CN106976059A - Prefabricated board assembly line autoset road marking and its control method - Google Patents
Prefabricated board assembly line autoset road marking and its control method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H7/00—Marking-out or setting-out work
- B25H7/04—Devices, e.g. scribers, for marking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H7/00—Marking-out or setting-out work
- B25H7/04—Devices, e.g. scribers, for marking
- B25H7/045—Devices, e.g. scribers, for marking characterised by constructional details of the marking elements
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Abstract
本发明涉及一种预制板生产线自动划线装置及其控制方法,属于工业制造技术领域。该装置包括:承载装置、横向驱动装置、纵向驱动装置、升降驱动装置、划线装置和PLC控制器;所述承载装置包括载物台、支撑轮、立柱、固定柱;所述横向驱动装置和纵向驱动装置均采用伺服电机和齿轮齿条传动与定位;所述升降驱动装置采用气缸传动。两个横向驱动装置对称安装在固定在载物台上的六个立柱上,纵向驱动装置安装在两个横向驱动装置上,升降驱动装置和PLC控制器安装在纵向驱动装置上,划线装置固定在升降驱动装置下端。该装置采用PLC控制器控制伺服电机驱动齿轮齿条传动与气缸传动结合,实现了预制板的自动划线,结构简单,操作方便,技术要求低,降低了成本。
The invention relates to an automatic scribing device for a prefabricated panel production line and a control method thereof, belonging to the technical field of industrial manufacturing. The device includes: a carrying device, a transverse driving device, a longitudinal driving device, a lifting driving device, a marking device and a PLC controller; The longitudinal driving device adopts servo motor and rack and pinion transmission and positioning; the lifting driving device adopts cylinder transmission. The two horizontal driving devices are symmetrically installed on the six columns fixed on the stage, the longitudinal driving device is installed on the two horizontal driving devices, the lifting driving device and PLC controller are installed on the longitudinal driving device, and the marking device is fixed At the lower end of the lift drive. The device uses a PLC controller to control the servo motor to drive the rack and pinion drive combined with the cylinder drive to realize the automatic scribing of the prefabricated panels. The structure is simple, the operation is convenient, the technical requirements are low, and the cost is reduced.
Description
技术领域technical field
本发明属于工业制造技术领域,具体涉及一种预制板生产线自动划线装置及其控制方法。The invention belongs to the technical field of industrial manufacturing, and in particular relates to an automatic scribing device for a prefabricated panel production line and a control method thereof.
背景技术Background technique
预制板应用越来越广泛,而针对预制板生产中的划线问题,国外的公司已经设计出生产线,其成本巨大,由于预制板的自动划线的精度要求并不高,而国外生产线采用直线电机等高精度设备,使生产线的成本大幅增加,国内引进更是价格昂贵,而且国外设计出的自动划线机成本高、结构复杂,技术要求高。反观国内,虽然近些年预制板行业发展迅速,但预制板行业技术落后,没有自动化生产线,更没有针对预制板的自动划线装置。Prefabricated panels are used more and more widely, and foreign companies have designed production lines to solve the problem of marking lines in the production of prefabricated panels. High-precision equipment such as motors has greatly increased the cost of the production line, and the domestic introduction is even more expensive, and the automatic marking machine designed abroad has high cost, complex structure, and high technical requirements. In contrast, in China, although the prefabricated panel industry has developed rapidly in recent years, the technology of the prefabricated panel industry is backward, there is no automatic production line, and there is no automatic marking device for prefabricated panels.
发明内容Contents of the invention
本发明提供了一种预制板生产线自动划线装置及其控制方法,旨在解决现有划线装置存在的不足。The invention provides an automatic scribing device for a prefabricated panel production line and a control method thereof, aiming at solving the shortcomings of the existing scribing device.
为达到上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种预制板生产线自动划线装置,包括承载装置、横向驱动装置、纵向驱动装置、升降驱动装置、划线装置和PLC控制器;所述横向驱动装置和纵向驱动装置均采用伺服电机和齿轮齿条传动与定位,所述升降驱动装置采用气缸传动;两个横向驱动装置对称安装在固定在承载装置上,纵向驱动装置安装在两个横向驱动装置上,升降驱动装置和PLC控制器安装在纵向驱动装置上,划线装置固定在升降驱动装置下端。An automatic scribing device for a prefabricated panel production line, including a carrying device, a horizontal driving device, a longitudinal driving device, a lifting driving device, a scribing device and a PLC controller; both the horizontal driving device and the longitudinal driving device use servo motors and gear teeth The lifting drive device is driven by a cylinder; the two horizontal drive devices are symmetrically installed on the bearing device, the longitudinal drive device is installed on the two horizontal drive devices, and the lifting drive device and the PLC controller are installed on the vertical On the driving device, the marking device is fixed on the lower end of the lifting driving device.
所述承载装置包括载物台、支撑轮、立柱、固定柱;所述横向驱动装置包括横梁、横向齿条、横向齿轮、横向滑块、横向导轨、横向伺服电机;所述纵向驱动装置包括纵梁、纵向导轨、纵向滑块、纵向齿条、上夹板、纵向齿轮、下夹板、纵向伺服电机;若干支撑轮对称安装在载物台的两侧上,预制板放在支撑轮上,六根立柱对称的固定在载物台的四角以及中部的边缘处,两根固定柱分别纵向平行固定在四角的立柱上部;两个横梁平行安装在六根立柱上,横向齿条和横向导轨安装在横梁上,横向滑块沿横向导轨运动,横向伺服电机安装在纵梁端部,横向伺服电机的输出轴连接横向齿轮,横向齿轮与横向齿条相互啮合,PLC控制器通过线路与横向伺服电机相连;所述纵梁固定在两个横向滑块上,纵向齿条和纵向导轨安装在纵梁上 ,纵向滑块沿纵向导轨运动,上夹板和下夹板固定在纵向滑块上,纵向伺服电机安装在下夹板上并通过线路与PLC控制器相连,纵向伺服电机的输出轴连接纵向齿轮,纵向齿轮与纵向齿条相互啮合;所述升降驱动装置安装在上夹板上,该升降驱动装置通过线路与PLC控制器相连,划线装置固定在升降驱动装置的下端,PLC控制器通过线路与划线装置连接;所述PLC控制器安装在上夹板上,PLC控制器通过无线信号与上位机监控系统实现无线双向通信。The carrying device includes a stage, support wheels, columns, and fixed columns; the horizontal driving device includes a beam, a horizontal rack, a horizontal gear, a horizontal slider, a horizontal guide rail, and a horizontal servo motor; Beams, longitudinal guide rails, longitudinal sliders, longitudinal racks, upper splints, longitudinal gears, lower splints, longitudinal servo motors; several support wheels are symmetrically installed on both sides of the stage, prefabricated plates are placed on the support wheels, and six columns It is symmetrically fixed at the four corners and the edge of the middle part of the stage, and the two fixed columns are respectively fixed longitudinally and parallelly on the upper part of the four corner columns; the two beams are installed in parallel on the six columns, and the horizontal rack and the horizontal guide rail are installed on the beam. The transverse slider moves along the transverse guide rail, the transverse servo motor is installed at the end of the longitudinal beam, the output shaft of the transverse servo motor is connected to the transverse gear, the transverse gear and the transverse rack are meshed with each other, and the PLC controller is connected to the transverse servo motor through a line; The longitudinal beam is fixed on two horizontal sliders, the longitudinal rack and longitudinal guide rail are installed on the longitudinal beam, the longitudinal slider moves along the longitudinal guide rail, the upper splint and the lower splint are fixed on the longitudinal slider, and the longitudinal servo motor is installed on the lower splint It is also connected to the PLC controller through a line, the output shaft of the longitudinal servo motor is connected to the longitudinal gear, and the longitudinal gear and the longitudinal rack are meshed with each other; the lifting drive device is installed on the upper splint, and the lifting drive device is connected to the PLC controller through a line The scribing device is fixed at the lower end of the lifting drive device, and the PLC controller is connected to the scribing device through a line; the PLC controller is installed on the upper splint, and the PLC controller realizes wireless two-way communication with the host computer monitoring system through wireless signals.
所述纵梁的上下两侧均安装有纵向导轨。所述横向滑块和纵向滑块均为滚动滑块,所述横向导轨和纵向导轨均为滚动导轨。Longitudinal guide rails are installed on the upper and lower sides of the longitudinal beam. Both the horizontal slider and the longitudinal slider are rolling sliders, and the horizontal guide rail and the longitudinal guide rail are both rolling guide rails.
一种预制板生产线自动划线装置的控制方法,具体步骤为:A control method for an automatic marking device of a prefabricated panel production line, the specific steps are:
人工输入参数然后计算机数控装置进行处理,将信号传递到PLC控制器,PLC控制器控制升降驱动装置,实现划线装置的上下移动;PLC控制器控制横向伺服电机,横向伺服电机驱动横向齿轮沿横向齿条传动,带动横向滑块沿横向导轨运动,同时PLC控制器控制划线装置打开喷嘴,实现横向划线;PLC控制器控制纵向伺服电机,纵向伺服电机驱动纵向齿轮沿纵向齿条传动,带动纵向滑块沿纵向导轨运动,同时PLC控制器控制划线装置打开喷嘴,实现纵向划线;保证了整个划线过程完成。The parameters are manually input and then processed by the computer numerical control device, and the signal is transmitted to the PLC controller. The PLC controller controls the lifting drive device to realize the up and down movement of the marking device; the PLC controller controls the horizontal servo motor, and the horizontal servo motor drives the horizontal gear along the horizontal direction. The rack drive drives the horizontal slider to move along the horizontal guide rail, and at the same time, the PLC controller controls the scribing device to open the nozzle to realize horizontal scribing; the PLC controller controls the longitudinal servo motor, and the longitudinal servo motor drives the longitudinal gear to drive along the longitudinal rack to drive The longitudinal slider moves along the longitudinal guide rail, and at the same time, the PLC controller controls the marking device to open the nozzle to realize longitudinal marking; ensuring the completion of the entire marking process.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明结构简单,操作方便,技术要求低,成本较低,自动化程度较高,提高生产效率、扩大企业效益。The invention has the advantages of simple structure, convenient operation, low technical requirement, low cost and high degree of automation, which improves production efficiency and expands enterprise benefits.
附图说明Description of drawings
图1为本发明结构示意图。Fig. 1 is a schematic diagram of the structure of the present invention.
图2为本发明纵向驱动装置和升降驱动装置结构示意图。Fig. 2 is a structural schematic diagram of the longitudinal driving device and the lifting driving device of the present invention.
图3为本发明横向驱动装置结构示意图。Fig. 3 is a structural schematic diagram of the lateral drive device of the present invention.
图4为本发明控制系统模块图。Fig. 4 is a block diagram of the control system of the present invention.
具体实施方式detailed description
下面结合附图对本发明作进一步的描述:Below in conjunction with accompanying drawing, the present invention will be further described:
如图1至图3所示,一种预制板生产线自动划线装置,包括承载装置、横向驱动装置、纵向驱动装置、升降驱动装置20、划线装置21和PLC控制器13;所述横向驱动装置和纵向驱动装置均采用伺服电机和齿轮齿条传动与定位,所述升降驱动装置采用气缸传动;两个横向驱动装置对称安装在固定在承载装置上,纵向驱动装置安装在两个横向驱动装置上,升降驱动装置20和PLC控制器13安装在纵向驱动装置上,划线装置21固定在升降驱动装置20下端。As shown in Figures 1 to 3, an automatic marking device for a prefabricated panel production line includes a carrying device, a horizontal driving device, a longitudinal driving device, a lifting driving device 20, a marking device 21 and a PLC controller 13; the horizontal driving device Both the device and the longitudinal driving device adopt servo motor and rack and pinion transmission and positioning, and the lifting driving device adopts cylinder transmission; the two horizontal driving devices are symmetrically installed on the bearing device, and the longitudinal driving device is installed on the two Above, the lifting driving device 20 and the PLC controller 13 are installed on the longitudinal driving device, and the marking device 21 is fixed at the lower end of the lifting driving device 20 .
所述承载装置包括载物台1、支撑轮2、立柱4、固定柱5;所述横向驱动装置包括横梁6、横向齿条7、横向齿轮8、横向滑块9、横向导轨10、横向伺服电机22;所述纵向驱动装置包括纵梁11、纵向导轨12、纵向滑块14、纵向齿条15、上夹板16、纵向齿轮17、下夹板18、纵向伺服电机19;十八个支撑轮2对称安装在载物台1的两侧上,预制板3放在支撑轮2上,六根立柱4对称的固定在载物台1的四角以及中部的边缘处,两根固定柱5分别纵向平行固定在四角的立柱4上部;两个横梁6平行安装在六根立柱4上,横向齿条7和横向导轨10安装在横梁6上,横向滑块9沿横向导轨10运动,横向伺服电机22安装在纵梁11端部,横向伺服电机22的输出轴连接横向齿轮8,横向齿轮8与横向齿条7相互啮合,PLC控制器13通过线路与横向伺服电机22相连;所述纵梁11固定在两个横向滑块9上,纵向齿条15和纵向导轨12安装在纵梁11上 ,纵向滑块14沿纵向导轨12运动,上夹板16和下夹板18固定在纵向滑块14上,纵向伺服电机19安装在下夹板18上并通过线路与PLC控制器13相连,纵向伺服电机19的输出轴连接纵向齿轮17,纵向齿轮17与纵向齿条15相互啮合;所述升降驱动装置20安装在上夹板16上,该升降驱动装置20通过线路与PLC控制器13相连,划线装置21固定在升降驱动装置20的下端,PLC控制器13通过线路与划线装置21连接;所述PLC控制器13安装在上夹板16上,PLC控制器13通过无线信号与上位机监控系统实现无线双向通信。The carrying device includes a stage 1, support wheels 2, columns 4, and fixed columns 5; the lateral driving device includes a beam 6, a lateral rack 7, a lateral gear 8, a lateral slider 9, a lateral guide rail 10, and a lateral servo drive. Motor 22; the longitudinal drive device includes a longitudinal beam 11, a longitudinal guide rail 12, a longitudinal slider 14, a longitudinal rack 15, an upper splint 16, a longitudinal gear 17, a lower splint 18, and a longitudinal servo motor 19; eighteen supporting wheels 2 Symmetrically installed on both sides of the stage 1, the prefabricated board 3 is placed on the support wheel 2, the six columns 4 are symmetrically fixed on the four corners of the stage 1 and the edge of the middle part, and the two fixed columns 5 are respectively longitudinally and parallelly fixed On the upper part of the column 4 at the four corners; two beams 6 are installed in parallel on the six columns 4, the transverse rack 7 and the transverse guide rail 10 are installed on the beam 6, the transverse slider 9 moves along the transverse guide rail 10, and the transverse servo motor 22 is installed on the longitudinal At the end of the beam 11, the output shaft of the transverse servo motor 22 is connected to the transverse gear 8, the transverse gear 8 and the transverse rack 7 mesh with each other, and the PLC controller 13 is connected to the transverse servo motor 22 through a line; the longitudinal beam 11 is fixed on two On the horizontal slider 9, the longitudinal rack 15 and the longitudinal guide rail 12 are installed on the longitudinal beam 11, the longitudinal slider 14 moves along the longitudinal guide rail 12, the upper splint 16 and the lower splint 18 are fixed on the longitudinal slider 14, and the longitudinal servo motor 19 Installed on the lower splint 18 and connected to the PLC controller 13 through a line, the output shaft of the longitudinal servo motor 19 is connected to the longitudinal gear 17, and the longitudinal gear 17 and the longitudinal rack 15 mesh with each other; the lifting drive device 20 is installed on the upper splint 16 , the lifting drive device 20 is connected with the PLC controller 13 through a line, the marking device 21 is fixed on the lower end of the lifting driving device 20, and the PLC controller 13 is connected with the marking device 21 through a line; the PLC controller 13 is installed on the On the splint 16, the PLC controller 13 realizes wireless two-way communication with the host computer monitoring system through wireless signals.
所述纵梁11的上下两侧均安装有纵向导轨12。所述横向滑块9和纵向滑块14均为滚动滑块,所述横向导轨10和纵向导轨12均为滚动导轨。Longitudinal guide rails 12 are installed on the upper and lower sides of the longitudinal beam 11 . Both the horizontal slider 9 and the longitudinal slider 14 are rolling sliders, and the horizontal guide rail 10 and the longitudinal guide rail 12 are both rolling guide rails.
如图4所示,一种预制板生产线自动划线装置的控制方法,具体步骤为:As shown in Figure 4, a control method for an automatic marking device of a prefabricated panel production line, the specific steps are:
人工输入参数然后计算机数控装置进行处理,将信号传递到PLC控制器13,PLC控制器13控制升降驱动装置20,实现划线装置21的上下移动;PLC控制器13控制横向伺服电机22,横向伺服电机22驱动横向齿轮8沿横向齿条7传动,带动横向滑块9沿横向导轨10运动,同时PLC控制器13控制划线装置21打开喷嘴,实现横向划线;PLC控制器13控制纵向伺服电机19,纵向伺服电机19驱动纵向齿轮17沿纵向齿条15传动,带动纵向滑块14沿纵向导轨12运动,同时PLC控制器13控制划线装置21打开喷嘴,实现纵向划线;保证了整个划线过程完成。Manually input the parameters and then the computer numerical control device processes, and transmits the signal to the PLC controller 13, and the PLC controller 13 controls the lifting drive device 20 to realize the up and down movement of the scribing device 21; the PLC controller 13 controls the horizontal servo motor 22, and the horizontal servo The motor 22 drives the transverse gear 8 to drive along the transverse rack 7, drives the transverse slider 9 to move along the transverse guide rail 10, and at the same time, the PLC controller 13 controls the scribing device 21 to open the nozzle to realize the transverse scribing; the PLC controller 13 controls the longitudinal servo motor 19. The longitudinal servo motor 19 drives the longitudinal gear 17 to drive along the longitudinal rack 15, and drives the longitudinal slider 14 to move along the longitudinal guide rail 12. At the same time, the PLC controller 13 controls the marking device 21 to open the nozzle to realize longitudinal marking; The line process is complete.
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| CN109822736A (en) * | 2019-04-18 | 2019-05-31 | 山东省滨州市坤合建筑工程有限公司 | A kind of production technology of assembled wallboard |
| CN109910146A (en) * | 2019-04-18 | 2019-06-21 | 山东省滨州市坤合建筑工程有限公司 | A kind of the scale mold method and equipment of prefabricated panel |
| CN110228314A (en) * | 2019-07-25 | 2019-09-13 | 安徽机电职业技术学院 | Full-automatic line drawing ruler |
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| CN205583958U (en) * | 2016-04-01 | 2016-09-14 | 株洲市科创电子控制系统有限公司 | Six linkage planer -type belting machines |
| CN205685558U (en) * | 2016-06-25 | 2016-11-16 | 浙江常至机械有限公司 | Hole digging machine |
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| CN103406899A (en) * | 2013-08-19 | 2013-11-27 | 长沙远大住宅工业有限公司 | Automatic die setting manipulator |
| CN104908033A (en) * | 2015-05-28 | 2015-09-16 | 桂林电子科技大学 | High-speed light gantry truss mechanical arm |
| CN205583958U (en) * | 2016-04-01 | 2016-09-14 | 株洲市科创电子控制系统有限公司 | Six linkage planer -type belting machines |
| CN205685558U (en) * | 2016-06-25 | 2016-11-16 | 浙江常至机械有限公司 | Hole digging machine |
Cited By (10)
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|---|---|---|---|---|
| CN108001110A (en) * | 2018-01-17 | 2018-05-08 | 郑州博物馆 | A calendering device for painting and calligraphy mounting |
| CN108162664A (en) * | 2018-01-17 | 2018-06-15 | 郑州博物馆 | A painting and calligraphy mounting table with mechanical calendering function |
| CN108381503A (en) * | 2018-05-29 | 2018-08-10 | 沈阳飞机工业(集团)有限公司 | A kind of milling reality sample marking-off table |
| CN108593480A (en) * | 2018-07-20 | 2018-09-28 | 佛山市质量计量监督检测中心 | One kind drawing lattice detection machine and its method |
| CN108593480B (en) * | 2018-07-20 | 2024-08-23 | 佛山市质量计量监督检测中心 | Scribing detector and method thereof |
| CN109822736A (en) * | 2019-04-18 | 2019-05-31 | 山东省滨州市坤合建筑工程有限公司 | A kind of production technology of assembled wallboard |
| CN109910146A (en) * | 2019-04-18 | 2019-06-21 | 山东省滨州市坤合建筑工程有限公司 | A kind of the scale mold method and equipment of prefabricated panel |
| CN109910146B (en) * | 2019-04-18 | 2021-07-16 | 山东省滨州市坤合建筑工程有限公司 | Fixed-length formwork supporting method and equipment for prefabricated wall panel |
| CN110228314A (en) * | 2019-07-25 | 2019-09-13 | 安徽机电职业技术学院 | Full-automatic line drawing ruler |
| CN116038644A (en) * | 2022-12-22 | 2023-05-02 | 徐州重型机械有限公司 | Automatic scribing equipment and method for large-scale plate structural parts |
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