CN106979640A - Control method of helium screw compressor - Google Patents

Control method of helium screw compressor Download PDF

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Publication number
CN106979640A
CN106979640A CN201710158741.6A CN201710158741A CN106979640A CN 106979640 A CN106979640 A CN 106979640A CN 201710158741 A CN201710158741 A CN 201710158741A CN 106979640 A CN106979640 A CN 106979640A
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CN
China
Prior art keywords
screw compressor
helium
helium screw
compressor
control method
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Application number
CN201710158741.6A
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Chinese (zh)
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CN106979640B (en
Inventor
王炳明
胡忠军
李静
龚领会
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Beijing Zhongke Fu Hai Low Temperature Technology Co ltd
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Technical Institute of Physics and Chemistry of CAS
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Priority to CN201710158741.6A priority Critical patent/CN106979640B/en
Publication of CN106979640A publication Critical patent/CN106979640A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00Arrangement or mounting of control or safety devices
    • F25B49/02Arrangement or mounting of control or safety devices for compression type machines, plants or systems
    • F25B49/022Compressor control arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B1/00Compression machines, plants or systems with non-reversible cycle
    • F25B1/04Compression machines, plants or systems with non-reversible cycle with compressor of rotary type
    • F25B1/047Compression machines, plants or systems with non-reversible cycle with compressor of rotary type of screw type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B9/00Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
    • F25B9/002Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2600/00Control issues
    • F25B2600/02Compressor control
    • F25B2600/026Compressor control by controlling unloaders

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)

Abstract

A helium screw compressor control method comprises a compressor loading and unloading operation method, a compressor frequency control method and a compressor unit protection method. The method mainly means that in the operation process of a compressor unit, the suction pressure or the exhaust pressure of the compressor unit is not used as a control parameter for loading and unloading the compressor, but the loading and unloading of the compressor unit are controlled sequentially. The frequency control method of the compressor is used for controlling the frequency of the compressor in the whole operation process of the cryogenic system, thereby controlling the flow rate of helium in the helium cryogenic system. The compressor unit protection method is used for protecting the compressor unit and preventing unit equipment such as a main machine and the like from being damaged in an emergency. This ensures reliable operation of the entire helium cryogenic system.

Description

A kind of control method of Helium screw compressor
Technical field
The invention belongs to refrigeration technology field, more particularly to a kind of control method of Helium screw compressor.
Background technology
The development of Helium screw compressor is as the development of large-scale cryogenic system gets up.In recent years big Large-scale cryogenic system has quick development at home under the promotion of Scientific Engineering.Helium oil-flooded screw compressors are also from most Just domestic several are slowly provided with a certain amount of scale.Helium screw compressor compresses as a kind of oil-flooded screw Machine, maximum difference is helium work with the helical-lobe compressor of common air injection type helical-lobe compressor and conventional refrigerant working medium In the easy leakage of matter and the process control method of whole Compressor Group.Conventional air screw compressor and refrigerant compression Machine all uses identical control method, but Helium screw compressor is different because Helium screw compressor according to it is normal Helical-lobe compressor identical control method is advised, will mutually conflict with the control method of whole large-scale cryogenic system, cause control Confusion, so that cause whole system to be stopped, control failure.Therefore, to need exploitation to be adapted to large-scale helium low for Helium screw compressor The control method of warm system, ensures the reliable operating of whole large-scale cryogenic system.
The content of the invention
In consideration of it, be necessary to provide a kind of Helium screw compressor control method for being adapted to large-scale cryogenic system, can To ensure the reliability service of whole cryogenic system.
A kind of control method of Helium screw compressor, comprises the following steps:
Started by the Central Control Room of cryogenic system after Helium screw compressor, the Helium screw compressor starts by 0Hz The Helium screw compressor initiation culture is run to, and stable operation is carried out with the initiation culture, wherein, it is described to start frequency Rate is remotely located by the Central Control Room;
During the Helium screw compressor stable operation, when the flow in the cryogenic system needs to improve, The instruction of raising frequency is sent from the Central Control Room to the Helium screw compressor, the Helium screw compressor is required according to instruction Lift operating frequency, the Helium screw compressor load operating;
During the Helium screw compressor stable operation, when the flow in the cryogenic system needs reduction, The instruction of frequency reducing is sent from the Central Control Room to the Helium screw compressor, the Helium screw compressor is required according to instruction Reduce operating frequency, the Helium screw compressor unloading operation;
When being shut down the need for the Helium screw compressor, the Central Control Room sends drop to the Helium screw compressor The instruction of the low Helium screw compressor frequency, the Helium screw compressor is according to instruction by frequency reduction until the helium The operating frequency of gas helical-lobe compressor is stable in the initiation culture, and then, the Central Control Room can be to the helium screw compression Machine sends halt instruction, and the Helium screw compressor is according to instruction stop.
In one of the embodiments, the Helium screw compressor receive after halt instruction hard stop or according to The running protection technological requirement of the Helium screw compressor, is shut down by the Helium screw compressor in preset time.
In one of the embodiments, when in the cryogenic system running, the Helium screw compressor is vented When pressure exceedes rated operating pressure, the frequency of the Helium screw compressor is first reduced, to the Helium screw compressor Pressure at expulsion is returned to below rated discharge pressure.
In one of the embodiments, also comprise the following steps:When the frequency of the reduction Helium screw compressor is to most When low, when the pressure at expulsion of the Helium screw compressor can not be still returned to below rated discharge pressure, then institute out of service State Helium screw compressor.
In one of the embodiments, safety valve is additionally provided with to protect in the Helium screw compressor machine set system The safety of the Helium screw compressor unit various components inside.
In one of the embodiments, consider pressure difference by setting oil to protect the operation safety of the cryogenic system.
In one of the embodiments, by setting delivery temperature with protect the cryogenic system operation safety.
In one of the embodiments, by setting current of electric with protect the cryogenic system operation safety.
Different from conventional helical-lobe compressor control method, above-mentioned Helium screw compressor control method is adapted to large-scale Cryogenic system, for Helium screw compressor unit in itself for, the startup of Helium screw compressor, load operating are all used Single sequential control.The frequency of Helium screw compressor transfers to the Central Control Room of large-scale cryogenic system to carry out remote control, system The operating characteristic of one control Helium screw compressor, can so ensure the reliability service of whole cryogenic system.
Brief description of the drawings
Fig. 1 is the flow chart of the control method of the Helium screw compressor of an embodiment.
Embodiment
In order that the objects, technical solutions and advantages of the present invention become apparent from, below in conjunction with drawings and Examples, to this hair It is bright to be further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and without It is of the invention in limiting.
Referring to Fig. 1, the control method of the Helium screw compressor of an embodiment, comprises the following steps:
S10, by cryogenic system Central Control Room start Helium screw compressor after, Helium screw compressor starts by 0Hz Helium screw compressor initiation culture is run to, and stable operation is carried out with initiation culture, wherein, initiation culture is remote by Central Control Room Journey is set.
During S20, Helium screw compressor stable operation, when the flow in cryogenic system needs to improve, in Control room sends the instruction of raising frequency to Helium screw compressor, and Helium screw compressor requires lifting operating frequency, helium according to instruction Gas helical-lobe compressor load operating.
During S30, Helium screw compressor stable operation, when the flow in cryogenic system needs reduction, in Control room sends the instruction of frequency reducing to Helium screw compressor, and Helium screw compressor requires reduction operating frequency, helium according to instruction The unloading operation of gas helical-lobe compressor.
S40, when being shut down the need for Helium screw compressor, Central Control Room to Helium screw compressor send reduction helium spiral shell Frequency is reduced the operating frequency until Helium screw compressor by the instruction of bar compressor frequency, Helium screw compressor according to instruction Rate is stable in initiation culture, then, and Central Control Room can send halt instruction to Helium screw compressor, Helium screw compressor according to Instruction stop.
In S40, Helium screw compressor receives after halt instruction hard stop or by Helium screw compressor pre- If being shut down in the time.
In S40, Helium screw compressor is received after halt instruction, according to the running protection technique of Helium screw compressor It is required that, it can be shut down within the default time.Preset time is by Helium screw compressor producer sets itself.
The safe handling model of the pressure of inspiration(Pi) of above-mentioned Helium screw compressor operating, pressure at expulsion in Helium screw compressor In enclosing, determined by whole cryogenic system, rather than by pressure of inspiration(Pi) or pressure at expulsion and the frequency of Helium screw compressor Adjusted between rate using PID.
Specifically, the control method of above-mentioned Helium screw compressor, also comprises the following steps:
S50, when in cryogenic system running, when Helium screw compressor pressure at expulsion exceedes rated operating pressure, The frequency of Helium screw compressor is first reduced, the pressure at expulsion to Helium screw compressor is returned to below rated discharge pressure.
S50 further comprises following operation:When reduce Helium screw compressor frequency to it is minimum when, helium screw rod pressure When the pressure at expulsion of contracting machine can not be still returned to below rated discharge pressure, then Helium screw compressor out of service.
Safety valve is additionally provided with Helium screw compressor machine set system to protect inside Helium screw compressor unit The safety of all parts.
In addition to above-mentioned protection, in the control method of above-mentioned Helium screw compressor, by setting oil to consider pressure difference, exhaust temperature Degree, current of electric etc. correlation safeguard measure with protect cryogenic system operation safety.Oil considers pressure difference, delivery temperature, motor electricity Stream etc. can be set by Central Control Room, can also be configured by the local control interface of compressor.
The pressure of inspiration(Pi) conservation suggestion of Helium screw compressor is completed by the whole control method of large-scale cryogenic system.
Above-mentioned Helium screw compressor control method, includes loading and unloading operation method, the helium of Helium screw compressor Gas helical-lobe compressor control method for frequency, Helium screw compressor generator protection method etc..
The loading of Helium screw compressor and unloading operation method, are the keys that Helium screw compressor unit can be run Method, for realizing that large-scale cryogenic system Central Control Room is operated to the loading of Helium screw compressor and unloading.This method is main Refer in Compressor Group running, do not regard the pressure of inspiration(Pi) or pressure at expulsion of Helium screw compressor unit as helium Helical-lobe compressor adds the control parameter of unloading, but uses the loading and unloading of sequential control Helium screw compressor unit.Institute The sequential control of meaning is exactly that startup is hit in indication, and compressor frequency is raised to the initiation culture of setting, and the pressure at expulsion of compressor is gradually Rise, does not have any mutual restriction or control logic between parameters therein.
The control method for frequency of Helium screw compressor, is the key method of Helium screw compressor unit flow control, For controlling the frequency of Helium screw compressor in whole cryogenic system operation process, so as to control helium in cryogenic system Flow.Require first, need to start with certain frequency when Helium screw compressor starts.Secondly, in helium screw compression In machine operation process, characteristic parameter that the central control system of large-scale cryogenic system is operated according to whole cryogenic system controls helium The change of screw compression unit frequency, without the control system by Helium screw compressor itself to Helium screw compressor Frequency is controlled.It is achieved thereby that the coordination of whole cryogenic system control system.
Helium screw compressor generator protection method is used to protect Helium screw compressor unit in itself, for preventing tight The damage of the unit equipment such as main frame in the case of urgency.
The control of conventional helical-lobe compressor unit is all the pressure at expulsion or pressure of inspiration(Pi) masterpiece using Compressor Group For control point, PID control is carried out to the frequency of compressor according to pressure at expulsion or pressure of inspiration(Pi), this method is for large-scale helium It is fatal for cryogenic system, it is easy to cause control and the control hazard of whole cryogenic system of compressor itself, so that Cause control chaotic so that whole cryogenic system parking.It is different from conventional helical-lobe compressor control method, above-mentioned helium screw rod Compressor control method, is adapted to large-scale cryogenic system, for Helium screw compressor unit in itself for, helium screw rod pressure The startup of contracting machine, load operating all use single sequential control.The frequency of Helium screw compressor transfers to large-scale helium low temperature system The Central Control Room of system carries out remote control, is uniformly controlled the operating characteristic of Helium screw compressor, can so ensure that whole helium is low The reliability service of warm system.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art Member, under the premise without departing from the principles of the invention, can also make some improvements and modifications, these improvements and modifications also should be regarded as Protection scope of the present invention.

Claims (8)

1. a kind of control method of Helium screw compressor, it is characterised in that comprise the following steps:
Started by the Central Control Room of cryogenic system after Helium screw compressor, the Helium screw compressor starts to be run by 0Hz To the Helium screw compressor initiation culture, and with the initiation culture carry out stable operation, wherein, the initiation culture by The Central Control Room is remotely located;
During the Helium screw compressor stable operation, when the flow in the cryogenic system needs to improve, by institute The instruction that Central Control Room sends raising frequency to the Helium screw compressor is stated, the Helium screw compressor requires lifting according to instruction Operating frequency, the Helium screw compressor load operating;
During the Helium screw compressor stable operation, when the flow in the cryogenic system needs reduction, by institute The instruction that Central Control Room sends frequency reducing to the Helium screw compressor is stated, the Helium screw compressor requires reduction according to instruction Operating frequency, the Helium screw compressor unloading operation;
When being shut down the need for the Helium screw compressor, the Central Control Room sends reduction institute to the Helium screw compressor The instruction of Helium screw compressor frequency is stated, the Helium screw compressor is according to instruction by frequency reduction until the helium spiral shell The operating frequency of bar compressor is stable in the initiation culture, and then, the Central Control Room can be sent out to the Helium screw compressor Go out halt instruction, the Helium screw compressor is according to instruction stop.
2. the control method of Helium screw compressor as claimed in claim 1, it is characterised in that the Helium screw compressor Receive after halt instruction hard stop or shut down by the Helium screw compressor in preset time.
3. the control method of Helium screw compressor as claimed in claim 1, it is characterised in that when cryogenic system fortune During row, when the Helium screw compressor pressure at expulsion exceedes rated operating pressure, the helium screw compression is first reduced The frequency of machine, the pressure at expulsion to the Helium screw compressor is returned to below rated discharge pressure.
4. the control method of Helium screw compressor as claimed in claim 3, it is characterised in that also comprise the following steps:When Reduce the frequency of the Helium screw compressor to it is minimum when, the pressure at expulsion of the Helium screw compressor can not still be returned to When below rated discharge pressure, then the Helium screw compressor out of service.
5. the control method of Helium screw compressor as claimed in claim 1, it is characterised in that the Helium screw compressor Safety of the safety valve to protect the Helium screw compressor unit various components inside is additionally provided with machine set system.
6. the control method of Helium screw compressor as claimed in claim 1, it is characterised in that by set oil consider pressure difference with Protect the operation safety of the cryogenic system.
7. the control method of Helium screw compressor as claimed in claim 1, it is characterised in that by set delivery temperature with Protect the operation safety of the cryogenic system.
8. the control method of Helium screw compressor as claimed in claim 1, it is characterised in that by set current of electric with Protect the operation safety of the cryogenic system.
CN201710158741.6A 2017-03-16 2017-03-16 Control method of helium screw compressor Active CN106979640B (en)

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CN106979640B CN106979640B (en) 2018-10-02

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112460770A (en) * 2020-11-20 2021-03-09 珠海格力电器股份有限公司 Multi-module unit and control method and device thereof, storage medium and processor

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Publication number Priority date Publication date Assignee Title
JP2002235674A (en) * 2001-02-07 2002-08-23 Honda Motor Co Ltd Method for operating a plurality of compressors
JP2007085360A (en) * 1996-02-19 2007-04-05 Hitachi Industrial Equipment Systems Co Ltd Method for operating screw compressor
CN101086251A (en) * 2006-06-06 2007-12-12 乐金电子(天津)电器有限公司 Air conditioner compressor system and its control method
CN101603751A (en) * 2009-07-15 2009-12-16 北京科技大学 A kind of frequency conversion energy-saving control method of refrigeration system
JP2010185458A (en) * 1996-02-19 2010-08-26 Hitachi Industrial Equipment Systems Co Ltd Method of operating screw compressor
CN101839230A (en) * 2009-03-18 2010-09-22 中国科学院理化技术研究所 Thermal compressor system
CN104047841A (en) * 2013-03-12 2014-09-17 住友重机械工业株式会社 Cryopump system, method of operating the same, and compressor unit

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007085360A (en) * 1996-02-19 2007-04-05 Hitachi Industrial Equipment Systems Co Ltd Method for operating screw compressor
JP2010185458A (en) * 1996-02-19 2010-08-26 Hitachi Industrial Equipment Systems Co Ltd Method of operating screw compressor
JP2002235674A (en) * 2001-02-07 2002-08-23 Honda Motor Co Ltd Method for operating a plurality of compressors
CN101086251A (en) * 2006-06-06 2007-12-12 乐金电子(天津)电器有限公司 Air conditioner compressor system and its control method
CN101839230A (en) * 2009-03-18 2010-09-22 中国科学院理化技术研究所 Thermal compressor system
CN101603751A (en) * 2009-07-15 2009-12-16 北京科技大学 A kind of frequency conversion energy-saving control method of refrigeration system
CN104047841A (en) * 2013-03-12 2014-09-17 住友重机械工业株式会社 Cryopump system, method of operating the same, and compressor unit

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112460770A (en) * 2020-11-20 2021-03-09 珠海格力电器股份有限公司 Multi-module unit and control method and device thereof, storage medium and processor
CN112460770B (en) * 2020-11-20 2022-07-15 珠海格力电器股份有限公司 Multi-module unit and control method and device thereof, storage medium and processor

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Effective date of registration: 20210727

Address after: 1407, 14th floor, building 51, 63 Zhichun Road, Haidian District, Beijing 100083

Patentee after: Beijing Zhongke Fu Hai Low Temperature Technology Co.,Ltd.

Address before: No. 29 East Zhongguancun Road, Haidian District, Beijing 100190

Patentee before: Technical Institute of Physics and Chemistry Chinese Academy of Sciences

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