CN107009161A - A kind of fixture of fast turning circular arc conical surface part - Google Patents
A kind of fixture of fast turning circular arc conical surface part Download PDFInfo
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- CN107009161A CN107009161A CN201710252901.3A CN201710252901A CN107009161A CN 107009161 A CN107009161 A CN 107009161A CN 201710252901 A CN201710252901 A CN 201710252901A CN 107009161 A CN107009161 A CN 107009161A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/10—Devices for clamping workpieces of a particular form or made from a particular material
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Abstract
本发明涉及一种快速车削圆弧锥面零件的夹具,包括固定盘和固定台,固定台设置在固定盘的一端,固定盘的另一端设有连接柱,固定台的端面设有与凹槽,凹槽内设有定位台阶,固定台上设有贯穿槽,且贯穿槽与凹槽相通,固定台上设有夹紧零件于凹槽内的紧固件;本发明的优点:通过连接柱将固定盘固定在车床三爪卡盘上,使固定在固定台上的车削零件能通过最经济的车削加工圆弧锥面,降低了加工难度,实现了零件的快速车削,且车削加工精度高,材料的利用率高;能根据不同的生产需求设定固定台的数量,使一次车削能同时完成多个零件的加工,进一步提高了加工效率,且多个车削后的零件尺寸精度易保证,尺寸一致性好。
The invention relates to a fixture for quickly turning arc-shaped conical surface parts, comprising a fixed plate and a fixed table, the fixed table is arranged at one end of the fixed plate, the other end of the fixed plate is provided with a connecting column, and the end surface of the fixed table is provided with a groove , the groove is provided with a positioning step, the fixed platform is provided with a through groove, and the through groove communicates with the groove, and the fixed platform is provided with a fastener for clamping the parts in the groove; the advantage of the present invention: through the connecting column The fixed plate is fixed on the three-jaw chuck of the lathe, so that the turning parts fixed on the fixed table can process the circular arc cone surface through the most economical turning, which reduces the processing difficulty, realizes the fast turning of the parts, and the turning processing accuracy is high , the material utilization rate is high; the number of fixed tables can be set according to different production requirements, so that one turning can complete the processing of multiple parts at the same time, which further improves the processing efficiency, and the dimensional accuracy of the parts after multiple turning is easy to guarantee. Good size consistency.
Description
技术领域technical field
本发明涉及一种快速车削圆弧锥面零件的夹具。The invention relates to a fixture for quickly turning arc-shaped conical surface parts.
背景技术Background technique
车削加工是金属零件机械加工时最常采用的加工方法,也最经济,图1即为特殊外形零件,具有R1、R2两个圆弧锥面,且其余面为方形,不能直接装夹在车床上的三爪卡盘上,因而不能直接采用车削加工,采用铣削工艺方法完成零件圆弧锥面的加工,加工效率低,且铣削加工时加工精度不高,材料利用率低,采用磨削的工艺方法完成零件圆弧锥面的加工,需使用与零件圆弧锥面匹配成型砂轮其加工难度大,加工效率不高,一次只能加工一个。Turning is the most commonly used processing method for metal parts machining, and it is also the most economical. Figure 1 is a special shape part, which has two arc-shaped conical surfaces R1 and R2, and the other surfaces are square, which cannot be directly clamped on a lathe. On the three-jaw chuck on the upper part, turning can not be used directly. Milling technology is used to complete the processing of the arc cone surface of the part. The processing efficiency is low, and the processing accuracy is not high during milling, and the material utilization rate is low. Using grinding The processing method is to complete the processing of the arc-cone surface of the part, and it is necessary to use a grinding wheel that matches the arc-cone surface of the part. The processing is difficult and the processing efficiency is not high, and only one can be processed at a time.
发明内容Contents of the invention
本发明要解决的技术问题就是提供一种快速车削圆弧锥面零件的夹具,解决现有圆弧锥面零件加工效率低的问题。The technical problem to be solved by the present invention is to provide a fixture for quickly turning arc-cone parts, so as to solve the problem of low processing efficiency of the existing arc-cone parts.
为了解决上述技术问题,本发明是通过以下技术方案实现的:一种快速车削圆弧锥面零件的夹具,包括固定盘和固定台,固定台设置在固定盘的一端,固定盘的另一端设有与车床三爪卡盘相连的连接柱,固定台的端面设有与凹槽,凹槽内设有定位待车削零件的定位台阶,固定台上设有贯穿固定盘的贯穿槽,且贯穿槽与凹槽相通,固定台上设有夹紧零件于凹槽内的紧固件。In order to solve the above-mentioned technical problems, the present invention is achieved through the following technical solutions: a fixture for fast turning arc-cone parts, including a fixed plate and a fixed table, the fixed table is arranged at one end of the fixed plate, and the other end of the fixed plate is set There is a connecting column connected with the three-jaw chuck of the lathe, and the end surface of the fixed table is provided with a groove, and a positioning step is provided in the groove to position the parts to be turned. Communicating with the groove, the fixing table is provided with fasteners for clamping parts in the groove.
优选的,固定台包括第一固定块和第二固定块,第一固定块和第二固定块均固定连接在固定盘上,所述贯穿槽设置在第一固定块和第二固定块之间,第一固定块和第二固定块上均设有开口,开口之间形成所述凹槽,紧固件设置在第一固定块和第二固定块之间,结构简单,便于待车削零件的安装拆卸,可实现反复利用,所述贯穿槽设置在第一固定块和第二固定块之间,能实现第一固定块和第二固定块对待车削零件的作用力相等设置,防止车削时的脱落。Preferably, the fixed table includes a first fixed block and a second fixed block, both of the first fixed block and the second fixed block are fixedly connected to the fixed plate, and the through groove is arranged between the first fixed block and the second fixed block , the first fixed block and the second fixed block are provided with openings, the grooves are formed between the openings, the fasteners are arranged between the first fixed block and the second fixed block, the structure is simple, and it is convenient for the parts to be turned It can be installed and disassembled, and can be used repeatedly. The through groove is arranged between the first fixed block and the second fixed block, so that the force of the first fixed block and the second fixed block to be turned is set to be equal, and the turning parts are prevented from being damaged. fall off.
优选的,紧固件包括螺栓,第一固定块上设有供螺栓穿设的通孔,第二固定块上设有固定螺栓的螺纹孔,螺栓紧固效果好,能对夹紧力进行调节控制,能防止车削时紧固件的松动,提高夹紧效率。Preferably, the fastener includes a bolt, the first fixing block is provided with a through hole for the bolt to pass through, and the second fixing block is provided with a threaded hole for fixing the bolt, the bolt fastening effect is good, and the clamping force can be adjusted Control can prevent loosening of fasteners during turning and improve clamping efficiency.
优选的,固定台为四个,四个固定台均匀设置在固定盘上,能实现一次车削同时完成四个零件的加工,加工效率高,且四个零件的尺寸精度容易保证,加工后的零件尺寸一致性好。Preferably, there are four fixed tables, and the four fixed tables are evenly arranged on the fixed plate, which can realize the processing of four parts at the same time in one turning, the processing efficiency is high, and the dimensional accuracy of the four parts is easy to guarantee, the processed parts Good size consistency.
优选的,连接柱上设有使固定盘贴紧车床三爪卡盘的台阶,通过台阶与车床三爪卡盘配合使固定盘能平稳的固定在三爪卡盘上,防止固定盘的倾斜,能提高连接柱与车床三爪卡盘连接的牢固性,避免车床三爪卡盘转动时连接柱的轴向滑动,提高零件车削的质量。Preferably, the connecting column is provided with a step that makes the fixed disk close to the three-jaw chuck of the lathe, and the fixed disk can be stably fixed on the three-jaw chuck through the cooperation of the steps and the three-jaw chuck of the lathe to prevent the inclination of the fixed disk. The firmness of the connection between the connecting column and the three-jaw chuck of the lathe can be improved, the axial sliding of the connecting column can be avoided when the three-jaw chuck of the lathe is rotated, and the turning quality of parts can be improved.
综上所述,本发明的优点:1.通过连接柱将固定盘固定在车床三爪卡盘上,使固定在固定台上的车削零件能通过最经济的车削加工圆弧锥面,降低了加工难度,实现了零件的快速车削,且车削加工精度高,材料的利用率高;In summary, the present invention has the following advantages: 1. The fixed plate is fixed on the three-jaw chuck of the lathe by the connecting column, so that the turning parts fixed on the fixed table can process the circular arc cone surface through the most economical turning, reducing the Difficulty in processing, realizing fast turning of parts, and high turning precision and high utilization rate of materials;
2.能根据不同的生产需求设定固定台的数量,使一次车削能同时完成多个零件的加工,进一步提高了加工效率,且多个车削后的零件尺寸精度易保证,尺寸一致性好;2. The number of fixed tables can be set according to different production needs, so that one turning can complete the processing of multiple parts at the same time, which further improves the processing efficiency, and the dimensional accuracy of the parts after multiple turnings is easy to guarantee and the dimensional consistency is good;
3.通过紧固件的拧紧和拧松来实现零件的安装拆卸,能实现零件的快速安装拆卸;3. The installation and disassembly of the parts is realized by tightening and loosening the fasteners, which can realize the rapid installation and disassembly of the parts;
4.在凹槽内设置定位台阶能实现零件的快速定位,保证车削后零件的质量;4. Setting positioning steps in the groove can realize the rapid positioning of the parts and ensure the quality of the parts after turning;
5.贯穿槽的设置有利于固定台对零件的夹紧,且实现了固定台对零件两端作用力的平稳设置,防止零件在车削时的松动。5. The setting of the through groove is conducive to the clamping of the part by the fixed table, and realizes the stable setting of the force applied by the fixed table to both ends of the part, preventing the part from loosening during turning.
附图说明Description of drawings
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing:
图1为本发明待车削零件的结构示意图;Fig. 1 is the structural representation of parts to be turned by the present invention;
图2为本发明一种快速车削圆弧锥面零件的夹具的结构示意图;Fig. 2 is a schematic structural view of a fixture for fast turning arc-cone parts of the present invention;
图3为本发明固定盘的结构示意图。Fig. 3 is a schematic diagram of the structure of the fixed disc of the present invention.
具体实施方式detailed description
如图2、图3所示,一种快速车削圆弧锥面零件的夹具,包括固定盘1和固定台2,固定台2设置在固定盘1的一端,固定盘1的另一端设有与车床三爪卡盘相连的连接柱3,固定台2的端面设有与凹槽21,凹槽21内设有定位待车削零件5的定位台阶22,固定台2上设有贯穿固定盘的贯穿槽23,且贯穿槽23与凹槽21相通,固定台2上设有夹紧零件于凹槽21内的紧固件4,车床三爪卡盘夹紧连接柱3,定位台阶22使待车削零件定位在凹槽21内,然后紧固件4的拧紧使待车削零件锁紧在凹槽21内,然后通过车床对零件进行车削处理,等车削完成后,只需拧松紧固件4就可以快速的取下零件。As shown in Fig. 2 and Fig. 3, a fixture for quickly turning arc-shaped conical parts includes a fixed plate 1 and a fixed table 2, the fixed table 2 is arranged on one end of the fixed plate 1, and the other end of the fixed plate 1 is provided with a The connecting column 3 connected to the three-jaw chuck of the lathe, the end surface of the fixed table 2 is provided with a groove 21, and the groove 21 is provided with a positioning step 22 for locating the part 5 to be turned, and the fixed table 2 is provided with a through hole that penetrates the fixed disk. Groove 23, and through groove 23 communicates with groove 21, is provided with the fastener 4 of clamping parts in groove 21 on the fixed table 2, and lathe three-jaw chuck clamps connecting column 3, and positioning step 22 makes to wait for turning The part is positioned in the groove 21, and then the tightening of the fastener 4 locks the part to be turned in the groove 21, and then the part is turned by the lathe. After the turning is completed, the fastener 4 can be quickly to remove the parts.
固定台2包括第一固定块24和第二固定块25,第一固定块24和第二固定块25均固定连接在固定盘1上,所述贯穿槽23设置在第一固定块24和第二固定块25之间,第一固定块24和第二固定块25上均设有开口,开口之间形成所述凹槽21,紧固件4设置在第一固定块24和第二固定块25之间,结构简单,便于待车削零件的安装拆卸,可实现反复利用,所述贯穿槽设置在第一固定块和第二固定块之间,能实现第一固定块和第二固定块对待车削零件的作用力相等设置,防止车削时的脱落,紧固件4包括螺栓,第一固定块24上设有供螺栓穿设的通孔26,第二固定块25上设有固定螺栓的螺纹孔27,螺栓紧固效果好,能对夹紧力进行调节控制,能防止车削时紧固件的松动,提高夹紧效率。The fixed table 2 includes a first fixed block 24 and a second fixed block 25, both of the first fixed block 24 and the second fixed block 25 are fixedly connected to the fixed plate 1, and the through groove 23 is arranged on the first fixed block 24 and the second fixed block. Between the two fixed blocks 25, openings are provided on the first fixed block 24 and the second fixed block 25, the groove 21 is formed between the openings, and the fastener 4 is arranged on the first fixed block 24 and the second fixed block 25, the structure is simple, it is convenient for the installation and disassembly of the parts to be turned, and it can be used repeatedly. The active forces of the turning parts are set equally to prevent falling off during turning. The fastener 4 includes a bolt. The first fixed block 24 is provided with a through hole 26 for the bolt to pass through, and the second fixed block 25 is provided with a thread for fixing the bolt. The hole 27 has good bolt fastening effect, can adjust and control the clamping force, can prevent the loosening of the fastener during turning, and improve the clamping efficiency.
固定台2为四个,四个固定台2均匀设置在固定盘1上,能实现一次车削同时完成四个零件的加工,加工效率高,且四个零件的尺寸精度容易保证,加工后的零件尺寸一致性好,连接柱3上设有使固定盘贴紧车床三爪卡盘的台阶31,通过台阶与车床三爪卡盘配合使固定盘能平稳的固定在三爪卡盘上,防止固定盘的倾斜,能提高连接柱与车床三爪卡盘连接的牢固性,避免车床三爪卡盘转动时连接柱的轴向滑动,提高零件车削的质量,固定台、固定盘和连接柱通过45钢一体制成。There are four fixed tables 2, and the four fixed tables 2 are evenly arranged on the fixed plate 1, which can realize the processing of four parts at the same time in one turning, the processing efficiency is high, and the dimensional accuracy of the four parts is easy to guarantee, the processed parts The size consistency is good. The connecting column 3 is provided with a step 31 that makes the fixed plate close to the three-jaw chuck of the lathe. Through the cooperation of the step and the three-jaw chuck of the lathe, the fixed plate can be fixed on the three-jaw chuck smoothly to prevent the fixed plate from being fixed. The inclination of the plate can improve the firmness of the connection between the connecting column and the three-jaw chuck of the lathe, avoid the axial sliding of the connecting column when the three-jaw chuck of the lathe rotates, and improve the turning quality of the parts. The fixed table, the fixed plate and the connecting column pass through 45 Made of steel in one piece.
使用时,将连接柱3安装在车床三爪卡盘上,并通过台阶31贴紧车床三爪卡盘使固定盘1能平稳的固定在三爪卡盘上,防止固定盘1的轴线滑动,然后将待车削零件5通过定位台阶22定位在凹槽21内,然后通过紧固件4的拧紧实现零件夹紧于凹槽21内,采用相同的安装方法依次将车削零件安装在凹槽21内,然后通过车床工作实现对零件的快速车削圆弧锥面,车削完毕后,只需拧松紧固件4就可以快速取下零件。When in use, install the connecting column 3 on the three-jaw chuck of the lathe, and stick to the three-jaw chuck of the lathe through the step 31 so that the fixed disk 1 can be stably fixed on the three-jaw chuck to prevent the axis of the fixed disk 1 from sliding. Then the part 5 to be turned is positioned in the groove 21 through the positioning step 22, and then the parts are clamped in the groove 21 by tightening the fastener 4, and the turning parts are installed in the groove 21 in turn using the same installation method , and then realize the rapid turning of the arc-shaped conical surface of the parts by lathe work. After the turning is completed, the parts can be quickly taken off only by unscrewing the fastener 4.
除上述优选实施例外,本发明还有其他的实施方式,本领域技术人员可以根据本发明作出各种改变和变形,只要不脱离本发明的精神,均应属于本发明所附权利要求所定义的范围。Except above-mentioned preferred embodiment, the present invention also has other embodiments, and those skilled in the art can make various changes and deformations according to the present invention, as long as they do not depart from the spirit of the present invention, all should belong to the scope defined in the appended claims of the present invention scope.
Claims (5)
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| CN108406396A (en) * | 2018-04-27 | 2018-08-17 | 上海众源燃油分配器制造有限公司 | A kind of lathe chuck fixture for the processing of stainless steel forging rail |
| CN116921707A (en) * | 2023-07-17 | 2023-10-24 | 合肥神马科技集团有限公司 | A kind of arc groove turning processing technology for parts |
| CN119566721A (en) * | 2024-11-14 | 2025-03-07 | 湖南天创精工科技有限公司 | A turning and milling method for small rotary structural parts |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107398747A (en) * | 2017-09-22 | 2017-11-28 | 安庆安簧汽车零部件有限公司 | A kind of stabiliser bar geometrical clamp facing fixture |
| CN108406396A (en) * | 2018-04-27 | 2018-08-17 | 上海众源燃油分配器制造有限公司 | A kind of lathe chuck fixture for the processing of stainless steel forging rail |
| CN116921707A (en) * | 2023-07-17 | 2023-10-24 | 合肥神马科技集团有限公司 | A kind of arc groove turning processing technology for parts |
| CN119566721A (en) * | 2024-11-14 | 2025-03-07 | 湖南天创精工科技有限公司 | A turning and milling method for small rotary structural parts |
| CN119566721B (en) * | 2024-11-14 | 2025-11-04 | 湖南天创精工科技有限公司 | A milling and turning method for small rotary structural parts |
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