CN106990064A - Gas concentration lwevel detecting system and detection method in a kind of industrial smoke - Google Patents

Gas concentration lwevel detecting system and detection method in a kind of industrial smoke Download PDF

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CN106990064A
CN106990064A CN201710296222.6A CN201710296222A CN106990064A CN 106990064 A CN106990064 A CN 106990064A CN 201710296222 A CN201710296222 A CN 201710296222A CN 106990064 A CN106990064 A CN 106990064A
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industrial smoke
carbon dioxide
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concentration lwevel
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CN106990064B (en
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朱永宏
闫继伟
路兴杰
赵芳
谷田平
张柯
段云
刘秀刚
冯鑫
张朋
陈飞
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Henan Institute of Metrology
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Abstract

The invention discloses carbon dioxide detecting system and its detection method in a kind of industrial smoke, this method prepares a series of simulation industrial smoke of known carbon dioxide standard gas concentrations first with the calibrating gas storage tank, gas mass flow gauge and controller of detecting system;Then determine the absorption peak area of different volumes concentration carbon dioxide calibrating gas respectively by the IGS gases infrared spectrum analyser in system, standard fit working curve is set up according to above-mentioned data;Gather industrial smoke to be measured again to measure, measurement result, which is substituted into standard fit working curve, can obtain the content of carbon dioxide in industrial smoke.Detection method of the present invention can record quantitative carbon dioxide and absorb peak area original figure spectrum data, and related data can preserve for a long time, meet carbon emission data values and trace to the source requirements, as a result accurately, accuracy height.

Description

一种工业烟气中二氧化碳浓度检测系统及检测方法A carbon dioxide concentration detection system and detection method in industrial flue gas

技术领域technical field

本发明属于气体浓度分析检测技术领域。具体涉及一种工业烟气中二氧化碳浓度检测系统及其检测方法。The invention belongs to the technical field of gas concentration analysis and detection. In particular, it relates to a detection system and a detection method for carbon dioxide concentration in industrial flue gas.

背景技术Background technique

我国是世界上最大的发展中国家,同时也是世界上最大的煤生产与消耗国之一。煤在我国的一次能源构成中占据主要地位,在各类燃烧器、工业及商品用锅炉中具有广泛的应用,在应用燃烧过程中会排放出大量的烟气,而烟气中的二氧化碳排放是温室效应的主要诱因,对生态环境构成了严重的威胁。2008年全球二氧化碳排放量已达到292亿吨,中国达到60亿吨。因此对烟气中二氧化碳气体含量进行检测是环境监测工作的一个重要方面,可以掌握二氧化碳分布规律和监控能源消耗指标变化情况。my country is the largest developing country in the world and one of the largest coal producers and consumers in the world. Coal occupies a major position in my country's primary energy composition and is widely used in various burners, industrial and commercial boilers. During the application of combustion, a large amount of flue gas will be emitted, and the carbon dioxide emission in the flue gas is The main cause of the greenhouse effect poses a serious threat to the ecological environment. In 2008, global carbon dioxide emissions reached 29.2 billion tons, and China's reached 6 billion tons. Therefore, the detection of carbon dioxide gas content in flue gas is an important aspect of environmental monitoring work, which can grasp the distribution law of carbon dioxide and monitor the changes of energy consumption indicators.

根据国务院《“十三五”控制温室气体排放工作方案》目标:到2020年,单位国内生产总值二氧化碳排放比2015年下降18%,碳排放总量要得到有效控制。我国目前还没有建立完善的工业烟气中二氧化碳排放量在线直接计量溯源指标,烟气二氧化碳排放量大多是间接由燃煤量测算而非直接测量而来,由于煤的质量测量存在欠缺,该计算方法得到的结果与正确结果的差异平均值为17%,且全部为负偏差,所得结果与实际情况的差异较大,计算方法得到的数据准确度无法满足碳交易的精度要求。因此能够准确侧得工业烟气中二氧化碳浓度,结合烟气排放流量来直接计算碳排放总量,将对温室气体排放计量和检测体系的建立产生极大帮助。According to the goal of the State Council's "13th Five-Year Plan for Controlling Greenhouse Gas Emissions", by 2020, carbon dioxide emissions per unit of GDP will be reduced by 18% compared with 2015, and the total amount of carbon emissions must be effectively controlled. At present, my country has not yet established a perfect online direct measurement and traceability index of carbon dioxide emissions in industrial flue gas. The average difference between the results obtained by the method and the correct results is 17%, and all of them are negative deviations. The results obtained are quite different from the actual situation. The accuracy of the data obtained by the calculation method cannot meet the precision requirements of carbon trading. Therefore, the ability to accurately obtain the carbon dioxide concentration in industrial flue gas and directly calculate the total carbon emissions in combination with the flue gas emission flow will be of great help to the establishment of a greenhouse gas emission measurement and detection system.

二氧化碳浓度测量方法主要有化学法、电化学法、气相色谱法、容量滴定法等,此类方法存在代价高、处理量少、在线大批量适用性差、准确度低等缺陷。所以探索测量范围宽、响应时间短、准确度高、抗干扰能力强、适合在线监测并进行数据报告的大流量工业烟气中二氧化碳浓度检测方法具有重要的实际应用价值。Carbon dioxide concentration measurement methods mainly include chemical method, electrochemical method, gas chromatography, volumetric titration, etc. These methods have defects such as high cost, low processing capacity, poor online large-scale applicability, and low accuracy. Therefore, it has important practical application value to explore the detection method of carbon dioxide concentration in large-flow industrial flue gas with wide measurement range, short response time, high accuracy, strong anti-interference ability, and suitable for online monitoring and data reporting.

发明内容Contents of the invention

为了解决上述问题,本发明提供了一种工业烟气中二氧化碳浓度检测系统及其检测方法,该系统确保了不间断连续操作、提高了测量数据的重复性和测量精度;该检测方法得到的数据能够长时间保存、满足碳排放数据量值溯源要求,为工业烟气碳排放计量提供了可靠的方法依据。In order to solve the above problems, the present invention provides a carbon dioxide concentration detection system in industrial flue gas and its detection method, the system ensures uninterrupted continuous operation, improves the repeatability and measurement accuracy of measurement data; the data obtained by the detection method It can be stored for a long time and meet the traceability requirements of carbon emission data, which provides a reliable method basis for the measurement of industrial flue gas carbon emission.

本发明是通过以下技术方案实现的The present invention is achieved through the following technical solutions

一种工业烟气中二氧化碳浓度检测系统,该系统包括标准气体存储罐,通过通气管线与标准气体存储罐相连通的气体混匀加热池,通过通气管线与气体混匀加热池相连通的IGS气体红外分析仪,所述的IGS气体红外分析仪与数据采集装置的信号输入端电连接;所述的工业烟气中二氧化碳浓度检测系统还包括工业烟气产生系统,与工业烟气产生系统相连通的采样枪,通过通气管线与采样枪相连通的粉尘过滤器,通过通气管线与粉尘过滤器相连通的冷凝器,通过通气管线与冷凝器相连通的采样泵,通过通气管线与采样泵相连通的气体混匀加热池;所述的工业烟气中二氧化碳浓度检测系统还包括控制器;A carbon dioxide concentration detection system in industrial flue gas, the system includes a standard gas storage tank, a gas mixing heating pool connected to the standard gas storage tank through a ventilation line, and an IGS gas mixing pool connected to the gas mixing heating pool through a ventilation line Infrared analyzer, the IGS gas infrared analyzer is electrically connected to the signal input end of the data acquisition device; the carbon dioxide concentration detection system in the industrial flue gas also includes an industrial flue gas generation system, which is connected to the industrial flue gas generation system The sampling gun, the dust filter connected to the sampling gun through the ventilation pipeline, the condenser connected to the dust filter through the ventilation pipeline, the sampling pump connected to the condenser through the ventilation pipeline, and the sampling pump connected to the ventilation pipeline The gas mixing heating pool; the carbon dioxide concentration detection system in the industrial flue gas also includes a controller;

所述的标准气体存储罐气体出口处设置有气体质量流量计,所述的气体混匀加热池以及连通气体混匀加热池与IGS气体红外分析仪的通气管线上均包覆设置有电加热带;所述的气体质量流量计及电加热带均与控制器的信号输出端电连接。(打开控制器,在控制器中设置各个标准气体流量的数值,然后控制器控制标准气体存储罐出口的气体质量流量计来达到控制每种标准气体的流量;在控制器中设定温度数值即可控制加热温度)。The gas outlet of the standard gas storage tank is provided with a gas mass flowmeter, and the gas mixing heating pool and the ventilation pipeline connecting the gas mixing heating pool and the IGS gas infrared analyzer are covered with an electric heating belt ; The gas mass flowmeter and the electric heating belt are electrically connected to the signal output end of the controller. (Turn on the controller, set the value of each standard gas flow in the controller, and then the controller controls the gas mass flowmeter at the outlet of the standard gas storage tank to control the flow of each standard gas; set the temperature value in the controller that is Heating temperature can be controlled).

所述的工业烟气中二氧化碳浓度检测系统,所述的气体混匀加热池为内部设置有团状钢丝球的柱状壳体。In the carbon dioxide concentration detection system in the industrial flue gas, the gas mixing heating pool is a columnar shell with ball-shaped steel balls inside.

所述的工业烟气中二氧化碳浓度检测系统,所述的气体混匀加热池为内部平行设置有多个均流管的柱状壳体,所述的均流管内设置有螺旋叶片;所述的均流管两端设置有与柱状壳体内壁密封连接的封板,所述封板、柱状壳体、均流管之间形成加热腔,加热腔内设置有加热介质和电加热丝。In the carbon dioxide concentration detection system in industrial flue gas, the gas mixing heating pool is a cylindrical shell with a plurality of flow equalizing tubes arranged in parallel inside, and the spiral blades are arranged in the flow equalizing tubes; Both ends of the flow tube are provided with sealing plates that are sealed and connected to the inner wall of the cylindrical shell. A heating chamber is formed between the sealing plate, the cylindrical shell, and the flow equalizing tube, and a heating medium and an electric heating wire are arranged in the heating chamber.

所述的工业烟气中二氧化碳浓度检测系统,上述的柱状壳体后端均设置有后气室;所述的后气室中轴向枢接设置有扰动叶轮,所述后气室还包括位于两端的膨胀段和位于中部的收缩段;与收缩段对应的后气室外壁上设置有加热套管,加热套管与后气室外壁之间设有加热介质和电加热丝。In the carbon dioxide concentration detection system in industrial flue gas, a rear air chamber is provided at the rear end of the above-mentioned cylindrical housing; a disturbance impeller is pivotally arranged in the axial direction of the rear air chamber, and the rear air chamber also includes a The expansion section at both ends and the contraction section in the middle; a heating sleeve is arranged on the outer wall of the rear air corresponding to the contraction section, and a heating medium and an electric heating wire are arranged between the heating sleeve and the outer wall of the rear air.

所述的工业烟气中二氧化碳浓度检测系统,所述的粉尘过滤器为微孔滤膜,所述的冷凝器为半导体制冷系统。In the carbon dioxide concentration detection system in industrial flue gas, the dust filter is a microporous membrane, and the condenser is a semiconductor refrigeration system.

一种采用上述的工业烟气中二氧化碳浓度检测系统检测工业烟气中二氧化碳浓度的方法,包括以下步骤:A method for detecting the concentration of carbon dioxide in industrial flue gas by using the above-mentioned carbon dioxide concentration detection system in industrial flue gas, comprising the following steps:

(1)打开控制器,设定加热温度及每种标准气体的流量数值,通过电加热带将所述二氧化碳浓度检测系统的气体混匀加热池以及连通气体混匀加热池与IGS气体红外分析仪的通气管线加热恒温(加热至155±5℃),并将IGS气体红外分析设定为相同的温度(即设定为155±5℃);(1) Turn on the controller, set the heating temperature and the flow value of each standard gas, and connect the gas mixing heating pool of the carbon dioxide concentration detection system and the gas mixing heating pool and the IGS gas infrared analyzer through the electric heating belt The ventilation pipeline is heated to a constant temperature (heated to 155±5°C), and the IGS gas infrared analysis is set to the same temperature (that is, set to 155±5°C);

(2)建立标准拟合工作曲线,步骤如下:(2) To establish a standard fitting working curve, the steps are as follows:

①打开二氧化碳浓度检测系统的标准气体存储罐的阀门及气体出口处设置的气体质量流量计,每种标准气体按照步骤(1)控制器设定的流量通过通气管线通向气体混匀加热池,混合配制一系列已知二氧化碳标准气体体积浓度的模拟工业烟气,并在气体混匀加热池中加热至恒温;① Open the valve of the standard gas storage tank of the carbon dioxide concentration detection system and the gas mass flowmeter set at the gas outlet, and each standard gas leads to the gas mixing heating pool through the ventilation pipeline according to the flow rate set by the controller in step (1). Mix and prepare a series of simulated industrial flue gas with known carbon dioxide standard gas volume concentration, and heat it to a constant temperature in the gas mixing heating pool;

②.将步骤①配制的模拟工业烟气由气体混匀加热池、通过通气管线通入IGS气体红外分析仪进行检测(气体通入IGS气体红外分析仪的流量为3000ml/min),检测结果通过数据采集装置的信号输入端输入数据采集装置中,显示检测结果;②. The simulated industrial flue gas prepared in step ① is passed into the IGS gas infrared analyzer through the gas mixing heating pool through the ventilation pipeline for detection (the flow rate of the gas into the IGS gas infrared analyzer is 3000ml/min), and the detection result passes The signal input terminal of the data acquisition device is input into the data acquisition device, and the detection result is displayed;

③.根据步骤①已知的二氧化碳浓度及步骤②对应的检测结果绘制标准工作曲线,并根据最小二乘法对标准工作曲线进行拟合得到标准拟合工作曲线;③. Draw a standard working curve according to the known carbon dioxide concentration in step ① and the corresponding test results in step ②, and fit the standard working curve according to the least square method to obtain a standard fitting working curve;

(3)工业烟气中二氧化碳浓度的测量,步骤如下:(3) Measurement of carbon dioxide concentration in industrial flue gas, the steps are as follows:

a.关闭步骤(2)①所述的标准气体存储罐的阀门及设置在气体出口处的气体质量流量计,打开工业烟气产生系统的阀门,采用采样枪及采样泵采集工业烟气产生系统的工业烟气,采集的工业烟气通过粉尘过滤器进行过滤处理,然后经过冷凝器进行冷凝处理,冷凝处理之后的工业烟气通过通气管线及设置在通气管线上的采样泵通入气体混匀加热池;(所述的粉尘过滤器主要用于过滤去除烟气中的粉尘颗粒,所述的冷凝器主要用于除去烟气中的水蒸气、以免对二氧化碳测量造成影响,工作过程中冷凝器的冷凝温度为2℃);a. Close the valve of the standard gas storage tank described in step (2) ① and the gas mass flow meter arranged at the gas outlet, open the valve of the industrial flue gas generation system, and adopt a sampling gun and a sampling pump to collect the industrial flue gas generation system The collected industrial flue gas is filtered through a dust filter, and then condensed by a condenser. The industrial flue gas after condensation is passed through the ventilation pipeline and the sampling pump installed on the ventilation pipeline to mix the gas. Heating pool; (the dust filter is mainly used to filter and remove dust particles in the flue gas, and the condenser is mainly used to remove water vapor in the flue gas so as not to affect the carbon dioxide measurement. During the work, the condenser The condensation temperature is 2°C);

b.步骤a所述通入气体混匀加热池的工业烟气经过加热之后经过通气管线、以1500~3000ml/min的流速通入IGS气体红外分析仪中进行检测,检测结果通过数据采集装置的信号输入端输入数据采集装置中,显示检测结果;b. The industrial flue gas that is passed into the gas mixing heating pool described in step a is heated and then passed through the ventilation pipeline and passed into the IGS gas infrared analyzer at a flow rate of 1500-3000ml/min for detection, and the detection results are passed through the data acquisition device. The signal input terminal is input into the data acquisition device, and the detection result is displayed;

c.根据步骤(2)所得到的标准拟合工作曲线及步骤(3)b所述的工业烟气中二氧化碳检测结果,计算得到工业烟气中二氧化碳浓度含量。c. According to the standard fitting working curve obtained in step (2) and the detection result of carbon dioxide in the industrial flue gas described in step (3) b, calculate the concentration of carbon dioxide in the industrial flue gas.

所述的检测工业烟气中二氧化碳浓度的方法,步骤(1)所述气体混匀加热池以及连通气体混匀加热池与IGS气体红外分析仪的通气管线加热恒温的温度为155±5℃,所述IGS气体红外分析设定的温度同样为155±5℃。In the method for detecting the concentration of carbon dioxide in industrial flue gas, the temperature of the gas mixing heating pool and the ventilation pipeline connecting the gas mixing heating pool and the IGS gas infrared analyzer in step (1) is 155 ± 5 ° C, The temperature set for the IGS gas infrared analysis is also 155±5°C.

所述的检测工业烟气中二氧化碳浓度的方法,步骤(2)①所述一系列已知二氧化碳标准气体体积浓度分别为8.01%,10.00%,11.90%,14.00%,15.50%,18.00%;其中SO2含量为(1200~1700)mg/Nm3;NO含量为(500~1000)mg/Nm3,N2作为稀释气体存在。The method for detecting the concentration of carbon dioxide in industrial flue gas, step (2) ① described a series of known standard gas volume concentrations of carbon dioxide are respectively 8.01%, 10.00%, 11.90%, 14.00%, 15.50%, 18.00%; wherein The SO 2 content is (1200-1700) mg/Nm3; the NO content is (500-1000) mg/Nm 3 , and N 2 exists as a diluent gas.

所述的检测工业烟气中二氧化碳浓度的方法,步骤(2)②所述模拟工业烟气由气体混匀加热池通入IGS气体红外分析仪的气体流量为3000ml/min。In the method for detecting carbon dioxide concentration in industrial flue gas, in step (2)②, the simulated industrial flue gas flows into the IGS gas infrared analyzer from the gas mixing heating pool at a flow rate of 3000ml/min.

所述的检测工业烟气中二氧化碳浓度的方法,步骤(3)a所述冷凝器的冷凝温度为2℃;所述采样泵的采样流量控制为1500~3000ml/min。In the method for detecting the concentration of carbon dioxide in industrial flue gas, the condensation temperature of the condenser in step (3)a is 2°C; the sampling flow rate of the sampling pump is controlled to be 1500-3000ml/min.

本发明所述的“模拟工业烟气”是指:根据实际工业烟气的组成成分及每种成分的含量范围,采用多种标准气体通过控制器及气体质量流量计的控制模拟配制工业烟气混合气体(气体的主要成分为CO2,SO2,NO,N2);通过控制器以及气体质量流量计的控制配制一系列已知二氧化碳标准气体体积浓度的模拟工业烟气。The "simulated industrial flue gas" in the present invention refers to: according to the composition of the actual industrial flue gas and the content range of each component, a variety of standard gases are used to simulate the preparation of industrial flue gas through the control of the controller and the gas mass flow meter Mixed gas (the main components of the gas are CO 2 , SO 2 , NO, N 2 ); through the control of the controller and the gas mass flow meter, prepare a series of simulated industrial flue gas with known standard gas volume concentration of carbon dioxide.

所述工业烟气中二氧化碳气体的体积浓度为5%~20%。The volume concentration of carbon dioxide gas in the industrial flue gas is 5%-20%.

不同气体分子吸收不同波长的能量之后会在红外光谱图上留下特殊的吸收峰形,同种物质的吸收光谱曲线形状是相同的,浓度不同仅仅会导致吸收光谱的大小发生变化,即吸收光谱的面积与浓度之间存在函数关系。基于这类独特的吸收结构被称为气体的“光谱指纹”,依此分析鉴别不同的气体、并测定其浓度;After absorbing energy of different wavelengths, different gas molecules will leave special absorption peak shapes on the infrared spectrum. The shape of the absorption spectrum curve of the same substance is the same, and the concentration difference will only cause the size of the absorption spectrum to change, that is, the absorption spectrum There is a functional relationship between the area and the concentration. Based on this unique absorption structure, it is called the "spectral fingerprint" of the gas, and based on this analysis, different gases can be identified and their concentrations can be determined;

傅立叶红外吸收区域内每一种非对称气体分子都有独特的吸收峰,通过这些吸收信息即可以进行定量或定性分析,特征波长范围的选取规则为:包含组分气体特征吸收谱线;特征波长范围的吸收强度与混合气体组分浓度有线性或非线性关系;特征波长范围内有较大的吸收系数;Each asymmetric gas molecule in the Fourier transform infrared absorption region has a unique absorption peak, and quantitative or qualitative analysis can be carried out through these absorption information. The absorption intensity in the range has a linear or nonlinear relationship with the concentration of the mixed gas components; there is a large absorption coefficient in the characteristic wavelength range;

基于上述考虑,通过实验选取(2400~2200)cm-1范围内的一个小特征吸收峰为二氧化碳最佳定量特征吸收峰,如图4所示,其具体范围为(2240~2238)cm-1,如图5所示,其峰面积大小与二氧化碳浓度高低成正比例关系,由此可以通过测试(2240~2238)cm-1区域内二氧化碳小吸收峰面积来间接得到二氧化碳浓度。Based on the above considerations, a small characteristic absorption peak in the range of (2400-2200) cm -1 is selected as the best quantitative characteristic absorption peak of carbon dioxide through experiments, as shown in Figure 4, and its specific range is (2240-2238) cm -1 , as shown in Figure 5, its peak area is directly proportional to the level of carbon dioxide concentration, so the carbon dioxide concentration can be obtained indirectly by measuring the small absorption peak area of carbon dioxide in the (2240-2238) cm -1 region.

与现有技术相比,本发明具有以下积极有益效果:Compared with the prior art, the present invention has the following positive beneficial effects:

本发明在数据采集过程中首先对烟气进行了前处理,烟气中的粉尘颗粒和水蒸气被除去,免除了粉尘和水蒸气对测量结果的干扰,不仅确保了本方法能够不间断连续操作,还提高了测量数据的重复性和测量精度;In the process of data collection, the present invention first pre-processes the flue gas, removes the dust particles and water vapor in the flue gas, avoids the interference of dust and water vapor on the measurement results, and not only ensures that the method can be operated continuously without interruption , also improves the repeatability and measurement accuracy of measurement data;

目前多数直读类仪器无法保留二氧化碳的原始数据,本发明不仅能实时显示二氧化碳浓度值,还能记录二氧化碳定量吸收峰面积原始图谱数据,相关数据能够长时间保存,满足碳排放数据量值溯源要求,为工业烟气碳排放计量提供了可靠的方法依据。At present, most direct-reading instruments cannot retain the original data of carbon dioxide. The invention can not only display the concentration of carbon dioxide in real time, but also record the original map data of the quantitative absorption peak area of carbon dioxide. The relevant data can be stored for a long time, meeting the traceability requirements of carbon emission data. , providing a reliable method basis for the measurement of industrial flue gas carbon emissions.

附图说明Description of drawings

图1为二氧化碳浓度测量系统的示意图;Fig. 1 is the schematic diagram of carbon dioxide concentration measuring system;

图2为气体混匀加热池的结构示意图之一;Fig. 2 is one of the structural representations of the gas mixing heating pool;

图3为气体混匀加热池的结构示意图之二;Fig. 3 is the second structural diagram of the gas mixing heating pool;

图4为二氧化碳红外特征吸收谱图;Fig. 4 is carbon dioxide infrared characteristic absorption spectrum;

图5为二氧化碳定量特征吸收谱图;Figure 5 is a carbon dioxide quantitative characteristic absorption spectrum;

图6为工业烟气中二氧化碳浓度测量所用标准拟合工作曲线;Fig. 6 is the standard fitting working curve used in the measurement of carbon dioxide concentration in industrial flue gas;

图中符号表示的意义为:1为标准气体存储罐,2为气体质量流量计,3为气体混匀加热池,4为电加热带,5为IGS气体红外分析仪,6为数据采集装置,7为工业烟气产生系统,8为采样枪,9为粉尘过滤器,10为冷凝器,11为采样泵,12为控制器;The meanings of the symbols in the figure are: 1 is the standard gas storage tank, 2 is the gas mass flow meter, 3 is the gas mixing heating pool, 4 is the electric heating belt, 5 is the IGS gas infrared analyzer, 6 is the data acquisition device, 7 is an industrial smoke generation system, 8 is a sampling gun, 9 is a dust filter, 10 is a condenser, 11 is a sampling pump, and 12 is a controller;

301为柱状壳体,302为团状钢丝球,303为后气室,304为扰动叶轮,305为加热套管,306为电加热丝,307为均流管,308为螺旋叶片,309为封板。301 is a columnar shell, 302 is a ball of steel wire, 303 is a rear air chamber, 304 is a disturbance impeller, 305 is a heating sleeve, 306 is an electric heating wire, 307 is a flow equalizer, 308 is a spiral blade, 309 is a seal plate.

具体实施方式detailed description

下面通过具体实施方式对本发明进行更加详细的说明,但是并不用于限制本发明的保护范围。The present invention will be described in more detail through specific embodiments below, but it is not intended to limit the protection scope of the present invention.

实施例1Example 1

一种工业烟气中二氧化碳浓度检测系统,如图1所示,该系统包括标准气体存储罐1,通过通气管线与标准气体存储罐1相连通的气体混匀加热池3,通过通气管线与气体混匀加热池3相连通的IGS气体红外分析仪5,所述的IGS气体红外分析仪5与数据采集装置6的信号输入端电连接;所述的工业烟气中二氧化碳浓度检测系统还包括工业烟气产生系统7,与工业烟气产生系统7相连通的采样枪8,通过通气管线与采样枪8相连通的粉尘过滤器9,通过通气管线与粉尘过滤器9相连通的冷凝器10,通过通气管线与冷凝器10相连通的采样泵11,通过通气管线与采样泵11相连通的气体混匀加热池3;所述的工业烟气中二氧化碳浓度检测系统还包括控制器12;A carbon dioxide concentration detection system in industrial flue gas, as shown in Figure 1, the system includes a standard gas storage tank 1, a gas mixing heating pool 3 connected to the standard gas storage tank 1 through a ventilation line, and a gas mixing pool 3 through a ventilation line. The IGS gas infrared analyzer 5 connected to the mixing heating pool 3, the IGS gas infrared analyzer 5 is electrically connected to the signal input end of the data acquisition device 6; the carbon dioxide concentration detection system in the industrial flue gas also includes an industrial The flue gas generation system 7, the sampling gun 8 connected with the industrial flue gas generation system 7, the dust filter 9 connected with the sampling gun 8 through the ventilation pipeline, the condenser 10 connected with the dust filter 9 through the ventilation pipeline, The sampling pump 11 communicated with the condenser 10 through the ventilation pipeline, the gas mixing heating pool 3 communicated with the sampling pump 11 through the ventilation pipeline; the carbon dioxide concentration detection system in the industrial flue gas also includes a controller 12;

所述的标准气体存储罐1气体出口处设置有气体质量流量计2,所述的气体混匀加热池3以及连通气体混匀加热池3与IGS气体红外检测仪5的通气管线上均包覆设置有电加热带4;所述的气体质量流量计2及电加热带4均与控制器12的信号输出端电连接。The gas outlet of the standard gas storage tank 1 is provided with a gas mass flowmeter 2, and the gas mixing heating pool 3 and the ventilation pipeline connecting the gas mixing heating pool 3 and the IGS gas infrared detector 5 are all coated An electric heating belt 4 is provided; the gas mass flowmeter 2 and the electric heating belt 4 are both electrically connected to the signal output end of the controller 12 .

如图2、图3所示,所述的气体混匀加热池3为内部设置有团状钢丝球302的柱状壳体301;所述的气体混匀加热池也可以为内部平行设置有多个均流管307的柱状壳体301,所述的均流管307内设置有螺旋叶片308。当气体混匀加热池采用内部平行设置有多个均流管307的柱状壳体301结构设计时,所述的均流管307两端设置有与柱状壳体301内壁密封连接的封板309,所述封板309、柱状壳体301、均流管307之间形成加热腔,加热腔内设置有加热介质和电加热丝306。As shown in Fig. 2 and Fig. 3, the gas mixing heating pool 3 is a cylindrical housing 301 with ball-like steel balls 302 inside; the gas mixing heating pool can also be provided with a plurality of The cylindrical shell 301 of the flow equalizing tube 307 , the spiral blade 308 is arranged in the said flow equalizing tube 307 . When the gas mixing heating pool adopts the structural design of a cylindrical shell 301 with a plurality of flow equalizing tubes 307 arranged in parallel inside, the two ends of the flow equalizing tube 307 are provided with sealing plates 309 that are sealed and connected to the inner wall of the cylindrical shell 301, A heating cavity is formed between the sealing plate 309 , the cylindrical housing 301 and the flow equalizing tube 307 , and a heating medium and an electric heating wire 306 are arranged in the heating cavity.

上述的柱状壳体后端设置有后气室303,所述的后气303中轴向枢接设置有扰动叶轮304,在气流的作用下转动搅匀气体,所述后气室还包括位于两端的膨胀段和位于中部的收缩段,从而能够使得气流通过急湍膨胀压缩变换实现充分混合均匀;与收缩段对应的后气室303外壁上设置有加热套管305,加热套管305与后气室303外壁之间设有加热介质和电加热丝306。A rear air chamber 303 is provided at the rear end of the above-mentioned cylindrical shell, and a disturbance impeller 304 is pivotally connected in the axial direction of the rear air chamber 303 to rotate and stir the gas evenly under the action of the air flow. The rear air chamber also includes two The expansion section at the end and the contraction section in the middle, so that the air flow can be fully mixed evenly through turbulent expansion and compression transformation; the outer wall of the rear air chamber 303 corresponding to the contraction section is provided with a heating sleeve 305, and the heating sleeve 305 and the rear air chamber A heating medium and an electric heating wire 306 are arranged between the outer walls of 303 .

上述的粉尘过滤器为微孔滤膜,所述的冷凝器为半导体制冷系统。The above-mentioned dust filter is a microporous membrane, and the condenser is a semiconductor refrigeration system.

实施例2Example 2

采用实施例1所述的工业烟气中二氧化碳浓度检测系统检测工业烟气中二氧化碳浓度的方法之一,包括以下步骤:One of the methods for detecting carbon dioxide concentration in industrial flue gas by the carbon dioxide concentration detection system in industrial flue gas described in embodiment 1 may further comprise the steps:

(1)打开控制器,在控制器上设置温度数值,通过电加热带将二氧化碳浓度检测系统中的气体混匀加热池以及连通气体混匀加热池与IGE气体红外分析仪的通气管线加热至155±5℃恒温,并将IGS气体红外分析仪的测定温度设定为155±5℃;在控制器上设置每种标准气体的流量数值,控制器根据设置的数值控制标准气体存储罐气体出口处的气体质量流量计达到控制气体流量;(1) Turn on the controller, set the temperature value on the controller, and heat the gas mixing heating pool in the carbon dioxide concentration detection system and the ventilation pipeline connecting the gas mixing heating pool and the IGE gas infrared analyzer to 155 through the electric heating belt. ±5°C constant temperature, and set the measurement temperature of the IGS gas infrared analyzer to 155±5°C; set the flow rate value of each standard gas on the controller, and the controller controls the gas outlet of the standard gas storage tank according to the set value The gas mass flowmeter can control the gas flow;

(2)建立标准拟合工作曲线,步骤如下:(2) To establish a standard fitting working curve, the steps are as follows:

①.二氧化碳浓度检测系统中标准气体CO2,SO2,NO,N2的存储罐的阀门及气体质量流量计打开之后,每种标准气体按照步骤(1)控制器设定的流量通过通气管线通向气体混匀加热池混合,配制得到二氧化碳标准气体体积浓度为8.01%的模拟工业烟气,并在气体混匀加热池中加热至恒温;①. After the valves and gas mass flowmeters of the standard gas CO 2 , SO 2 , NO, N 2 storage tanks in the carbon dioxide concentration detection system are opened, each standard gas passes through the ventilation pipeline according to the flow rate set by the controller in step (1). Lead to the gas mixing heating pool for mixing, prepare simulated industrial flue gas with a standard gas volume concentration of carbon dioxide of 8.01%, and heat it to a constant temperature in the gas mixing heating pool;

②.将步骤①配制的模拟工业烟气由气体混匀加热池、通过已经加热恒温的通气管线通入IGS气体红外分析仪(Antaris IGS,Thermo公司)中进行检测(模拟工业烟气通入IGS气体红外检测仪的流速为3000ml/min),检测结果通过数据采集装置的信号输入端输入到数据采集装置中,显示出检测结果,对该模拟工业烟气进行三次重复测量,所得结果如表1所示;2. The simulated industrial flue gas prepared in step 1 is passed into the IGS gas infrared analyzer (Antaris IGS, Thermo Company) through the gas mixing heating pool through the heated and constant temperature ventilation pipeline for detection (the simulated industrial flue gas is passed into the IGS The flow rate of the gas infrared detector is 3000ml/min), the detection result is input into the data acquisition device through the signal input terminal of the data acquisition device, and the detection result is displayed. The simulated industrial flue gas is measured repeatedly three times, and the obtained results are shown in Table 1 shown;

然后按照步骤(2)所述步骤①,②的操作,分别将系统控制配制的二氧化碳标准气体体积浓度为10.00%,11.90%,14.00%,15.50%,18.00%的模拟工业烟气通入IGS气体红外分析仪中进行检测,每个体积浓度的模拟工业烟气分别进行三次重复测量,检测得到的结果分别通过数据采集装置的信号输入端输入到数据采集装置,显示数据,如表1所示;Then according to step (2) described steps 1., 2. operation, the carbon dioxide standard gas volume concentration that the system controls preparation is respectively 10.00%, 11.90%, 14.00%, 15.50%, 18.00% simulated industrial flue gas is passed into IGS gas Detect in the infrared analyzer, the simulated industrial flue gas of each volume concentration is measured repeatedly three times, and the results obtained by the detection are respectively input to the data acquisition device through the signal input end of the data acquisition device, and the displayed data are shown in Table 1;

③.根据步骤①,②所述的模拟工业烟气中标准二氧化碳气体的体积浓度及每个浓度对应的检测结果(吸收峰面积)绘制标准工作曲线,然后根据最小二乘法进行拟合得到标准工作曲线的回归方程y=a+bx,经过拟合计算得到:a=0.0254,b=1.25501,R2=0.99965,即标准拟合工作曲线y=0.0254+1.25501x,如图6所示;所述标准拟合工作曲线的线性误差≤±1%,表明测试系统的工作曲线线性良好,完全可以用于实际工业烟气中二氧化碳浓度的测量;3. According to step 1., the volume concentration of standard carbon dioxide gas in the simulated industrial flue gas described in 2. and the detection result (absorption peak area) corresponding to each concentration draws a standard working curve, then fits according to the least squares method to obtain the standard working curve The regression equation y=a+bx of the curve is calculated through fitting: a=0.0254, b=1.25501, R 2 =0.99965, that is, the standard fitting working curve y=0.0254+1.25501x, as shown in Figure 6; The linearity error of the standard fitting working curve is ≤±1%, indicating that the working curve of the test system is well linear and can be used to measure the concentration of carbon dioxide in actual industrial flue gas;

上述回归方程公式中,x:表示所得烟气中二氧化碳浓度含量(%);y:表示工业烟气测量过程中所得二氧化碳的特征吸收峰面积(PA*S);a:表示截距;b:表示斜率;In the above regression equation formula, x: represents the concentration of carbon dioxide in the obtained flue gas (%); y: represents the characteristic absorption peak area (PA*S) of carbon dioxide obtained during the measurement of industrial flue gas; a: represents the intercept; b: Indicates the slope;

表1模拟工业烟气中CO2标准气体浓度-计量特征吸收峰面积对应关系Table 1 Corresponding relationship between CO2 standard gas concentration in simulated industrial flue gas and metering characteristic absorption peak area

(3)燃煤工业(巩义燃煤电厂)产生的烟气中二氧化碳浓度的测量,步骤如下:(3) Measurement of carbon dioxide concentration in flue gas produced by coal-fired industry (Gongyi coal-fired power plant), the steps are as follows:

a.关闭步骤(2)①所述标准气体存储罐的阀门及设置在气体出口处的气体质量流量计,打开工业烟气产生系统的阀门(工业烟囱采样气路中安装有阀门),通过采样枪、采样泵采集工业烟气产生系统中的工业烟气,采集的工业烟气通过通气管线进入粉尘过滤器中进行过滤、除去工业烟气中带有的粉尘,然后经过通气管线进入冷凝器中、在2℃条件下进行冷凝除去工业烟气中含有的水蒸气,除去水分的工业烟气通过采样泵之后进入恒温155±5℃的气体混匀加热池中;a. close step (2) 1. the valve of the standard gas storage tank and the gas mass flow meter arranged at the gas outlet place, open the valve of the industrial flue gas generation system (valve is installed in the industrial chimney sampling gas path), through sampling The gun and sampling pump collect the industrial flue gas in the industrial flue gas generation system. The collected industrial flue gas enters the dust filter through the ventilation pipeline for filtration, removes the dust contained in the industrial flue gas, and then enters the condenser through the ventilation pipeline. , Condensation is carried out at 2°C to remove the water vapor contained in the industrial flue gas, and the industrial flue gas with moisture removed passes through the sampling pump and then enters the gas mixing heating pool with a constant temperature of 155±5°C;

b.经过步骤a加热之后的工业烟气通过已加热恒温至155±5℃的通气管线、以3000ml/min的流速进入IGS气体红外分析仪中进行检测,检测结果通过数据采集装置的信号输入端进入数据采集装置,三次重复检测,显示检测结果:此条件下工业烟气中二氧化碳特征吸收峰面积平均值为0.18227PA*S;b. The industrial flue gas heated in step a enters the IGS gas infrared analyzer at a flow rate of 3000ml/min through the ventilation pipeline heated to a constant temperature of 155±5°C for detection, and the detection result is passed through the signal input terminal of the data acquisition device Enter the data acquisition device, repeat the test three times, and display the test result: under this condition, the average value of the characteristic absorption peak area of carbon dioxide in industrial flue gas is 0.18227PA*S;

c.将步骤(3)b的检测结果代入步骤(2)所得到的标准拟合工作曲线公式中,计算可得:该工业烟气中二氧化碳体积浓度为12.5%。c. Substituting the test results of step (3)b into the standard fitting working curve formula obtained in step (2), the calculation can be obtained: the volume concentration of carbon dioxide in the industrial flue gas is 12.5%.

另外,采用益康J2KNTECH型便携多功能烟气分析仪对所测烟气进行分析,分析得到该工业烟气中二氧化碳的体积浓度为12.4%。In addition, the Yikang J2KNTECH portable multifunctional flue gas analyzer was used to analyze the measured flue gas, and the volume concentration of carbon dioxide in the industrial flue gas was analyzed to be 12.4%.

实施例3Example 3

采用实施例1所述的工业烟气中二氧化碳浓度检测系统检测工业烟气中二氧化碳浓度的方法之二,包括以下步骤:The second method for detecting the concentration of carbon dioxide in industrial flue gas by using the carbon dioxide concentration detection system in industrial flue gas described in Example 1 comprises the following steps:

与实施例2相同之处不再重述,不同之处在于:采集燃气工业(郑州燃气发电厂)产生的烟气,处理之后通入气体混匀加热池,气体混匀加热池中的工业烟气以2000ml/min的流量通入IGS气体红外分析仪中进行检测分析,三次重复检测,此条件下得到的工业烟气中二氧化碳特征吸收峰面积平均值为0.15341PA*S;The same as Example 2 will not be repeated, and the difference is: the flue gas produced by the gas industry (Zhengzhou gas-fired power plant) is collected, and after the treatment, it is passed into the gas mixing heating pool, and the industrial smoke in the gas mixing heating pool The gas is passed into the IGS gas infrared analyzer at a flow rate of 2000ml/min for detection and analysis, and the detection is repeated three times. Under this condition, the average value of the characteristic absorption peak area of carbon dioxide in industrial flue gas is 0.15341PA*S;

然后将所得结果代入实施例2步骤(2)所述的标准拟合工作曲线方程中,计算得到该该工业烟气中二氧化碳的体积浓度为10.2%。Then the obtained results were substituted into the standard fitting working curve equation described in step (2) of Example 2, and the volume concentration of carbon dioxide in the industrial flue gas was calculated to be 10.2%.

另外,采用益康J2KNTECH型便携多功能烟气分析仪对所测烟气进行分析,分析得到该工业烟气中二氧化碳的体积浓度为10.1%。In addition, the Yikang J2KNTECH portable multifunctional flue gas analyzer was used to analyze the measured flue gas, and the volume concentration of carbon dioxide in the industrial flue gas was analyzed to be 10.1%.

实施例4Example 4

采用实施例1所述的工业烟气中二氧化碳浓度检测系统检测工业烟气中二氧化碳浓度的方法之二,包括以下步骤:The second method for detecting the concentration of carbon dioxide in industrial flue gas by using the carbon dioxide concentration detection system in industrial flue gas described in Example 1 comprises the following steps:

与实施例2相同之处不再重述,不同之处在于:采集燃煤工业(焦作中铝自备电厂)产生的烟气,处理之后通入气体混匀加热池,气体混匀加热池中的工业烟气以1500ml/min的流量通入IGS气体红外分析仪中进行检测分析,三次重复检测,此条件下得到的工业烟气中二氧化碳特征吸收峰面积平均值为0.17098PA*S;The same as Example 2 will not be repeated, and the difference is: the flue gas produced by the coal-fired industry (Jiaozuo Chinalco self-provided power plant) is collected, and after the treatment, it is passed into the gas mixing heating pool, and the gas mixing heating pool The industrial flue gas is passed into the IGS gas infrared analyzer at a flow rate of 1500ml/min for detection and analysis, and the detection is repeated three times. Under this condition, the average value of the characteristic absorption peak area of carbon dioxide in the industrial flue gas is 0.17098PA*S;

然后将所得结果代入实施例2步骤(2)所述的标准拟合工作曲线方程中,计算得到该工业烟气中二氧化碳的体积浓度为11.6%。Then the obtained results were substituted into the standard fitting working curve equation described in step (2) of Example 2, and the volume concentration of carbon dioxide in the industrial flue gas was calculated to be 11.6%.

另外,采用益康J2KNTECH型便携多功能烟气分析仪对所测烟气进行分析,分析得到该工业烟气中二氧化碳的体积浓度为11.5%。In addition, the Yikang J2KNTECH portable multifunctional flue gas analyzer was used to analyze the measured flue gas, and the volume concentration of carbon dioxide in the industrial flue gas was analyzed to be 11.5%.

由上述内容可知,采用本发明所述的检测方法能记录二氧化碳定量吸收峰面积原始图谱数据,相关数据能够长时间保存,满足碳排放数据量值溯源要求,而且结果准确,精确度高。From the above, it can be known that the detection method of the present invention can record the original spectrum data of carbon dioxide quantitative absorption peak area, and the relevant data can be stored for a long time, meeting the requirements of traceability of carbon emission data, and the results are accurate and precise.

Claims (10)

1. gas concentration lwevel detecting system in a kind of industrial smoke, it is characterised in that the system includes calibrating gas storage tank, The gas being connected by ventilation line with calibrating gas storage tank mixes heating bath, is mixed and heated by ventilation line and gas The IGS gas infrared spectrum analysers that pond is connected, described IGS gases infrared spectrum analyser and the signal input part of data acquisition device Electrical connection;Gas concentration lwevel detecting system also includes industrial smoke generation system in described industrial smoke, with industrial smoke The sampling gun that generation system is connected, the dust filter unit being connected by ventilation line with sampling gun, by ventilation line with The condenser that dust filter unit is connected, the sampling pump being connected by ventilation line with condenser, by ventilation line with adopting The gas that sample pump is connected mixes heating bath;Gas concentration lwevel detecting system also includes controller in described industrial smoke;
Described calibrating gas storage tank gas outlet is provided with gas mass flow gauge;Described gas mix heating bath with And connection gas mixes heating bath and cladding is provided with heat tape in the ventilation line of IGS gas infrared spectrum analysers;It is described Gas mass flow gauge and heat tape electrically connected with the signal output part of controller.
2. gas concentration lwevel detecting system in industrial smoke according to claim 1, it is characterised in that described gas It is the cylindrical shell for being internally provided with bulk steel wire lump to mix heating bath.
3. gas concentration lwevel detecting system in industrial smoke according to claim 1, it is characterised in that described gas It is to be provided with helical blade in the cylindrical shell that interior parallel is provided with multiple equal flow tubes, described equal flow tube to mix heating bath; Described equal flow tube is provided at both ends with the shrouding being connected with cylindrical shell inner wall sealing, the shrouding, cylindrical shell, equal flow tube it Between formed heating medium and electrical heating wire be provided with heating chamber, heating chamber.
4. gas concentration lwevel detecting system in the industrial smoke according to Claims 2 or 3, it is characterised in that described Cylindrical shell rear end is provided with rear gas chamber;Axially pivot joint is provided with disturbance impeller in described rear gas chamber, and the rear gas chamber also wraps Include the expansion arc and the contraction section positioned at middle part positioned at two ends;Heating mantle is provided with rear gas chamber corresponding with contraction section outer wall Pipe, provided with heating medium and electrical heating wire between heating muff and rear gas chamber's outer wall.
5. gas concentration lwevel detecting system in industrial smoke according to claim 1, it is characterised in that described dust Filter is miillpore filter, and described condenser is semiconductor refrigeration system.
6. dioxy in gas concentration lwevel detecting system detection industrial smoke in the industrial smoke described in a kind of use claim 1 Change the method for concentration of carbon, it is characterised in that comprise the following steps:
(1) data on flows of controller, setting heating-up temperature and every kind of calibrating gas is opened, the gas concentration lwevel is detected The gas of system mixes heating bath and connection gas mixes heating bath and the ventilation line heating of IGS gas infrared spectrum analysers is permanent Temperature, and IGS gas infrared analysis is set as identical temperature;
(2) standard fit working curve is set up, step is as follows:
1. opens the gas matter that the valve and gas outlet of the calibrating gas storage tank of gas concentration lwevel detecting system are set Flowmeter is measured, the flow that every kind of calibrating gas is set according to step (1) controller leads to gas by ventilation line and mixes heating Pond, a series of simulation industrial smoke of known carbon dioxide standard gas volume concentration of mixed preparing, and mix heating in gas Constant temperature is heated in pond;
2. it is infrared that the simulation industrial smoke that 1. prepares step is passed through IGS gases by gas mixing heating bath, by ventilation line Analyzer is detected, in the signal input part input data harvester that testing result passes through data acquisition device, shows number According to;
3. according to step 1. known gas concentration lwevel and step 2. correspond to detection result draw standard working curve, and Standard working curve is fitted and obtains standard fit working curve;
(3) in industrial smoke gas concentration lwevel measurement, step is as follows:
A. close step (2) and 1. the valve of the calibrating gas storage tank and be arranged on the gas mass flow of gas outlet Meter, opens the valve of industrial smoke generation system, and the industrial cigarette of industrial smoke generation system is gathered using sampling gun and sampling pump Gas, the industrial smoke of collection carries out filtration treatment by dust filter unit, is then carried out by condenser at condensation process, condensation Industrial smoke after reason is passed through gas by ventilation line and the sampling pump being arranged in ventilation line and mixes heating bath;
B. the industrial smoke that gas mixing heating bath is passed through described in step a is passed through IGS gas after heating by ventilation line Detected in body infrared radiation detection apparatus, the signal input part input data harvester that testing result passes through data acquisition device In, display data;
C. carbon dioxide is examined in the industrial smoke according to obtained by the standard fit working curve obtained by step (2) and step (3) b Result is surveyed, calculating obtains gas concentration lwevel content in industrial smoke.
7. the method for gas concentration lwevel in detection industrial smoke according to claim 6, it is characterised in that step (1) The gas mixes heating bath and connection gas mixes the ventilation line heated constant temperature of heating bath and IGS gas infrared spectrum analysers Temperature be 155 ± 5 DEG C, the temperature of IGS gases infrared analysis setting is all 155 ± 5 DEG C.
8. the method for gas concentration lwevel in detection industrial smoke according to claim 6, it is characterised in that step (2) 1. a series of known carbon dioxide standard gas volume concentration are respectively 8.01%, 10.00%, 11.90%, 14.00%, 15.5%, 18.00%.
9. the method for gas concentration lwevel in detection industrial smoke according to claim 6, it is characterised in that step (2) 2. the simulation industrial smoke mixes heating bath by gas and is passed through the gas flow of IGS gas infrared spectrum analysers for 3000ml/ min。
10. the method for gas concentration lwevel in detection industrial smoke according to claim 6, it is characterised in that step (3) The condensation temperature of condenser described in a is 2 DEG C;The sampling flow control of the sampling pump is 1500~3000ml/min.
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