CN106981827A - Metering auxiliary device and intelligent breaker based on breaker - Google Patents

Metering auxiliary device and intelligent breaker based on breaker Download PDF

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Publication number
CN106981827A
CN106981827A CN201710382310.8A CN201710382310A CN106981827A CN 106981827 A CN106981827 A CN 106981827A CN 201710382310 A CN201710382310 A CN 201710382310A CN 106981827 A CN106981827 A CN 106981827A
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breaker
module
hole
auxiliary device
metering
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CN201710382310.8A
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CN106981827B (en
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刘镇阳
赵骥
刘辰成
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Nanjing Zhiling Artificial Intelligence Technology Research And Development Co ltd
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NANJING MIDAN ELECTRONIC INFORMATION CO Ltd
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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
    • H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
    • H02B1/015—Boards, panels, desks; Parts thereof or accessories therefor
    • H02B1/04—Mounting thereon of switches or of other devices in general, the switch or device having, or being without, casing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/02—Housings; Casings; Bases; Mountings
    • H01H71/025—Constructional details of housings or casings not concerning the mounting or assembly of the different internal parts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/08—Terminals; Connections

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Distribution Board (AREA)

Abstract

本发明提供一种基于断路器的计量辅件装置和智能断路器,断路器的进线端包括第一卡槽、第二卡槽和接电口,计量加装模块可拆卸地安装于进线端,计量加装模块包括电路载板、电路模块、外壳、卡配件和锁固件,电路载板具有第一穿孔和第二穿孔,电路模块固定于电路载板上且具有取电端子,外壳具有第一卡扣和锁固孔,第一卡扣穿过第一穿孔且卡合于第一卡槽,卡配件穿过第二穿孔且卡合于第二卡槽,锁固件穿过锁固孔及第二穿孔且锁固于卡配件,取电端子用以电性连接于断路器。本发明可在传统断路器及配电箱的基础上,以较低成本且方便快捷地完成智能化计量辅件的加装改造,并且占用空间较小、固定牢靠。

The invention provides a metering auxiliary device based on a circuit breaker and an intelligent circuit breaker. The incoming line end of the circuit breaker includes a first card slot, a second card slot and an electrical connection port. The metering module is detachably installed on the incoming line. At the end, the metering and installation module includes a circuit carrier board, a circuit module, a casing, a card fitting and a locking piece. The circuit carrier board has a first through hole and a second through hole, the circuit module is fixed on the circuit carrier board and has a power-taking terminal, and the casing has a The first buckle and the locking hole, the first buckle passes through the first through hole and engages in the first card slot, the snap fitting passes through the second through hole and engages in the second card slot, and the locking member passes through the locking hole And the second through hole is locked on the clip fitting, and the power-taking terminal is used to electrically connect to the circuit breaker. Based on the traditional circuit breaker and distribution box, the present invention can conveniently and quickly complete the installation and transformation of intelligent metering auxiliary parts at a lower cost, and occupies less space and is firmly fixed.

Description

基于断路器的计量辅件装置和智能断路器Circuit Breaker-Based Metering Auxiliary Device and Intelligent Circuit Breaker

技术领域technical field

本发明涉及断路器领域,特别是涉及一种基于断路器的计量辅件装置和智能断路器。The invention relates to the field of circuit breakers, in particular to a metering auxiliary device based on a circuit breaker and an intelligent circuit breaker.

背景技术Background technique

随着全球智能制造及电力系统物联网的发展,无论是发电、输电、配电还是用电,都提出了监测、控制、保护等方面的智能化要求。断路器作为用电设备的端口电器,早已被广泛应用于承担电气开关及过流、短路、漏电等用电异常状态保护的功能。智能化断路设备可将传统断路器、远程控制、智能计量及相关接口有机结合,提供有功、无功、电流、电压、功率因数等表计数据,这些精细粒度的用电数据为能源管理提供了重要的科学依据,并可根据管理需求进行远程控制。With the development of global intelligent manufacturing and the Internet of Things in power systems, whether it is power generation, transmission, distribution or power consumption, intelligent requirements for monitoring, control, and protection have been put forward. Circuit breakers, as port appliances of electrical equipment, have long been widely used to undertake the functions of electrical switches and protection against abnormal power conditions such as overcurrent, short circuit, and leakage. Intelligent circuit breaking equipment can organically combine traditional circuit breakers, remote control, smart metering and related interfaces to provide meter data such as active power, reactive power, current, voltage, power factor, etc. These fine-grained power consumption data provide energy management. Important scientific basis, and can be remotely controlled according to management needs.

但目前,已经在工矿企业、家居电器等生产生活领域保有大量的非智能化设备及断路器,在相当长的一段时期内,要大批地完全更换这些生产生活设备或传统断路器,成本非常高昂,并且会对生产生活造成极大地不便。But at present, there are a large number of non-intelligent equipment and circuit breakers in the production and living fields such as industrial and mining enterprises, household appliances, etc. For a long period of time, it is very expensive to completely replace these production and living equipment or traditional circuit breakers in large numbers , and will cause great inconvenience to production and life.

因此,如何将原先电力系统中的这些“哑设备”变得智能化,即在原有的断路器及配电箱的基础上,尽可能低成本、方便、牢靠地加装计量装置,成为一个急需解决且很有价值的创新课题。Therefore, how to make these "dumb devices" in the original power system intelligent, that is, to install metering devices as low-cost, convenient and reliable as possible on the basis of the original circuit breakers and distribution boxes, has become an urgent need. Solved and valuable innovation issues.

发明内容Contents of the invention

针对上述技术问题,本发明的目的在于提供一种占用空间较小、加装便利且连接牢靠的基于断路器的计量辅件装置和智能断路器。In view of the above technical problems, the object of the present invention is to provide a metering auxiliary device based on a circuit breaker and an intelligent circuit breaker that occupy less space, are convenient to install, and are securely connected.

本发明的一种基于断路器的计量辅件装置,断路器具有进线端,进线端包括第一卡槽、第二卡槽和接电口;计量辅件装置可拆卸地安装于断路器的进线端,计量辅件装置包括电路载板、电路模块、第一外壳、卡配件和锁固件,电路模块设置于电路载板和第一外壳之间。其中,电路载板具有第一穿孔和第二穿孔,电路模块固定于电路载板上且电路模块具有取电端子,第一外壳具有第一卡扣和锁固孔,第一卡扣穿过电路载板的第一穿孔且第一卡扣卡合于断路器的第一卡槽,卡配件对应于电路载板的第二穿孔且卡配件卡合于断路器的第二卡槽,锁固件穿过锁固孔及第二穿孔且锁固件锁固于卡配件,取电端子通过断路器的接电口电性连接于断路器。A metering auxiliary device based on a circuit breaker according to the present invention, the circuit breaker has an incoming line end, and the incoming line end includes a first card slot, a second card slot and an electrical connection port; the metering auxiliary device is detachably installed on the circuit breaker The metering auxiliary device includes a circuit carrier board, a circuit module, a first shell, a clip fitting and a locking piece, and the circuit module is arranged between the circuit carrier board and the first shell. Wherein, the circuit carrier has a first through hole and a second through hole, the circuit module is fixed on the circuit carrier and the circuit module has a power-taking terminal, the first shell has a first buckle and a locking hole, and the first buckle passes through the circuit The first through hole of the carrier board and the first buckle are engaged with the first slot of the circuit breaker, the snap fitting corresponds to the second through hole of the circuit carrier board and the snap fitting is engaged with the second snap slot of the circuit breaker, and the locking member is inserted into the second slot of the circuit breaker. Through the locking hole and the second through hole and the locking piece is locked to the clip fitting, the power-taking terminal is electrically connected to the circuit breaker through the power connection port of the circuit breaker.

优选地,卡配件包括凸台本体、弹性臂和抵靠部,凸台本体具有与锁固件锁固配合的中通孔,弹性臂设置于凸台本体的两侧,弹性臂的尾端具有与第二卡槽配合的卡勾,抵靠部连接于弹性臂的尾端,抵靠部于锁固件穿过中通孔时受锁固件挤压而撑胀弹性臂。Preferably, the clamping fitting includes a boss body, an elastic arm and an abutting portion, the boss body has a through hole that is locked and fitted with the fastener, the elastic arms are arranged on both sides of the boss body, and the tail end of the elastic arm has a The abutting portion of the hook matched with the second locking groove is connected to the tail end of the elastic arm, and the abutting portion is squeezed by the locking element when the locking element passes through the central through hole to expand the elastic arm.

优选地,电路模块包括沿断路器高度方向叠设的第一集成电路板和第二集成电路板,第一集成电路板在对应第一外壳的锁固孔处设有第一贯孔,第二集成电路板在对应第一外壳的锁固孔处设有第二贯孔,锁固件穿过锁固孔、第一贯孔及第二贯孔后旋入中通孔。进一步地,电路载板和/或第一外壳的内边缘具有多个阶梯状支柱,多个阶梯状支柱分别梯度支撑于第一集成电路板的边缘和第二集成电路板的边缘。Preferably, the circuit module includes a first integrated circuit board and a second integrated circuit board stacked along the height direction of the circuit breaker, the first integrated circuit board is provided with a first through hole corresponding to the locking hole of the first housing, and the second integrated circuit board The integrated circuit board is provided with a second through hole corresponding to the locking hole of the first shell, and the locking member is screwed into the middle through hole after passing through the locking hole, the first through hole and the second through hole. Further, the inner edge of the circuit carrier board and/or the first casing has a plurality of stepped pillars, and the plurality of stepped pillars are respectively gradiently supported on the edge of the first integrated circuit board and the edge of the second integrated circuit board.

优选地,第一外壳包括主壳体和辅壳体,主壳体与辅壳体沿断路器长度方向并排设置,电路模块设置于电路载板和主壳体之间。进一步地,进线端还包括第三卡槽,第三卡槽和接电口沿断路器宽度方向并排设置,第一卡槽和第三卡槽沿断路器长度方向并排设置;辅壳体具有第二卡扣和接电开孔,第二卡扣卡合于断路器的第三卡槽,接电开孔对应环设于断路器的接电口。进一步地,主壳体和辅壳体为可分离的独立壳体;或者,主壳体和辅壳体为一体成型结构。Preferably, the first housing includes a main housing and an auxiliary housing, the main housing and the auxiliary housing are arranged side by side along the length direction of the circuit breaker, and the circuit module is arranged between the circuit carrier board and the main housing. Further, the wire inlet end also includes a third card slot, the third card slot and the power connection port are arranged side by side along the width direction of the circuit breaker, the first card slot and the third card slot are arranged side by side along the length direction of the circuit breaker; the auxiliary housing has The second buckle and the power connection opening, the second buckle is engaged with the third slot of the circuit breaker, and the corresponding ring of the power connection opening is arranged at the power connection port of the circuit breaker. Further, the main casing and the auxiliary casing are separable independent casings; or, the main casing and the auxiliary casing are integrally formed.

优选地,第一外壳的主壳体具有用以使取电端子经过的取电开孔和用以使外接连线穿过的连线开孔,连线开孔与取电开孔分别设置于主壳体的相对两侧端,锁固孔位于连线开孔与取电开孔之间。Preferably, the main shell of the first shell has a power-taking opening for passing the power-taking terminal and a connection opening for passing the external connection wire, and the connection opening and the power-taking opening are respectively arranged on On opposite sides of the main housing, the locking holes are located between the connection opening and the power-taking opening.

优选地,取电端子为铜片插头。Preferably, the power-taking terminal is a copper plug.

本发明提供一种智能断路器,包括如上所述的基于断路器的计量辅件装置。The present invention provides an intelligent circuit breaker, including the metering auxiliary device based on the circuit breaker as described above.

优选地,断路器为多极断路器。Preferably, the circuit breaker is a multi-pole circuit breaker.

本发明还提供一种基于断路器的计量辅件装置,断路器包括具有第一表面和第二表面的输入部,输入部包括第一卡槽、第二卡槽和取电口,第一卡槽和第二卡槽设置于输入部的第一表面,取电口设置于输入部的第二表面;计量辅件装置包括计量加装模块以及取电模块。计量加装模块可拆卸地安装于输入部的第一表面,计量加装模块包括电路载板、电路模块、第一壳体、卡配件和锁固件,电路模块设置于电路载板和第一壳体之间。取电模块可拆卸地安装于输入部的第二表面,取电模块包括伸入取电口内的接电针和朝向电路载板的接电片,接电片电性连接于接电针。其中,电路载板具有第一穿孔和第二穿孔,电路模块固定于电路载板上且电路模块具有取电弹片,第一壳体具有第一卡扣和锁固孔,第一卡扣穿过电路载板的第一穿孔且第一卡扣卡合于断路器的第一卡槽,卡配件对应于电路载板的第二穿孔且卡配件卡合于断路器的第二卡槽,锁固件穿过锁固孔及第二穿孔且锁固件锁固于卡配件,取电弹片抵靠于取电模块的接电片以电性连接于断路器。The present invention also provides a metering auxiliary device based on a circuit breaker. The circuit breaker includes an input part having a first surface and a second surface. The slot and the second card slot are arranged on the first surface of the input part, and the power-taking port is arranged on the second surface of the input part; the metering auxiliary device includes a metering installation module and a power-taking module. The metering addition module is detachably installed on the first surface of the input part, the metering addition module includes a circuit carrier board, a circuit module, a first housing, a card fitting and a locking piece, and the circuit module is arranged on the circuit carrier board and the first case between bodies. The power-taking module is detachably installed on the second surface of the input part. The power-taking module includes a power-connecting pin extending into the power-taking port and a power-connecting piece facing the circuit carrier. The power-taking piece is electrically connected to the power-connecting pin. Wherein, the circuit carrier has a first through hole and a second through hole, the circuit module is fixed on the circuit carrier and the circuit module has a power-taking shrapnel, the first housing has a first buckle and a locking hole, and the first buckle passes through the The first through hole of the circuit carrier board and the first buckle are engaged with the first slot of the circuit breaker, the snap fitting corresponds to the second through hole of the circuit carrier board and the snap fitting is engaged with the second snap slot of the circuit breaker, and the locking member Through the locking hole and the second through hole and the locking piece is locked to the snap fitting, the power-taking shrapnel abuts against the power-connecting piece of the power-taking module to be electrically connected to the circuit breaker.

优选地,卡配件包括凸台本体、弹性臂和抵靠部,凸台本体具有与锁固件锁固配合的中通孔,弹性臂设置于凸台本体的两侧,弹性臂的尾端具有与第二卡槽配合的卡勾,抵靠部连接于弹性臂的尾端,抵靠部于锁固件穿过中通孔时受锁固件挤压而撑胀弹性臂。Preferably, the clamping fitting includes a boss body, an elastic arm and an abutting portion, the boss body has a through hole that is locked and fitted with the fastener, the elastic arms are arranged on both sides of the boss body, and the tail end of the elastic arm has a The abutting portion of the hook matched with the second locking groove is connected to the tail end of the elastic arm, and the abutting portion is squeezed by the locking element when the locking element passes through the central through hole to expand the elastic arm.

优选地,计量加装模块还包括第二壳体,第一壳体与第二壳体沿断路器长度方向并排设置于输入部的第一表面。进一步地,输入部还包括第三卡槽,第一卡槽和第三卡槽沿断路器长度方向并排设置;第二壳体具有第二卡扣,第二卡扣卡合于断路器的第三卡槽。Preferably, the metering and adding module further includes a second housing, and the first housing and the second housing are arranged side by side on the first surface of the input part along the length direction of the circuit breaker. Further, the input part also includes a third card slot, and the first card slot and the third card slot are arranged side by side along the length direction of the circuit breaker; the second housing has a second buckle, and the second buckle is engaged with the first card slot of the circuit breaker Three card slots.

优选地,第一壳体和第二壳体为一体成型结构;或者,第一壳体和第二壳体为可分离的独立结构。Preferably, the first shell and the second shell are integrally formed; or, the first shell and the second shell are detachable independent structures.

优选地,取电模块为弹簧顶针连接器,接电针与接电片分别构成弹簧顶针连接器的输入端和输出端。进一步地,取电模块具有底壳、弹簧和盖板,底壳包括导筒,弹簧设置于底壳的导筒内,弹簧的一端抵接于接电针,另一端抵接于盖板,接电片具有第一弯折部和第二弯折部,第一弯折部穿设于弹簧,第二弯折部弯折延伸至底壳之外用以电性连接电路模块的取电弹片,盖板固定于底壳。进一步地,取电模块还具有螺接件,盖板具有固定孔和卡槽,底壳具有螺丝孔和卡勾,螺接件穿过固定孔并螺接于螺丝孔内,底壳的卡勾卡扣于盖板的卡槽内。Preferably, the power-taking module is a pogo pin connector, and the power-connecting pin and the power-connecting piece respectively constitute an input end and an output end of the pogo pin connector. Further, the power-taking module has a bottom case, a spring and a cover plate, the bottom case includes a guide cylinder, the spring is arranged in the guide cylinder of the bottom case, one end of the spring abuts against the electric needle, the other end abuts against the cover plate, and The electric sheet has a first bending part and a second bending part. The first bending part is passed through the spring, and the second bending part is bent and extended to the outside of the bottom case to electrically connect the power-taking shrapnel of the circuit module. The cover The board is fixed to the bottom case. Further, the power-taking module also has a screw connection, the cover plate has a fixing hole and a slot, the bottom case has a screw hole and a hook, the screw connection passes through the fixing hole and is screwed into the screw hole, and the hook of the bottom case Buckle in the card slot of the cover plate.

优选地,计量加装模块和取电模块的宽度皆不大于断路器的宽度。Preferably, neither the metering addition module nor the power taking module has a width greater than that of the circuit breaker.

本发明还提供一种智能断路器,包括如上所述的基于断路器的计量辅件装置。The present invention also provides an intelligent circuit breaker, including the metering auxiliary device based on the circuit breaker as described above.

优选地,断路器为2极断路器、3极断路器或4极断路器。Preferably, the circuit breaker is a 2-pole circuit breaker, a 3-pole circuit breaker or a 4-pole circuit breaker.

与现有技术相比,本发明的基于断路器的计量辅件装置和智能断路器通过创新的机械连接和电性连接设计,可在传统的断路器及配电箱的基础上,以较低成本且方便快捷地完成智能化计量模块的加装改造,并且占用空间较小、固定牢靠,非常适于智能断路器的大量推广应用。Compared with the prior art, the metering auxiliary device based on the circuit breaker and the intelligent circuit breaker of the present invention can be based on the traditional circuit breaker and distribution box at a lower cost through the innovative design of mechanical connection and electrical connection. It is cost-effective and convenient to complete the installation and transformation of the intelligent metering module, and it occupies a small space and is fixed firmly, which is very suitable for the mass promotion and application of intelligent circuit breakers.

附图说明Description of drawings

图1为本发明第一实施例的基于断路器的计量辅件装置的结构示意图。Fig. 1 is a schematic structural diagram of a metering auxiliary device based on a circuit breaker according to a first embodiment of the present invention.

图2为本发明第一实施例的基于断路器的计量辅件装置的安装示意图。Fig. 2 is a schematic diagram of installation of a metering auxiliary device based on a circuit breaker according to the first embodiment of the present invention.

图3为本发明第一实施例的计量加装模块部分组装前的结构示意图。Fig. 3 is a schematic structural view of the metering and adding module of the first embodiment of the present invention before partial assembly.

图4为本发明第一实施例的计量加装模块部分组装后的结构示意图。Fig. 4 is a schematic diagram of the partially assembled metering and adding module of the first embodiment of the present invention.

图5为本发明一实施例中的卡配件的结构示意图。FIG. 5 is a schematic structural diagram of a card fitting in an embodiment of the present invention.

图6为本发明第二实施例的智能断路器的结构示意图。Fig. 6 is a schematic structural diagram of an intelligent circuit breaker according to a second embodiment of the present invention.

图7为本发明第二实施例的辅壳体的结构示意图。Fig. 7 is a schematic structural diagram of an auxiliary housing according to a second embodiment of the present invention.

图8为本发明第三实施例的基于断路器的计量辅件装置的结构示意图。Fig. 8 is a schematic structural diagram of a metering auxiliary device based on a circuit breaker according to a third embodiment of the present invention.

图9为本发明第三实施例的基于断路器的计量辅件装置的安装示意图。Fig. 9 is a schematic diagram of installation of a circuit breaker-based metering auxiliary device according to a third embodiment of the present invention.

图10为本发明第三实施例的计量加装模块部分组装后的结构示意图。Fig. 10 is a schematic diagram of the partially assembled metering and adding module of the third embodiment of the present invention.

图11为本发明一实施例中的取电模块的结构示意图。FIG. 11 is a schematic structural diagram of a power-taking module in an embodiment of the present invention.

图12为本发明第四实施例的智能断路器的结构示意图。Fig. 12 is a schematic structural diagram of an intelligent circuit breaker according to a fourth embodiment of the present invention.

图13为本发明第五实施例的智能断路器的结构示意图。Fig. 13 is a schematic structural diagram of an intelligent circuit breaker according to a fifth embodiment of the present invention.

图14为本发明第五实施例的智能断路器的安装示意图。Fig. 14 is a schematic diagram of the installation of the smart circuit breaker according to the fifth embodiment of the present invention.

具体实施方式detailed description

为使对本发明的目的、构造、特征、及其功能有进一步的了解,兹配合实施例详细说明如下。In order to have a further understanding of the purpose, structure, features, and functions of the present invention, the following detailed descriptions are provided in conjunction with the embodiments.

请结合参见图1和图2,图1为本发明第一实施例的基于断路器的计量辅件装置的结构示意图,图2为本发明第一实施例的基于断路器的计量辅件装置的安装示意图。在该实施例中,计量辅件装置的主体对应于计量加装模块2,断路器1和计量加装模块2可构成一个智能断路器100。在实际应用中,断路器1可以为微型断路器,也可以是塑壳或者框架断路器。Please refer to FIG. 1 and FIG. 2 in combination. FIG. 1 is a schematic structural diagram of a metering auxiliary device based on a circuit breaker according to the first embodiment of the present invention, and FIG. 2 is a schematic diagram of a metering auxiliary device based on a circuit breaker according to the first embodiment of the present invention. Installation diagram. In this embodiment, the main body of the metering auxiliary device corresponds to the metering addition module 2 , and the circuit breaker 1 and the metering addition module 2 can constitute an intelligent circuit breaker 100 . In practical applications, the circuit breaker 1 may be a miniature circuit breaker, or a molded case or frame circuit breaker.

断路器1具有进线端10,进线端10包括第一卡槽11、第二卡槽12和接电口13。较佳地,进线端10位于断路器1沿断路器高度方向H的顶端,第一卡槽11和第二卡槽12沿断路器宽度方向W并排设置。优选地,进线端10为断路器1的输入端,输入端的电不受断路器1自己控制,因此将计量加装模块2设置在输入端更利于远程监控智能断路器100的状态。The circuit breaker 1 has a wire inlet 10 , and the wire inlet 10 includes a first card slot 11 , a second card slot 12 and an electrical connection port 13 . Preferably, the wire inlet 10 is located at the top of the circuit breaker 1 along the height direction H of the circuit breaker, and the first locking slot 11 and the second locking slot 12 are arranged side by side along the width direction W of the circuit breaker. Preferably, the incoming line terminal 10 is the input terminal of the circuit breaker 1, and the power at the input terminal is not controlled by the circuit breaker 1 itself. Therefore, setting the metering module 2 at the input terminal is more conducive to remote monitoring of the state of the intelligent circuit breaker 100 .

计量加装模块2可拆卸地安装于断路器1的进线端10。优选地,计量加装模块2的宽度不大于断路器1的宽度。上述宽度是指沿断路器宽度方向W的横向距离。在实际应用中,计量加装模块2的宽度与断路器1的宽度一致,对于既有配电柜或者配电箱,可以直接替换原有断路器,而无需在宽度上增加额外的安装空间。The metering and adding module 2 is detachably installed on the incoming line end 10 of the circuit breaker 1 . Preferably, the metering and adding module 2 has a width not greater than that of the circuit breaker 1 . The above width refers to the lateral distance along the width direction W of the circuit breaker. In practical applications, the width of the metering module 2 is consistent with that of the circuit breaker 1. For existing power distribution cabinets or distribution boxes, the original circuit breaker can be directly replaced without adding additional installation space in width.

计量加装模块2包括电路载板21、电路模块22、第一外壳23、卡配件24和锁固件25,电路模块22设置于电路载板21和第一外壳23之间。在一实施例中,第一外壳23包括主壳体230和辅壳体239,主壳体230与辅壳体239沿断路器长度方向L并排设置,电路模块22设置于电路载板21和主壳体230之间。在本发明中,断路器高度方向H、断路器宽度方向W和断路器长度方向L三者相互垂直。The metering and adding module 2 includes a circuit carrier 21 , a circuit module 22 , a first housing 23 , a snap fitting 24 and a locking member 25 , and the circuit module 22 is disposed between the circuit carrier 21 and the first housing 23 . In one embodiment, the first housing 23 includes a main housing 230 and an auxiliary housing 239, the main housing 230 and the auxiliary housing 239 are arranged side by side along the length direction L of the circuit breaker, and the circuit module 22 is arranged on the circuit carrier board 21 and the main housing. Between the housing 230. In the present invention, the height direction H of the circuit breaker, the width direction W of the circuit breaker and the length direction L of the circuit breaker are perpendicular to each other.

请进一步结合参见图3和图4,图3为本发明第一实施例的计量加装模块2部分组装前的结构示意图,图4为本发明第一实施例的计量加装模块2部分组装后的结构示意图。电路载板21具有第一穿孔211和第二穿孔212,电路模块22固定于电路载板21上且电路模块22具有取电端子221,第一外壳23具有第一卡扣231、锁固孔232和取电开孔233,第一卡扣231穿过电路载板21的第一穿孔211且第一卡扣231卡合于断路器1的第一卡槽11,卡配件24对应于电路载板21的第二穿孔212且卡配件24卡合于断路器1的第二卡槽12,锁固件25穿过锁固孔232及第二穿孔212,且锁固件25锁固于卡配件24,取电端子221经取电开孔233并绕过电路载板21弯折延伸至断路器1的接电口13内,用以将断路器1和计量加装模块2电性连接。需要说明的是,图2中将取电端子221单独呈现在了接电口13内,是为了突出显示取电端子221与接电口13的相对位置,而非表示安装时先将取电端子221固定于接电口13上,在实际应用中,取电端子221是焊接固定在电路模块22的印刷电路板上,然后在安装时随计量加装模块2插入接电口13内,通过取电端子221与断路器1的接电柱锁扣接触,以实现断路器1和计量加装模块2内电路模块22的电性连接。Please further refer to Fig. 3 and Fig. 4 in combination. Fig. 3 is a schematic structural diagram of the metering and adding module 2 of the first embodiment of the present invention before assembly, and Fig. 4 is a part of the metering and installing module of the first embodiment of the present invention after 2 parts are assembled. Schematic diagram of the structure. The circuit carrier 21 has a first through hole 211 and a second through hole 212. The circuit module 22 is fixed on the circuit carrier 21 and the circuit module 22 has a power-taking terminal 221. The first shell 23 has a first buckle 231 and a locking hole 232. And the power-taking opening 233, the first buckle 231 passes through the first through hole 211 of the circuit carrier board 21 and the first buckle 231 is engaged with the first card slot 11 of the circuit breaker 1, and the snap fitting 24 corresponds to the circuit carrier board 21 through the second through hole 212 and the snap fitting 24 is engaged in the second card slot 12 of the circuit breaker 1, the locking member 25 passes through the locking hole 232 and the second through hole 212, and the locking member 25 is locked on the snap fitting 24. The electrical terminal 221 passes through the power-taking opening 233 and bends around the circuit carrier board 21 to extend into the electrical connection port 13 of the circuit breaker 1 for electrically connecting the circuit breaker 1 and the metering module 2 . It should be noted that the power-taking terminal 221 is presented separately in the power-connecting port 13 in FIG. 221 is fixed on the power connection port 13. In practical applications, the power-taking terminal 221 is welded and fixed on the printed circuit board of the circuit module 22, and then inserted into the power connection port 13 along with the metering module 2 during installation. The electrical terminal 221 is in contact with the locking pole of the circuit breaker 1 to realize the electrical connection between the circuit breaker 1 and the circuit module 22 in the metering module 2 .

在一实施例中,进线端10还包括第三卡槽14,第三卡槽14和接电口13沿断路器宽度方向W并排设置,第一卡槽11和第三卡槽14沿断路器长度方向L并排设置。辅壳体239具有第二卡扣261和接电开孔262,第二卡扣261卡合于断路器1的第三卡槽14,接电开孔262对应环设于断路器1的接电口13。In one embodiment, the wire inlet terminal 10 further includes a third card slot 14, the third card slot 14 and the power connection port 13 are arranged side by side along the width direction W of the circuit breaker, and the first card slot 11 and the third card slot 14 are arranged along the circuit breaker. The device length direction L is arranged side by side. The auxiliary housing 239 has a second buckle 261 and a power connection opening 262. The second buckle 261 is engaged with the third slot 14 of the circuit breaker 1. Mouth 13.

以图2和图3所示的三极型智能断路器为例,进线端10具有两个第一卡槽11、两个第三卡槽14和沿断路器宽度方向W排列设置的三个接电口13,第二卡槽12设置于两个第一卡槽11之间,三个接电口13设置于两个第三卡槽13之间;电路载板21具有两个第一穿孔211,电路模块22具有三个取电端子221,第一外壳23的主壳体230具有两个第一卡扣231和三个取电开孔233,两个第一卡扣231分别穿过两个第一穿孔211且分别卡合于两个第一卡槽11,三个取电端子221分别经三个取电开孔233弯折延伸至三个接电口13内;第一外壳23的辅壳体239具有两个第二卡扣261和三个接电开孔262,两个第二卡扣261分别卡合于两个第三卡槽14,三个接电开孔262分别对应环设于三个接电口13。本发明的相关元件数量并不以此为限,但上述设计可以充分利用现有断路器的卡槽结构,并且安装方便、加装成本较低。Taking the three-pole intelligent circuit breaker shown in Fig. 2 and Fig. 3 as an example, the incoming terminal 10 has two first slots 11, two third slots 14 and three slots arranged along the width direction W of the circuit breaker. The electrical port 13, the second card slot 12 is arranged between the two first card slots 11, and the three electrical ports 13 are arranged between the two third card slots 13; the circuit board 21 has two first through holes 211, the circuit module 22 has three power-taking terminals 221, the main housing 230 of the first housing 23 has two first buckles 231 and three power-taking openings 233, and the two first buckles 231 respectively pass through the two The first through-hole 211 is engaged with the two first card slots 11 respectively, and the three power-taking terminals 221 are respectively bent and extended into the three power-connecting ports 13 through the three power-taking openings 233; The auxiliary housing 239 has two second buckles 261 and three power connection openings 262, the two second buckles 261 are respectively engaged with the two third card slots 14, and the three power connection holes 262 are respectively corresponding to the ring Set in three electrical outlets 13 . The number of relevant components of the present invention is not limited thereto, but the above design can make full use of the slot structure of the existing circuit breaker, and is easy to install and low in installation cost.

继续参见图3,在实际应用中,第一外壳23还具有用以使外接连线穿过的连线开孔234,连线开孔234与取电开孔233分别设置于主壳体230的相对两侧端,锁固孔232位于连线开孔234与取电开孔233之间。Continuing to refer to FIG. 3 , in practical applications, the first housing 23 also has a connection opening 234 for passing an external connection line, and the connection opening 234 and the power-taking opening 233 are respectively provided in the main housing 230 On opposite sides, the locking hole 232 is located between the connection hole 234 and the power-taking hole 233 .

在实际应用中,取电端子221可以为铜片插头。采用插拔式的插头连接,便于在配电柜或者配电箱原有断路器上加装计量模块,且实现断路器1和计量加装模块2之间电性连接的成本较低。In practical applications, the power-taking terminal 221 may be a copper plug. The use of plug-in plug connection facilitates the installation of a metering module on the original circuit breaker of the distribution cabinet or distribution box, and the cost of realizing the electrical connection between the circuit breaker 1 and the metering installation module 2 is relatively low.

优选地,电路模块22包括沿断路器高度方向H叠设的第一集成电路板222和第二集成电路板223,第一集成电路板222在对应锁固孔232处设有第一贯孔225,第二集成电路板223在对应锁固孔232处设有第二贯孔226,锁固件25依次穿过锁固孔232、第一贯孔225、第二贯孔226及第二穿孔212后旋入卡配件24。Preferably, the circuit module 22 includes a first integrated circuit board 222 and a second integrated circuit board 223 stacked along the height direction H of the circuit breaker, and the first integrated circuit board 222 is provided with a first through hole 225 at the corresponding locking hole 232 , the second integrated circuit board 223 is provided with a second through hole 226 at the place corresponding to the locking hole 232, and the locking member 25 passes through the locking hole 232, the first through hole 225, the second through hole 226 and the second through hole 212 in turn. Screw in the card fitting24.

请继续参见图3,优选地,电路载板21和/或主壳体230的内边缘具有多个阶梯状支柱213,多个阶梯状支柱213分别梯度支撑于第一集成电路板222的边缘和第二集成电路板223的边缘,用以实现电路载板21、第一集成电路板222、第二集成电路板223和第一外壳23的板间距控制,使得计量加装模块2在满足电子设计功能的前提下所占用空间尽可能小。优选地,电路载板21上还可设置散热格栅214,用于电路模块22的散热通风,但本发明并不以此为限。Please continue to refer to FIG. 3 , preferably, the inner edge of the circuit carrier board 21 and/or the main housing 230 has a plurality of stepped pillars 213, and the plurality of stepped pillars 213 are respectively gradiently supported on the edge and the edge of the first integrated circuit board 222. The edge of the second integrated circuit board 223 is used to realize the board spacing control of the circuit carrier board 21, the first integrated circuit board 222, the second integrated circuit board 223 and the first shell 23, so that the metering module 2 meets the electronic design requirement. Under the premise of function, it occupies as little space as possible. Preferably, a heat dissipation grid 214 may also be provided on the circuit carrier 21 for heat dissipation and ventilation of the circuit module 22 , but the present invention is not limited thereto.

在实际应用中,锁固件25可以为螺钉或螺栓,如自攻螺丝等常用的螺接件。优选地,锁固件25的长度需不小于从第一外壳23的锁固孔232到断路器1的第二卡槽12之间的距离,且锁固件25会依次穿过第一外壳23、电路模块22、电路载板21和卡配件24,以使计量加装模块2本身以及与断路器1之间的固定连接更加牢靠。In practical applications, the locking member 25 may be a screw or a bolt, such as a commonly used screw connection such as a self-tapping screw. Preferably, the length of the locking member 25 should not be less than the distance from the locking hole 232 of the first housing 23 to the second slot 12 of the circuit breaker 1, and the locking member 25 will pass through the first housing 23, the circuit Module 22, circuit carrier board 21 and clip fittings 24, so that the fixed connection between the metering module 2 itself and the circuit breaker 1 is more reliable.

请参见图5,图5为本发明一实施例中的卡配件24的结构示意图。卡配件24包括凸台本体241、弹性臂242和抵靠部243,凸台本体241具有与锁固件25锁固配合的中通孔240,弹性臂242设置于凸台本体241的两侧,弹性臂242的尾端具有与第二卡槽12配合的卡勾244,抵靠部243连接于弹性臂242的尾端,抵靠部243于锁固件25穿过中通孔240时受锁固件25挤压而撑胀弹性臂242。如此结构可使卡勾244在锁固件25旋入卡配件24之后过盈配合地卡固于第二卡槽12,从而增强了断路器1和计量加装模块2之间固定的牢靠度,且便于拆卸和安装。优选地,卡配件24还可以包括连接于抵靠部243和凸台本体241之间的加强肋(图未示),以增加抵靠部243的机械强度,防止抵靠部243受锁固件25挤压而断裂。Please refer to FIG. 5 , which is a schematic structural diagram of the clip fitting 24 in an embodiment of the present invention. The clip fitting 24 includes a boss body 241, an elastic arm 242 and an abutment portion 243. The boss body 241 has a through hole 240 that is locked and fitted with the locking member 25. The elastic arms 242 are arranged on both sides of the boss body 241, elastically The rear end of the arm 242 has a hook 244 that matches the second slot 12, and the abutting portion 243 is connected to the tail end of the elastic arm 242. Squeeze to expand the elastic arm 242 . Such a structure enables the hook 244 to be locked in the second slot 12 with an interference fit after the locking piece 25 is screwed into the locking piece 24, thereby enhancing the firmness of fixing between the circuit breaker 1 and the metering module 2, and Easy to remove and install. Preferably, the snap fitting 24 may also include a reinforcing rib (not shown) connected between the abutting portion 243 and the boss body 241 to increase the mechanical strength of the abutting portion 243 and prevent the abutting portion 243 from being locked by the locking member 25 Squeeze and break.

请结合参见图2、图4和图5,在一实施例中,锁固件25穿过锁固孔232及第二穿孔212后旋入卡配件24的中通孔240。Please refer to FIG. 2 , FIG. 4 and FIG. 5 . In one embodiment, the locking member 25 passes through the locking hole 232 and the second through hole 212 and then is screwed into the through hole 240 of the clip fitting 24 .

请参见图6和图7,图6为本发明第二实施例的智能断路器200的结构示意图,图7为本发明第二实施例的辅壳体26的结构示意图。在不同的实施例中,第一外壳23的主壳体230和辅壳体26为可分离的独立壳体,相较于前述各实施例中的主壳体230和辅壳体239为一体成型结构,该实施例的可分离结构更便于计量加装模块的安装。与前述实施例相同或近似的元件以相同的标号表示,且不在此赘述。如图7所示,辅壳体26具有用以卡合于断路器1上第三卡槽14的第二卡扣261和接电开孔262,接电开孔262对应环设于断路器1的接电口13。辅壳体26的作用主要是支撑主壳体230、保护接线以及总体更美观等。Please refer to FIG. 6 and FIG. 7, FIG. 6 is a schematic structural diagram of a smart circuit breaker 200 according to a second embodiment of the present invention, and FIG. 7 is a schematic structural diagram of an auxiliary housing 26 according to a second embodiment of the present invention. In different embodiments, the main housing 230 and the auxiliary housing 26 of the first housing 23 are separate and independent housings, compared with the integral molding of the main housing 230 and the auxiliary housing 239 in the foregoing embodiments structure, the detachable structure of this embodiment is more convenient for the installation of metering and adding modules. Components that are the same as or similar to those in the foregoing embodiments are denoted by the same reference numerals, and will not be repeated here. As shown in FIG. 7 , the auxiliary housing 26 has a second buckle 261 for engaging with the third slot 14 on the circuit breaker 1 and a power connection opening 262 , and the power connection opening 262 is correspondingly arranged on the circuit breaker 1 The electrical connection port 13. The function of the auxiliary housing 26 is mainly to support the main housing 230, protect the wiring, and make the overall appearance more beautiful.

请结合参见图8和图9,图8为本发明第三实施例的基于断路器的计量辅件装置的结构示意图,图9为本发明第三实施例的基于断路器的计量辅件装置的安装示意图。在该实施例中,计量辅件装置的主体对应于计量加装模块4和取电模块5,断路器3、计量加装模块4以及取电模块5可构成一个智能断路器300。在实际应用中,断路器3可以为微型断路器,也可以是塑壳或者框架断路器。Please refer to FIG. 8 and FIG. 9 in combination. FIG. 8 is a schematic structural diagram of a metering auxiliary device based on a circuit breaker according to a third embodiment of the present invention, and FIG. 9 is a schematic diagram of a metering auxiliary device based on a circuit breaker according to a third embodiment of the present invention. Installation diagram. In this embodiment, the main body of the metering auxiliary device corresponds to the metering and adding module 4 and the power-taking module 5 , and the circuit breaker 3 , the metering and adding module 4 and the power-taking module 5 can constitute an intelligent circuit breaker 300 . In practical applications, the circuit breaker 3 may be a miniature circuit breaker, or a molded case or frame circuit breaker.

断路器3包括具有第一表面301和第二表面302的输入部30,输入部30包括第一卡槽31、第二卡槽32和取电口33,第一卡槽31和第二卡槽32设置于输入部30的第一表面301,取电口33设置于输入部30的第二表面302。较佳地,第一表面301位于断路器3沿断路器高度方向H的顶端,第二表面302实质上垂直于第一表面301,第一卡槽31和第二卡槽32沿断路器宽度方向W并排设置于输入部30的第一表面301。The circuit breaker 3 includes an input part 30 having a first surface 301 and a second surface 302, the input part 30 includes a first card slot 31, a second card slot 32 and a power outlet 33, and the first card slot 31 and the second card slot 32 is disposed on the first surface 301 of the input portion 30 , and the power inlet 33 is disposed on the second surface 302 of the input portion 30 . Preferably, the first surface 301 is located at the top of the circuit breaker 3 along the height direction H of the circuit breaker, the second surface 302 is substantially perpendicular to the first surface 301, and the first card slot 31 and the second card slot 32 are along the width direction of the circuit breaker. The Ws are arranged side by side on the first surface 301 of the input portion 30 .

计量加装模块4可拆卸地安装于输入部30的第一表面301。优选地,计量加装模块4的宽度不大于断路器3的宽度,上述宽度是指沿断路器宽度方向W的横向距离。计量加装模块4包括电路载板41、电路模块42、第一壳体43、卡配件44和锁固件45,电路模块42设置于电路载板41和第一壳体43之间。The metering and adding module 4 is detachably installed on the first surface 301 of the input part 30 . Preferably, the width of the metering and adding module 4 is not greater than the width of the circuit breaker 3, and the above-mentioned width refers to a lateral distance along the width direction W of the circuit breaker. The metering and adding module 4 includes a circuit carrier 41 , a circuit module 42 , a first housing 43 , a snap fitting 44 and a locking member 45 , and the circuit module 42 is disposed between the circuit carrier 41 and the first housing 43 .

取电模块5可拆卸地安装于输入部30的第二表面302。优选地,取电模块5的宽度不大于断路器3的宽度;在实际应用中,计量加装模块4的宽度与取电模块5的宽度一致且皆不大于断路器3的宽度,对于既有配电柜或者配电箱,可以直接在原有断路器上加装,而无需在宽度上增加额外的安装空间。取电模块5包括伸入取电口33内的接电针51和朝向电路载板41的接电片52。接电片52电性连接于接电针51。The power-taking module 5 is detachably installed on the second surface 302 of the input portion 30 . Preferably, the width of the power-taking module 5 is not greater than the width of the circuit breaker 3; The power distribution cabinet or distribution box can be directly installed on the original circuit breaker without adding additional installation space in width. The power-taking module 5 includes a power-connecting pin 51 protruding into the power-taking port 33 and a power-connecting piece 52 facing the circuit carrier 41 . The contact sheet 52 is electrically connected to the contact pin 51 .

请进一步结合参见图10,图10为本发明第三实施例的计量加装模块4部分组装后的结构示意图。电路载板41具有第一穿孔411、第二穿孔412和取电穿孔413,电路模块42固定于电路载板41上且电路模块42具有取电弹片421,第一壳体43具有第一卡扣431和锁固孔432,第一卡扣431穿过电路载板41的第一穿孔411且第一卡扣431卡合于断路器3的第一卡槽31,卡配件44对应于电路载板41的第二穿孔412且卡配件44卡合于断路器3的第二卡槽32,锁固件45穿过锁固孔432及第二穿孔412,且锁固件45锁固于卡配件44,取电弹片421经取电穿孔413并抵靠于取电模块5的接电片52,用以将断路器3和电路模块42电性连接。在该实施例中,取电模块5是一个独立单元,其与断路器3及计量加装模块4之间均采用弹力接触式连接,可以独立取下,方便智能断路器300的维护和不停电加装。Please further refer to FIG. 10 . FIG. 10 is a schematic diagram of the partially assembled metering and adding module 4 according to the third embodiment of the present invention. The circuit carrier 41 has a first through hole 411, a second through hole 412 and a power-taking through hole 413, the circuit module 42 is fixed on the circuit carrier 41 and the circuit module 42 has a power-taking shrapnel 421, and the first housing 43 has a first buckle 431 and locking hole 432, the first buckle 431 passes through the first through hole 411 of the circuit carrier 41 and the first buckle 431 is engaged in the first slot 31 of the circuit breaker 3, and the snap fitting 44 corresponds to the circuit carrier 41 through the second through hole 412 and the snap fitting 44 is engaged in the second slot 32 of the circuit breaker 3, the locking member 45 passes through the locking hole 432 and the second through hole 412, and the locking member 45 is locked on the snap fitting 44, take The electric elastic piece 421 passes through the power-taking hole 413 and abuts against the power-connecting piece 52 of the power-taking module 5 for electrically connecting the circuit breaker 3 and the circuit module 42 . In this embodiment, the power-taking module 5 is an independent unit, which is connected with the circuit breaker 3 and the metering module 4 by elastic contact, and can be removed independently, which is convenient for the maintenance of the intelligent circuit breaker 300 and non-stop power supply. retrofit.

在本实施例中,卡配件44的结构可与上述实施例中卡配件24的结构相同或本质近似,锁固件45的结构可与上述实施例中锁固件25的结构相同或本质近似,故不在此赘述。电路模块42的主要结构也可以与图3所示实施例中电路模块22的主要结构近似,如采用双层集成电路板结构,差异主要在于,取电弹片421的位置根据元件安装需要进行适应调整。在实际应用中,取电弹片421可焊接固定在电路模块42的印刷电路板上,在安装取电模块5后,通过取电弹片421与取电模块5的接电片52弹性接触,以实现断路器3和计量加装模块4内电路模块42的电性连接。In this embodiment, the structure of the snap fitting 44 can be the same as or substantially similar to that of the snap fitting 24 in the above-mentioned embodiment, and the structure of the locking member 45 can be the same as or substantially similar to that of the locking member 25 in the above-mentioned embodiment, so This is repeated. The main structure of the circuit module 42 can also be similar to the main structure of the circuit module 22 in the embodiment shown in Figure 3, such as adopting a double-layer integrated circuit board structure, the main difference is that the position of the power-taking shrapnel 421 is adjusted according to the needs of component installation . In practical applications, the power-taking shrapnel 421 can be soldered and fixed on the printed circuit board of the circuit module 42. After the power-taking module 5 is installed, the power-taking shrapnel 421 is in elastic contact with the power-connecting piece 52 of the power-taking module 5 to realize The electrical connection between the circuit breaker 3 and the circuit module 42 in the metering and adding module 4 .

在实际应用中,计量加装模块4还包括第二壳体46,第一壳体43与第二壳体46沿断路器长度方向L并排设置于输入部30的第一表面301。在本发明中,断路器高度方向H、断路器宽度方向W和断路器长度方向L三者相互垂直。In practical applications, the metering and adding module 4 further includes a second housing 46 , and the first housing 43 and the second housing 46 are arranged side by side on the first surface 301 of the input part 30 along the length direction L of the circuit breaker. In the present invention, the height direction H of the circuit breaker, the width direction W of the circuit breaker and the length direction L of the circuit breaker are perpendicular to each other.

请继续参见图9和图10,输入部30还包括第三卡槽34,第一卡槽31和第三卡槽34沿断路器长度方向L并排设置;第二壳体46具有第二卡扣461,第二卡扣461卡合于断路器3的第三卡槽34。第二壳体46的作用主要是支撑第一壳体43、保护接线以及总体更美观等。Please continue to refer to FIG. 9 and FIG. 10, the input part 30 also includes a third card slot 34, the first card slot 31 and the third card slot 34 are arranged side by side along the length direction L of the circuit breaker; the second housing 46 has a second card lock 461 , the second buckle 461 is engaged with the third locking slot 34 of the circuit breaker 3 . The function of the second housing 46 is mainly to support the first housing 43 , protect the wiring, and generally be more beautiful.

在实际应用中,取电模块5为弹簧顶针(pogo pin)连接器,接电针51与接电片52分别构成所述弹簧顶针连接器的输入端和输出端。取电模块5的接电针51直接从断路器3的取电口33内的接线柱螺钉位置取电。In practical applications, the power-taking module 5 is a pogo pin connector, and the power-connecting pin 51 and the power-connecting piece 52 respectively constitute the input end and the output end of the pogo pin connector. The power-connecting pin 51 of the power-taking module 5 directly takes power from the terminal screw position in the power-taking port 33 of the circuit breaker 3 .

该实施例中的智能断路器300可以实现在传统断路器的基础上不停电加装。此处的不停电,代表断路器已经安装在配电柜或配电箱,用来保护后面的用电设备,而某些重要用电设备是不允许在停电状态下进行安装的。根据本实施例中的设计原理,可采用如下的加装过程:向断路器3的第二卡槽32卡入卡配件44,将计量加装模块4的其它部分对应装在断路器输入部30的第一表面301,用锁固件45穿过计量加装模块4的其它部分并固定连接到已在断路器3上的卡配件44,从而将计量加装模块4固定;较佳地,安装第二壳体46,套住断路器3的导线,并加固计量加装模块4的其它部分;最后,将取电模块5插入断路器输入部30的第二表面302,通过取电模块5给计量加装模块4取电,这样就完成了智能断路器的不停电改造。The intelligent circuit breaker 300 in this embodiment can be installed without power interruption on the basis of the traditional circuit breaker. The non-power-off here means that the circuit breaker has been installed in the power distribution cabinet or distribution box to protect the electrical equipment behind it, and some important electrical equipment is not allowed to be installed in the power-off state. According to the design principle in this embodiment, the following installation process can be adopted: the snap fitting 44 is snapped into the second slot 32 of the circuit breaker 3, and the other parts of the metering and installation module 4 are correspondingly installed on the input part 30 of the circuit breaker The first surface 301 of the metering and adding module 4 is passed through other parts of the metering and adding module 4 with a locking member 45 and fixedly connected to the clip fitting 44 already on the circuit breaker 3, thereby fixing the metering and adding module 4; preferably, the second Two housings 46, encase the wires of the circuit breaker 3, and reinforce the other parts of the metering module 4; finally, insert the power-taking module 5 into the second surface 302 of the circuit breaker input part 30, and use the power-taking module 5 to measure The module 4 is added to take power, so that the non-stop transformation of the intelligent circuit breaker is completed.

请结合参见图9、图10和图11,图11为本发明一实施例中的取电模块5的结构示意图。取电模块5具有底壳50、弹簧53和盖板54,底壳50包括导筒55,弹簧53设置于底壳50的导筒55内,弹簧53的一端抵接于接电针51,另一端抵接于盖板54,接电片52具有第一弯折部521和第二弯折部522,第一弯折部521穿设于弹簧53,第二弯折部522弯折延伸至底壳50之外用以电性连接电路模块42的取电弹片421,盖板54固定于底壳50。弹簧53的目的是为了保证底下的接电针51有效接触到断路器3内接线柱的螺钉,以解决多极断路器接线柱螺钉不在一个平面时的有效接触问题。Please refer to FIG. 9 , FIG. 10 and FIG. 11 in conjunction. FIG. 11 is a schematic structural diagram of the power-taking module 5 in an embodiment of the present invention. The power-taking module 5 has a bottom case 50, a spring 53 and a cover plate 54. The bottom case 50 includes a guide tube 55. The spring 53 is arranged in the guide tube 55 of the bottom case 50. One end of the spring 53 abuts against the electric connection needle 51, and the other end One end abuts against the cover plate 54, and the contact plate 52 has a first bent portion 521 and a second bent portion 522, the first bent portion 521 is passed through the spring 53, and the second bent portion 522 is bent and extended to the bottom The outside of the shell 50 is used to electrically connect the power-taking shrapnel 421 of the circuit module 42 , and the cover plate 54 is fixed on the bottom shell 50 . The purpose of the spring 53 is to ensure that the bottom connecting pin 51 effectively contacts the screw of the terminal in the circuit breaker 3, so as to solve the effective contact problem when the terminal screw of the multi-pole circuit breaker is not on a plane.

优选地,取电模块5还具有螺接件56,盖板54具有固定孔541和卡槽542,底壳50具有螺丝孔501和卡勾502,螺接件56穿过固定孔541并螺接于螺丝孔501内,底壳50的卡勾502卡扣于盖板54的卡槽542内。Preferably, the power-taking module 5 also has a screw 56, the cover plate 54 has a fixing hole 541 and a slot 542, the bottom case 50 has a screw hole 501 and a hook 502, the screw 56 passes through the fixing hole 541 and is screwed In the screw hole 501 , the hook 502 of the bottom case 50 is locked in the slot 542 of the cover 54 .

在不同的实施例中,第一壳体43和第二壳体46可以为可分离的独立结构,也可以为一体成型结构。请参见图12,图12为本发明第四实施例的智能断路器400的结构示意图。该第四实施例与第三实施例的主要差别在于,该实施例中的第一壳体43’和第二壳体46’为一体成型结构。In different embodiments, the first housing 43 and the second housing 46 may be separate independent structures, or integrally formed. Please refer to FIG. 12 , which is a schematic structural diagram of a smart circuit breaker 400 according to a fourth embodiment of the present invention. The main difference between the fourth embodiment and the third embodiment is that the first shell 43' and the second shell 46' in this embodiment are integrally formed.

在本发明的上述所有实施例中,断路器优选地为多极断路器,如2极断路器、3极断路器或4极断路器,上述实施方式虽以断路器是3极断路器作为示例,但本发明并不以此为限。请参见图13,图13为本发明第五实施例的智能断路器500的结构示意图。与上述实施方式的差别之一在于,该实施例中的断路器6为2极断路器。需要说明的是,该实施例中断路器6与计量辅件装置7的固定机构及电性连接方式与上述实施方式没有本质上的差异,只需根据断路器接电柱的数量相应调整取电端子或弹簧顶针的数量即可;此2极断路器的实施例中断路器接电柱的数量为2个,故取电端子或弹簧顶针的数量也为2个。In all the above-mentioned embodiments of the present invention, the circuit breaker is preferably a multi-pole circuit breaker, such as a 2-pole circuit breaker, a 3-pole circuit breaker or a 4-pole circuit breaker. , but the present invention is not limited thereto. Please refer to FIG. 13 , which is a schematic structural diagram of a smart circuit breaker 500 according to a fifth embodiment of the present invention. One of the differences from the above embodiments is that the circuit breaker 6 in this embodiment is a 2-pole circuit breaker. It should be noted that there is no essential difference between the fixing mechanism and the electrical connection mode of the circuit breaker 6 and the metering auxiliary device 7 in this embodiment and the above-mentioned embodiment, and it is only necessary to adjust the power supply according to the number of the circuit breaker poles. The number of terminals or pogo pins is enough; in the embodiment of the 2-pole circuit breaker, the number of circuit breaker poles is 2, so the number of power-taking terminals or pogo pins is also 2.

请结合参见图13和图14,图14为本发明第五实施例的智能断路器500的安装示意图。智能断路器500包括断路器6和计量辅件装置7。断路器6具有进线端60,进线端60位于断路器6的顶端。计量辅件装置7可拆卸地安装于断路器6的进线端60,计量辅件装置7包括主体模块70、卡配件71和锁固件72。主体模块70通过自身的第一卡勾701以及卡配件71、锁固件72固定于断路器6的进线端60。主体模块70通过取电端子或取电模块(未示于图14)与断路器6电性连接。Please refer to FIG. 13 and FIG. 14 in conjunction. FIG. 14 is a schematic diagram of installation of a smart circuit breaker 500 according to a fifth embodiment of the present invention. The smart circuit breaker 500 includes a circuit breaker 6 and a metering auxiliary device 7 . The circuit breaker 6 has an incoming line end 60 , and the incoming line end 60 is located at the top of the circuit breaker 6 . The metering auxiliary device 7 is detachably mounted on the wire inlet 60 of the circuit breaker 6 , and the metering auxiliary device 7 includes a main body module 70 , a snap fitting 71 and a locking member 72 . The main module 70 is fixed to the wire inlet 60 of the circuit breaker 6 through its own first hook 701 , the snap fitting 71 and the locking piece 72 . The main module 70 is electrically connected to the circuit breaker 6 through a power-taking terminal or a power-taking module (not shown in FIG. 14 ).

计量辅件装置7还包括辅壳体73,与上述各实施例不同的是,辅壳体73通过自身的第二卡勾731固定于主体模块70上,而非直接固定于断路器6的进线端60。此实施方式适用于断路器的进线端上卡槽不足的情况,辅壳体73可用以支撑主体模块、保护接线以及使总体更美观。The metering auxiliary device 7 also includes an auxiliary housing 73, which is different from the above-mentioned embodiments in that the auxiliary housing 73 is fixed on the main module 70 through its own second hook 731 instead of being directly fixed on the inlet of the circuit breaker 6 . Wire end 60. This embodiment is applicable to the situation where there are not enough slots on the wire inlet end of the circuit breaker, and the auxiliary housing 73 can be used to support the main module, protect the wiring and make the whole look more beautiful.

另外,断路器无论是微型断路器,还是塑壳断路器或者框架断路器,在不同实施例中,断路器与计量加装模块的固定及电性连接方式也没有本质上的差异,故本发明并不以此为限。In addition, whether the circuit breaker is a miniature circuit breaker, a molded case circuit breaker or a frame circuit breaker, in different embodiments, there is no essential difference in the fixing and electrical connection methods of the circuit breaker and the metering module, so the present invention It is not limited to this.

本发明的基于断路器的计量辅件装置和智能断路器,通过创新设计的机械连接和电性连接方式,可在传统的断路器及配电箱的基础上,以较低成本且方便快捷地完成智能化计量模块的加装改造,并且占用空间较小、固定牢靠,非常适于智能断路器的大量推广应用。The metering auxiliary device based on the circuit breaker and the intelligent circuit breaker of the present invention, through the innovatively designed mechanical connection and electrical connection method, can be conveniently and quickly The installation and transformation of the intelligent metering module is completed, and it occupies a small space and is fixed firmly, which is very suitable for the mass promotion and application of intelligent circuit breakers.

本发明在机械连接结构方面,通过计量加装模块上的卡扣和嵌入断路器的卡配件及锁固件,使得计量辅件装置与传统断路器组合成一体。本发明在解决计量辅件装置的供电方面,采用两类取电方式:一种是用电路模块上的插片,直接连接断路器接电口内的接线柱锁扣;另一种是用弹簧顶针连接器,将断路器取电口内的接线柱螺钉与电路模块上的弹片电性连接起来。本发明在利用弹簧顶针连接器的实施例中,除前述技术效果之外,还可以实现智能断路器的不停电改造改装。In terms of the mechanical connection structure, the present invention integrates the metering auxiliary device with the traditional circuit breaker through the buckle on the metering addition module and the snap fitting and locking piece embedded in the circuit breaker. In solving the power supply of the metering auxiliary device, the present invention adopts two types of power-taking methods: one is to use the insert on the circuit module to directly connect the terminal lock in the electrical port of the circuit breaker; the other is to use a spring thimble The connector electrically connects the terminal screw in the power inlet of the circuit breaker with the shrapnel on the circuit module. In the embodiment of the present invention using the spring thimble connector, in addition to the aforementioned technical effects, it can also realize the transformation and modification of the intelligent circuit breaker without power failure.

本发明已由上述相关实施例加以描述,然而上述实施例仅为实施本发明的范例。必需指出的是,已揭露的实施例并未限制本发明的范围。相反地,在不脱离本发明的精神和范围内所作的更动、组合与润饰,均属本发明的专利保护范围。The present invention has been described by the above-mentioned related embodiments, however, the above-mentioned embodiments are only examples for implementing the present invention. It must be pointed out that the disclosed embodiments do not limit the scope of the present invention. On the contrary, changes, combinations and modifications made without departing from the spirit and scope of the present invention all belong to the patent protection scope of the present invention.

Claims (20)

1. a kind of metering auxiliary device based on breaker, the breaker has end of incoming cables, the end of incoming cables includes the first neck, the Two draw-in groove and connect power port, it is characterised in that
The metering auxiliary device is removably installed in the end of incoming cables of the breaker, the metering auxiliary device include circuit board, Circuit module, the first shell, card accessory and locking part, the circuit module are arranged between the circuit board and first shell;
Wherein, the circuit board has the first perforation and the second perforation, and the circuit module is fixed on the circuit board and the electricity Road module has electricity taking terminal, and first shell has the first buckle and locking hole, and first buckle passes through the circuit board First perforation and first buckle are sticked in the first neck of the breaker, and what the card accessory corresponded to the circuit board second wears Hole and the card accessory are sticked in the second neck of the breaker, and the locking part is through the locking hole and second perforation and the locking Part is locked in the card accessory, and the electricity taking terminal is electrically connected at the breaker by the power port that connects of the breaker.
2. as claimed in claim 1 metering auxiliary device, it is characterised in that the card accessory include boss body, elastic arm and Butting section, the boss body has the middle through hole for locking with the locking part and coordinating, and the elastic arm is arranged at the two of the boss body Side, the tail end of the elastic arm has the snap fit coordinated with second neck, and the butting section is connected to the tail end of the elastic arm, and this is supported Relying part is extruded by the locking part when locking part passes through through hole in this and supports the swollen elastic arm.
3. auxiliary device is measured as claimed in claim 2, it is characterised in that the circuit module is included along breaker short transverse Folded the first surface-mounted integrated circuit and the second surface-mounted integrated circuit set, first surface-mounted integrated circuit to should the first shell locking hole Place is provided with the first perforation, and second surface-mounted integrated circuit at the locking hole of the first shell to that should be provided with the second perforation, the locking Part screws in through hole in this after passing through the locking hole, first perforation and second perforation.
4. metering auxiliary device as claimed in claim 3, it is characterised in that the circuit board and/or first shell it is interior Edge has multiple stepped pillars, the plurality of stepped pillar respectively gradient be supported in first surface-mounted integrated circuit edge and The edge of second surface-mounted integrated circuit.
5. auxiliary device is measured as claimed in claim 1, it is characterised in that first shell includes main casing and auxiliary housing, The main casing is arranged side by side with the auxiliary housing along breaker length direction, and the circuit module is arranged at the circuit board and the main casing Between body.
6. auxiliary device is measured as claimed in claim 5, it is characterised in that the end of incoming cables also includes the 3rd neck, the 3rd Neck and this connect power port and be arranged side by side along breaker width, first neck and the 3rd neck are along the breaker length side To being arranged side by side;The auxiliary housing, which has the second buckle and connect, establishes hole by cable, and second buckle is sticked in the 3rd neck of the breaker, This connect establish that hole correspondence is located on the breaker by cable connect power port.
7. auxiliary device is measured as claimed in claim 5, it is characterised in that the main casing and the auxiliary housing are separable only Vertical housing;Or, the main casing and the auxiliary housing are formed in one structure.
8. auxiliary device is measured as claimed in claim 5, it is characterised in that the main casing of first shell has to make this The power taking perforate that electricity taking terminal passes through and the line perforate pass through external line, the line perforate and the power taking perforate point The opposite sides end of the main casing is not arranged at, and the locking hole is located between the line perforate and the power taking perforate.
9. auxiliary device is measured as claimed in claim 1, it is characterised in that the electricity taking terminal is copper sheet plug.
10. a kind of intelligent breaker, it is characterised in that including as described in any one in claim 1-9 based on breaker Measure auxiliary device.
11. a kind of metering auxiliary device based on breaker, the breaker includes the input with first surface and second surface Portion, the input unit includes the first neck, the second neck and power taking mouthful, and first neck and second neck are arranged at the input unit First surface, power taking mouth is arranged at the second surface of the input unit;Characterized in that, the metering auxiliary device includes:
Metering install module additional, be removably installed in the first surface of the input unit, the metering install additional module including circuit board, Circuit module, the first housing, card accessory and locking part, the circuit module are arranged between the circuit board and first housing; And
Electricity-fetching module, is removably installed in the second surface of the input unit, and the electricity-fetching module is intraoral including stretching into the power taking Acusector and the power connecting sheet towards the circuit board are connect, the power connecting sheet is electrically connected at this and connects acusector;
Wherein, the circuit board has the first perforation and the second perforation, and the circuit module is fixed on the circuit board and the electricity Road module has power taking shell fragment, and first housing has the first buckle and locking hole, and first buckle passes through the circuit board First perforation and first buckle are sticked in the first neck of the breaker, and what the card accessory corresponded to the circuit board second wears Hole and the card accessory are sticked in the second neck of the breaker, and the locking part is through the locking hole and second perforation and the locking Part is locked in the card accessory, and the power taking shell fragment is resisted against the power connecting sheet of the electricity-fetching module to be electrically connected at the breaker.
12. auxiliary device is measured as claimed in claim 11, it is characterised in that the card accessory includes boss body, elastic arm And butting section, the boss body has the middle through hole for locking with the locking part and coordinating, and the elastic arm is arranged at the boss body Both sides, the tail end of the elastic arm has the snap fit coordinated with second neck, and the butting section is connected to the tail end of the elastic arm, should Butting section is extruded by the locking part when locking part passes through through hole in this and supports the swollen elastic arm.
13. auxiliary device is measured as claimed in claim 11, it is characterised in that module is installed in the metering, which additional, also includes second shell The first surface in the input unit is arranged side by side with second housing along breaker length direction for body, first housing.
14. metering auxiliary device as claimed in claim 13, it is characterised in that the input unit also includes the 3rd neck, and this One neck and the 3rd neck are arranged side by side along the breaker length direction;Second housing has the second buckle, second card Threeth neck of the buckle together in the breaker.
15. auxiliary device is measured as claimed in claim 13, it is characterised in that first housing and second housing are integrated Molding structure;Or, first housing and second housing are separable absolute construction.
16. auxiliary device is measured as claimed in claim 11, it is characterised in that the electricity-fetching module is spring ejector pin connector, This connects acusector and respectively constitutes the input and output end of the spring ejector pin connector with the power connecting sheet.
17. auxiliary device is measured as claimed in claim 16, it is characterised in that the electricity-fetching module has drain pan, spring and lid Plate, the drain pan includes guide, and the spring is arranged in the guide of the drain pan, and one end of the spring is connected to this and connects acusector, another End is connected to the cover plate, and the power connecting sheet has the first kink and the second kink, and first kink is arranged in the spring, should The bending of second kink extends to the power taking shell fragment that the circuit module is for electrically connecting to outside the drain pan, and the cover plate is fixed on this Drain pan.
18. auxiliary device is measured as claimed in claim 17, it is characterised in that the electricity-fetching module also has spiro connecting piece, the lid Plate has fixing hole and neck, and the drain pan has screw hole and snap fit, and the spiro connecting piece is through the fixing hole and is bolted in the screw In hole, the snap fit of the drain pan is snapped in the neck of the cover plate.
19. auxiliary device is measured as claimed in claim 11, it is characterised in that module and the electricity-fetching module are installed in the metering additional Width is all not more than the width of the breaker.
20. a kind of intelligent breaker, it is characterised in that including as described in any one in claim 11-19 based on breaker Metering auxiliary device.
CN201710382310.8A 2017-05-26 2017-05-26 Metering auxiliary device and intelligent breaker based on breaker Active CN106981827B (en)

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WO2025103908A1 (en) * 2023-11-13 2025-05-22 Fludia Device for measuring active power in electric circuits
CN118645895A (en) * 2024-06-21 2024-09-13 苏州阿德文斯电子科技有限公司 Intelligent electric energy metering and control device
CN118645895B (en) * 2024-06-21 2024-11-19 苏州阿德文斯电子科技有限公司 Intelligent electric energy metering and control device

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