CN107012097A - A kind of Amino acid fermentation bacteria extracting method - Google Patents

A kind of Amino acid fermentation bacteria extracting method Download PDF

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Publication number
CN107012097A
CN107012097A CN201710403149.8A CN201710403149A CN107012097A CN 107012097 A CN107012097 A CN 107012097A CN 201710403149 A CN201710403149 A CN 201710403149A CN 107012097 A CN107012097 A CN 107012097A
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extracting method
amino acid
drying
hydrolysis
powder
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王峰
唐永强
汲广习
沈兆胜
胡俊礼
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Qigihar Longjiang Fufeng Biotechnology Co Ltd
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Qigihar Longjiang Fufeng Biotechnology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N1/00Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor

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Abstract

The invention belongs to technical field of amino acid production, a kind of Amino acid fermentation bacteria extracting method is disclosed, it comprises the following steps:Step 1)Drying, crushing, step 2)Salt treatment, ultrasonication, step 3)Hydrolysis, step 4)Evaporation, mist projection granulating.Extracting method of the present invention is in order to save cost of material, it is to avoid is handled using expensive enzyme preparation, and prepares the comprehensive mycoprotein powder of nutritional ingredient, can be substituted for yeast extract, fermented and cultured effect is good.

Description

A kind of Amino acid fermentation bacteria extracting method
Technical field
The invention belongs to technical field of amino acid production, and in particular to a kind of Amino acid fermentation bacteria extracting method.
Background technology
Fermenting and producing amino acid can produce substantial amounts of discarded thalline, and hair is constituted by the nutritional ingredient for determining mycoprotein Existing, Amino acid fermentation bacteria albumen contains a variety of nutriments such as abundant protein nucleic acid, carbohydrate and vitamin.With life of fermenting Produce exemplified by the aminoglutaminic acid thalline that monosodium glutamate is produced, it is a kind of single cell protein, containing abundant protein, to thalline egg after drying White chemical composition carries out analysis and finds that the content of protein in aminoglutaminic acid thalline is up to 85.8% total amino acid content and is 78.77%, raw material dregs of beans, yeast commonly used higher than current protein zymolyte etc..
Current thalline is largely prepared into feed addictive, can obtain certain economic benefit, but belong to low and middle-end Thalline is applied in fertilizer preparation by product, Ye You small parts producer.Patent of invention technology " a kind of threonine before applicant Mycoprotein is processed into protein feed by mycoprotein Application way ", achieves certain economic benefit, but the added value of industry It is relatively low, do not excavate out its application potential completely also;Patented technology before applicant " discards bacterium using amino acid fermentation The technique that body prepares Liquid organic fertilizer " is prepared for organic fertilizer, and it can be implemented in the enterprise for possessing fertilizer production ability, still It is not appropriate for all manufacturing enterprises.Patented technology " a kind of Amino acid fermentation bacteria utilization method " before applicant is specially It is a kind of that the method that enzymolysis prepares enzymolysis protein cream, albumen powder, this method are carried out to glutamic acid fermentation thalline using complex enzyme formulation Improve the added value of industry of mycoprotein so that enterprise profit bigizationner, but it has largely used enzyme preparation, improves into This.
The content of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of Amino acid fermentation bacteria extracting method.The present invention In order to save cost of material, it is to avoid handled using expensive enzyme preparation, and prepare the comprehensive bacterium of nutritional ingredient Body protein powder, can be substituted for yeast extract, and fermented and cultured effect is good.
The present invention is realized by following scheme:
A kind of Amino acid fermentation bacteria extracting method, it comprises the following steps:Step 1)Drying, crushing, step 2)It is salt treatment, super Sonicated, step 3)Hydrolysis, step 4)Evaporation, mist projection granulating.
Further, the extracting method comprises the following steps:
Step 1)Drying, crushing:Amino acid fermentation bacteria is placed in 80 DEG C of drying, then pulverizer is ground into thalli powder;
Step 2)Salt treatment, ultrasonication:The sodium-chloride water solution of equal quality is added into thalli powder, and is adjusted with sulfuric acid PH is 2-3, is then heated under 60-70 DEG C, heat-retaining condition, is handled using ultrasonic wave, and processing time is 20-30min;
Step 3)Hydrolysis:By step 2)Resulting material is placed in reactor, and it is 0.8-1.0MPa, temperature to control pressure in reactor For 100-105 DEG C, heat-insulation pressure keeping 6-8min, then normal pressure is depressurized to, it is 100 DEG C to maintain temperature, then adds sulfuric acid, and adjustment pH is 1, hydrolysis time is 3-4h, obtains hydrolyzate;
Step 4)Evaporation, mist projection granulating:By step 3)Gained hydrolyzate evaporates through multi-effect evaporator is made paste, by paste Mycoprotein powder is made through spray granulating and drying.
Preferably, the concentration of the sodium-chloride water solution is 5-7wt%.
Preferably, the ultrasonic frequency is 20KHz, and power is 1000W.
Preferably, the effect of multi-effect evaporator one feeding temperature<100 DEG C, end effect drop temperature<50 DEG C, the paste Contents on dry basis>60wt%.
Mycoprotein powder prepared by the above-mentioned extracting method being allowed to described in one.
The beneficial effect that the present invention is obtained is mainly including but not limited to following:
The present invention is in order to save cost of material, it is to avoid handled using expensive enzyme preparation, and prepare nutrition into Divide comprehensive mycoprotein powder, can be substituted for yeast extract;
The osmotic pressure that the present invention can change somatic cells using sodium chloride solution expands it, and auxiliary ultrasonic processing is helped It is broken in somatic cells wall;The present invention by improving temperature and pressure, can increase molecule diffusion speed so that cell membrane by Compression swelling is thinning, accelerates the rupture of cell membrane;
Egg white icing prepared by the present invention, which can be packed directly, is made commercially available yeast extract substitute products, reduce fermentation medium into This;
Extracting method simple possible of the present invention, sporoderm-broken rate and degree of hydrolysis are more thorough, and the mycoprotein powder nutritional ingredient of preparation is high, Ferment effect is good, with low cost, improves the added value of industry of mycoprotein, and preferable income is brought to enterprise.
Embodiment
In order that those skilled in the art more fully understand the technical scheme in the application, it is specifically real below in conjunction with the application Example is applied, the present invention is more clearly and completely described, it is clear that described embodiment is only that the application part is real Apply example, rather than whole embodiments.Based on the embodiment in the application, those of ordinary skill in the art are not making creation Property work under the premise of the every other embodiment that is obtained, should all belong to the scope of protection of the invention.
Embodiment 1
A kind of Amino acid fermentation bacteria extracting method, it comprises the following steps:
Step 1)Drying, crushing:Amino acid fermentation bacteria is placed in 80 DEG C of drying, then pulverizer is ground into thalli powder;
Step 2)Salt treatment, ultrasonication:The concentration that equal quality is added into thalli powder is 7wt% aqueous sodium chloride Liquid, and adjust pH to be 3 with sulfuric acid, 60 DEG C, under heat-retaining condition are then heated to, is handled using ultrasonic wave, processing time is 20min;Ultrasonic frequency is 20KHz, and power is 1000W;
Step 3)Hydrolysis:By step 2)Resulting material is placed in reactor, and it is 0.8MPa to control pressure in reactor, and temperature is 100 DEG C, heat-insulation pressure keeping 8min, then normal pressure is depressurized to, it is 100 DEG C to maintain temperature, then adds sulfuric acid, adjustment pH is 1, during hydrolysis Between be 3h, obtain hydrolyzate;
Step 4)Evaporation, mist projection granulating:By step 3)Gained hydrolyzate evaporates through multi-effect evaporator is made paste, the evaporation Device one imitates feeding temperature<100 DEG C, end effect drop temperature<50 DEG C, gained paste contents on dry basis>60wt%, by paste through spray Mycoprotein powder is made in mist granulating and drying.
Embodiment 2
A kind of Amino acid fermentation bacteria extracting method, it comprises the following steps:
Step 1)Drying, crushing:Amino acid fermentation bacteria is placed in 80 DEG C of drying, then pulverizer is ground into thalli powder;
Step 2)Salt treatment, ultrasonication:The concentration that equal quality is added into thalli powder is 5-7wt% sodium chloride water Solution, and adjust pH to be 2 with sulfuric acid, 60 DEG C, under heat-retaining condition are then heated to, is handled using ultrasonic wave, processing time is 30min;Ultrasonic frequency is 20KHz, and power is 1000W;
Step 3)Hydrolysis:By step 2)Resulting material is placed in reactor, and it is 1.0MPa to control pressure in reactor, and temperature is 105 DEG C, heat-insulation pressure keeping 6min, then normal pressure is depressurized to, it is 100 DEG C to maintain temperature, then adds sulfuric acid, adjustment pH is 1, during hydrolysis Between be 4h, obtain hydrolyzate;
Step 4)Evaporation, mist projection granulating:By step 3)Gained hydrolyzate evaporates through multi-effect evaporator is made paste, the evaporation Device one imitates feeding temperature<100 DEG C, end effect drop temperature<50 DEG C, gained paste contents on dry basis>60wt%, by paste through spray Mycoprotein powder is made in mist granulating and drying.
Embodiment 3
A kind of Amino acid fermentation bacteria extracting method, it comprises the following steps:
Step 1)Drying, crushing:Amino acid fermentation bacteria is placed in 80 DEG C of drying, then pulverizer is ground into thalli powder;
Step 2)Salt treatment, ultrasonication:The concentration that equal quality is added into thalli powder is 5-7wt% sodium chloride water Solution, and adjust pH to be 2.5 with sulfuric acid, 65 DEG C, under heat-retaining condition are then heated to, is handled using ultrasonic wave, processing time For 25min;Ultrasonic frequency is 20KHz, and power is 1000W;
Step 3)Hydrolysis:By step 2)Resulting material is placed in reactor, and it is 0.9MPa to control pressure in reactor, and temperature is 102 DEG C, heat-insulation pressure keeping 7min, then normal pressure is depressurized to, it is 100 DEG C to maintain temperature, then adds sulfuric acid, adjustment pH is 1, during hydrolysis Between be 4h, obtain hydrolyzate;
Step 4)Evaporation, mist projection granulating:By step 3)Gained hydrolyzate evaporates through multi-effect evaporator is made paste, the evaporation Device one imitates feeding temperature<100 DEG C, end effect drop temperature<50 DEG C, gained paste contents on dry basis>60wt%, by paste through spray Mycoprotein powder is made in mist granulating and drying.
Embodiment 4
So that fermentation prepares the Corynebacterium glutamicum of glutamic acid as an example, each component content analysis have detected(Measured with dry weight);Slightly Albumen 74-76%, nucleic acid 6.5-7%, crude fat 11-12%;Surplus other.
Hydrolyze the degree of hydrolysis detection of hydrolyzate obtained by after fermentation thalline:
The embodiment of the present invention 1 is used for experimental group;Control group 1 uses the conventional enzyme solution of this area:Acid protease and Portugal The adding proportion of dextranase is 2:1, total enzyme concentration is 2%, and pH value is 4.5,50 DEG C of hydrolysis temperature, concentration of substrate 15%, during hydrolysis Between 12h;Control group 2 uses acid hydrolysis process:PH 0.5 is adjusted to 6mol/L hydrochloric acid, 20 h are hydrolyzed at 100 DEG C;Control The enzymolysis liquid that group 3 is prepared using patented technology " a kind of Amino acid fermentation bacteria utilization method ".
Using using Kjeldahl nitrogen determination total nitrogen;Amino-acid nitrogen is determined using formol titration;Protein hydrolysis degree Calculate:The degree of hydrolysis % of enzymolysis=((The amino-acid nitrogen before amino-acid nitrogen-hydrolysis after hydrolysis)/ total nitrogen)%.Concrete outcome is shown in Table 1:
Table 1
Group Experimental group Control group 1 Control group 2 Control group 3
Degree of hydrolysis % 94.7 46.8 63.6 70.9
Embodiment 5
Influence of each factor to somatic cells wall percentage of damage:
Experimental group:Embodiment 1;Control group 1:Using bacteriolyze ferment treatment:Enzymolysis pH 8,50 DEG C of hydrolysis temperature, enzymolysis time 5h, Enzyme dosage 2.0mg/g;Control group 2:Sodium chloride is not used to handle, remaining be the same as Example 1;Control group 3:HIGH PRESSURE TREATMENT is not used, Remaining be the same as Example 1;Control group:4:Ultrasonication is not used, remaining be the same as Example 1.The other bacterial cell disruption rate such as table of each group 2:
Table 2
Group Experimental group Control group 1 Control group 2 Control group 3 Control group 4
Percentage of damage % 97.8 78.3 86.4 91.5 87.9
Embodiment 6
The performance test of mycoprotein powder prepared by the present invention:
With the dusty yeast in the mycoprotein powder alternate standard YPD culture mediums of the preparation of embodiment 1, remaining components unchanged, identical Under the conditions of cultivate Pichia pastoris, by compare cell growing state evaluate product culture effect, be shown in Table 3.
Table 3
Group Pichia pastoris culture 10 hours(OD600 Pichia pastoris culture 20 hours(OD600
Mycoprotein powder prepared by embodiment 1 0.621 1.696
Commercially available dusty yeast 0.574 1.508
Conclusion:Utilize turbidimetry for Determination OD600Characterize the growing state of cell, it was demonstrated that mycoprotein powder of the present invention can substitute city Dusty yeast product is sold, and fermented and cultured is better.
Embodiment 7
Extracting method of the present invention and enzyme process cost accounting:
By taking the workshop that our company produces 10000 tons of fermentation thalli per year as an example;Because in recent years, enzyme preparation product price amount of increase is larger, 3000 yuan per ton or so are can reach using a kind of cost of patented technology " Amino acid fermentation bacteria utilization method " processing with enzyme preparation, And use the reagent that uses of extracting method of the present invention and the cost such as heat for 1800 yuan or so, escapable cost 1200 per ton Member, the workshop can about save 12,000,000 yuan of enterprise's Meteorological every year, and preferable economic benefit is brought to enterprise.
Listed above is only the optimal specific embodiment of the present invention.It is clear that the invention is not restricted to which above example, can also have Many deformations.All deformations that one of ordinary skill in the art directly can export or associate from present disclosure, It is considered as protection scope of the present invention.

Claims (6)

1. a kind of Amino acid fermentation bacteria extracting method, it comprises the following steps:Step 1)Drying, crushing, step 2)Salt treatment, Ultrasonication, step 3)Hydrolysis, step 4)Evaporation, mist projection granulating.
2. extracting method according to claim 1, it is characterised in that the extracting method comprises the following steps:
Step 1)Drying, crushing:Amino acid fermentation bacteria is placed in 80 DEG C of drying, thalli powder is then comminuted into;
Step 2)Salt treatment, ultrasonication:The sodium-chloride water solution of equal quality is added into thalli powder, and is adjusted with sulfuric acid PH is 2-3, is then heated under 60-70 DEG C, heat-retaining condition, is handled using ultrasonic wave, and processing time is 20-30min;
Step 3)Hydrolysis:By step 2)Resulting material is placed in reactor, and it is 0.8-1.0MPa, temperature to control pressure in reactor For 100-105 DEG C, heat-insulation pressure keeping 6-8min, then normal pressure is depressurized to, it is 100 DEG C to maintain temperature, then adds sulfuric acid, and adjustment pH is 1, hydrolysis time is 3-4h, obtains hydrolyzate;
Step 4)Evaporation, mist projection granulating:By step 3)Gained hydrolyzate evaporates through multi-effect evaporator is made paste, by paste Mycoprotein powder is made through spray granulating and drying.
3. extracting method according to claim 2, it is characterised in that the concentration of the sodium-chloride water solution is 5-7wt%.
4. extracting method according to claim 2, it is characterised in that the ultrasonic frequency is 20KHz, power is 1000W。
5. extracting method according to claim 2, it is characterised in that the multi-effect evaporator one imitates feeding temperature<100 DEG C, end effect drop temperature<50 DEG C, the contents on dry basis of the paste>60wt%.
6. mycoprotein powder prepared by the extracting method according to claim 1-5 is allowed to one.
CN201710403149.8A 2017-06-01 2017-06-01 A kind of Amino acid fermentation bacteria extracting method Pending CN107012097A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110777172A (en) * 2019-09-12 2020-02-11 赵兰坤 Enzymolysis process of amino acid fermentation thallus
CN110846352A (en) * 2019-09-11 2020-02-28 赵兰坤 Preparation method of glutamic acid fermentation medium

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110846352A (en) * 2019-09-11 2020-02-28 赵兰坤 Preparation method of glutamic acid fermentation medium
CN110777172A (en) * 2019-09-12 2020-02-11 赵兰坤 Enzymolysis process of amino acid fermentation thallus

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Application publication date: 20170804