柜散热量。

The invention discloses a cabinet top-mounted heat exchange device, which includes a top lower partition, a top top partition, a top finned liquid-cooled heat exchanger and several top fans arranged on the top of the cabinet, wherein the top bottom partition Ventilation holes are provided on the plate and the top upper partition; the top finned liquid cooling heat exchanger and the top fan are arranged between the top lower partition and the top upper partition, wherein the top finned liquid cooling heat exchanger The heater is arranged on the top lower partition, and the top fan is arranged on the upper part of the top finned liquid-cooled heat exchanger. The invention can organically integrate the top of the cabinet with the heat exchanging elements, expanding the functions of the cabinet; meanwhile, the liquid cooling heat exchanging unit is formed by using the finned liquid cooling heat exchanger, fan and air duct, which can effectively improve the heat dissipation of the cabinet.

Description

一种机柜顶置式换热装置A cabinet top-mounted heat exchange device

技术领域technical field

本发明涉及机柜散热装置,具体涉及一种机柜顶置式换热装置。The invention relates to a cooling device for a cabinet, in particular to a top-mounted heat exchange device for a cabinet.

背景技术Background technique

随着电子设备的发展,数据机房内机柜服务器功率密度以及数量的逐渐增多,其散热量也以惊人的速度增长,因此,以电子设备为主要设备的机柜的散热系统尤为重要;在现有技术中,通过在机柜的外侧安装散热风扇来进行散热处理,以及在机房内安装空调来降低温度达到散热的目的,但仍然存在很多问题:With the development of electronic equipment, the power density and quantity of the cabinet server in the data center are gradually increasing, and its heat dissipation is also increasing at an alarming rate. Therefore, the cooling system of the cabinet with electronic equipment as the main equipment is particularly important; in the prior art Among them, cooling fans are installed on the outside of the cabinet for heat dissipation, and air conditioners are installed in the computer room to reduce the temperature to achieve the purpose of heat dissipation, but there are still many problems:

1、在机柜的外侧安装散热风扇进行散热处理,难以将机柜内的热量完全带走,导致机柜里的电子设备容易出现故障,使用寿命降低;1. Install a cooling fan on the outside of the cabinet for heat dissipation. It is difficult to completely take away the heat in the cabinet, which will cause the electronic equipment in the cabinet to be prone to failure and reduce the service life;

2、在机房内安装空调只能降低室内温度,不能够从电子设备的内部带走热量,散热效果差,并且空调能耗非常高。2. Installing an air conditioner in the computer room can only reduce the indoor temperature, but cannot take heat away from the interior of the electronic equipment, the heat dissipation effect is poor, and the energy consumption of the air conditioner is very high.

发明内容Contents of the invention

本发明目的在于克服现有技术的不足,提供一种机柜顶置式换热装置,该装置将高效换热热管、翅片式液冷换热器以及散热风机结合在一起,使得机柜内部的热空气得到充分的散失,降低了机柜空调冷负荷,节省能源消耗,并且对机柜的散热速度快。The purpose of the present invention is to overcome the deficiencies of the prior art, and provide a cabinet top-mounted heat exchange device, which combines high-efficiency heat exchange heat pipes, finned liquid-cooled heat exchangers and cooling fans, so that the hot air inside the cabinet The cooling load of the cabinet air conditioner is reduced, the energy consumption is saved, and the cooling speed of the cabinet is fast.

本发明的目的通过以下技术方案实现:The object of the present invention is achieved through the following technical solutions:

一种机柜顶置式换热装置,包括设置于机柜顶部的顶部下隔板、顶部上隔板、顶部翅片式液冷换热器以及若干个顶部风机,其中,所述顶部下隔板和顶部上隔板上均设有通风孔;所述顶部翅片式液冷换热器和顶部风机设置于顶部下隔板和顶部上隔板之间,其中,顶部翅片式液冷换热器设置于顶部下隔板上,所述顶部风机设置于顶部翅片式液冷换热器的上部。A cabinet top-mounted heat exchange device, including a top lower partition, a top top partition, a top finned liquid-cooled heat exchanger and several top fans arranged on the top of the cabinet, wherein the top lower partition and the top There are ventilation holes on the upper partition; the top finned liquid-cooled heat exchanger and the top fan are arranged between the top lower partition and the top upper partition, wherein the top finned liquid-cooled heat exchanger is set On the top lower partition, the top fan is arranged on the top of the top finned liquid-cooled heat exchanger.

上述一种机柜顶置式换热装置的工作原理是:The working principle of the above-mentioned cabinet top-mounted heat exchange device is:

机柜里的电子设备长时间工作后,机柜里存在很多热量;通过设置于机柜顶部的顶部风机将机柜内部的热空气通过机柜底部孔板引入顶部翅片式液冷换热器,顶部翅片式液冷换热器将热空气热量带走,降低所通过的空气温度,从而降低了排入机房内部的热量。After the electronic equipment in the cabinet works for a long time, there is a lot of heat in the cabinet; through the top fan installed on the top of the cabinet, the hot air inside the cabinet is introduced into the top finned liquid cooling heat exchanger through the bottom hole plate of the cabinet, and the top finned The liquid-cooled heat exchanger takes away the heat of the hot air and reduces the temperature of the air passing through, thereby reducing the heat discharged into the computer room.

本发明的一个优选方案,其中,所述顶部翅片式液冷换热器由换热盘管、翅片、管道、流量调节器、水泵以及冷却塔组成。上述结构的顶部翅片式液冷换热器中,利用翅片吸收空气中的热量,并传递给换热盘管内的冷却液,由冷却液将热量输送至冷却塔进行热交换,实现对机柜的散热。In a preferred solution of the present invention, the top-finned liquid-cooled heat exchanger is composed of heat exchange coils, fins, pipes, flow regulators, water pumps and cooling towers. In the top-finned liquid-cooled heat exchanger with the above structure, the fins are used to absorb the heat in the air, and transfer it to the cooling liquid in the heat exchange coil, and the cooling liquid transfers the heat to the cooling tower for heat exchange, realizing the cooling of the cabinet. heat dissipation.

本发明的一个优选方案,其中,所述顶部风机为多个,且分成列设置在顶部翅片式液冷换热器的上部和顶部上隔板之间。通过多个顶部风机,提高散热的效率。In a preferred solution of the present invention, there are multiple top fans arranged in rows between the upper part of the top finned liquid-cooled heat exchanger and the upper partition on the top. Through multiple top fans, the efficiency of heat dissipation is improved.

本发明的一个优选方案,其中,还包括设置在机柜中部的抽屉隔板式热管散热装置,该抽屉隔板式热管散热装置包括机柜隔板组件、翅片式液冷换热器、呈L型的导热热管以及背侧风机;其中,所述机柜隔板组件包括上水平隔板、下水平隔板、内垂直隔板和外垂直隔板,所述上水平隔板、下水平隔板、内垂直隔板以及外垂直隔板上均设有通风孔;所述上水平隔板和下水平隔板设置在机柜内部中间,且上水平隔板和下水平隔板之间设有用于安装导热热管和翅片式液冷换热器的安装空间;所述内垂直隔板和外垂直隔板设置在机柜的背侧;所述导热热管的水平段设置于安装空间中并与上水平隔板的下面贴合;所述导热热管的水平段的下面与下水平隔板的上面之间设有水平放置的翅片式液冷换热器;所述导热热管的垂直段与所述内垂直隔板贴合;所述导热热管的垂直段的外侧设有与其紧密接触的垂直放置的翅片式液冷换热器;所述垂直放置的翅片式液冷换热器的外侧与外垂直隔板之间的空间形成垂直的通风通道;所述背侧风机设置在通风通道内。A preferred solution of the present invention also includes a drawer partition type heat pipe cooling device arranged in the middle of the cabinet, the drawer partition type heat pipe cooling device includes a cabinet partition assembly, a finned liquid cooling heat exchanger, and is L-shaped The heat conduction heat pipe and the back side fan; wherein, the cabinet partition assembly includes an upper horizontal partition, a lower horizontal partition, an inner vertical partition and an outer vertical partition, and the upper horizontal partition, the lower horizontal partition, the inner Both the vertical partition and the outer vertical partition are provided with ventilation holes; the upper horizontal partition and the lower horizontal partition are arranged in the middle of the inside of the cabinet, and there is a gap between the upper horizontal partition and the lower horizontal partition for installing heat conduction heat pipes. and the installation space of the finned liquid-cooled heat exchanger; the inner vertical partition and the outer vertical partition are arranged on the back side of the cabinet; the horizontal section of the heat-conducting heat pipe is arranged in the installation space and connected with the upper horizontal partition The bottom of the horizontal section of the heat-conducting heat pipe is provided with a horizontally placed finned liquid-cooled heat exchanger between the bottom of the horizontal section and the top of the lower horizontal partition; the vertical section of the heat-conducting heat pipe is connected to the inner vertical partition Fitting; the outer side of the vertical section of the heat conduction heat pipe is provided with a vertically placed finned liquid-cooled heat exchanger in close contact with it; the outer side of the vertically placed finned liquid-cooled heat exchanger is connected to the outer vertical partition The space between them forms a vertical ventilation channel; the back fan is arranged in the ventilation channel.

上述抽屉隔板式热管散热装置的工作原理是:The working principle of the above-mentioned drawer partition type heat pipe cooling device is:

安装在机柜中间的导热热管的水平段通过上水平隔板将热量吸收到热管内;由于导热热管的水平段的下面与下水平隔板的上面之间设有水平放置的翅片式液冷换热器,因此水平放置的翅片式液冷换热器除了吸收机柜中空气中的热量以及下水平隔板传递过来的热量外,导热热管的水平段的热量也传送到该翅片式液冷换热器的翅片上;由于导热热管的水平段中的热量并不能全部传导到水平放置的翅片式液冷换热器中,因此,导热热管的水平段中剩余的热量就会传导到垂直段中,与导热热管的垂直段相接触的垂直放置的翅片式液冷换热器会吸收垂直段的一部分热量以及机柜中的热量;此时,通过外部冷却液输送系统将冷却介质输送到翅片式液冷换热器的液冷管中,冷却介质经过垂直放置的翅片式液冷换热器的液冷管后再经过水平放置的翅片式液冷换热器的液冷管,最终流出到外部冷却液输送系统,从而将机柜中传导到翅片的热量带出机柜;在冷却介质输送的过程中,设置在机柜的侧通风通道内的背侧风机工作,将导热热管的垂直段和垂直放置的翅片式液冷换热器的热量进行风冷,进一步加快散热。The horizontal section of the heat conduction heat pipe installed in the middle of the cabinet absorbs heat into the heat pipe through the upper horizontal partition; since the horizontal section of the heat conduction heat pipe is installed between the bottom of the horizontal section and the top of the lower horizontal partition Therefore, in addition to absorbing the heat in the air in the cabinet and the heat transferred from the lower horizontal partition, the horizontally placed finned liquid-cooled heat exchanger also transfers the heat from the horizontal section of the heat conduction heat pipe to the finned liquid-cooled heat exchanger. On the fins of the heat exchanger; since the heat in the horizontal section of the heat conduction heat pipe cannot be completely conducted to the horizontally placed finned liquid-cooled heat exchanger, the remaining heat in the horizontal section of the heat conduction heat pipe will be conducted to the vertical In the section, the vertically placed finned liquid-cooled heat exchanger in contact with the vertical section of the heat conduction heat pipe will absorb part of the heat in the vertical section and the heat in the cabinet; at this time, the cooling medium is delivered to the In the liquid-cooled tube of the finned liquid-cooled heat exchanger, the cooling medium passes through the liquid-cooled tube of the vertically placed finned liquid-cooled heat exchanger and then passes through the liquid-cooled tube of the horizontally placed finned liquid-cooled heat exchanger , and finally flows out to the external cooling liquid delivery system, so that the heat conducted to the fins in the cabinet is taken out of the cabinet; during the cooling medium delivery process, the back side fan set in the side ventilation channel of the cabinet works to transfer the heat of the heat conduction heat pipe The heat of the vertical section and the vertically placed finned liquid-cooled heat exchanger is air-cooled to further accelerate heat dissipation.

本发明的一个优选方案,其中,所述上水平隔板和内垂直隔板在端部相互连接,所述下水平隔板和外垂直隔板在端部相互连接,所述上水平隔板和下水平隔板之间通过第一端部连接板连接在一起,所述内垂直隔板和外垂直隔板通过第二端部连接板连接在一起;所述垂直放置的翅片式液冷换热器的外侧还设有中间垂直隔板,所述背侧风机设置于中间垂直隔板和外垂直隔板之间。这样上水平隔板、第一端部连接板、下水平隔板、外垂直隔板、第二端部连接板和内垂直隔板依次相连接构成整个散热装置的框架,从而更便于整个散热装置以嵌入的方式安装到机柜中;另外,通过设置所述中间垂直隔板,便于背侧风机以及垂直放置的翅片式液冷换热器的安装固定。A preferred solution of the present invention, wherein, the upper horizontal partition and the inner vertical partition are connected to each other at the end, the lower horizontal partition and the outer vertical partition are connected to each other at the end, and the upper horizontal partition and the The lower horizontal partitions are connected together through the first end connection plate, and the inner vertical partition and the outer vertical partition are connected together through the second end connection plate; the vertically placed finned liquid cooling The outer side of the heater is also provided with a middle vertical partition, and the back fan is arranged between the middle vertical partition and the outer vertical partition. In this way, the upper horizontal baffle, the first end connecting plate, the lower horizontal baffle, the outer vertical baffle, the second end connecting plate and the inner vertical baffle are connected successively to form the frame of the whole heat sink, thus making it easier for the whole heat radiating device It is installed in the cabinet in an embedded manner; in addition, by setting the middle vertical partition, it facilitates the installation and fixation of the rear fan and the vertically placed finned liquid cooling heat exchanger.

本发明的一个优选方案,在抽屉隔板式热管散热装置中,所述机柜中设有由角钢制成的支撑导轨,所述下水平隔板支承在支撑导轨上。通过该结构,整个散热装置的框架可以支承在所述支撑导轨上,整个散热装置像抽屉一样装入到机柜中,安装相当方便。In a preferred solution of the present invention, in the drawer partition type heat pipe cooling device, a support guide rail made of angle steel is provided in the cabinet, and the lower horizontal partition is supported on the support guide rail. Through this structure, the frame of the entire heat dissipation device can be supported on the support guide rail, and the entire heat dissipation device is loaded into the cabinet like a drawer, and the installation is quite convenient.

本发明的一个优选方案,在抽屉隔板式热管散热装置中,背侧风机在竖直方向上分为两排,每排包括多个沿水平方向排列的背侧风机;另外,在内垂直隔板和外垂直隔板的上端设有顶端风机。通过设置多个背侧风机和顶端风机,有利于提高散热效率。In a preferred solution of the present invention, in the drawer partition type heat pipe cooling device, the back side fans are divided into two rows in the vertical direction, and each row includes a plurality of back side fans arranged in the horizontal direction; The upper end of the plate and the outer vertical partition is provided with a top fan. By arranging multiple backside fans and top fans, it is beneficial to improve heat dissipation efficiency.

本发明的一个优选方案,在抽屉隔板式热管散热装置中,所述通风通道的进风口同时与室内和室外连通,根据不同的季节而采用室内或室外空气进行冷却。具体地,通过机柜的冷却空气在夏季采用室内空气,过渡季节则采用室外温度较低的空气过滤除湿后进入机柜,并将机柜散热带出机房。In a preferred solution of the present invention, in the drawer partition type heat pipe cooling device, the air inlet of the ventilation channel communicates with the indoor and outdoor at the same time, and indoor or outdoor air is used for cooling according to different seasons. Specifically, the cooling air passing through the cabinets uses indoor air in summer, and in transitional seasons, the air with a lower outdoor temperature is used to filter and dehumidify before entering the cabinets, and taking the heat dissipation of the cabinets out of the equipment room.

本发明的一个优选方案,在抽屉隔板式热管散热装置中,所述通风通道的排风口通过排风管道连接到机房外部。这样当排风温度较高时直接将排风通过独立的排风管道排到机房外部,避免机房内空气温度过高。In a preferred solution of the present invention, in the drawer partition type heat pipe cooling device, the air outlet of the ventilation channel is connected to the outside of the machine room through an exhaust pipe. In this way, when the exhaust air temperature is high, the exhaust air is directly exhausted to the outside of the machine room through the independent exhaust air duct, so as to avoid the air temperature in the machine room from being too high.

本发明的一个优选方案,在抽屉隔板式热管散热装置中,所述导热热管为扁平热管,该扁平热管的水平段和垂直段分别通过焊接的方式与上水平隔板和内垂直隔板连接在一起。扁平热管具有宽阔的表面与水平隔板和内垂直隔板进行接触,从而提高散热效率,提高了系统的整体热能利用效率,同时扁平热管的结构也适应机柜中狭窄扁平的空间。In a preferred solution of the present invention, in the drawer partition type heat pipe cooling device, the heat conduction heat pipe is a flat heat pipe, and the horizontal section and the vertical section of the flat heat pipe are respectively connected to the upper horizontal partition and the inner vertical partition by welding together. The flat heat pipe has a wide surface in contact with the horizontal partition and the inner vertical partition, thereby improving the heat dissipation efficiency and improving the overall thermal energy utilization efficiency of the system. At the same time, the structure of the flat heat pipe is also suitable for the narrow and flat space in the cabinet.

本发明与现有技术相比具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1、将机柜顶部与换热元件有机一体化,拓展了机柜的功能。1. The top of the cabinet is organically integrated with the heat exchange element, which expands the functions of the cabinet.

2、利用翅片式液冷换热器、风机和风道等形成液冷换热单元,可有效提高机柜散热量。2. The finned liquid-cooled heat exchanger, fan and air duct are used to form a liquid-cooled heat exchange unit, which can effectively increase the heat dissipation of the cabinet.

3、利用液体对机柜内部热量进行散失,提高了冷却效率。3. The liquid is used to dissipate the heat inside the cabinet, which improves the cooling efficiency.

4、该装置可与机柜液冷系统或送排风系统结合,拓展其测试应用范围。4. The device can be combined with the cabinet liquid cooling system or the air supply and exhaust system to expand its testing application range.

附图说明Description of drawings

图1为本发明一种机柜顶置式换热装置的正面剖视图。Fig. 1 is a front sectional view of a cabinet top-mounted heat exchange device according to the present invention.

图2为本发明一种机柜顶置式换热装置的俯视图。Fig. 2 is a top view of a cabinet top-mounted heat exchange device according to the present invention.

图3为本发明中抽屉隔板式热管散热装置的正面剖视图。Fig. 3 is a front sectional view of the drawer partition type heat pipe cooling device in the present invention.

图4为本发明中抽屉隔板式热管散热装置的右视图。Fig. 4 is a right view of the drawer partition type heat pipe cooling device in the present invention.

图5为图3中翅片式液冷换热器的俯视图。Fig. 5 is a top view of the finned liquid-cooled heat exchanger in Fig. 3 .

图6为本发明一种机柜顶置式换热装置和抽屉隔板式热管散热装置同时安装在机柜中的正面剖视图。Fig. 6 is a front sectional view of a cabinet top-mounted heat exchange device and a drawer partition type heat pipe cooling device installed in the cabinet at the same time according to the present invention.

具体实施方式detailed description

下面结合实施例和附图对本发明作进一步描述,但本发明的实施方式不仅限于此。The present invention will be further described below in conjunction with the examples and drawings, but the embodiments of the present invention are not limited thereto.

参见图1-图2,一种机柜顶置式换热装置,包括设置于机柜14顶部的顶部下隔板2、顶部上隔板1、顶部翅片式液冷换热器4以及若干个顶部风机3,其中,所述顶部下隔板2和顶部上隔板1上均设有通风孔8;所述顶部翅片式液冷换热器4和顶部风机3设置于顶部下隔板2和顶部上隔板1之间,其中,顶部翅片式液冷换热器4设置于顶部下隔板2上,所述顶部风机3设置于顶部翅片式液冷换热器4的上部。Referring to Figures 1-2, a cabinet top-mounted heat exchange device includes a top lower partition 2, a top top partition 1, a top finned liquid-cooled heat exchanger 4 and several top fans arranged on the top of the cabinet 14. 3, wherein, the top lower partition 2 and the top upper partition 1 are provided with ventilation holes 8; the top finned liquid cooling heat exchanger 4 and the top fan 3 are arranged on the top lower partition 2 and the top Between the upper partitions 1 , the top finned liquid-cooled heat exchanger 4 is arranged on the top lower partition 2 , and the top fan 3 is arranged on the top of the top finned liquid-cooled heat exchanger 4 .

参见图1-图2,所述顶部翅片式液冷换热器4由换热盘管、翅片、管道、流量调节器、水泵以及冷却塔组成。上述结构的顶部翅片式液冷换热器4中,利用翅片吸收空气中的热量,并传递给换热盘管内的冷却液,由冷却液将热量输送至冷却塔进行热交换,实现对机柜14的散热。Referring to Figures 1-2, the top-finned liquid-cooled heat exchanger 4 is composed of heat exchange coils, fins, pipes, flow regulators, water pumps and cooling towers. In the top-finned liquid-cooled heat exchanger 4 with the above structure, the fins are used to absorb the heat in the air, and transfer it to the cooling liquid in the heat exchange coil, and the cooling liquid transfers the heat to the cooling tower for heat exchange, realizing the Heat dissipation of the cabinet 14.

参见图1-图2,所述顶部风机3为多个,且分成列设置在顶部翅片式液冷换热器4的上部和顶部上隔板1之间。通过多个顶部风机3,提高散热的效率。Referring to FIGS. 1-2 , there are multiple top fans 3 , which are arranged in rows between the upper part of the top finned liquid-cooled heat exchanger 4 and the top upper partition 1 . Through multiple top fans 3, the efficiency of heat dissipation is improved.

参见图3-图6,还包括设置在机柜14中部的抽屉隔板式热管散热装置,该抽屉隔板式热管散热装置包括机柜隔板组件、翅片式液冷换热器9(型号:FP-51型,规格:580×200×65)、呈L型的导热热管10(型号:AMEC-MHP-3060A-150A散热管,规格:3.0mm厚×40mm宽,垂直导热功率:185W)以及功率为64W,额定风量为680m3/h的轴流冷却背侧风机13;其中,所述机柜隔板组件包括上水平隔板15、下水平隔板16、内竖直隔板17和外垂直隔板18,所述上水平隔板15、下水平隔板16、内垂直隔板17以及外垂直隔板18上均设有通风孔8;所述上水平隔板15和下水平隔板16设置在机柜14内部中间,且上水平隔板15和下水平隔板16之间设有用于安装导热热管10和翅片式液冷换热器9的安装空间;所述内垂直隔板17和外垂直隔板18设置在机柜14的背侧;所述导热热管10的水平段10-1设置于安装空间中并与上水平隔板15的下面贴合;所述导热热管10的水平段10-1的下面与下水平隔板16的上面之间设有水平放置的翅片式液冷换热器9-1;所述导热热管10的垂直段10-2与所述内垂直隔板17贴合;所述导热热管10的垂直段10-2的外侧设有与其紧密接触的垂直放置的翅片式液冷换热器9-2;所述垂直放置的翅片式液冷换热器9-2的外侧与外垂直隔板18之间的空间形成垂直的通风通道;所述背侧风机13设置在通风通道内。Referring to Fig. 3-Fig. 6, it also includes a drawer partition type heat pipe heat dissipation device arranged in the middle of the cabinet 14. The drawer partition type heat pipe heat dissipation device includes a cabinet partition assembly, a finned liquid cooling heat exchanger 9 (model: FP -51 type, specification: 580×200×65), L-shaped heat conduction heat pipe 10 (model: AMEC-MHP-3060A-150A heat dissipation pipe, specification: 3.0mm thick×40mm wide, vertical heat conduction power: 185W) and power 64W, with a rated air volume of 680m 3 /h axial flow cooling rear fan 13; wherein, the cabinet partition assembly includes an upper horizontal partition 15, a lower horizontal partition 16, an inner vertical partition 17 and an outer vertical partition plate 18, the upper horizontal partition 15, the lower horizontal partition 16, the inner vertical partition 17 and the outer vertical partition 18 are all provided with ventilation holes 8; the upper horizontal partition 15 and the lower horizontal partition 16 are set In the middle of the inside of the cabinet 14, and between the upper horizontal partition 15 and the lower horizontal partition 16, there is an installation space for installing the heat conduction heat pipe 10 and the finned liquid-cooled heat exchanger 9; the inner vertical partition 17 and the outer The vertical partition 18 is arranged on the back side of the cabinet 14; the horizontal section 10-1 of the heat-conducting heat pipe 10 is arranged in the installation space and fits under the upper horizontal partition 15; the horizontal section 10-1 of the heat-conducting heat pipe 10 A finned liquid cooling heat exchanger 9-1 placed horizontally is arranged between the bottom of 1 and the top of the lower horizontal partition 16; the vertical section 10-2 of the heat conduction heat pipe 10 is attached to the inner vertical partition 17 close; the outside of the vertical section 10-2 of the heat conduction heat pipe 10 is provided with a vertically placed finned liquid-cooled heat exchanger 9-2 in close contact with it; the vertically placed finned liquid-cooled heat exchanger 9 The space between the outer side of -2 and the outer vertical partition 18 forms a vertical ventilation channel; the back fan 13 is arranged in the ventilation channel.

参见图3-图6,上述抽屉隔板式热管散热装置的工作原理是:Referring to Fig. 3-Fig. 6, the working principle of the above-mentioned drawer partition type heat pipe cooling device is:

安装在机柜14中间的导热热管10的水平段10-1通过上水平隔板15将热量吸收到热管内;由于导热热管10的水平段10-1的下面与下水平隔板16的上面之间设有水平放置的翅片式液冷换热器9-1,因此水平放置的翅片式液冷换热器9-1除了吸收机柜14中空气中的热量以及下水平隔板16传递过来的热量外,导热热管10的水平段10-1的热量也传送到该翅片式液冷换热器9的翅片上;由于导热热管10的水平段10-1中的热量并不能全部传导到水平放置的翅片式液冷换热器9-1中,因此,导热热管10的水平段10-1中剩余的热量就会传导到垂直段10-2中,与导热热管10的垂直段10-2相接触的垂直放置的翅片式液冷换热器9-2会吸收垂直段10-2的一部分热量以及机柜14中的热量;此时,通过外部冷却液输送系统将冷却介质输送到翅片式液冷换热器9的液冷管9-3中,冷却介质经过垂直放置的翅片式液冷换热器9-2的液冷管9-3后再经过水平放置的翅片式液冷换热器9-1的液冷管9-3,最终流出到外部冷却液输送系统,从而将机柜14中传导到翅片的热量带出机柜14;在冷却介质输送的过程中,设置在机柜14的侧通风通道内的背侧风机13工作,将导热热管10的垂直段10-2和垂直放置的翅片式液冷换热器9-2的热量进行风冷,进一步加快散热。The horizontal section 10-1 of the heat conduction heat pipe 10 installed in the middle of the cabinet 14 absorbs heat into the heat pipe through the upper horizontal partition 15; There is a horizontally placed finned liquid-cooled heat exchanger 9-1, so the horizontally placed finned liquid-cooled heat exchanger 9-1 absorbs the heat in the air in the cabinet 14 and the heat transferred from the lower horizontal partition 16. In addition to the heat, the heat of the horizontal section 10-1 of the heat conduction heat pipe 10 is also transferred to the fins of the finned liquid-cooled heat exchanger 9; since the heat in the horizontal section 10-1 of the heat conduction heat pipe 10 cannot all be conducted to the horizontal In the finned liquid-cooled heat exchanger 9-1 placed, therefore, the remaining heat in the horizontal section 10-1 of the heat conduction heat pipe 10 will be conducted to the vertical section 10-2, and the vertical section 10-1 of the heat conduction heat pipe 10 The vertically placed finned liquid-cooled heat exchanger 9-2 in contact with the 2 phases will absorb part of the heat in the vertical section 10-2 and the heat in the cabinet 14; In the liquid-cooled tube 9-3 of the plate-type liquid-cooled heat exchanger 9, the cooling medium passes through the liquid-cooled tube 9-3 of the vertically placed finned liquid-cooled heat exchanger 9-2 and then passes through the horizontally placed finned tube 9-3. The liquid-cooled pipe 9-3 of the liquid-cooled heat exchanger 9-1 finally flows out to the external cooling liquid delivery system, thereby taking the heat conducted to the fins in the cabinet 14 out of the cabinet 14; during the cooling medium delivery process, set The back fan 13 in the side ventilation channel of the cabinet 14 works to air-cool the heat of the vertical section 10-2 of the heat conduction heat pipe 10 and the vertically placed finned liquid-cooled heat exchanger 9-2 to further accelerate heat dissipation.

参见图3-图6,所述上水平隔板15和内垂直隔板17在端部相互连接,所述下水平隔板16和外垂直隔板18在端部相互连接,所述上水平隔板15和下水平隔板16之间通过第一端部连接板5连接在一起,所述内垂直隔板17和外垂直隔板18通过第二端部连接板6连接在一起;所述垂直放置的翅片式液冷换热器9—2的外侧还设有中间垂直隔板7,所述背侧风机13设置于中间垂直隔板7和外垂直隔板18之间。这样上水平隔板15、第一端部连接板5、下水平隔板16、外垂直隔板18、第二端部连接板6和内垂直隔板17依次相连接构成整个散热装置的框架,从而更便于整个散热装置以嵌入的方式安装到机柜14中;另外,通过设置所述中间垂直隔板7,便于背侧风机13以及垂直放置的翅片式液冷换热器9-2的安装固定。3-6, the upper horizontal partition 15 and the inner vertical partition 17 are connected to each other at the end, the lower horizontal partition 16 and the outer vertical partition 18 are connected to each other at the end, and the upper horizontal partition The plate 15 and the lower horizontal dividing plate 16 are connected together by the first end connecting plate 5, and the inner vertical dividing plate 17 and the outer vertical dividing plate 18 are connected together by the second end connecting plate 6; The outer side of the placed finned liquid-cooled heat exchanger 9 - 2 is also provided with a middle vertical partition 7 , and the back fan 13 is arranged between the middle vertical partition 7 and the outer vertical partition 18 . In this way, the upper horizontal dividing plate 15, the first end connecting plate 5, the lower horizontal dividing plate 16, the outer vertical dividing plate 18, the second end connecting plate 6 and the inner vertical dividing plate 17 are connected successively to form the frame of the whole heat dissipation device, This makes it easier for the entire cooling device to be installed in the cabinet 14 in an embedded manner; in addition, by setting the middle vertical partition 7, it facilitates the installation of the rear fan 13 and the vertically placed finned liquid-cooled heat exchanger 9-2 fixed.

参见图3-图6,在抽屉隔板式热管散热装置中,所述机柜14中设有由角钢制成的支撑导轨12,所述下水平隔板16支承在支撑导轨12上。通过该结构,整个散热装置的框架可以支承在所述支撑导轨12上,整个散热装置像抽屉一样装入到机柜14中,安装相当方便。Referring to FIGS. 3-6 , in the drawer partition type heat pipe cooling device, the cabinet 14 is provided with a support rail 12 made of angle steel, and the lower horizontal partition 16 is supported on the support rail 12 . Through this structure, the frame of the entire cooling device can be supported on the support guide rail 12, and the entire cooling device is loaded into the cabinet 14 like a drawer, and the installation is quite convenient.

参见图3-图6,在抽屉隔板式热管散热装置中,背侧风机13在竖直方向上分为两排,每排包括多个沿水平方向排列的背侧风机13;另外,在内垂直隔板17和外垂直隔板18的上端设有顶端风机11。通过设置多个背侧风机13和顶端风机11,有利于提高散热效率。Referring to Fig. 3-Fig. 6, in the drawer partition type heat pipe cooling device, the back fans 13 are divided into two rows in the vertical direction, and each row includes a plurality of back fans 13 arranged in the horizontal direction; The top fan 11 is provided on the upper ends of the vertical partition 17 and the outer vertical partition 18 . By arranging multiple back fans 13 and top fans 11, it is beneficial to improve heat dissipation efficiency.

参见图3-图6,在抽屉隔板式热管散热装置中,所述通风通道的进风口同时与室内和室外连通,根据不同的季节而采用室内或室外空气进行冷却。具体地,通过机柜14的冷却空气在夏季采用室内空气,过渡季节则采用室外温度较低的空气过滤除湿后进入机柜14,并将机柜14散热带出机房。Referring to Fig. 3-Fig. 6, in the drawer partition type heat pipe cooling device, the air inlet of the ventilation channel communicates with the indoor and outdoor at the same time, and indoor or outdoor air is used for cooling according to different seasons. Specifically, the cooling air passing through the cabinet 14 is indoor air in summer, and the air with a lower outdoor temperature is filtered and dehumidified before entering the cabinet 14 in transitional seasons, and the cooling air of the cabinet 14 is taken out of the machine room.

参见图3-图6,在抽屉隔板式热管散热装置中,所述通风通道的排风口通过排风管道连接到机房外部。这样当排风温度较高时直接将排风通过独立的排风管道排到机房外部,避免机房内空气温度过高。Referring to Fig. 3-Fig. 6, in the drawer partition type heat pipe cooling device, the air outlet of the ventilation channel is connected to the outside of the machine room through an exhaust pipe. In this way, when the exhaust air temperature is high, the exhaust air is directly exhausted to the outside of the machine room through the independent exhaust air duct, so as to avoid the air temperature in the machine room from being too high.

参见图3-图6,在抽屉隔板式热管散热装置中,所述导热热管10为扁平热管,该扁平热管的水平段10-1和垂直段10-2分别通过焊接的方式与上水平隔板15和内垂直隔板17连接在一起。扁平热管具有宽阔的表面与水平隔板和内垂直隔板17进行接触,从而提高散热效率,提高了系统的整体热能利用效率,同时扁平热管的结构也适应机柜14中狭窄扁平的空间。Referring to Fig. 3-Fig. 6, in the drawer clapboard type heat pipe cooling device, the heat conduction heat pipe 10 is a flat heat pipe, and the horizontal section 10-1 and the vertical section 10-2 of the flat heat pipe are welded to the upper horizontal insulation respectively. The panels 15 and the inner vertical partitions 17 are connected together. The flat heat pipe has a wide surface in contact with the horizontal partition and the inner vertical partition 17, thereby improving the heat dissipation efficiency and the overall heat utilization efficiency of the system, and the structure of the flat heat pipe is also suitable for the narrow and flat space in the cabinet 14.

本实施方式的一种机柜14顶置式换热装置的工作原理是:The working principle of a cabinet 14 top-mounted heat exchange device in this embodiment is:

机柜14里的电子设备长时间工作后,机柜14里存在很多热量;通过设置于机柜14顶部的顶部风机3将机柜14内部的热空气通过机柜14底部孔板引入顶部翅片式液冷换热器4,顶部翅片式液冷换热器4将热空气热量带走,降低所通过的空气温度,从而降低了排入机房内部的热量。After the electronic equipment in the cabinet 14 works for a long time, there is a lot of heat in the cabinet 14; through the top fan 3 arranged on the top of the cabinet 14, the hot air inside the cabinet 14 is introduced into the top finned liquid cooling heat exchange through the orifice plate at the bottom of the cabinet 14 4, the top-finned liquid-cooled heat exchanger 4 takes away the heat of the hot air and reduces the temperature of the passing air, thereby reducing the heat discharged into the machine room.

上述为本发明较佳的实施方式,但本发明的实施方式并不受上述内容的限制,其他的任何未背离本发明的精神实质与原理下所做的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above content, and any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention, All should be equivalent replacement methods, and all are included in the protection scope of the present invention.

Claims (10)

1.一种机柜顶置式换热装置,其特征在于,包括设置于机柜顶部的顶部下隔板、顶部上隔板、顶部翅片式液冷换热器以及若干个顶部风机,其中,所述顶部下隔板和顶部上隔板上均设有通风孔;所述顶部翅片式液冷换热器和顶部风机设置于顶部下隔板和顶部上隔板之间,其中,顶部翅片式液冷换热器设置于顶部下隔板上,所述顶部风机设置于顶部翅片式液冷换热器的上部。1. A cabinet top-mounted heat exchange device, characterized in that it includes a top lower partition, a top top partition, a top finned liquid-cooled heat exchanger and several top fans arranged on the top of the cabinet, wherein the Both the top lower partition and the top upper partition are provided with ventilation holes; the top finned liquid cooling heat exchanger and the top fan are arranged between the top lower partition and the top upper partition, wherein the top finned The liquid-cooled heat exchanger is arranged on the top lower partition, and the top fan is arranged on the upper part of the top-finned liquid-cooled heat exchanger. 2.根据权利要求1所述的机柜顶置式换热装置,其特征在于,所述顶部翅片式液冷换热器由换热盘管、翅片、管道、流量调节器、水泵以及冷却塔组成。2. The cabinet top-mounted heat exchange device according to claim 1, wherein the top-finned liquid-cooled heat exchanger is composed of heat exchange coils, fins, pipes, flow regulators, water pumps and cooling towers composition. 3.根据权利要求1所述的机柜顶置式换热装置,其特征在于,所述顶部风机为多个,且分成列设置在顶部翅片式液冷换热器的上部和顶部上隔板之间。3. The cabinet top-mounted heat exchange device according to claim 1, characterized in that there are multiple fans at the top, and they are arranged in rows between the upper part of the top finned liquid-cooled heat exchanger and the upper partition on the top. between. 4.根据权利要求1所述的机柜顶置式换热装置,其特征在于,还包括设置在机柜中部的抽屉隔板式热管散热装置,该抽屉隔板式热管散热装置包括机柜隔板组件、翅片式液冷换热器、呈L型的导热热管以及背侧风机;其中,所述机柜隔板组件包括上水平隔板、下水平隔板、内垂直隔板和外垂直隔板,所述上水平隔板、下水平隔板、内垂直隔板以及外垂直隔板上均设有通风孔;所述上水平隔板和下水平隔板设置在机柜内部中间,且上水平隔板和下水平隔板之间设有用于安装导热热管和翅片式液冷换热器的安装空间;所述内垂直隔板和外垂直隔板设置在机柜的背侧;所述导热热管的水平段设置于安装空间中并与上水平隔板的下面贴合;所述导热热管的水平段的下面与下水平隔板的上面之间设有水平放置的翅片式液冷换热器;所述导热热管的垂直段与所述内垂直隔板贴合;所述导热热管的垂直段的外侧设有与其紧密接触的垂直放置的翅片式液冷换热器;所述垂直放置的翅片式液冷换热器的外侧与外垂直隔板之间的空间形成垂直的通风通道;所述背侧风机设置在通风通道内。4. The cabinet top-mounted heat exchange device according to claim 1, further comprising a drawer partition type heat pipe cooling device arranged in the middle of the cabinet, the drawer partition type heat pipe cooling device includes a cabinet partition assembly, a fin A sheet-type liquid-cooled heat exchanger, an L-shaped heat conduction heat pipe, and a back-side fan; wherein, the cabinet partition assembly includes an upper horizontal partition, a lower horizontal partition, an inner vertical partition and an outer vertical partition, and the Ventilation holes are provided on the upper horizontal partition, the lower horizontal partition, the inner vertical partition and the outer vertical partition; the upper horizontal partition and the lower horizontal partition are arranged in the middle of the inside of the cabinet, and the upper horizontal partition and the lower There is an installation space for installing heat-conducting heat pipes and finned liquid-cooled heat exchangers between the horizontal partitions; the inner vertical partition and the outer vertical partition are arranged on the back side of the cabinet; the horizontal section of the heat-conducting heat pipe is arranged In the installation space and attached to the bottom of the upper horizontal partition; between the bottom of the horizontal section of the heat-conducting heat pipe and the top of the lower horizontal partition, there is a horizontally placed finned liquid-cooled heat exchanger; the heat-conducting The vertical section of the heat pipe is attached to the inner vertical partition; the outside of the vertical section of the heat-conducting heat pipe is provided with a vertically placed finned liquid cooling heat exchanger in close contact with it; the vertically placed finned liquid cooling The space between the outer side of the cold heat exchanger and the outer vertical partition forms a vertical ventilation channel; the back fan is arranged in the ventilation channel. 5.根据权利要求4所述的机柜顶置式换热装置,其特征在于,所述上水平隔板和内垂直隔板在端部相互连接,所述下水平隔板和外垂直隔板在端部相互连接,所述上水平隔板和下水平隔板之间通过第一端部连接板连接在一起,所述内垂直隔板和外垂直隔板通过第二端部连接板连接在一起;所述垂直放置的翅片式液冷换热器的外侧还设有中间垂直隔板,所述背侧风机设置于中间垂直隔板和外垂直隔板之间。5. The cabinet top-mounted heat exchange device according to claim 4, wherein the upper horizontal partition and the inner vertical partition are connected to each other at the end, and the lower horizontal partition and the outer vertical partition are connected at the end The parts are connected to each other, the upper horizontal partition and the lower horizontal partition are connected together through the first end connection plate, and the inner vertical partition and the outer vertical partition are connected together through the second end connection plate; The outer side of the vertically placed finned liquid-cooled heat exchanger is also provided with a middle vertical partition, and the back fan is arranged between the middle vertical partition and the outer vertical partition. 6.根据权利要求4所述的机柜顶置式换热装置,其特征在于,在抽屉隔板式热管散热装置中,所述机柜中设有由角钢制成的支撑导轨,所述下水平隔板支承在支撑导轨上。6. The cabinet top-mounted heat exchange device according to claim 4, characterized in that, in the drawer partition type heat pipe cooling device, the cabinet is provided with a support guide rail made of angle steel, and the lower horizontal partition Supported on support rails. 7.根据权利要求4所述的机柜顶置式换热装置,其特征在于,在抽屉隔板式热管散热装置中,背侧风机在竖直方向上分为两排,每排包括多个沿水平方向排列的背侧风机;另外,在内垂直隔板和外垂直隔板的上端设有顶端风机。7. The cabinet top-mounted heat exchange device according to claim 4, characterized in that, in the drawer partition type heat pipe heat dissipation device, the back side fan is divided into two rows in the vertical direction, and each row includes a plurality of The back and side fans arranged in the same direction; in addition, the upper ends of the inner vertical partition and the outer vertical partition are provided with top fans. 8.根据权利要求4所述的机柜顶置式换热装置,其特征在于,在抽屉隔板式热管散热装置中,所述通风通道的进风口同时与室内和室外连通。8 . The cabinet top-mounted heat exchange device according to claim 4 , wherein, in the drawer partition type heat pipe heat dissipation device, the air inlet of the ventilation channel communicates with the indoor and outdoor at the same time. 9.根据权利要求4所述的机柜顶置式换热装置,其特征在于,在抽屉隔板式热管散热装置中,所述通风通道的排风口通过排风管道连接到机房外部。9 . The cabinet top-mounted heat exchange device according to claim 4 , wherein, in the drawer partition type heat pipe heat dissipation device, the air outlet of the ventilation channel is connected to the outside of the machine room through an exhaust pipe. 10.根据权利要求4所述的机柜顶置式换热装置,其特征在于,在抽屉隔板式热管散热装置中,所述导热热管为扁平热管,该扁平热管的水平段和垂直段分别通过焊接的方式与上水平隔板和内垂直隔板连接在一起。10. The cabinet top-mounted heat exchange device according to claim 4, characterized in that, in the drawer partition type heat pipe heat dissipation device, the heat conduction heat pipe is a flat heat pipe, and the horizontal section and the vertical section of the flat heat pipe are respectively welded The way is connected with the upper horizontal partition and the inner vertical partition.
CN201710319788.6A 2017-05-08 2017-05-08 Overhead heat transfer device of rack Expired - Fee Related CN107027273B (en)

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