CN107020431B - A kind of the right angle welding equipment and its welding method of solar components busbar - Google Patents

A kind of the right angle welding equipment and its welding method of solar components busbar Download PDF

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Publication number
CN107020431B
CN107020431B CN201710205675.3A CN201710205675A CN107020431B CN 107020431 B CN107020431 B CN 107020431B CN 201710205675 A CN201710205675 A CN 201710205675A CN 107020431 B CN107020431 B CN 107020431B
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China
Prior art keywords
welding
busbar
roller
angle
conveying
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CN201710205675.3A
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CN107020431A (en
Inventor
庞伟
白雪亮
王守志
王兴份
高荣刚
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CECEP SOLAR ENERGY TECHNOLOGY (ZHENJIANG) Co Ltd
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CECEP SOLAR ENERGY TECHNOLOGY (ZHENJIANG) Co Ltd
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Priority to CN201710205675.3A priority Critical patent/CN107020431B/en
Publication of CN107020431A publication Critical patent/CN107020431A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES; ELECTRIC SOLID STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H01L31/00Semiconductor devices sensitive to infra-red radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/36Electric or electronic devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a kind of right angle welding equipment of solar components busbar and its welding methods, it is controlled and is run by PLC controller, welding mechanism, receiving mechanism is set on platform, conveying mechanism, stroke guiding mechanism is successively suitable to be even delivered to welding mechanism for busbar, cutting mechanism is set between stroke guiding mechanism end and welding mechanism and vertical with stroke guiding mechanism, conveying mechanism, stroke guiding mechanism, cutting mechanism is respectively set two groups in X-axis and Y direction, receiving mechanism is opposite with the stroke guiding mechanism of Y direction, it is located at welding mechanism two sides.The present invention realizes the automation of busbar right angle welding, busbar is sent to pad using twin shaft conveying positioning, it is welded using welding mechanism, cooling and right angle is carried out to busbar weld using fixed cooling briquetting to fix, the bad phenomenon that welding quality is consistent, prevents busbar right angle welding from occurring is effectively ensured;Cleaning device guarantees the permanently effective work of electric iron;Human-computer interaction interface cooperates electrical control gear to realize intelligentized control method.

Description

A kind of the right angle welding equipment and its welding method of solar components busbar
Technical field
The present invention relates to the welding equipments and its welding method, especially a kind of pair of solar energy of a kind of manufacture of solar components The welding equipment and its welding method of component bus bar progress right angle welding.
Background technique
Photovoltaic industry field at present is generally welded solar components busbar using manual type, is thus existed The problem of mainly have the following:
1, the otherness of personnel's operation, causes busbar welding surface to have differences, bonding area is not of uniform size;
2, the wild effect of personnel's operation gimmick causes welding quality to be unable to get and fully ensures that, and manual work is imitated Rate is relatively low, is unfavorable for industrial scale production.
Summary of the invention
Goal of the invention: in view of the above-mentioned problems, an object of the present invention, which is to provide one kind, can be automatically performed solar components The welding equipment of busbar right angle welding guarantees welding quality, improves operating efficiency;It is a further object of the present invention to provide use The welding method of this welding equipment.
Technical solution: a kind of right angle welding equipment of solar components busbar, including platform, conveying mechanism, stroke are led To mechanism, cutting mechanism, welding mechanism, receiving mechanism, human-computer interaction interface, the welding mechanism, receiving mechanism are set to described On platform, the conveying mechanism, stroke guiding mechanism are successively suitable to be even delivered to the welding mechanism, the guillotine for busbar Structure be set to it is between the stroke guiding mechanism end and the welding mechanism and vertical with the stroke guiding mechanism, it is described defeated Mechanism, stroke guiding mechanism, cutting mechanism is sent to be respectively set two groups in X-axis and Y direction, the receiving mechanism and Y direction The stroke guiding mechanism it is opposite, be located at the welding mechanism two sides;The right angle welding equipment passes through PLC controller Control operation.
Further, the stroke guiding mechanism includes upper and lower correcting wheel group, left and right correcting wheel group, driving wheel group, fixation Frame, stepper motor, the fixed frame are fixed with the platform, and correcting wheel group, left and right correcting wheel group, the driving wheel group up and down are set It sets in the same side of the fixed frame;
The correcting wheel group up and down is one group by three roller A, and the axial direction of the roller A and the side of the fixed frame are hung down It is direct-connected to connect, and arrangement constitutes triangle up and down, for the upper and lower roller A before there are the gap of busbar thickness, busbar is flat It is transmitted between the roller A up and down in face;
The left and right correcting wheel group is one group by mounting plate, three roller B, and the peripheral surface of the roller B is equipped with track The side of slot, the mounting plate and the fixed frame is fixed, and the axial direction of the roller B is vertical with the upper surface of the mounting plate to be connected It connects, and left and right arrangement composition triangle, there are the gap of busbar width between the roller B of left and right, busbar plane is left The right side falls in the track groove and transmits between the roller B;
The driving wheel group is made of two roller C, and the axial direction of the roller C is vertical with the side of the fixed frame to be connected It connects, and opposed arrangement up and down, there are the gaps of busbar thickness before the upper and lower roller C, and busbar plane is up and down in institute It states and is transmitted between roller C;
On the conveying direction of busbar, the driving wheel group is set to the correcting wheel group, left and right correcting wheel group up and down Front, the driving wheel group by the stepper motor drive operating.
The meeting busbar conveying of driving wheel group is driven, and upper and lower correcting wheel group, left and right correcting wheel group are in transmission process Busbar carries out stroke guiding, is corrected to busbar, prevents sideslip.
Further, the left and right correcting wheel group further includes adjusting rod, and the adjusting rod is connect with the roller B, described Adjusting rod drives the roller B mobile, adjusts the gap between the roller B of left and right, adapt to busbar regardless of width into Row adjustment.
Further, several groups are arranged in the correcting wheel group up and down, left and right correcting wheel group interval.
Further, the welding mechanism includes electric iron, fixed cooling briquetting, welding platform, fixing seat, and the electricity irons Iron, fixed cooling briquetting are opposite with the welding platform, and the electric iron, fixed cooling briquetting are installed on the fixing seat, The electric iron, fixed cooling briquetting, welding platform are driven by cylinder respectively, and the fixed cooling briquetting and the welding are flat Busbar is fixed on centre by platform relative motion, and the relatively described welding platform movement of the electric iron carries out welding behaviour to busbar Make.Fixed cooling briquetting and welding platform cooperation, two busbars in right-angle position are fixed.
It further, further include wiper mechanism, the wiper mechanism is set on the platform and towards the welding mechanism, After the completion of welding, the plumb joint of butt welding machine structure is cleaned, and improves subsequent welding efficiency.
Further, the PLC controller mainly controls conveying mechanism, stroke guiding mechanism, welding mechanism, cleaning machine The coordinate operations such as structure, human-computer interaction interface are automatically performed welding.
A kind of method of above-mentioned right angle welding equipment welding busbar, comprising the following steps:
Step 1: according to bus bar sizes, its parameter is set on human-computer interaction interface, PLC controller calculates conveyer Structure, the stroke distances of stroke guiding mechanism, conveying speed etc., calculate weld interval, cooling time of welding mechanism etc.;
Step 2: PLC controller controls conveying mechanism, the stroke guiding mechanism of X-axis, Y-axis respectively on direction will be respective Busbar is sent to welding position, and welding mechanism is in place, and two busbars in orthogonal orientation are fixed and are welded, are welded After, welding mechanism removes, and the cutting mechanism in X-direction cuts busbar in this direction;
Step 3: the right angle busbar being welded is continued on to receiving mechanism by the stroke guiding mechanism in Y direction, Then, the cutting mechanism in Y direction cuts busbar in this direction, and the right angle busbar being welded falls into rewinding Mechanism.
Further, further include step 4: PLC controller control wiper mechanism butt welding machine structure is cleaned.
The utility model has the advantages that compared with prior art, the invention has the advantages that the automation of busbar right angle welding is realized, Busbar is sent to pad using twin shaft conveying positioning, is welded using welding mechanism, using fixed cooling briquetting to remittance Stream weld carries out cooling and right angle and fixes, and the consistency of welding quality is effectively ensured, effectively prevents busbar flat-face fillet weld Pick out existing bad phenomenon;Guarantee the permanently effective work of electric iron by setting cleaning device;By the way that human-computer interaction circle is arranged Face, cooperation electrical control gear realize intelligentized control method, have structurally reasonable, high degree of automation, stable, easy to maintain The features such as.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention;
Fig. 2 is the bottom view of Fig. 1;
Fig. 3 is stroke guiding mechanism structural schematic diagram;
Fig. 4 is welding mechanism structural schematic diagram.
Specific embodiment
In the following with reference to the drawings and specific embodiments, the present invention is furture elucidated, it should be understood that these embodiments are merely to illustrate It the present invention rather than limits the scope of the invention, after the present invention has been read, those skilled in the art are to of the invention each The modification of kind equivalent form falls within the application range as defined in the appended claims.
A kind of right angle welding equipment of solar components busbar is controlled by PLC controller and is run, such as 1,2 institute of attached drawing Show, mainly includes platform 1, conveying mechanism 2, stroke guiding mechanism 3, cutting mechanism 4, welding mechanism 5, receiving mechanism 6, cleaning machine Structure 7, human-computer interaction interface.
Welding mechanism 5, receiving mechanism 6, wiper mechanism 7 are set on platform 1.Conveying mechanism 2, stroke guiding mechanism 3 are successively Along even, for busbar 8 to be delivered to specified welding position, it is subjected to for welding mechanism 5.Cutting mechanism 4 is set to It is between 3 end of stroke guiding mechanism and welding mechanism 5 and vertical with stroke guiding mechanism 3, after the completion of welding, to busbar into Row cuts truncation.Conveying mechanism 2, stroke guiding mechanism 3, cutting mechanism 4 are respectively set two groups in X-axis and Y direction, from two Vertical direction conveys busbar respectively, with form right angle position.Receiving mechanism 6 and the stroke guiding mechanism 3 of Y direction are opposite, point It Wei Yu not 5 two sides of welding mechanism.
Stroke guiding mechanism 3 as shown in Fig. 3, mainly include upper and lower correcting wheel group, left and right correcting wheel group, driving wheel group, Fixed frame 31, stepper motor.Fixed frame 31 is fixed with 1 part of platform, upper and lower correcting wheel group, left and right correcting wheel group, driving wheel group The same side of fixed frame 31 is set, and several groups, common completion pair is arranged in upper and lower correcting wheel group, left and right correcting wheel group interval The stroke of busbar 8 in transmission process is oriented to, and is corrected to busbar, is prevented sideslip, on the conveying direction of busbar, Driving wheel group is driven by stepper motor and is operated, and the front of upper and lower correcting wheel group, left and right correcting wheel group is set to.
Upper and lower correcting wheel group is one group by three roller A32, and roller A32 is axially horizontal vertical with the side of fixed frame 31 to be connected Connect, and arrangement constitutes triangle up and down, preferably one at upper two under, the roller A circumferential direction lower extreme point of top and lower section There are gaps before roller A circumferential direction upper extreme point, and essentially identical with busbar thickness, busbar plane is passed through between the gap, Prevent busbar from shifting in the up-down direction, while roller A rotary action is in busbar surface up and down, it is defeated forward for power-assisted It send.
Left and right correcting wheel group is one group by 33, three roller B34 of mounting plate, and the peripheral surface of roller B34 is equipped with track groove 35, mounting plate 33 and the side of fixed frame 31 are fixed, roller B34 be axially vertically arranged it is vertical with the upper surface of mounting plate 33 connect, and Left and right, which is arranged, constitutes triangle, and there are gaps between the roller B of left and right, busbar plane two essentially identical with busbar width Side is fallen in track groove 35, and busbar plane is passed through between the gap, prevents busbar from shifting in the lateral direction, Left and right roller B rotary action is in busbar two sides simultaneously, power-assisted its be fed forward.Left and right correcting wheel group can be according to different in width Busbar, by the way that the adjusting rod 37 that connect with roller B34 is arranged, drive roller B is moved, to adjust between the roller B of left and right Gap.Several groups for setting or so correcting wheel group usually need to only be consistent the roller B of left and right side in every group, Mobile adjusting is carried out to the other side.
Driving wheel group is made of two roller C36, roller C36 axially it is horizontal it is vertical with the side of fixed frame 31 connect, and There are gaps before upper and lower opposed arrangement, the roller A circumferential direction lower extreme point of top and the roller A circumferential direction upper extreme point of lower section, with confluence Thickness is essentially identical, and busbar plane is passed through between the gap, and roller C is driven by stepper motor to be operated and act on remittance A surface is flowed, driving busbar is fed forward.
Upper and lower correcting wheel group, left and right correcting wheel group, driving wheel group should be coordinated to be arranged, and busbar is made to keep straight conveying.
Welding mechanism 5 is as shown in Fig. 4, mainly includes electric iron 51, fixed cooling briquetting 52, welding platform 53, fixes Seat 54, electric iron 51, fixed cooling briquetting 52 are opposite with welding platform 53, and electric iron 51, fixed cooling briquetting 52 are mounted on solid In reservation 54, electric iron 51, fixed cooling briquetting 52, welding platform 53 are driven by cylinder respectively, fixed cooling briquetting 52 and Busbar is fixed on centre by 53 relative motion of welding platform, and electric iron 51 welds busbar with respect to the movement of welding platform 53 Connect operation.
PLC controller mainly controls conveying mechanism, stroke guiding mechanism, welding mechanism, wiper mechanism, human-computer interaction circle The coordinate operations such as face, electrical control gear carry out signal transmitting by sensor, are automatically performed welding.Human-computer interaction interface is used In input setup parameter, electrical control gear is connected, convenient for control equipment work, equipment personnel is facilitated to debug maintenance.
Use the method for right angle welding equipment welding busbar of the invention, comprising the following steps:
Step 1: according to bus bar sizes, setting its parameter on human-computer interaction interface, then PLC controller measuring and calculating conveying The data such as mechanism, the stroke distances of stroke guiding mechanism, conveying speed, calculate weld interval, cooling time of welding mechanism etc. Data.
Step 2: PLC controller controls conveying mechanism, the stroke guiding mechanism of X-axis, Y-axis respectively on direction will be respective Busbar is sent to specified welding position, and welding mechanism decline is in place, and welding platform is with fixed cooling briquetting by two in straight The busbar of angular range is fixed on centre, and electric iron decline is subjected to, and after welding, welding mechanism, which rises, to be removed, X Cutting mechanism in axis direction cuts busbar in this direction.
Step 3: PLC program, which controls the stroke guiding mechanism in Y direction, continues the right angle busbar being welded forward It is delivered to above receiving mechanism, then, the cutting mechanism in Y direction cuts busbar in this direction, is welded Right angle busbar fall into receiving mechanism.
Step 4: after completing welding, to improve subsequent welding efficiency, PLC program controls wiper mechanism butt welding machine structure Electric iron is cleaned, and the Clean after every parameter of wiper mechanism can be set by human-computer interaction interface.
Sensor is set in the mechanism of welding equipment, carries out signal transmitting and feedback with PLC program in the process of running.

Claims (8)

1. a kind of right angle welding equipment of solar components busbar, it is characterised in that: including platform (1), conveying mechanism (2), Stroke guiding mechanism (3), cutting mechanism (4), welding mechanism (5), receiving mechanism (6), human-computer interaction interface, the welding mechanism (5), receiving mechanism (6) is set on the platform (1), and the conveying mechanism (2), stroke guiding mechanism (3) are successively along even by remittance Stream item be delivered to the welding mechanism (5), the cutting mechanism (4) be set to the stroke guiding mechanism (3) end with it is described Between welding mechanism (5) and vertical with the stroke guiding mechanism (3), the conveying mechanism (2), is cut out stroke guiding mechanism (3) It cuts mechanism (4) and is respectively set two groups in X-axis and Y direction, the stroke Guiding machine of the receiving mechanism (6) and Y direction Structure (3) relatively, is located at the welding mechanism (5) two sides;The right angle welding equipment is controlled by PLC controller and is run;
The stroke guiding mechanism (3) includes upper and lower correcting wheel group, left and right correcting wheel group, driving wheel group, fixed frame (31), stepping Motor, the fixed frame (31) and the platform (1) are fixed, and correcting wheel group, left and right correcting wheel group, the driving wheel group up and down are set It sets in the same side of the fixed frame (31);
The correcting wheel group up and down is one group by three roller A (32), the axial direction of the roller A (32) and the fixed frame (31) Side vertically connect, and up and down arrangement constitute triangle, busbar plane up and down is transmitted between the roller A (32);
The left and right correcting wheel group is one group by mounting plate (33), three roller B (34), the peripheral surface of the roller B (34) Equipped with track groove (35), the mounting plate (33) and the side of the fixed frame (31) are fixed, the axial direction of the roller B (34) with The upper surface of the mounting plate (33) vertically connects, and left and right arrangement constitutes triangle, stays between the roller B (34) of left and right There is the gap of busbar width, busbar plane or so falls in the track groove (35) and transmits between the roller B (34);
The driving wheel group is made of two roller C (36), the axial direction of the roller C (36) and the side of the fixed frame (31) Vertical connection, and opposed arrangement up and down, busbar plane are transmitted between the roller C (36) up and down;
On the conveying direction of busbar, before the driving wheel group is set to correcting wheel group, the left and right correcting wheel group up and down Side, the driving wheel group drive operating by the stepper motor.
2. a kind of right angle welding equipment of solar components busbar according to claim 1, it is characterised in that: the left side Right correcting wheel group further includes adjusting rod (37), and the adjusting rod (37) connect with the roller B (34), adjusting rod (37) band Roller B (34) movement is moved, the gap between the roller B (34) of left and right is adjusted.
3. a kind of right angle welding equipment of solar components busbar according to claim 1, it is characterised in that: on described Several groups are arranged in lower correcting wheel group, left and right correcting wheel group interval.
4. a kind of right angle welding equipment of solar components busbar according to claim 1, it is characterised in that: the weldering Connection mechanism (5) includes electric iron (51), fixed cooling briquetting (52), welding platform (53), fixing seat (54), the electric iron (51), relatively, the electric iron (51) fixes cooling briquetting (52) peace for fixed cooling briquetting (52) and the welding platform (53) On the fixing seat (54), the electric iron (51), fixed cooling briquetting (52), welding platform (53) pass through cylinder respectively Busbar is fixed on centre, the electricity by driving, fixed cooling briquetting (52) and the welding platform (53) relative motion Relatively described welding platform (53) movement of soldering iron (51) is subjected to busbar.
5. a kind of right angle welding equipment of solar components busbar according to claim 1, it is characterised in that: further include Wiper mechanism (7), the wiper mechanism (7) are set on the platform (1) and towards the welding mechanism (5).
6. a kind of right angle welding equipment of solar components busbar according to claim 5, it is characterised in that: described PLC controller mainly controls the coordinations such as conveying mechanism, stroke guiding mechanism, welding mechanism, wiper mechanism, human-computer interaction interface fortune Make, is automatically performed welding.
7. a kind of method using right angle welding equipment welding busbar described in claim 1, it is characterised in that including following Step:
Step 1: according to bus bar sizes, its parameter is set on human-computer interaction interface, PLC controller calculates conveying mechanism, row Stroke distances, the conveying speed of journey guiding mechanism calculate weld interval, the cooling time of welding mechanism;
Step 2: PLC controller controls conveying mechanism respectively on direction of X-axis, Y-axis, stroke guiding mechanism for respective confluence Item is sent to welding position, and welding mechanism is in place, and two busbars in orthogonal orientation are fixed and are welded, welding finishes Afterwards, welding mechanism removes, and the cutting mechanism in X-direction cuts busbar in this direction;
Step 3: the right angle busbar being welded is continued on to receiving mechanism by the stroke guiding mechanism in Y direction, and Afterwards, the cutting mechanism in Y direction cuts busbar in this direction, and the right angle busbar being welded falls into collecting machine Structure.
8. according to the method described in claim 7, it is characterized by also including step 4: PLC controller controls wiper mechanism pair Welding mechanism is cleaned.
CN201710205675.3A 2017-03-31 2017-03-31 A kind of the right angle welding equipment and its welding method of solar components busbar Active CN107020431B (en)

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Application Number Priority Date Filing Date Title
CN201710205675.3A CN107020431B (en) 2017-03-31 2017-03-31 A kind of the right angle welding equipment and its welding method of solar components busbar

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Application Number Priority Date Filing Date Title
CN201710205675.3A CN107020431B (en) 2017-03-31 2017-03-31 A kind of the right angle welding equipment and its welding method of solar components busbar

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CN107020431B true CN107020431B (en) 2019-05-03

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Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011233760A (en) * 2010-04-28 2011-11-17 Alpha- Design Kk Solar cell assembling apparatus
CN202070859U (en) * 2011-03-11 2011-12-14 天威新能源(扬州)有限公司 Right-angle automatic welder of bus bar
JP2013206904A (en) * 2012-03-27 2013-10-07 Alpha- Design Kk Solar cell assembly apparatus
CN204366273U (en) * 2014-12-31 2015-06-03 苏州博阳能源设备有限公司 Solar cell busbar bonding machine
CN105215502B (en) * 2015-10-08 2017-11-24 中节能太阳能科技(镇江)有限公司 A kind of solar assembly junction box welding equipment and its welding method
CN106077868A (en) * 2016-06-28 2016-11-09 江南大学 Photovoltaic module busbar right angle welding equipment
CN106513971A (en) * 2017-01-17 2017-03-22 苏州工业园区九峰自动化技术有限公司 Right-angle high-frequency welding machine

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