CN107009026B - A kind of welding technique and device of power battery monomer - Google Patents
A kind of welding technique and device of power battery monomer Download PDFInfo
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- CN107009026B CN107009026B CN201710350945.XA CN201710350945A CN107009026B CN 107009026 B CN107009026 B CN 107009026B CN 201710350945 A CN201710350945 A CN 201710350945A CN 107009026 B CN107009026 B CN 107009026B
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- bending
- plate
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- clamping
- jig
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manufacturing & Machinery (AREA)
- Plasma & Fusion (AREA)
- Battery Mounting, Suspending (AREA)
- Connection Of Batteries Or Terminals (AREA)
Abstract
The invention discloses a kind of welding techniques of power battery monomer, including battery cell assembling, tab bending and fitting compress, bilateral laser welding and electric connecting sheet bending position.The invention also discloses a kind of welders of power battery monomer, including ceiling plate portion, clamping device, tab pressing plate, tab bending clamp, rotary welding clamp, electric connecting sheet bending clamp.In the present invention, entire welding process is semi-automatic operation, operation control hydraulic drive mechanism is carried out by button to complete, whole process is simple and easy, it is decomposed by the refinement of Rational choice to technique, process, the security protection in operating process, the precision-fit between executing agency finally guarantee monomer Laser Welding Quality and process consistency, and in the production of battery module small lot or trial-manufacturing process can effective improving production efficiency, control security risk and reduce cost.
Description
Technical field
The invention belongs to the design of power battery monomer laser welding process and the technical fields of design of welding jig, specifically relate to
And a kind of welding technique and device for producing or manufacturing experimently for Soft Roll power battery module small lot.
Background technique
Current main-stream power battery monomeric form is divided into Soft Roll, rectangular hard shell and cylinder etc., wherein rectangular hard shell battery
And cylindrical battery itself has and enough strength structure intensity and is easy to fixed, it is only necessary to additional electric connecting sheet carry out welding or
It is spirally connected to realize that the series and parallel between monomer connects, it is relatively easy to implement.Soft Roll monomer is tired by the positioning of the reasons such as shape and structure
Hardly possible, positive and negative anodes tab matter is soft and stretches out, the not first-class factor limitation of position distribution, in welding manner, welding procedure, welding effect
There are certain technical difficulty for rate and welding quality control etc..Therefore, the product of domestic mainstream battery producer is more at present
For rectangular hard shell form, Soft Roll monomeric form is using less.However, compared to the power battery monomer of rectangular hard shell form, it is soft
Packet battery has the characteristics that have a safety feature, light-weight, capacity is big, internal resistance is small and flexible design, if it is possible to overcome soft
The technical issues of packet monomer welding etc., it will so that Soft Roll monomer is more market-oriented.
It would therefore be highly desirable to need to study so as to more power battery Soft Roll monomer laser welding and design of welding jig
It is economical easily to produce the soft package battery module for meeting the market demand.
Summary of the invention
In view of the above technical problems, the present invention provides a kind of can conveniently and efficiently realize between multiple soft-package battery monomers
The welding technique of the power battery monomer of laser welding and the device for realizing the process.
The technical solution adopted by the present invention are as follows:
One embodiment of the present of invention provides a kind of welding technique of power battery monomer, the power battery monomer
The soft-package battery monomer of two sides is distributed in for tab, the welding technique the following steps are included:
S100: battery cell assembling
Multiple battery cell groups are carried out assembling positioning and clamped to form a battery module, each battery cell group is by two
A battery cell combines to be formed according to scheduled arrangement;
S200: tab bending and compression
The two sides tab of battery cell group after clamping is subjected to bending process, and after all tabs are bent over, it is right
All tabs carry out compression processing;
S300: bilateral laser welding
Carry out laser welding to treated battery cell group two sides are compressed, including to battery module two sides tab and
The laser welding of positive and negative electrode electric connecting sheet, wherein after completing to the laser welding of the side of battery cell group, pass through rotation
The battery cell group to carry out laser welding to the other side of battery cell group;
S400: electric connecting sheet bending positioning
Positive electric connecting sheet and cathode electric connecting sheet each bending respectively inwards to the battery module after laser welding
90°。
Another embodiment of the present invention provides a kind of welder of power battery monomer, is distributed in two for realizing tab
The welding of the soft-package battery monomer of side, comprising: ceiling plate portion, for two battery cells to be clamped to form a battery cell group,
Including mutually matched upper cover plate and lower cover plate, the upper cover plate and the lower cover plate are by clamping structure with by two battery lists
Body clamps to form a battery cell group;Clamping device, for assembling multiple ceiling plate portion for being clamped with battery cell group
It positions and clamps to form a battery module, be formed with the limit limited to the ceiling plate portion on the clamping device
Slot, and the isolation structure for separating the tab of two adjacent battery cells is provided in two sides;Tab bending clamp, for that will fill
The tab for being clipped in the battery cell group two sides in the clamping device carries out bending processing, and the tab bending clamp, which is formed with, to be put
The first accommodating space of the clamping device is set, the clamping device is slided by the first guide frame and the first position limiting structure
And it is fixed on first accommodating space, the tab bending clamp is realized by being arranged in the bending mechanism of two sides to battery
The bending of the tab of monomer group two sides is handled;Tab pressing plate, for matching with the clamping device to after bending is handled
Tab carry out compression processing, the tab pressing plate is in close contact to press by the first buckle structure with the isolation structure
The tab being tightly clamped between tab pressing plate and isolation structure;Rotary welding clamp, for the electricity to clamping in clamping device
The two sides of pond monomer group carry out laser welding, are fixedly connected with the clamping device by adjustable fixed mechanism, in completion pair
After the laser welding of the side of battery cell group, the clamping device is rotated with right by adjusting the adjustable fixed mechanism
The other side of battery cell group carries out laser welding;Electric connecting sheet bending clamp, for by clamping in the clamping device
90 ° of bending, the electric connecting sheet bending clamp are formed the positive electric connecting sheet and cathode electric connecting sheet of battery module respectively inwards
There is the second accommodating space for placing the clamping device, the clamping device passes through the second guide frame and the second position limiting structure
Slide and be fixed on second accommodating space, the electric connecting sheet bending clamp is realized pair by electric connecting sheet bending mechanism
The bending of positive electric connecting sheet and cathode electric connecting sheet is handled.
Optionally, the side of the upper cover plate and lower cover plate protrusion is formed with the support for supporting the battery cell
Portion, the clamping structure include the multiple protrusions being formed on the support portion of the upper cover plate or the lower cover plate and are formed in institute
State multiple card holes matched with the bulge on lower cover plate or upper cover plate;Shape is gone back on the upper cover plate and the lower cover plate
At having reinforcing rib and concaveconvex structure, the concaveconvex structure is for realizing the clamping between multiple ceiling plate portion.
Optionally, the clamping device includes clamping device bottom plate, the right baffle-plate being arranged on clamping device bottom plate, right gear
Plate, front apron, rear baffle and top plate, the top plate are connect by pivot structure with the rear baffle and are led to the front apron
Cross the connection of the second buckle structure, the rear baffle connect with the clamping device bottom plate by pivot structure, the right baffle-plate with
It is respectively arranged with the isolation structure in the right shell body, and is respectively formed with the resettlement groove for placing the tab pressing plate, it is described
Isolation structure includes the multiple blend stops separated with preset distance, and width and two battery cells between two neighboring blend stop
The distance between it is corresponding.
Optionally, the tab bending clamp includes tab bending clamp bottom plate, is arranged at tab bending clamp bottom
The bending mechanism of plate two sides, wherein the bending mechanism includes connecting plate, the first driving structure, the second driving structure, third drive
Dynamic structure, the first bending pawl and pawl with the second bending, and first driving structure and second driving structure are arranged in institute
It states on connecting plate, pawling to pawl with second bending with first bending respectively connect, and first bending is driven to push away
Pawl and second bending are pawled and are moved in a longitudinal direction, and the third driving structure is connect with the connecting plate, and is driven
Connecting plate integrally moves in the horizontal direction vertical with the longitudinal direction.
Optionally, first guide frame includes prominent guiding axis and the formation being formed on the clamping device bottom plate
Pilot hole on the tab bending clamp bottom plate, first position limiting structure include limit knob and are respectively formed at described
Through-hole on clamping device bottom plate and the tab bending clamp bottom plate, the limit knob include that the portion that screws and protrusion are formed in
The thread spindle screwed in portion, by the thread spindle is placed in the through hole and is tightened it is described screw portion and realize institute
State being fixedly connected for clamping device and the tab bending clamp.
Optionally, the rotary welding clamp includes supporting table and be fixedly connected with fixed plate on the supporting table, institute
The limited block for being formed in fixed plate and being limited to the clamping device is stated, the adjustable fixed structure includes adjusting rotation
Button, is formed in the through-hole that the guiding axis is inserted into the fixed plate at the guiding axis being formed on the clamping device bottom plate,
Threaded hole is formed on the guiding axis, the adjusting knob includes that the portion of screwing and protrusion are formed in the screw thread screwed in portion
Axis realizes the clamping device and the rotation and screwing portion described in the thread spindle is inserted into the threaded hole and is tightened
Turn being fixedly connected for welding fixture.
Optionally, the electric connecting sheet bending clamp includes electric connecting sheet bending clamp bottom plate and is arranged in the electrical connection
Support frame on piece bending clamp bottom plate is provided with the first electric connecting sheet bending mechanism and the second electric connecting sheet on support frame as described above
Bending mechanism;The first electric connecting sheet bending mechanism includes bending push jack, first drives upside down structure, front and back driving structure,
Described first drives upside down structure connect with the front and back driving structure, for realizing moving up and down for the bending push jack, institute
It states front and back driving structure to connect with the bending push jack, for realizing the back-and-forth motion of the bending push jack;Described second is electrically connected
Contact pin bending mechanism drives upside down structure, connecting plate, two or so driving structures, limit plate and two bending pieces including second,
Described two left and right driving structures are connect with described two bending pieces respectively, are moved for realizing the left and right of described two bending pieces
Dynamic, the limit plate and described two left and right driving structures are connect with the connecting plate, and described second drives upside down structure and institute
Connecting plate connection is stated, is moved up and down for realizing the connecting plate is whole;Wherein, the bending push jack is described about first
Make the positive electric connecting sheet and the inside bending of cathode electric connecting sheet under the driving of driving structure and the front and back driving structure
45 °, make under the driving that the limit plate and the bending piece drive upside down structure and the left and right driving structure described second
The anode electric connecting sheet and cathode electric connecting sheet continue inside bending to 90 °.
Optionally, second guide frame includes prominent guiding axis and the formation being formed on the clamping device bottom plate
Pilot hole on the electric connecting sheet bending clamp bottom plate, second position limiting structure include limit knob and are respectively formed at
Through-hole on the clamping device bottom plate and the electric connecting sheet bending clamp bottom plate, the limit knob include the portion that screws and dash forward
It is formed in the thread spindle screwed in portion out, described screws portion by placing in the through hole and tightening by the thread spindle
And realize being fixedly connected for the clamping device and the electric connecting sheet bending clamp.
The invention has the following beneficial effects: by Rational choice, process to technique refinement decomposition, in operating process
Security protection, the precision-fit between executing agency finally guarantee monomer Laser Welding Quality and process consistency, and
Battery module small lot production or trial-manufacturing process in can effective improving production efficiency, control security risk and reduce at
This.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the welder for the power battery monomer that one embodiment of the invention provides.
Fig. 2 is the structural schematic diagram of the ceiling plate portion of the welder for the power battery monomer that one embodiment of the invention provides.
Fig. 3 is the structural representation of the clamping device of the welder for the power battery monomer that one embodiment of the invention provides
Figure.
Fig. 4 is that the structure of the tab bending clamp of the welder for the power battery monomer that one embodiment of the invention provides is shown
It is intended to.
Fig. 5 is that the structure of the rotary welding clamp of the welder for the power battery monomer that one embodiment of the invention provides is shown
It is intended to.
Fig. 6 is the schematic diagram that the tab of the welder for the power battery monomer that one embodiment of the invention provides compresses.
Fig. 7 and Fig. 8 is the electric connecting sheet bending folder of the welder for the power battery monomer that one embodiment of the invention provides
The structural schematic diagram of tool.
Fig. 9 is the flow diagram of the welding technique for the power battery monomer that one embodiment of the invention provides.
Specific embodiment
To keep the technical problem to be solved in the present invention, technical solution and advantage clearer, below in conjunction with attached drawing and tool
Body embodiment is described in detail.
It is situated between first in conjunction with welder of the attached drawing 1 to Fig. 9 to the power battery monomer that one embodiment of the invention provides
It continues.
As shown in Figures 1 to 9, the welder of a kind of power battery monomer provided in an embodiment of the present invention, for realizing
Tab is distributed in the welding of the soft-package battery monomer 1 of two sides, which includes ceiling plate portion 2, is used for two battery cells
Clamping forms a battery cell group, including mutually matched upper cover plate 201 and lower cover plate 202, the upper cover plate and it is described under
Cover board is by clamping structure to clamp to form a battery cell group by two battery cells;Clamping device 3 is used for multiple folders
The ceiling plate portion 2 for holding battery cell group carries out assembling positioning and clamps to form a battery module, shape on the clamping device
At there is a limiting slot limited to the ceiling plate portion 2, and the tab for separating two adjacent battery cells is provided in two sides
Isolation structure 307;Tab bending clamp 4, the tab for the battery cell group two sides by clamping in the clamping device
Bending processing is carried out, the tab bending clamp is formed with the first accommodating space for placing the clamping device, the clamping folder
Tool slides by the first guide frame and the first position limiting structure and is fixed on first accommodating space, the tab bending folder
Tool realizes that the bending to the tab of battery cell group two sides is handled by being arranged in the bending mechanism of two sides;Tab pressing plate 9 is used
In being matched with the clamping device 3 with to through bending treated tab carries out compression processing, the tab pressing plate passes through the
One buckle structure and be in close contact with the isolation structure to tab of the compression clamping between tab pressing plate and isolation structure;
Rotary welding clamp 5, the two sides for the battery cell group to clamping in clamping device carry out laser welding, with the clamping
Fixture 3 is fixedly connected by adjustable fixed mechanism, after completing to the laser welding of the side of battery cell group, passes through adjusting
The adjustable fixed mechanism carries out laser welding to rotate the clamping device with the other side to battery cell group;Electrical connection
Piece bending clamp 7, positive electric connecting sheet and cathode electric connecting sheet for the battery module by clamping in the clamping device 3
90 ° of bending respectively inwards, the electric connecting sheet bending clamp is formed with the second accommodating space for placing the clamping device, described
Clamping device slides by the second guide frame and the second position limiting structure and is fixed on second accommodating space, described to be electrically connected
Contact pin bending clamp realizes that the bending to positive electric connecting sheet and cathode electric connecting sheet is handled by electric connecting sheet bending mechanism.
In addition, the welder of power battery monomer provided by the invention further includes providing the distribution box 6 of electric energy and to pole
The control button box 8 that the operation of ear bending clamp 4 and electric connecting sheet bending clamp 7 is controlled.Tab bending clamp 4 is electrically connected
Contact pin bending clamp 7 and control button box 8 may be arranged on same operating platform.
Further, as shown in Fig. 2, the side of the upper cover plate 201 and the lower cover plate 202 is prominent to be formed with support institute
The support portion of battery cell 1 is stated, the clamping structure includes being formed on the support portion of the upper cover plate or the lower cover plate
Multiple protrusions and the multiple card holes matched with the bulge being formed on the lower cover plate or upper cover plate, protrusion can be pre-
Fixed interval is formed in upper cover plate, and perhaps aperture is formed in lower cover plate or upper cover plate accordingly on two support portions of lower cover plate
Corresponding position, by the clamping of protrusion and aperture being mutually clamped to realize upper cover plate and lower cover plate, to realize to battery list
The Set and Positioning of body;Reinforcing rib and concaveconvex structure are also formed on the upper cover plate and the lower cover plate, the concaveconvex structure is used
In realizing the clamping between multiple ceiling plate portion, i.e., load be clamped with the cover board of battery cell when, can will be on one of cover board
Lug boss and shrinkage pool be inserted into the corresponding shrinkage pool and lug boss of adjacent cover board, thus realize between cover board assembly limit
Position.Upper cover plate 201 and lower cover plate 202 are integrally formed into plate, can be stamping by aluminum alloy material.Due to single soft-package battery
By self structure prolate and soft limited of matter is difficult to carry out it accurate positioning clamping, and the present invention uses upper cover plate and lower cover plate
Clamping soft-package battery monomer is cooperated to, so as to realize the accurate Set and Positioning of battery cell.2 clamping of ceiling plate portion it is every
Two monomers in a monomer group can be according to the adjustable positive and negative electrode tab direction of form of series, parallel, for example, connecting
Under form, anode/cathode of a battery cell and cathode/anode of another battery cell are arranged in the same side;In parallel connection
Under form, then the anode of two battery cells, cathode are arranged in the same side.
Further, as shown in figure 3, the clamping device 3 include bottom plate 301, be arranged on bottom plate right baffle-plate 302,
Right shell body 303, front apron 305, rear baffle 304 and top plate 306, the top plate 306 pass through pivot structure with the rear baffle 304
It connects and is connect with the front apron 305 by the second buckle structure, the rear baffle 304 passes through shaft with the bottom plate 301
Structure connects, and is respectively arranged with the isolation structure 307 on the right baffle-plate 302 and the right shell body 303, and be respectively formed with
The resettlement groove of the tab pressing plate 9 is placed, the isolation structure includes the multiple blend stops separated with preset distance, two neighboring gear
Width between item is corresponding with the distance between two battery cells.Optionally, isolation structure can be insulated by bakelite material etc.
Material is made, mechanical strength, good insulating properties, heat-resisting, corrosion-resistant, for the tab of two neighboring monomer to be separated,
It prevents tab short circuit phenomenon occur during installation monomer group, guarantees safety.
Using ceiling plate portion 2 by two battery cell Set and Positionings after, the limit that is placed on the bottom plate 301 of clamping device 3
In the slot of position, cooperation positioning is carried out using the side edge of upper cover plate and lower cover plate, to guarantee the accurate of each battery cell group
Clamping, the tab of each battery cell are placed in the opening of corresponding isolation structure 307, then pass through the second buckle structure
Top plate 306 and front apron 305 are fixed together, realize the clamping of battery cell group.In one embodiment of the present of invention
In, clamping device 3 is used for 4 ceiling plate portion of clamping simultaneously, i.e. the soft-package battery monomer of 8 tab two sides of clamping distribution, but not
It is confined to this, also can according to need the ceiling plate portion of other numbers of clamping.
It should be noted that the first buckle structure and the second buckle structure that the present invention uses can be lock in the prior art
Buckle structure, as long as can be realized latching function.In one embodiment of the invention, the first buckle structure may include being formed
In the engaging portion on the tab pressing plate 9 and it is formed in being adapted in the right baffle-plate/right shell body with the engaging portion
Mounting part, being fixedly connected for tab pressing plate 9 and clamping device 3 is realized by the way that mounting part to be linked into engaging portion, such as Fig. 6 institute
Show, the second buckle structure may include the engaging portion being formed on front apron and be formed on top plate compatible with the engaging portion
Being fixedly connected for top plate 306 and front apron 305 is realized by the way that mounting part to be linked into engaging portion in mounting part.
Further, as shown in figure 4, the tab bending clamp 4 includes bottom plate 401, is arranged in 401 two sides of bottom plate
Bending mechanism, wherein the bending mechanism includes connecting plate 402, the first driving structure 404, the second driving structure 406,
Three driving structures 408, the first bending pawl 405 and second bending pawl 407, first driving structure 404 and described second
Driving structure 406 is arranged on the connecting plate 402, pawl respectively with first bending 405 and second bending pawl
407 connections, and drive first bending pawl 405 and second bending pawl and 407 move in a longitudinal direction, described the
Three driving structures 408 are connect with the connecting plate 402, and it is whole in the level side vertical with the longitudinal direction to be drivingly connected plate
It moves up.In one embodiment of the invention, the first driving structure, the second driving structure and third driving structure can be gas
Cylinder.First bending of the invention, which pawls to pawl with the second bending, can be configured to arrange that shape is adapted with the tab of battery cell group
Shape, for example, formed have predetermined space dentalation.
Further, first guide frame may include that protrusion is formed in leading on the bottom plate 301 of the clamping device 3
To axis (not shown) and the pilot hole 403 that is formed on the bottom plate of the tab bending clamp, first position limiting structure include
Limit knob 308 and the through-hole being respectively formed on the bottom plate of the clamping device and the bottom plate of the tab bending clamp, institute
The thread spindle that limit knob 308 includes the portion that screws with screwed in portion described in prominent be formed in is stated, by placing the thread spindle
In the through-hole on the bottom plate 401 of bottom plate 301 and tab bending clamp and tightens and described screw portion and realize the clamping device
With being fixedly connected for the tab bending clamp, screw thread compatible with the screw thread on thread spindle can be formed on through-hole.It is preferred that
Ground, pilot hole 403 are formed by cutting a part of bottom plate 401, are one end open strip aperture closed at one end, guiding
Hole 403 is formed with the semicircular in shape being adapted with guiding axis in closed one end, limits for realizing to guiding axis.Guiding axis
It is formed as cylindric, and offers the threaded hole being recessed inwardly in the axial direction, consolidate for realizing with rotary welding clamp
Fixed connection (then introducing), that is to say, that the guiding axis of clamping device not only acts as guiding role, also serves as the portion being connected and fixed
Part.In addition, the through-hole on bottom plate 301 may be formed on bottom plate close to a side angle region in 302 outside of right baffle-plate.
Specifically, after clamping device 3 is completed to the clamping operation of battery cell group, control button box 8 is operated to drive
Then clamping device 3 is packed into tab to drive connecting plate to be integrally displaced outwardly in the horizontal direction to two sides by third driving structure
Guiding axis is put into pilot hole 403 and slides it in pilot hole 403 by bending clamp 4, when guiding axis slides into pilot hole
When 403 closed end, the assembly of instruction clamping device in place, then will be logical on the thread spindle alignment bottom plate 401 for limiting knob 308
Hole and rotate screw portion to realize the fixation of clamping device 3 and tab bending clamp 4.Later, driving third driving structure is along water
Square to moving inward, to be aligned with the two sides tab of battery cell group, the first driving structure is driven then to drive the first folding
Curved pawl moves inward along the longitudinal direction from side, by the tab bending of side on the blend stop of isolation structure, then drives
Second driving structure is moved with driving the second bending to pawl from the other side along with the first bending opposite direction of moving direction of pawling,
To overlap the tab bending of the other side on the tab on the blend stop of isolation structure, two layers of extreme ear structure of overlapping is formed.
After tab is bent in two sides, limit knob is unclamped, clamping device 3 is exited from tab bending clamp 4, is connect
, it compresses as shown in figure 5, being bonded the tab after bending using tab pressing plate 9, so that the pressing before being welded positions, makes
Monomer tab fits closely, and guarantees Laser Welding Quality.Specifically, tab pressing plate 9 is placed on right baffle-plate 302 and right shell body 303
Resettlement groove in, be then locked by the first buckle structure, the tab pressing plate 9 after locking and right baffle-plate 302 and
The isolation structure of right shell body 303 cooperates at squash type, thus two layers of tab of the overlapping being clipped between pressing plate and isolation structure
Carry out compression fitting.
Further, as shown in fig. 6, the rotary welding clamp 5 may include supporting table 501 and be fixedly connected on the branch
Support the fixed plate 502 on platform, be formed with the limited block 503 limited to the clamping device in the fixed plate, it is described can
Adjustment fixing structure includes adjusting knob, the guiding axis being formed on the clamping device, is formed in the fixed plate to insert
Enter the through-hole of the guiding axis, the adjusting knob includes that the portion of screwing and protrusion are formed in the thread spindle screwed in portion, spiral shell
Line axis is formed with screw thread compatible with the threaded hole of guiding axis, by the way that the thread spindle to be inserted into the threaded hole of guiding axis simultaneously
It tightens and described screw portion and realize being fixedly connected for the clamping device and the rotary welding clamp.In this way, rotating welding is pressed from both sides
Tool 5 can form axis-limit block mode with clamping device 3 and be fixed, and ensure that face of weld is smooth.Specifically, clamping is pressed from both sides
Tool 3 is placed in region defined by limited block 503 and is connected by the way that fixed structure is adjusted and realizes with the fixed of fixed plate 502
Connect, then by accurately control laser-beam welding machine plumb joint translating stroke come according to the complete battery pair in scheduled welding position
The laser welding of the side of monomer group, including monomer tab with need to go here and there therewith (simultaneously) connection monomer tab, monomer tab and electricity
Pond module positive and negative electrode electric connecting sheet.Later, slightly loosen adjustable fixed structure screws portion, so that clamping device 3 is around screw thread
Axis tightens the portion of screwing after rotating 180 ° again, in this way, without taking battery cell group, passing through after having welded the tab of side
It rotates clamping device and realizes the laser welding to the other side, saved the time of dismounting clamping device, and be effectively prevented and tear open
There is monomer group during dress clamping device to fall off caused safety problem.The present invention can be used common laser-beam welding machine come into
Row welding, specific welding process is identical as conventional tab welding process, and the present invention omits the detailed description to this.In addition,
For the connection for leaning on rotary welding clamp 5 and clamping device 3 more surely, can be additionally attached using a fixed structure,
For example, the fixed structure can be to be realized by knob and the aperture being provided in rotary welding clamp 5 and clamping device 3, tool
Body, start a through-hole in a side of rotary welding clamp 5, offers a shrinkage pool in the bottom of clamping device 3, it can in shrinkage pool
It is formed with screw thread compatible with the thread spindle of knob, the thread spindle of knob is penetrated from the through-hole of rotary welding clamp 5 to stretch
Into in the shrinkage pool of clamping device 3, the fixation that knob realizes the two is then tightened.
In addition, in one embodiment of this invention, the ipsilateral of battery module is arranged in positive and negative electrode electric connecting sheet, exist respectively
The two sides of battery cell group, however, it is not limited to this, and positive and negative electrode electric connecting sheet can be carried out according to the different demands of output position
Arrangement.
Further, as shown in Figure 7 and Figure 8, the electric connecting sheet bending clamp 7 may include institute in bottom plate 701 and arrangement
The support frame 702 on bottom plate is stated, support frame 702 may include the side plate and connection of two device supporting roles connecting with bottom plate 701
The top plate of two side plates is provided with the electric connecting sheet bending mechanism on top plate, wherein the electric connecting sheet bending mechanism packet
Include the first electric connecting sheet bending mechanism and the second electric connecting sheet bending mechanism.As shown in fig. 7, the first electric connecting sheet bending mechanism packet
It includes bending push jack 703, first drive upside down structure 705, front and back driving structure 704, described first drives upside down structure 705 and institute
State the connection of front and back driving structure 704, for realizing moving up and down for the bending push jack 703, the front and back driving structure 704 with
The bending push jack 704 connects, for realizing the back-and-forth motion of the bending push jack.As shown in figure 8, second electric connecting sheet
Bending mechanism drives upside down structure 706, connecting plate 707, two or so driving structures 708, limit plate 709 and two including second
Bending piece 710, described two left and right driving structures 708 are connect with described two bending pieces 710 respectively, for realizing described two
Bending piece moves left and right, and the limit plate 709 and described two left and right driving structures 708 are connect with the connecting plate 707, institute
It states second and drives upside down structure 706 and connect with the connecting plate 707, moved up and down for realizing the connecting plate is whole, i.e.,
Connecting plate and the limit plate, driving structure and the bending piece that connect with connecting plate is driven integrally to move up and down.Wherein, the bending
Make the anode electrical connection under the driving that push jack 703 drives upside down structure 705 and the front and back driving structure 704 described first
45 ° of piece and the inside bending of cathode electric connecting sheet, the limit plate 709 and the bending piece 710 drive upside down knot described second
Continue the positive electric connecting sheet and cathode electric connecting sheet to infolding
It is curved to 90 °." moving up and down ", " back-and-forth motion " and " moving left and right " in the present invention be relative to drawing direction shown in Fig. 7 and
Speech, specifically, for the length direction of battery cell.First in the present invention drives upside down structure, front and back is driven
Dynamic structure, second drive upside down structure and left and right driving structure can all be cylinder.Bending push jack and bending piece can be by bakelite materials
Material is made, bending push jack be formed as include interconnecting piece and the push jack extended downwardly from interconnecting piece both ends structure, interconnecting piece with
Corresponding cylinder connection, the distance between push jack are arranged to be in contact with positive electric connecting sheet and cathode electric connecting sheet, often
A bending piece be formed as include interconnecting piece and from interconnecting piece extend push jack structure.
Further, second guide frame includes the prominent guiding axis being formed on the bottom plate of the clamping device 3
Be formed in the electric connecting sheet bending clamp bottom plate on pilot hole, second position limiting structure include limit knob 308
With the through-hole on the bottom plate of the bottom plate and the electric connecting sheet bending clamp that are respectively formed at the clamping device, by that will limit
The thread spindle of knob 308 is placed in the through-hole of the bottom plate 701 of bottom plate 301 and electric connecting sheet bending clamp and tightens described screw
Portion and realize being fixedly connected for the clamping device and the electric connecting sheet bending clamp.Pilot hole on bottom plate 701 can be formed
Shape identical with the pilot hole formed on the bottom plate 401 of tab bending clamp 4.
Specifically, after completing to the laser welding of the two sides of battery cell group, clamping device is put into electric connecting sheet folding
In the accommodating space of angle coupling tool 7, clamping is realized by sliding of the guiding axis of clamping device in the pilot hole on bottom plate 701
Assembly positioning of the fixture in electric connecting sheet bending clamp, when guiding axis slides into the closed end of pilot hole, instruction is assembled to
Position.Then limit knob is tightened to realize the fixation of clamping device and electric connecting sheet bending clamp.Later, pass through the first electricity of control
Connection sheet bending mechanism and the second electric connecting sheet bending mechanism complete the bending operation to electric connecting sheet in two steps.Firstly, behaviour
The vertical control of control button box 8 first drives upside down the driving of structure 705 and drives front and back driving structure 704 and bending push jack 703 whole
It moves down, after dropping to certain position, control front and back driving structure 704 is moved forward, so that before the decline simultaneously of bending push jack 703
It moves, to contact with positive and negative anodes electric connecting sheet, electric connecting sheet is released into certain distance, so that electric connecting sheet rotates 45 °.Then, it controls
System second drives upside down structure driving to drive left and right driving structure, limit plate and bending piece entire lowering, drops to a positioning
When setting, limit plate is located at that electric connecting sheet bending is motionless to bit positions, realizes the position-limiting action of bending in place, later control left and right
Driving structure drives to drive the bending piece of two sides inwardly to fast move in left-right direction, in place by connection sheet bending.So far, complete
It is positioned at the bending of electric connecting sheet.
To sum up, the welder of power battery monomer provided by the invention is by by soft-package battery monomer clamped one time
It realizes the functions such as tab bending, compression, welding, electric connecting sheet bending, positioning, shaping and the fitting of battery cell, ensure that weldering
Increased quality welding efficiency is connect, while cost and process consistency can be taken into account.
Another embodiment of the present invention provides a kind of welding technique of power battery monomer, and this method uses aforementioned reality
The welder of the power battery monomer of example offer is applied to realize.By the principle and aforementioned device phase of the solved problem of this method
Seemingly, therefore the implementation of this method may refer to the implementation of aforementioned device, and overlaps will not be repeated.
As shown in figure 9, the welding technique of power battery monomer provided in an embodiment of the present invention the following steps are included:
S100: battery cell assembling
Multiple battery cell groups are carried out assembling positioning and clamped to form a battery module, each battery cell group is by two
A battery cell combines to be formed according to scheduled arrangement.
Specifically, the assembling of two battery cells is realized first with ceiling plate portion, and multiple ceiling plate portion are then placed on dress
Set and Positioning is carried out in folder fixture.
S200: tab bending and compression
The two sides tab of battery cell group after clamping is subjected to bending process, and after all tabs are bent over, it is right
All tabs carry out compression processing.
Specifically, the clamping device that clamping has battery cell group is fixedly mounted in tab bending clamp and carries out bending part
Reason realizes the compression processing of tab using tab pressing plate after tab is bent over.
S300: bilateral laser welding
Carry out laser welding to treated battery cell group two sides are compressed, including to battery module two sides tab and
The laser welding of positive and negative electrode electric connecting sheet, wherein after completing to the laser welding of the side of battery cell group, pass through rotation
The battery cell group to carry out laser welding to the other side of battery cell group.
Specifically, clamping device is fixedly mounted on rotary welding clamp, carries out side first with laser-beam welding machine
Laser welding, including monomer tab with to need to go here and there (simultaneously) the monomer tab of connection, monomer tab and battery module positive and negative electrode therewith electric
Clamping device is rotated 108 ° by adjusting adjustable fixed knob after the laser welding for completing side by connection sheet etc., with
Carry out the laser welding of the other side.
S400: electric connecting sheet bending positioning
Positive electric connecting sheet and cathode electric connecting sheet each bending respectively inwards to the battery module after laser welding
90°。
Specifically, clamping device is fixedly mounted on the corresponding position of electric connecting sheet bending clamp, then passes through control
First electric connecting sheet bending mechanism and the second electric connecting sheet bending mechanism complete the bending of electric connecting sheet in two steps.The first step,
The first electric connecting sheet bending mechanism is controlled to 45 ° of electric connecting sheet bending, second controls the second electric connecting sheet bending mechanism and limit
Plate realizes the bending of electric connecting sheet in place.
The above is a preferred embodiment of the present invention, it is noted that for those skilled in the art
For, without departing from the principles of the present invention, several improvements and modifications can also be made, these improvements and modifications
It should be regarded as protection scope of the present invention.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201710350945.XA CN107009026B (en) | 2017-05-17 | 2017-05-17 | A kind of welding technique and device of power battery monomer |
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| CN201710350945.XA CN107009026B (en) | 2017-05-17 | 2017-05-17 | A kind of welding technique and device of power battery monomer |
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| CN107009026B true CN107009026B (en) | 2019-03-12 |
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| KR102324264B1 (en) | 2018-12-21 | 2021-11-08 | 주식회사 엘지에너지솔루션 | A pressing jig apparatus that closely contacts electrode lead with bus bar and a battery module manufacturing system comprising the same |
| CN109830737B (en) * | 2019-02-23 | 2021-06-01 | 镇江成泰自动化科技有限公司 | Automatic assembly production method of multi-tab power battery |
| CN110492165B (en) * | 2019-08-29 | 2021-06-15 | 武汉逸飞激光设备有限公司 | A method of closing a battery cell |
| CN111106298B (en) * | 2019-12-09 | 2023-05-02 | 孚能科技(赣州)股份有限公司 | Connection method of cell module, cell assembly and cell module |
| CN111112836B (en) * | 2020-01-20 | 2022-06-17 | 大族激光科技产业集团股份有限公司 | Integrated laser continuous welding device and battery assembling equipment |
| CN111496381B (en) * | 2020-04-29 | 2022-04-19 | 中国工程物理研究院核物理与化学研究所 | Device and method for assembling and packaging isotope battery |
| CN111618603B (en) * | 2020-05-27 | 2021-07-09 | 均普工业自动化(苏州)有限公司 | Assembling and welding production line of nickel-cadmium battery |
| CN112845674B (en) * | 2021-01-07 | 2023-04-28 | 广东博立盈科技有限公司 | Automatic tab folding flexible shaping device and method for power battery |
| CN113067027B (en) * | 2021-03-30 | 2023-09-26 | 四川泰虹科技有限公司 | Double-sided automatic laminating machine for battery connecting sheets |
| CN113020982B (en) * | 2021-04-23 | 2024-08-23 | 深圳泰德激光技术股份有限公司 | Battery module tab laser welding equipment |
| CN113560723B (en) * | 2021-08-13 | 2023-01-24 | 深圳市尚拓激光技术有限公司 | Lithium battery tab laser welding equipment |
| CN114865239B (en) * | 2022-04-18 | 2024-04-09 | 远景动力技术(江苏)有限公司 | Battery assembling method and battery assembling tool |
| WO2024008369A1 (en) * | 2022-07-05 | 2024-01-11 | Robert Bosch Gmbh | An equipment and method to process tabs of pouch cells during assembly of battery packs |
| CN115224451A (en) * | 2022-08-15 | 2022-10-21 | 伊恩工业智能科技(苏州)有限公司 | Be applied to utmost point ear plastic equipment of bending of high power lithium cell group |
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