CN107000066A - The manufacture method of cutting element - Google Patents
The manufacture method of cutting element Download PDFInfo
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- CN107000066A CN107000066A CN201680003086.0A CN201680003086A CN107000066A CN 107000066 A CN107000066 A CN 107000066A CN 201680003086 A CN201680003086 A CN 201680003086A CN 107000066 A CN107000066 A CN 107000066A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/02—Cutting tools with straight main part and cutting edge at an angle
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Abstract
Description
本发明涉及一种工具的制造方法,尤其涉及一种切削工具的制造方法,以提高切削工具的制造效率。The invention relates to a manufacturing method of a tool, in particular to a manufacturing method of a cutting tool, so as to improve the manufacturing efficiency of the cutting tool.
刀具是机械制造中用于切削加工的工具,又称切削工具。由于绝大多数的刀具是机用的,基本上都用于切削金属材料,所以“刀具”一词一般就理解为金属切削刀具。但材料科学发展,各种材料也已经在产品的生产和加工中得以广泛应用,如:工程塑料和碳纤维复合材料等(CN203401118U)。刀具按工件加工表面的形式可分为:加工各种外表面的刀具、孔加工刀具、螺纹加工刀具、齿轮加工刀具和切断刀具等若干种。A cutting tool is a tool used for cutting in mechanical manufacturing, also known as a cutting tool. Since the vast majority of cutting tools are machine-used and basically used to cut metal materials, the term "knife" is generally understood as a metal cutting tool. However, with the development of material science, various materials have been widely used in the production and processing of products, such as engineering plastics and carbon fiber composite materials (CN203401118U). The tools can be divided into several types according to the form of the workpiece processing surface: tools for processing various outer surfaces, hole processing tools, thread processing tools, gear processing tools and cutting tools.
刀具工作部分的结构有整体式、焊接式和机械夹固式三种。整体结构是在刀体上做出切削刃;焊接结构是把刀片钎焊到钢的刀体上;机械夹固结构又有两种,一种是把刀片夹固在刀体上,另一种是把钎焊好的刀头夹固在刀体上。大直径硬质合金刀具一般制成焊接结构或机械夹固结构。The structure of the working part of the tool has three types: integral type, welding type and mechanical clamping type. The overall structure is to make a cutting edge on the cutter body; the welding structure is to braze the blade to the steel cutter body; there are two mechanical clamping structures, one is to clamp the blade on the cutter body, and the other is It is to clamp the brazed cutter head on the cutter body. Large-diameter cemented carbide tools are generally made of welded structures or mechanical clamping structures.
在切削加工中,刀刃经使用而变钝,而需要经常更换刀片,重磨,甚或更换整把刀具,造成极大的加工成本。由此产生了可转位刀具(参见图1),当一个刃尖磨钝后,将刀片转位后使用其它的刃尖,使得刀具更换刀片或重磨就能实现持续加工,不仅便于更换,还大大节省了切削加工的时间和成本。In the cutting process, the blade becomes dull after use, and the blade needs to be replaced frequently, regrinded, or even the entire tool is replaced, resulting in a huge processing cost. As a result, an indexable tool (see Figure 1) is produced. When one blade tip is blunt, the other blade tip can be used after the blade is indexed, so that the tool can be replaced or reground to achieve continuous processing, which is not only easy to replace, but also It also greatly saves the time and cost of machining.
用于可转位刀具的刀片,其形状常见的如:三角形(参见图2)、四边形(参见图3)、五边形、凸三边形、圆形(参见图4)和菱形(参见图5)等。通过螺钉等活动连接的方式将刀片夹固于刀体上开设的槽穴或刀片座内,如:中国发明专利ZL03809683.8公开了一种切削工具,包括刀体,刀体中具有至少一个凹穴,凹穴适合于容纳切削刀片夹头组件。这些可转位刀具能提供锋利的刃(Blade)对待加工物进行切削加工,难以满足对待加工物进行挤压(Margin)抛光等方面的需要,必须另行使用其它刀具以挤压方式进行成型加工。The inserts for indexable tools are common in shapes such as: triangle (see figure 2), quadrilateral (see figure 3), pentagon, convex triangle, circle (see figure 4) and rhombus (see figure 5) etc. The blade is clamped in the groove or the blade seat opened on the cutter body by means of screws or other flexible connections, such as: Chinese invention patent ZL03809683.8 discloses a cutting tool, including a cutter body, which has at least one concave The pocket is adapted to receive a cutting insert cartridge assembly. These indexable tools can provide sharp blades for cutting the workpiece, but it is difficult to meet the needs of extrusion (Margin) polishing of the workpiece, and other tools must be used for extrusion molding.
中国发明专利ZL200680033825.7公开了一种用于排屑加工的铣刀,包括具有多个切削刀片座的铣刀刀体,多个切削刀片座与所述铣刀刀体的端部连接,铣刀刀体被形成为在其轴向上相反的端部处与刀具连接装置合作,可转位切削刀片被固定到切削刀片座中。各个所述可转位切削刀片具有截棱锥的基本形状,各个可转位切削刀片的顶面面对铣刀的排屑端,并且所述可转位切削刀片的主切削刃从可转位切削刀片的顶面沿朝着可转位切削刀片的底面方向延伸。Chinese invention patent ZL200680033825.7 discloses a milling cutter for chip removal processing, comprising a milling cutter body with a plurality of cutting insert seats connected to the end of the milling cutter body, milling The cutter body is formed at its axially opposite ends to cooperate with the cutter attachment means, the indexable cutting insert being secured in the cutting insert seat. Each of the indexable cutting inserts has the basic shape of a truncated pyramid, the top surface of each indexable cutting insert faces the chip removal end of the milling cutter, and the main cutting edge of the indexable cutting insert is from the indexable cutting The top surface of the insert extends in a direction towards the bottom surface of the indexable cutting insert.
中国发明专利申请201210582143.9公开了一种可转位切削刀片,具有上表面、相 对的下表面以及周侧表面。可转位切削刀片主切削刃形成在上周刃上,相邻的主前刀面在上表面上。至少两个主切削刃在沿主切削刃的等同的转位点处具有不同的刀片轴向前角,至少两个主前刀面在与主切削刃垂直并包含刀片轴线的平剖面处具有不同的前刀面轮廓角。Chinese invention patent application 201210582143.9 discloses an indexable cutting insert with an upper surface, a The lower surface and the peripheral side surface of the pair. The indexable cutting insert main cutting edge is formed on the upper peripheral edge, and the adjacent main rake face is on the upper surface. at least two main cutting edges have different insert axial rake angles at equivalent index points along the main cutting edges, and at least two main rake faces have different The rake face profile angle of .
中国发明专利申请201310119151.4公开了一种切削刀片,包括呈板状的刀片本体,刀片本体由上表面、下表面、侧面和凹进围成,侧面和凹进均为三个,三个侧面与三个凹进间隔布置,且各侧面和各凹进均连接于上表面和下表面之间,凹进由周定位面和分设于周定位面两对角位置的刀槽组成,刀槽与上表面或下表面相交形成主切削刃,刀槽与侧面相交形成侧切削刃,主切削刃与侧切削刃连接形成切削刃组。该刀片具有结构简单紧凑、通用性强、使用方便和性价比高等特点。Chinese invention patent application 201310119151.4 discloses a cutting blade, which includes a plate-shaped blade body. The blade body is surrounded by an upper surface, a lower surface, a side surface and a recess. Each recess is arranged at intervals, and each side and each recess are connected between the upper surface and the lower surface. The recess is composed of a peripheral positioning surface and a sipe set at two opposite corners of the peripheral positioning surface. The sipe is connected to the upper surface. Or the lower surface intersects to form a main cutting edge, the sipe intersects with the side surface to form a side cutting edge, and the main cutting edge and the side cutting edge are connected to form a cutting edge group. The blade has the characteristics of simple and compact structure, strong versatility, convenient use and high cost performance.
目前用于成型机加工的刀具,通常将刀片预加工成所需的形态后,再焊接于刀体的方式生产。目前用于成型机加工的刀具,通常将刀片预加工成所需的形态后,再焊接于刀体的方式生产。非标成型烧焊无法依靠机械完成,因此不仅操作工人工作环境恶劣,而且生产加工过程冗长,质控十分困难,还需要对变钝的刀片进行退焊再焊,甚或丢弃刀具,重复利用度较低,十分浪费资源和能源。可转位刀具虽然通过将刀片旋转一个角度实现了刀片的再次利用和快速调换,但是对于成型加工需要将多件刀片进行堆叠才能获得所需的刃口形态,等于减少的切削刃数,导致切削效率成倍降低。尤其当任意一把刀片变钝,单一刀片的角度调整都难以再次形成所需的刃口形态。此外,可转位刀具的刀片的各边均为刃部,仅能起到切削作用,无法对工具起到导向支撑和挤压修光的作用,这使得可转位刀片制造的成型刀具仅能用作粗加工。At present, the knives used for forming machining are usually produced by pre-processing the blade into the required shape, and then welding it to the cutter body. At present, the knives used for forming machining are usually produced by pre-processing the blade into the required shape, and then welding it to the cutter body. Non-standard forming welding cannot be completed by machinery, so not only the working environment of the operators is harsh, but also the production and processing process is lengthy, and quality control is very difficult. It is also necessary to desolder and re-solder the blunt blades, or even discard the knives, and the degree of reuse is low. Low, a waste of resources and energy. Although the indexable tool realizes the reuse and quick replacement of the blade by rotating the blade at an angle, it needs to stack multiple blades to obtain the required edge shape for forming processing, which is equal to the reduced number of cutting edges, resulting in cutting Efficiency is doubled. Especially when any one of the blades becomes blunt, it is difficult to adjust the angle of a single blade to form the desired edge shape again. In addition, each side of the blade of the indexable tool is a cutting edge, which can only play a cutting role, and cannot guide the tool to support and squeeze the polishing effect, which makes the forming tool manufactured by the indexable blade only capable of cutting Used for roughing.
发明内容Contents of the invention
本发明的一个目的在于提供一种切削工具的制造方法,以提高切削工具,尤其是成型机加工切削工具的加工质量,尤其是圆度、表面粗糙度及直线度等方面。An object of the present invention is to provide a method for manufacturing a cutting tool to improve the machining quality of the cutting tool, especially the forming machining cutting tool, especially in terms of roundness, surface roughness and straightness.
本发明的另一个目的在于提供一种切削工具的制造方法,以提高切削工具,尤其是成型机加工切削工具的生产和制造速度。Another object of the present invention is to provide a cutting tool manufacturing method to increase the production and manufacturing speed of cutting tools, especially forming machining cutting tools.
本发明的再一个目的在于提供一种切削工具的制造方法,以降低切削工具,尤其是成型机加工切削工具的生产和制造成本。Another object of the present invention is to provide a cutting tool manufacturing method to reduce the production and manufacturing costs of cutting tools, especially forming machining cutting tools.
本发明的又一个目的在于提供一种切削工具的制造方法,以提高切削工具,尤其是成型机加工切削工具的使用效率。Another object of the present invention is to provide a cutting tool manufacturing method to improve the use efficiency of the cutting tool, especially the forming machining cutting tool.
本发明的又一个目的在于提供一种切削工具的制造方法,以提高切削工具,尤其是成型机加工切削工具的重复利用率并降低使用成本。Another object of the present invention is to provide a cutting tool manufacturing method, so as to improve the reutilization rate of the cutting tool, especially the forming machining cutting tool, and reduce the use cost.
本发明提供的一种切削工具的制造方法,以机械固定方式将工件固定于切削工具,在工件上加工出挤压作用部。The invention provides a manufacturing method of a cutting tool. The workpiece is fixed to the cutting tool in a mechanical fixing manner, and an extrusion part is processed on the workpiece.
本发明提供的另一种切削工具的制造方法,先以机械固定方式将工件固定于切削工具,再在所述的工件上加工挤压作用部。 Another manufacturing method of the cutting tool provided by the present invention, first fixes the workpiece to the cutting tool by means of mechanical fixing, and then processes the extrusion part on the workpiece.
切削刀具迎合物体进行加工的方向设为工件前端,与前端相交的方向为侧向,而对工件的侧向进行加工并获得挤压作用部。根据加工的需要,对工件的前端进行加工并形成刃部,使得所述的刃部先作用于物体进行切削加工,然后再由挤压作用部实施挤压。The direction in which the cutting tool processes the object is set as the front end of the workpiece, and the direction intersecting the front end is the lateral direction, and the lateral direction of the workpiece is processed to obtain the extrusion action part. According to the needs of processing, the front end of the workpiece is processed and a blade is formed, so that the blade first acts on the object for cutting, and then is squeezed by the extrusion part.
本发明提供的一种切削工具的制造方法,包括A method of manufacturing a cutting tool provided by the invention, comprising
首先在刀体上设置用于安置切削部的以实施成型加工的区域;First, an area for placing the cutting part to implement forming processing is provided on the cutter body;
然后,将1件以上的工件设于所述的以实施成型加工的区域并至少对所述的工件施以机械方法进行固定;Then, placing one or more workpieces in the area where the forming process is performed and at least mechanically fixing the workpieces;
之后,对工件进行加工(如:单独或同时对工件的表面包括但不仅限于前刀面和后刀面,以及外缘进行加工),形成挤压作用部,以实施成型加工。Afterwards, the workpiece is processed (for example, the surface of the workpiece including but not limited to the rake face, the flank face, and the outer edge is processed separately or simultaneously) to form an extruded portion to perform forming processing.
本发明提供的另一种切削工具的制造方法,包括Another manufacturing method of a cutting tool provided by the present invention includes
首先在刀体上设置用于安置刃部的以实施成型加工的区域;First, an area for placing the blade to implement forming processing is provided on the cutter body;
然后,将1件以上的工件设于所述的以实施成型加工的区域并至少对所述的工件施以机械方法进行固定;Then, placing one or more workpieces in the area where the forming process is performed and at least mechanically fixing the workpieces;
之后,对工件进行加工,形成挤压作用部和刃部,使得刃部先于挤压作用部作用于待加工物体,以实施成型加工。Afterwards, the workpiece is processed to form the extrusion part and the blade, so that the blade acts on the object to be processed before the extrusion part, so as to implement the forming process.
本发明提供的另一种切削工具的制造方法,包括Another manufacturing method of a cutting tool provided by the present invention includes
首先在刀体上设置用于安置刃部的以实施成型加工的区域;First, an area for placing the blade to implement forming processing is provided on the cutter body;
然后,将1件以上的板状或柱状工件设于所述的以实施成型加工的区域并至少对所述的工件施以机械方法进行固定;Then, placing more than one plate-shaped or column-shaped workpiece in the area where the forming process is performed, and at least mechanically fixing the workpiece;
之后,对工件进行加工,形成挤压作用部和刃部,使得刃部先于挤压作用部作用于待加工物体,以对切削后形状实施成型加工。Afterwards, the workpiece is processed to form an extruding part and a blade, so that the blade acts on the object to be processed before the extruding part, so as to perform forming processing on the shape after cutting.
本发明的挤压作用部,用于完成成型机加工,尤其是以挤压方式实施的成型机加工,其包括加工并获得挤压作用部。The extrusion part of the present invention is used to complete the forming machining, especially the forming machining performed by extrusion, which includes processing and obtaining the extrusion part.
外表面,或称表面应理解为勾勒和规范出工件形态的暴露于外的各个面的总称。前外表面即为根据工件的运动方向处于前方的各个面的总称。后外表面即为根据工件的运动方向处于后方的各个面的总称。应当理解,工件的运动方向不同,工件上的前外表面和后外表面亦随之变化。The outer surface, or surface, should be understood as a general term for the exposed surfaces that outline and standardize the shape of the workpiece. The front outer surface is a general term for each surface that is in front according to the moving direction of the workpiece. The rear outer surface is a general term for each surface that is at the rear according to the moving direction of the workpiece. It should be understood that depending on the direction of movement of the workpiece, the front and rear outer surfaces on the workpiece will change accordingly.
对挤压作用部的加工还包括加工并获得挤压加工部。挤压加工部提供与待加工物体相匹配的外形,满足成型加工的要求。如:对于孔成型加工,挤压加工部为弧形,该弧形与孔的曲率半径相匹配。挤压加工部对待加工物体实施挤压,通过挤压作用部对工件形成支撑和导向,并对经刃部切削的表面进行挤压和抛光。与传统刀片式成型机加工刀具相比在光洁度、直线度和圆度等方面的加工质量显著提高。Processing the extruded portion also includes processing and obtaining the extruded portion. The extrusion processing part provides a shape that matches the object to be processed and meets the requirements of forming processing. For example, for hole forming, the extruded part is arc-shaped, which matches the radius of curvature of the hole. The extrusion processing part extrudes the object to be processed, supports and guides the workpiece through the extrusion part, and extrudes and polishes the surface cut by the blade. Compared with the traditional blade forming machine tool, the processing quality in terms of smoothness, straightness and roundness is significantly improved.
用于本发明切削工具的制造方法的工件,包括2个以上的装配部,如:但不仅限于通孔、盲孔、沉孔、面和槽等。装配部能与固定件配合,以对工件施以机械方法而 固定于以实施成型加工的加工区域。可用的固定件如:但不仅限于螺钉、螺栓、铆钉、楔钉、榫销和压板等。装配部能与固定件装配方式如:但不仅限于螺钉和内螺纹孔,铆钉和孔,榫卯装配,压板与固定面,以及压板与槽等。The workpiece used in the manufacturing method of the cutting tool of the present invention includes more than two assembly parts, such as but not limited to through holes, blind holes, counterbore holes, surfaces and grooves. The assembly part can cooperate with the fixing part to apply mechanical methods to the workpiece. It is fixed in the processing area where the forming process is performed. Usable fasteners include, but are not limited to, screws, bolts, rivets, wedges, dowels, and pressure plates. The assembly part can be assembled with the fixed parts such as: but not limited to screws and internal thread holes, rivets and holes, mortise and tenon assembly, pressure plate and fixed surface, and pressure plate and groove, etc.
本发明的提供的工件,为板状或柱状,还可以采用搭接组合或裁切等加工方式而制造出多种形状的衍生工件,如:但不仅限于阶梯状、齿状和柱状等。The workpiece provided by the present invention is plate-shaped or column-shaped, and derivative workpieces of various shapes can also be manufactured by lap joint combination or cutting, such as: but not limited to stepped, tooth-shaped, and column-shaped.
本发明提供的一种制造可用于本发明切削工具的工件制造方法,加工并至少获得柱状或板状部,以及设有2个以上的装配部。优先选择的,2个以上的装配部设于柱状部。The present invention provides a method for manufacturing a workpiece that can be used in the cutting tool of the present invention, processing and obtaining at least a columnar or plate-shaped portion, and having two or more assembly portions. Preferably, two or more assembly parts are provided on the columnar part.
本发明提供的另一种制造可用于本发明切削工具的工件制造方法,加工并至少获得第一臂、第二臂和至少2个与固定件配合的装配部,过第一臂轴线的第一平面和过第二臂轴线的第二平面所成的二面角的角度>0度,且<180度。其中,装配部与固定件配合使工件固定于另一物体上,如:刀体。Another manufacturing method provided by the present invention can be used for the workpiece manufacturing method of the cutting tool of the present invention, processing and obtaining at least the first arm, the second arm and at least 2 assembly parts that cooperate with the fixing part, and passing through the first axis of the first arm axis The dihedral angle formed by the plane and the second plane passing through the axis of the second arm is greater than 0 degrees and less than 180 degrees. Wherein, the assembly part cooperates with the fixing part to fix the workpiece on another object, such as the cutter body.
本发明提供的另一种制造可用于本发明切削工具的工件制造方法,加工并至少获得第一臂、第二臂和至少2个连接孔,过第一臂轴线的第一平面和过第二臂轴线的第二平面所成的二面角的角度>0度,且<180度。Another manufacturing method provided by the present invention can be used for the workpiece manufacturing method of the cutting tool of the present invention, processing and obtaining at least the first arm, the second arm and at least 2 connecting holes, passing through the first plane of the axis of the first arm and passing through the second The angle of the dihedral angle formed by the second plane of the arm axis is >0 degrees and <180 degrees.
本发明所提供的工件,连接孔设置于第一臂上,或设置于第二臂上,或同时设置于第一臂和第二臂上。In the workpiece provided by the present invention, the connecting hole is arranged on the first arm, or on the second arm, or on both the first arm and the second arm.
本发明提供的另一种制造可用于本发明切削工具的工件制造方法,加工并至少获得Another manufacturing method provided by the present invention can be used for the workpiece manufacturing method of the cutting tool of the present invention, processing and obtaining at least
第一臂,其上至少设有1个第一连接孔;The first arm is provided with at least one first connection hole;
第二臂,其上至少设有1个第二连接孔;The second arm is provided with at least one second connection hole;
过第一臂轴线的第一平面和过第二臂轴线的第二平面所成的二面角的角度>0度,且<180度。The dihedral angle formed by the first plane passing through the axis of the first arm and the second plane passing through the axis of the second arm is greater than 0 degrees and <180 degrees.
本发明提供的另一种制造可用于本发明切削工具的工件制造方法,加工并至少获得Another manufacturing method provided by the present invention can be used for the workpiece manufacturing method of the cutting tool of the present invention, processing and obtaining at least
第一臂,其上至少设有1个第一连接孔;The first arm is provided with at least one first connection hole;
第二臂,其上至少设有1个第二连接孔;The second arm is provided with at least one second connection hole;
第一臂轴线与第二臂轴线相交,所成的交角>0度,且<180度。The axis of the first arm intersects the axis of the second arm, and the formed angle is >0° and <180°.
本发明所提供的另一种制造可用于本发明切削工具的工件制造方法,加工并至少获得第一臂、第二臂和至少1个连接孔,而呈“L”形。Another manufacturing method provided by the present invention can be used for the workpiece of the cutting tool of the present invention. At least the first arm, the second arm and at least one connection hole are processed and obtained in an "L" shape.
本发明所提供的另一种制造可用于本发明切削工具的工件制造方法,加工并至少获得第一臂、第二臂和至少1个连接孔,而呈“L”形,连接孔单独或同时沿第一臂轴向和第二臂轴向设置。Another manufacturing method provided by the present invention can be used for the workpiece manufacturing method of the cutting tool of the present invention, processing and obtaining at least the first arm, the second arm and at least one connection hole, which are in an "L" shape, and the connection holes are individually or simultaneously It is arranged along the axial direction of the first arm and the axial direction of the second arm.
本发明所提供的制造可用于本发明切削工具的工件制造方法,在第一臂的侧向加工并获得第一挤压作用部。 The invention provides a method for manufacturing workpieces applicable to the cutting tool of the invention, machining laterally of the first arm and obtaining the first pressing action portion.
本发明所提供的制造可用于本发明切削工具的工件制造方法,在第一臂的前端加工并获得第一刃部,使得第一刃部先对物体进行切削加工,然后再由所述的第一挤压加工部实施挤压。The manufacturing method provided by the present invention can be used for the workpiece manufacturing method of the cutting tool of the present invention. The front end of the first arm is processed to obtain the first cutting edge, so that the first cutting edge first cuts the object, and then the first cutting edge is processed by the first arm. An extrusion process section performs extrusion.
本发明所提供的制造可用于本发明切削工具的工件制造方法,在第二臂的前端加工并获得第二挤压作用部。The present invention provides a method for manufacturing a workpiece applicable to the cutting tool of the present invention, machining and obtaining a second pressing action portion at the front end of the second arm.
本发明所提供的制造可用于本发明切削工具的工件制造方法,在第二臂的侧向加工并获得第二刃部,使得第二刃部先对物体进行切削加工,然后再由所述的第二挤压加工部实施挤压。The manufacturing method provided by the present invention can be used for the workpiece manufacturing method of the cutting tool of the present invention, and obtains the second cutting edge at the side of the second arm, so that the second cutting edge first cuts the object, and then by the described The second extrusion process section performs extrusion.
本发明所提供的制造可用于本发明切削工具的工件制造方法,加工第一臂为柱状或板状。The invention provides a method for manufacturing a workpiece applicable to the cutting tool of the invention, the first arm of which is processed into a column shape or a plate shape.
本发明所提供的制造可用于本发明切削工具的工件制造方法,加工第二臂为柱状或板状。The invention provides a method for manufacturing a workpiece applicable to the cutting tool of the invention, and the second arm is processed into a column shape or a plate shape.
本发明所提供的制造可用于本发明切削工具的工件制造方法,将其加工成第一臂轴向的长度大于或等于第二臂轴向的长度。The present invention provides a method for manufacturing a workpiece applicable to the cutting tool of the present invention, which is processed so that the axial length of the first arm is greater than or equal to the axial length of the second arm.
本发明所提供的制造可用于本发明切削工具的工件制造方法,将其加工成沿第一臂轴向设置至少1个第一连接孔。The manufacturing method provided by the present invention can be used to manufacture the workpiece of the cutting tool of the present invention, which is processed to provide at least one first connecting hole along the axial direction of the first arm.
本发明所提供的制造可用于本发明切削工具的工件制造方法,将其加工成沿第二臂轴向设置至少1个第二连接孔。The manufacturing method provided by the present invention can be used for the workpiece of the cutting tool of the present invention, which is processed to provide at least one second connecting hole along the axial direction of the second arm.
本发明所提供的制造可用于本发明切削工具的工件制造方法,将其加工成过第一臂轴线的第一平面和过第二臂轴线的第二平面所成的二面角为>15度,且<140度。The manufacturing method provided by the present invention can be used for the workpiece manufacturing method of the cutting tool of the present invention, which is processed so that the dihedral angle formed by the first plane passing through the axis of the first arm and the second plane passing through the axis of the second arm is> 15 degrees , and <140 degrees.
本发明所提供的制造可用于本发明切削工具的工件制造方法,将其加工成过第一臂轴线的第一平面和过第二臂轴线的第二平面所成的二面角为90度。The workpiece manufacturing method provided by the present invention can be used for the cutting tool of the present invention. It is processed so that the dihedral angle formed by the first plane passing through the axis of the first arm and the second plane passing through the axis of the second arm is 90 degrees.
本发明所提供的制造可用于本发明切削工具的工件制造方法,将其加工成第一臂轴线与第二臂轴线相交,所成交角为90度。The present invention provides a method for manufacturing workpieces that can be used for the cutting tool of the present invention. It is processed so that the axis of the first arm intersects the axis of the second arm, and the resulting angle is 90 degrees.
本发明所提供的制造可用于本发明切削工具的工件制造方法,将其加工成连接孔用于工件的固定和装配作业。The method provided by the present invention can be used for the workpiece manufacturing method of the cutting tool of the present invention, which is processed into connecting holes for fixing and assembling operations of the workpiece.
本发明所提供的制造可用于本发明切削工具的工件制造方法,通过其上连接孔固定或装配于刀具。比如:作为切削部装配于刀体,以实施成型加工,尤其是以挤压方式进行成型加工,而无需采用焊接的方式固定,还能实现切削部的快速更换。The method for manufacturing workpieces provided by the present invention can be used for the cutting tool of the present invention, and the workpiece is fixed or assembled to the cutting tool through the connecting holes. For example: As a cutting part, it is assembled on the cutter body to perform forming processing, especially by extrusion, without fixing by welding, and it can also realize quick replacement of the cutting part.
本发明所提供的方法制造的工件,固定或装配于刀具的具体方式如:但不仅限于螺纹、定位销、榫卯结构、铆钉和压块等以及用于螺纹锁固、螺纹密封、平面密封、固持和结构粘结的结合剂如:但不仅限于光固化胶、热熔胶或成分为环氧树脂类、丙烯酸酯类、聚氨酯类、硅胶类、改性硅烷类或丁基橡胶类的溶剂/水基胶类胶的组合。The workpiece manufactured by the method provided by the present invention is fixed or assembled to the tool in specific ways such as: but not limited to threads, positioning pins, mortise and tenon structures, rivets and briquetting blocks, etc., and for thread locking, thread sealing, plane sealing, Adhesives for holding and structural bonding such as, but not limited to, light-curing adhesives, hot-melt adhesives or solvents/ A combination of water-based adhesives.
本发明所提供的方法制造的工件,其材质如:但不仅限于工具钢、高速钢、硬质合金、金属陶瓷、陶瓷、聚晶金刚石、单晶金刚石、CBN和PCBN等超硬材料,在这些材质上还可以设置涂层。 The workpiece manufactured by the method provided by the present invention is made of materials such as but not limited to superhard materials such as tool steel, high-speed steel, cemented carbide, cermet, pottery, polycrystalline diamond, single crystal diamond, CBN and PCBN, among these Coatings can also be set on materials.
将本发明所提供的方法制造的工件固定于刀体以实施成型加工的区域并加工后制得切削刀具后,根据需要,还可以对该切削工具再进行整体涂层。After the workpiece manufactured by the method provided by the present invention is fixed to the area of the cutter body for forming processing and processed to obtain a cutting tool, the cutting tool can also be integrally coated as required.
本发明技术方案实现的有益效果:The beneficial effect that technical solution of the present invention realizes:
本发明提供的切削工具的制造方法,将预制的具有2个以上装配部位的工件(刃胚)固定于切削刀具上以实施成型加工的区域,作为切削部,直接或略微加工形成挤压加工部,进而实现了成型机加工刀具的低成本快速生产和制造,同时使成型机加工刀具的刀片实现了可更换。In the manufacturing method of the cutting tool provided by the present invention, the prefabricated workpiece (blade blank) having two or more assembly parts is fixed on the cutting tool to implement the forming processing area, as the cutting part, directly or slightly processed to form the extrusion processing part , thereby realizing the low-cost and rapid production and manufacture of the forming machining tool, and at the same time enabling the blade of the forming machining tool to be replaced.
本发明所提供的制造方法,有利于加快成型机加工刀具的制造和维修。尤其是对零部件进行挤压的刀具的制造、更换和维修。The manufacturing method provided by the invention is beneficial to speed up the manufacturing and maintenance of forming machining tools. In particular, the manufacture, replacement and repair of tools for extrusion of components.
与可转位刀具的制造相比,本发明提供的切削工具的制造方法使得用于成型机加工刀具的加工速度显著提高,还使加工的尺寸精度、表面光洁度和孔的直线度及圆度均得到显著提高。Compared with the manufacture of indexable cutters, the manufacturing method of the cutting tool provided by the present invention significantly improves the processing speed of the forming machining cutter, and also makes the dimensional accuracy of processing, surface finish, and straightness and roundness of holes uniform. be significantly improved.
与采用刀片焊接固定的刀具的制造相比,本发明提供的切削工具的制造方法使得刀具上的刃部易于更换,使得生产成本得以显著降低。同时操作工人的工作环境得到完全改善,还大大缩短了非标成型刀具的制造工艺周期和难度,大大改善了质量可控性,提高刀体材料的可重复利用程度,节省了大量资源和能源。Compared with the manufacture of cutting tools that are fixed by welding the blades, the manufacturing method of the cutting tool provided by the present invention makes it easy to replace the edge portion on the cutting tool, so that the production cost can be significantly reduced. At the same time, the working environment of operators has been completely improved, and the manufacturing process cycle and difficulty of non-standard forming knives have been greatly shortened, the quality controllability has been greatly improved, the reusability of knife body materials has been improved, and a lot of resources and energy have been saved.
图1为可转位刀具一实施例的结构示意图;Fig. 1 is a schematic structural view of an embodiment of an indexable tool;
图2为用于可转位刀具的刀片一实施例的示意图;Figure 2 is a schematic diagram of an embodiment of a blade for an indexable tool;
图3为用于可转位刀具的刀片另一实施例的示意图;Figure 3 is a schematic diagram of another embodiment of a blade for an indexable tool;
图4为用于可转位刀具的刀片另一实施例的示意图;Figure 4 is a schematic diagram of another embodiment of a blade for an indexable tool;
图5为用于可转位刀具的刀片另一实施例的示意图;Figure 5 is a schematic diagram of another embodiment of a blade for an indexable tool;
图6为用于成型加工的可转位刀具一实施例的结构示意图;Fig. 6 is a structural schematic diagram of an embodiment of an indexable tool for forming;
图7为用于成型加工的可转位刀具另一实施例的结构示意图;Fig. 7 is a schematic structural view of another embodiment of an indexable tool for forming;
图8为用于成型加工的可转位刀具各个刀片排布的放大结构示意图;Fig. 8 is an enlarged structural schematic diagram of the arrangement of each blade of an indexable tool for forming processing;
图9为本发明工件一实施例的结构示意图;Fig. 9 is a schematic structural view of an embodiment of the workpiece of the present invention;
图10为本发明工件另一实施例的结构示意图;Fig. 10 is a schematic structural view of another embodiment of the workpiece of the present invention;
图11为本发明工件另一实施例的结构示意图;Fig. 11 is a schematic structural view of another embodiment of the workpiece of the present invention;
图12为使用本发明工件的切削工具一实施例的结构示意图;Fig. 12 is a schematic structural view of an embodiment of a cutting tool using a workpiece of the present invention;
图13为本发明工件用于成型加工部一实施例的结构示意图;Fig. 13 is a structural schematic diagram of an embodiment of the workpiece used in the forming processing part of the present invention;
图14为图8由左向右观察的放大结构示意图;Fig. 14 is a schematic diagram of the enlarged structure viewed from left to right in Fig. 8;
图15为图13由左向右观察的放大结构示意图;Fig. 15 is a schematic diagram of the enlarged structure viewed from left to right in Fig. 13;
图16为本发明工件另一实施例的俯视结构示意图。 Fig. 16 is a top structural schematic view of another embodiment of the workpiece of the present invention.
以下结合附图详细描述本发明的技术方案。本发明实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围中。The technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings. The embodiments of the present invention are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the invention can be modified or equivalently replaced , without departing from the spirit and scope of the technical solution of the present invention, all of which shall be covered by the claims of the present invention.
图1为可转位刀具一实施例的结构示意图,其包括刀体100,在刀体100上设置若干可转位的刀片210,对待切削物体进行切削加工。当刃尖钝化后,通过转动刀片210,而将其它完好的刃尖调整到与待切削物体接触的工作位置,以继续进行切削加工。Fig. 1 is a schematic structural diagram of an embodiment of an indexable tool, which includes a tool body 100, on which a number of indexable blades 210 are arranged for cutting an object to be cut. After the edge of the edge is blunted, by turning the blade 210, other intact edge edges are adjusted to a working position in contact with the object to be cut, so as to continue the cutting process.
当待切削物体有形状要求时,对切削刀具的刀片形态提出了更高要求。图6为用于成型加工的可转位刀具一实施例的结构示意图,图7为用于成型加工的可转位刀具另一实施例的结构示意图。如图6和图7所示,曲线300勾勒出成型加工所需的刀片刃尖形态,单一的或较少数量(如:2件)的刀片虽经角度调整均无法获得,需要将若干可转位的菱形刀片220叠放才能实现成型加工。图8给出了通过若干可转位的菱形刀片220获得一条完整曲线刀刃的实施方式,通过采用4件菱形刀片220按不同的角度叠置而获得具有第一角度310和第二角度320,刃端与刃底落差D1,刃侧凸起最高处与刃底距离D2。由图8可见,各个刀片之间存在叠置,还需要设置4个相应的刀片座以容纳菱形刀片220,给刀具的制作带来诸多困难,另一方面在使用中,由于需要用四个刀槽才能加工出完整的一个成型切面,刀具旋转一周才能切除一个切深位的材料,效果上等同于一把一枚刃刀具,加工效率低下。When the shape of the object to be cut is required, higher requirements are placed on the blade shape of the cutting tool. Fig. 6 is a schematic structural view of an embodiment of an indexable tool for forming, and Fig. 7 is a schematic structural view of another embodiment of an indexable tool for forming. As shown in Figures 6 and 7, the curve 300 outlines the shape of the blade tip required for forming processing. A single or a small number (such as: 2 pieces) of blades cannot be obtained through angle adjustment. Only when the diamond-shaped blades 220 are stacked can the forming process be realized. Fig. 8 has given the embodiment that obtains a complete curved cutting edge by several indexable rhombic blades 220, by adopting 4 pieces of diamond-shaped blades 220 stacked at different angles to obtain a first angle 310 and a second angle 320, the edge The drop between the end and the bottom of the blade is D1, and the distance between the highest protrusion on the side of the blade and the bottom of the blade is D2. It can be seen from Fig. 8 that there is overlap between the blades, and four corresponding blade holders need to be provided to accommodate the rhombic blade 220, which brings many difficulties to the production of the cutter. On the other hand, in use, due to the need to use four Only a single groove can be used to process a complete forming section, and the tool can only cut a cutting depth of material after one rotation. The effect is equivalent to a one-blade tool, and the processing efficiency is low.
图14为图8由左向右观察的放大结构示意图,对于采用多件可转位的刀片而形成的刀具,其刃尖230仅能适用于切削(Blade)加工,不能应用于挤压(Margin)加工。Figure 14 is a schematic diagram of the enlarged structure viewed from left to right in Figure 8. For a tool formed by using multiple indexable inserts, the cutting edge 230 can only be used for cutting (Blade) processing, and cannot be used for extrusion (Margin ) processing.
图16为本发明工件一实施例的俯视结构示意图。如图16所示,本发明工件包括第一外表面500、第二外表面600和第三外表面700,第三外表面700与第一外表面500和第二外表面600相交,所相交处(即第一外表面、第二外表面和第三外表面所围成的局部区域)加工并形成挤压作用部,挤压作用部包括挤压加工部,以实施挤压。单独或同时加工第一外表面和第二外表面形成刃部(未示出),以实施切削加工。Fig. 16 is a schematic top view of an embodiment of the workpiece of the present invention. As shown in Figure 16, the workpiece of the present invention includes a first outer surface 500, a second outer surface 600 and a third outer surface 700, the third outer surface 700 intersects the first outer surface 500 and the second outer surface 600, and the intersection (that is, the local area surrounded by the first outer surface, the second outer surface and the third outer surface) is processed and formed into an extrusion action portion, and the extrusion action portion includes an extrusion processing portion to perform extrusion. The first outer surface and the second outer surface are machined individually or simultaneously to form a cutting edge (not shown) for cutting.
本实施例的工件,呈板状,搭接组合而成多种形状的衍生工件,如:但不仅限于阶梯状、齿状和柱状等。The workpiece in this embodiment is in the shape of a plate, and is combined to form derivative workpieces of various shapes, such as but not limited to stepped, toothed, and columnar shapes.
图9为本发明工件另一实施例的结构示意图,图10为本发明工件另一实施例的结构示意图,图11为本发明工件另一实施例的结构示意图。如图9、图10和图11所示,本发明工件400包括第一臂410、第二臂420和至少2个与固定件配合的装配部。第一臂410和第二臂420中,至少有其一为柱状部。本实施例中,装配部的形态为孔,与螺钉、螺栓、铆钉、楔钉和榫销等固定件装配。第一臂410上至少设有1个第一连接孔411,第二臂420上至少设有1个第二连接孔412。 Fig. 9 is a schematic structural view of another embodiment of the workpiece of the present invention, Fig. 10 is a schematic structural view of another embodiment of the workpiece of the present invention, and Fig. 11 is a schematic structural view of another embodiment of the workpiece of the present invention. As shown in FIG. 9 , FIG. 10 and FIG. 11 , the workpiece 400 of the present invention includes a first arm 410 , a second arm 420 and at least two fitting parts that cooperate with the fixing member. At least one of the first arm 410 and the second arm 420 is a columnar portion. In this embodiment, the assembly part is in the form of a hole, and is assembled with fixing parts such as screws, bolts, rivets, wedges, and dowels. At least one first connection hole 411 is provided on the first arm 410 , and at least one second connection hole 412 is provided on the second arm 420 .
本实施例中,工件400呈“L”形,第一臂410轴向的长度大于第二臂420轴向的长度。第一臂轴线与第二臂轴线相交,所成交角>0度,且<180度,尤其是90度。In this embodiment, the workpiece 400 is in an "L" shape, and the axial length of the first arm 410 is greater than the axial length of the second arm 420 . The axis of the first arm intersects the axis of the second arm, and the intersection angle is greater than 0 degrees and less than 180 degrees, especially 90 degrees.
参见图12,切削刀具迎合物体进行加工的方向设为工件前端,与前端相交的方向为侧向。第一臂410为柱状或板状,在其侧向加工第一挤压加工部412。根据加工的需要在其前端加工第一刃部413,使得在工件被用于加工时,第一刃部413先作用于物体进行切削加工,然后再由挤压加工部412对第一刃部413所形成的加工形状提供支撑和导向,提高加工尺寸精度和直线度,并表面进行挤压和修光,提高加工的光洁度以及圆度等。Referring to Fig. 12, the direction in which the cutting tool meets the object for processing is set as the front end of the workpiece, and the direction intersecting with the front end is the side direction. The first arm 410 is column-shaped or plate-shaped, and a first extruded portion 412 is machined on its side. According to the needs of processing, the first blade portion 413 is processed at its front end, so that when the workpiece is used for processing, the first blade portion 413 first acts on the object for cutting, and then the first blade portion 413 is processed by the extrusion processing portion 412. The formed processing shape provides support and guidance to improve the processing dimensional accuracy and straightness, and the surface is extruded and smoothed to improve the processing smoothness and roundness.
第二臂420为柱状或板状,其前端包括第二挤压加工部422。根据加工的需要在其前端加工第二刃部423,使得在工件被用于加工时,第二刃部423先作用于物体进行切削加工,使得在工件被用于加工时,第二刃部423先作用于物体进行切削加工,然后再由第二挤压加工部422对第二刃部423所形成的加工形状提供支撑和导向,提高加工尺寸精度和直线度,并表面进行挤压和修光,提高加工的光洁度以及圆度等。The second arm 420 is columnar or plate-shaped, and its front end includes a second extruded portion 422 . Process the second blade portion 423 at its front end according to the needs of processing, so that when the workpiece is used for processing, the second blade portion 423 first acts on the object for cutting, so that when the workpiece is used for processing, the second blade portion 423 First act on the object for cutting processing, and then the second extrusion processing part 422 provides support and guidance for the processed shape formed by the second blade part 423 to improve the processing dimensional accuracy and straightness, and the surface is extruded and smoothed , Improve the smoothness and roundness of processing.
与固定件配合的装配部还可为工件上一个局部的面,与压板配合。压板一端与刀体机械连接,另一端与工件上局部的面接触,并向工件施加作用力。当工件作为成型加工部对物体进行成型加工时,压板通过工件上局部的面对成型加工部进行固定并防止/抑制其发生滑动/振动。The assembly part that cooperates with the fixing part can also be a partial surface on the workpiece, and cooperates with the pressure plate. One end of the pressure plate is mechanically connected to the cutter body, and the other end is in contact with a local surface on the workpiece, and exerts force on the workpiece. When the workpiece is used as a molding processing part to perform molding processing on an object, the pressure plate fixes and prevents/suppresses sliding/vibration thereof by partially facing the molding processing part on the workpiece.
本实施例工件整体或局部可以作为成型加工部而直接应用于切削刀具实现成型加工。首先在刀体上设置用于安置刃部的切削区域;然后,将1件以上的工件设于切削区域并固定;之后,对工件外缘进行加工,形成切削刃。或根据待成型加工物体的要求,将工件整体或局部作为成型加工部装配于切削工具后,再加工出所需的刃尖形态。或者先将工件加工成标准件后,再装配于切削工具,以满足加工中要求对工件进行快速更换的需求(参见图13)。图12为使用本发明工件的切削工具一实施例的结构示意图,如图12所示,从工件400上裁切下一部分,通过其上连接孔固定或装配于刀片座,再加工出具有第一角度310和第二角度320,刃端与刃底落差D1,刃侧凸起最高处与刃底距离D2的刃尖形态。与刀片采用焊接固定的刀具相比,无需采用焊接的方式固定,还能实现切削部的快速更换。与图6、图7和图8所示采用可转位刀片生产刀具相比,采用本实施例的工件可显著减少刀片座的数量(由4个减少为1),加工时间大大缩短,制造效率显著提高(4倍),另一方面在使用中,若如对比例子设置四个刀槽,则可以安装四片该种成型刀刃,导致刀具在一次旋转中可以切除4个切深位的材料,可以实现4倍的使用效率。In this embodiment, the whole or part of the workpiece can be directly applied to the cutting tool as a forming processing part to realize forming processing. First, a cutting area for placing the cutting edge is set on the cutter body; then, one or more workpieces are set in the cutting area and fixed; after that, the outer edge of the workpiece is processed to form a cutting edge. Or according to the requirements of the object to be formed, the whole or part of the workpiece is assembled on the cutting tool as a forming part, and then the required edge shape is processed. Or the workpiece is first processed into a standard part, and then assembled to the cutting tool to meet the requirement of fast replacement of the workpiece during processing (see Figure 13). Fig. 12 is a schematic structural view of an embodiment of a cutting tool using the workpiece of the present invention. As shown in Fig. 12, the next part is cut from the workpiece 400, fixed or assembled on the blade seat through the upper connecting hole, and then processed to have the first The angle 310 and the second angle 320, the drop D1 between the edge of the blade and the bottom of the blade, and the distance D2 between the highest protrusion on the side of the blade and the bottom of the blade D2. Compared with the tool whose blade is fixed by welding, it does not need to be fixed by welding, and the cutting part can be replaced quickly. Compared with Figure 6, Figure 7 and Figure 8, the use of indexable inserts to produce cutting tools can significantly reduce the number of insert seats (from 4 to 1), greatly shorten the processing time, and improve the manufacturing efficiency. Significantly improved (4 times), on the other hand, in use, if four slits are set as in the comparative example, four pieces of this type of forming blade can be installed, resulting in the cutting of 4 cutting depths of material in one rotation of the tool. Can achieve 4 times the efficiency of use.
图15为图13由左向右观察的放大结构示意图。如图15所示,以本发明所提供的工件作为成型加工部,其包括挤压作用部350。挤压作用部350还包括挤压加工部351,呈弧形,与待加工孔的曲率相匹配,适用于挤压成型加工。 FIG. 15 is a schematic diagram of the enlarged structure viewed from left to right in FIG. 13 . As shown in FIG. 15 , the workpiece provided by the present invention is used as a forming part, which includes a pressing part 350 . The extruding part 350 also includes an extruding processing part 351 , which is arc-shaped, matches the curvature of the hole to be processed, and is suitable for extrusion forming.
Claims (40)
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| CN2015101891243 | 2015-04-17 | ||
| PCT/CN2016/078627 WO2016165577A1 (en) | 2015-04-17 | 2016-04-07 | Manufacturing method for cutting tool |
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| US11167382B2 (en) * | 2017-09-18 | 2021-11-09 | Agathon AG, Maschinenfabrik | Method and machine equipment for manufacturing of a cutting tool |
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| CN106180767B (en) | 2019-05-24 |
| CN106181278A (en) | 2016-12-07 |
| CN106180767A (en) | 2016-12-07 |
| WO2016165577A1 (en) | 2016-10-20 |
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