CN106973646A - A kind of multipurpose straw field pickup baler - Google Patents
A kind of multipurpose straw field pickup baler Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于秸秆捡拾打捆机械技术领域。The invention belongs to the technical field of straw picking and bundling machinery.
背景技术Background technique
玉米、小麦、高粱、葵花等作物在我国有广泛的种植,收获后的秸秆如何处理一直是比较大的难题。传统方法直接在田里焚烧会造成空气污染,而秸秆还田虽然能够避免空气污染,但是由于我国北方地区冬季气候寒冷,还田秸秆无法在第二年春季腐烂导致在春播后造成第二年种子发芽率降低的问题。使用秸秆捡拾打捆机可以大大降低秸秆的收集、储存和运输成本,提高秸秆的利用率。秸秆饲料较传统的牧草有较大的价格优势,深受农牧民的喜爱。对秸秆饲料的要求是充分粉碎且含土量低。不同的牲畜对于秸秆饲料的长短要求有所不同,如羊需要短的饲料、牛则可以长些;而秸秆作为燃料或生物质基料则对秸秆的长度或含土量要求不严格,目前所使用的秸秆捡拾打捆机很难同时满足多种用途的要求则需要配备不同的机器,降低了秸秆捡拾打捆机使用率。Corn, wheat, sorghum, sunflower and other crops are widely planted in my country, and how to deal with the harvested straw has always been a relatively big problem. The traditional method of direct burning in the field will cause air pollution, and straw returning to the field can avoid air pollution, but due to the cold winter climate in northern my country, the straw returning to the field cannot rot in the second spring, resulting in the second year of seed damage after spring sowing. The problem of reduced germination rate. The use of straw picking and bundling machine can greatly reduce the cost of straw collection, storage and transportation, and improve the utilization rate of straw. Compared with traditional forage, straw feed has a greater price advantage and is deeply loved by farmers and herdsmen. The requirements for straw feed are fully crushed and low soil content. Different livestock have different requirements for the length of straw feed. For example, sheep need shorter feed, while cattle can have longer feed; while straw is used as fuel or biomass base material, there are no strict requirements on the length or soil content of straw. The straw picking and bundling machine used is difficult to meet the requirements of multiple purposes at the same time, so it needs to be equipped with different machines, which reduces the utilization rate of the straw picking and bundling machine.
发明内容Contents of the invention
本发明为了解决上述问题,提供了一种多用途秸秆捡拾打捆机,能够满足对秸秆的不同粉碎程度及含土量的要求。In order to solve the above problems, the present invention provides a multi-purpose straw picking and bundling machine, which can meet the requirements of different crushing degrees and soil content of the straw.
本发明所采用的技术方案具体如下:The technical scheme adopted in the present invention is specifically as follows:
所述多用途秸秆捡拾打捆机,主要包括:车架1、捡拾器2、集料箱6、操作室8、传动装置7、压捆机5。The multi-purpose straw picking and bundling machine mainly includes: a vehicle frame 1, a picker 2, a collection box 6, an operating room 8, a transmission device 7, and a baler 5.
所述捡拾器2吊装固定在车架1下方,压捆机5安装于车架1内,集料箱6位于压捆机5上方车架1的后部;传动装置7固定于车架1前端,操作室8设置于车架1一侧,所述车架1下方设有行走轮3。The picker 2 is hoisted and fixed below the vehicle frame 1, the baler 5 is installed in the vehicle frame 1, and the collecting box 6 is located at the rear of the vehicle frame 1 above the baler 5; the transmission device 7 is fixed on the front end of the vehicle frame 1 The operating room 8 is arranged on one side of the vehicle frame 1 , and the traveling wheels 3 are arranged under the vehicle frame 1 .
传动装置7与牵引秸秆捡拾打捆机的拖拉机尾部的动力输出端连接;传动装置7将动力传输给液压系统4为打捆机5中的三个液压缸提供动力,传动装置7同时还将动力输出至捡拾器7为捡拾器7提供动力;压捆机5液压缸的控制器设置在操作室8内;The transmission device 7 is connected to the power output end of the tractor tail that pulls the straw picking and bundling machine; Output to the pickup 7 to provide power for the pickup 7; the controller of the hydraulic cylinder of the baler 5 is set in the operating room 8;
所述捡拾器主要包括:捡拾粉碎机构9、绞龙输送机构10、风机I 14、可拆卸二次粉碎机构15和送料筒17;捡拾粉碎机构9、绞龙输送机构10平行放置并通过隔板分离,其中捡拾粉碎机构9主要由捡拾粉碎筒和一根捡拾粉碎揉搓主轴连接构成,捡拾粉碎揉搓筒表面设置若干锤爪11或甩刀,捡拾粉碎揉搓主轴两端分别固定有一个皮带轮;其中的主动皮带轮13与传动装置7连接,另一个皮带轮与绞龙输送机构的动力输入皮带轮通过皮带传动连接;绞龙输送机构10的另一端设有动力输出皮带轮18和风机I 14,动力输出皮带轮18与风机I 14同轴,并设置在风机I 14外。The pick-up device mainly includes: picking up and crushing mechanism 9, auger conveying mechanism 10, fan I 14, detachable secondary crushing mechanism 15 and feeding cylinder 17; Separation, wherein the picking up and crushing mechanism 9 is mainly composed of a picking up and crushing cylinder connected with a picking up and crushing kneading main shaft, several hammer claws 11 or throwing knives are arranged on the surface of the picking up and pulverizing kneading cylinder, and a belt pulley is respectively fixed at both ends of the picking up and pulverizing kneading main shaft; Driving pulley 13 is connected with transmission device 7, and another pulley is connected with the power input pulley of auger conveying mechanism by belt drive; The blower I 14 is coaxial and arranged outside the blower I 14.
所述风机I 14可直接在通过风机I连接部安装送料筒17以连接至集料箱6,也可通过风机I连接部和二次粉碎机构安装座连接至可拆卸二次粉碎机构15,所述可拆卸二次粉碎机构15通过风机I连接部和二次粉碎机构安装座固定安装于风机I 14同侧,可拆卸二次粉碎机构通过皮带轮与绞龙输送机构10上的动力输出皮带轮18传动连接,可拆卸二次粉碎机构15由二次粉碎筒和一根二次粉碎主轴连接构成,二次粉碎主轴与风机II 16连接,风机II 16通过送料筒17以连接至集料箱6。可拆卸二次粉碎机构外壳设有开启窗,二次粉碎筒上设有多个刀座,刀座上使用螺丝螺母固定安装切刀。The blower fan 114 can directly install the feeding cylinder 17 to be connected to the collection box 6 through the blower blower I connection part, and can also be connected to the detachable secondary crushing mechanism 15 through the blower blower I connection part and the secondary crushing mechanism mounting seat, so The detachable secondary crushing mechanism 15 is fixedly installed on the same side of the fan I 14 through the fan I connection part and the secondary crushing mechanism mounting seat, and the detachable secondary crushing mechanism is driven by the power output pulley 18 on the belt pulley and the auger conveying mechanism 10. Connection, the detachable secondary crushing mechanism 15 is formed by connecting the secondary crushing cylinder and a secondary crushing main shaft, the secondary crushing main shaft is connected with the fan II 16, and the fan II 16 is connected to the collecting box 6 through the feeding cylinder 17. The shell of the detachable secondary crushing mechanism is provided with an opening window, and the secondary crushing cylinder is provided with a plurality of knife seats, and screws and nuts are used to fix the cutters on the knife seats.
集料箱6由封闭外壳20和集料箱箱体19构成,集料箱箱体19上部为筛网或竖筋制成的圆筒状筒体,下部为方形,所述集料箱箱体19下部与压捆机5腔室相通;所述封闭外壳20安装于箱体19之外,封闭外壳20为方形结构,其与送料筒17相对一侧设有上宽下窄的一次尘土收集部21,与一次尘土收集部21相对一侧设有二次尘土收集部22,二次尘土收集部22也为上宽下窄设计。Collection box 6 is made of closed shell 20 and collection box casing 19, and collection box casing 19 tops are the cylindrical body that screen mesh or vertical bar are made, and the bottom is square, and described collection box casing The lower part of 19 communicates with the chamber of the baler 5; the closed casing 20 is installed outside the box body 19, and the closed casing 20 is a square structure, and the side opposite to the feeding cylinder 17 is provided with a primary dust collection part that is wide at the top and narrow at the bottom 21. The side opposite to the primary dust collection portion 21 is provided with a secondary dust collection portion 22, and the secondary dust collection portion 22 is also designed to be wide at the top and narrow at the bottom.
所述捡拾器2前端还设有挡板12,防止捡拾器在运行时所带起的石子损伤牵引的拖拉机或驾驶员。The front end of the pick-up device 2 is also provided with a baffle plate 12 to prevent the tractor or driver from being damaged by the stones brought up by the pick-up device during operation.
本发明的有益效果:Beneficial effects of the present invention:
1、与现有的技术相比本发明将可拆卸二次粉碎机构进料口和绞龙出料口对接,于不直接对接的相比缩短了风机吹送距离,降低了风机对功率的消耗和堵草现象的发生,提高二次粉碎效率;1. Compared with the existing technology, the present invention docks the feed port of the detachable secondary crushing mechanism with the discharge port of the auger, which shortens the blowing distance of the fan and reduces the power consumption and The phenomenon of weed blocking occurs, and the efficiency of secondary crushing is improved;
2、如果对秸秆的长短没要求,可将二次粉碎机构拆卸掉,换上加长的送料筒和捡拾器绞龙出料口对接,这样就能够起到节约动力,提高效率,降低油耗的效果。2. If there is no requirement for the length of the straw, the secondary crushing mechanism can be dismantled and replaced with an extended feeding cylinder to connect with the discharge port of the auger of the picker, which can save power, improve efficiency and reduce fuel consumption. .
3、将可拆卸二次粉碎机构设置于与绞龙出口同侧还能够使得捡拾器部分结构更加紧凑,缩小了整个打捆机的体积。3. Setting the detachable secondary crushing mechanism on the same side as the outlet of the auger can also make the structure of the picker more compact and reduce the volume of the entire baler.
4、二次粉碎机构采用裸露在机体一侧采用可拆卸的形式,在使用时能够方便的进行改装,以适应对粉碎秸秆的不同要求。4. The secondary crushing mechanism adopts a detachable form exposed on one side of the machine body, which can be easily modified during use to meet different requirements for crushing straw.
5、根据对秸秆含土量的不同要求,可使用封闭式或敞开式两用的集料箱。对于秸秆饲料要求除土干净的情况下,除去集料箱的封闭外壳则可以更好的降低秸秆含土率;如对秸秆的含土率要求不高则使用封闭式集料箱,可以防止尘土外扬,改善操作者的工作环境。5. According to the different requirements for the soil content of the straw, a closed or open dual-purpose collecting box can be used. When the straw feed requires soil removal, the soil content of the straw can be better reduced by removing the closed shell of the collection box; if the soil content of the straw is not high, a closed collection box can be used to prevent dust To improve the working environment of the operator.
6、本发明所提供的秸秆打捆机可用于玉米、小麦、葵花、苜蓿等多种作物的秸秆捡拾压捆;用于饲草的青储、黄储和干储,燃料、生物质基料等多个用途;可以捡拾站秆、放铺秆和机收还田秆等多种状态的秸秆;6. The straw baler provided by the present invention can be used for picking and baling straws of various crops such as corn, wheat, sunflower, and alfalfa; for green storage, yellow storage, and dry storage of forage grass, fuel, and biomass base materials It can be used for multiple purposes; it can pick up straws in various states such as standing stalks, laying stalks, and machine-collecting and returning field stalks;
7、本发明也可以放在固定地点作为秸秆直接压块使用。7. The present invention can also be placed in a fixed place and used as a direct briquette of straw.
附图说明Description of drawings
图1本发明中多用途秸秆捡拾打捆机轴测图;Fig. 1 axonometric view of multipurpose stalk picking and bundling machine in the present invention;
图2捡拾器仰视图;Figure 2 bottom view of the pickup;
图3安装有二次粉碎机构的捡拾器轴测图;Figure 3 is an axonometric view of a pick-up equipped with a secondary crushing mechanism;
图4拆卸掉二次粉碎机构的捡拾器轴测图;Figure 4 is an axonometric view of the pickup with the secondary crushing mechanism removed;
图5集料箱轴测图之一;Figure 5 One of the axonometric views of the collecting box;
图6集料箱轴测图之二。Figure 6 The second isometric drawing of the collecting box.
具体实施方式detailed description
下面以具体实施例的形式对本发明技术方案作进一步解释和说明。The technical solutions of the present invention will be further explained and illustrated in the form of specific examples below.
实施例1Example 1
本实施例中一种多用途秸秆捡拾打捆机,如图1所示,主要包括:车架1、捡拾器2、集料箱6、操作室8、传动装置7、压捆机5。A multi-purpose straw picking and bundling machine in this embodiment, as shown in FIG.
所述捡拾器2吊装固定在车架1下方,压捆机5安装于车架1内,集料箱6位于压捆机5上方车架1的后部;传动装置7固定于车架1前端,操作室8设置于车架1一侧,所述车架1下方设有行走轮3。The picker 2 is hoisted and fixed below the vehicle frame 1, the baler 5 is installed in the vehicle frame 1, and the collecting box 6 is located at the rear of the vehicle frame 1 above the baler 5; the transmission device 7 is fixed on the front end of the vehicle frame 1 The operating room 8 is arranged on one side of the vehicle frame 1 , and the traveling wheels 3 are arranged under the vehicle frame 1 .
传动装置7与牵引秸秆捡拾打捆机的拖拉机尾部的动力输出端连接;传动装置7将动力传输给液压系统4为压捆机5中的三个液压缸提供动力,传动装置7同时还将动力输出至捡拾器7为捡拾器7提供动力;压捆机5液压缸的控制器设置在操作室8内;The transmission device 7 is connected to the power output end of the tractor tail that pulls the straw picking and bundling machine; Output to the pickup 7 to provide power for the pickup 7; the controller of the hydraulic cylinder of the baler 5 is set in the operating room 8;
如图2~图4所示,所述捡拾器主要包括:捡拾粉碎机构9、绞龙输送机构10、风机I14、可拆卸二次粉碎机构15和送料筒17;捡拾粉碎机构9、绞龙输送机构10平行放置并通过隔板分离,其中捡拾粉碎机构9主要由捡拾粉碎筒和一根捡拾粉碎揉搓主轴连接构成,捡拾粉碎揉搓筒表面设置若干锤爪11或甩刀,捡拾粉碎揉搓主轴两端分别固定有一个皮带轮;其中的主动皮带轮13与传动装置7连接,另一个皮带轮与绞龙输送机构动力输入皮带轮通过皮带传动连接;绞龙输送机构10的另一端设有动力输出皮带轮18和风机I 14,动力输出皮带轮18与风机I 14同轴,并设置在风机I 14外。所述捡拾器前端还设有挡板12,防止捡拾器在运行时所带起的石子损伤机器。As shown in Figures 2 to 4, the pick-up mainly includes: picking up and crushing mechanism 9, auger conveying mechanism 10, fan I14, detachable secondary crushing mechanism 15 and feeding cylinder 17; picking up and crushing mechanism 9, auger conveying Mechanisms 10 are placed in parallel and separated by a partition, wherein the picking and crushing mechanism 9 is mainly composed of a picking and crushing cylinder connected with a picking and crushing and kneading main shaft. Several hammer claws 11 or throwing knives are arranged on the surface of the picking and crushing and kneading cylinder, and the two ends of the picking and crushing and kneading main shaft are A pulley is respectively fixed; wherein the driving pulley 13 is connected with the transmission device 7, and the other pulley is connected with the power input pulley of the auger conveying mechanism by belt transmission; the other end of the auger conveying mechanism 10 is provided with a power output pulley 18 and a fan 1 14. The power output pulley 18 is coaxial with the fan I 14 and is arranged outside the fan I 14. The front end of the pick-up device is also provided with a baffle plate 12, which prevents the machine from being damaged by the stones brought up by the pick-up device during operation.
所述风机I 14可直接在通过风机I连接部安装送料筒17以连接至集料箱6,也可通过风机I连接部和二次粉碎机构安装座连接至可拆卸二次粉碎机构15,所述可拆卸二次粉碎机构15通过风机I连接部和二次粉碎机构安装座固定安装于风机I 14同侧,可拆卸二次粉碎机构通过皮带轮与绞龙输送机构10上的动力输出皮带轮18传动连接,可拆卸二次粉碎机构15由二次粉碎筒和一根二次粉碎主轴连接构成,二次粉碎主轴与风机II 16连接,风机II 16通过送料筒17以连接至集料箱6。可拆卸二次粉碎机构外壳设有开启窗,二次粉碎筒上设有多个刀座,刀座上使用螺丝螺母固定安装切刀。The blower fan 114 can directly install the feeding cylinder 17 to be connected to the collection box 6 through the blower blower I connection part, and can also be connected to the detachable secondary crushing mechanism 15 through the blower blower I connection part and the secondary crushing mechanism mounting seat, so The detachable secondary crushing mechanism 15 is fixedly installed on the same side of the fan I 14 through the fan I connection part and the secondary crushing mechanism mounting seat, and the detachable secondary crushing mechanism is driven by the power output pulley 18 on the belt pulley and the auger conveying mechanism 10. Connection, the detachable secondary crushing mechanism 15 is formed by connecting the secondary crushing cylinder and a secondary crushing main shaft, the secondary crushing main shaft is connected with the fan II 16, and the fan II 16 is connected to the collecting box 6 through the feeding cylinder 17. The shell of the detachable secondary crushing mechanism is provided with an opening window, and the secondary crushing cylinder is provided with a plurality of knife seats, and screws and nuts are used to fix the cutters on the knife seats.
如图5和图6所示,集料箱6由封闭外壳20和集料箱箱体19构成,集料箱箱体19上部为筛网或竖筋制成的圆筒状筒体,下部为方形,所述集料箱箱体19下部与压捆机5腔室相通;所述封闭外壳20安装于箱体19之外,封闭外壳20为方形结构,其与送料筒17相对一侧设有上宽下窄的一次尘土收集部21,与一次尘土收集部21相对一侧设有二次尘土收集部22,二次尘土收集部22也为上宽下窄设计。As shown in Fig. 5 and Fig. 6, collecting box 6 is made of closed shell 20 and collecting box casing 19, and collecting box casing 19 tops are the cylindrical body that screen mesh or vertical bar are made, and the bottom is Square, the lower part of the collection box casing 19 communicates with the baler 5 chambers; the closed casing 20 is installed outside the casing 19, and the closed casing 20 is a square structure, and it is provided with a side opposite to the feeding cylinder 17. The primary dust collection part 21 that is wide at the top and narrow at the bottom is provided with a secondary dust collection part 22 on the side opposite to the primary dust collection part 21, and the secondary dust collection part 22 is also designed to be wide at the top and narrow at the bottom.
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108093878A (en) * | 2018-01-08 | 2018-06-01 | 吉林天朗新能源科技有限公司 | A kind of auger, pulverization cylinder and the coaxial stalk of conveying fan crush conveying device |
| CN109168653A (en) * | 2018-09-21 | 2019-01-11 | 星光玉龙机械(湖北)有限公司 | Pickup formula hydraulic press-packing |
| CN109644596A (en) * | 2019-02-21 | 2019-04-19 | 王志坚 | Stalk is organic to utilize all-in-one machine |
| CN110326433A (en) * | 2019-07-23 | 2019-10-15 | 辽宁宁越农机装备有限公司 | Self-propelled type straw picks up feed baler |
| CN110366961A (en) * | 2019-07-23 | 2019-10-25 | 辽宁宁越农机装备有限公司 | Go out bundle feed baler after self-propelled |
| CN110366960A (en) * | 2019-07-23 | 2019-10-25 | 辽宁宁越农机装备有限公司 | Self-propelled type straw compressor |
| CN111083996A (en) * | 2018-10-24 | 2020-05-01 | 中国农业机械化科学研究院呼和浩特分院有限公司 | A pulverizing and dust-removing square baler |
| CN115005466A (en) * | 2022-08-04 | 2022-09-06 | 吉林天朗新能源科技有限公司 | Towed straw fodder production line and agricultural machine |
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| CN111083996A (en) * | 2018-10-24 | 2020-05-01 | 中国农业机械化科学研究院呼和浩特分院有限公司 | A pulverizing and dust-removing square baler |
| CN109644596A (en) * | 2019-02-21 | 2019-04-19 | 王志坚 | Stalk is organic to utilize all-in-one machine |
| CN110326433A (en) * | 2019-07-23 | 2019-10-15 | 辽宁宁越农机装备有限公司 | Self-propelled type straw picks up feed baler |
| CN110366961A (en) * | 2019-07-23 | 2019-10-25 | 辽宁宁越农机装备有限公司 | Go out bundle feed baler after self-propelled |
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| CN110366960B (en) * | 2019-07-23 | 2024-08-09 | 辽宁宁越农机装备有限公司 | Self-propelled straw compressor |
| CN115005466A (en) * | 2022-08-04 | 2022-09-06 | 吉林天朗新能源科技有限公司 | Towed straw fodder production line and agricultural machine |
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Application publication date: 20170725 |