CN106972692A - An external rotor brushless geared motor with a transmission mechanism built in a stator - Google Patents
An external rotor brushless geared motor with a transmission mechanism built in a stator Download PDFInfo
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- CN106972692A CN106972692A CN201710218223.9A CN201710218223A CN106972692A CN 106972692 A CN106972692 A CN 106972692A CN 201710218223 A CN201710218223 A CN 201710218223A CN 106972692 A CN106972692 A CN 106972692A
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 45
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000007789 sealing Methods 0.000 claims description 45
- 125000006850 spacer group Chemical group 0.000 claims 2
- 230000005484 gravity Effects 0.000 abstract description 4
- 238000006243 chemical reaction Methods 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 13
- 230000007547 defect Effects 0.000 description 4
- 239000010687 lubricating oil Substances 0.000 description 4
- 229910000851 Alloy steel Inorganic materials 0.000 description 3
- 239000004519 grease Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/116—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/06—Cast metal casings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Retarders (AREA)
Abstract
Description
技术领域technical field
本发明属于电机领域,特别涉及一种传动机构内置于定子的外转子无刷减速电机。The invention belongs to the field of motors, in particular to an outer rotor brushless deceleration motor with a transmission mechanism built in a stator.
背景技术Background technique
减速电机是指减速器和电机的集成体。外转子无刷减速电机由外转子无刷直流电机和齿轮减速器组成。The geared motor refers to the integration of the reducer and the motor. The outer rotor brushless geared motor consists of an outer rotor brushless DC motor and a gear reducer.
传统外转子无刷减速电机结构,是齿轮箱置于电机外部,通过电机前盖安装面与齿轮箱连接板对接,组合为一体工作。整体电机总高度和体积都比较大,重量相对比较重。因此,导致减速电机重心与安装面的距离变大,在使用过程中,会增加电机功率损耗、增加电机整体移动惯性,且对安装空间要求增加。由于结构因素,电机的使用受到很大限制,在同样体积大小的电机达到一定的载重量后,将无法再增大扭矩和自身载荷能力,电机性能利用率未得到充分发挥。The structure of the traditional outer rotor brushless geared motor is that the gearbox is placed outside the motor, and the mounting surface of the motor front cover is docked with the gearbox connecting plate, and the combination works as a whole. The total height and volume of the overall motor are relatively large, and the weight is relatively heavy. Therefore, the distance between the center of gravity of the geared motor and the installation surface increases, which increases the power loss of the motor during use, increases the overall moving inertia of the motor, and increases the requirements for installation space. Due to structural factors, the use of motors is greatly limited. After a motor of the same size reaches a certain load capacity, it will no longer be able to increase the torque and its own load capacity, and the performance utilization of the motor has not been fully utilized.
而外转子无刷直流电机的电机前盖中心是空的,其内部空间未得到有效利用,单个电机的载荷相对较小,使用领域受限。However, the center of the motor front cover of the outer rotor brushless DC motor is empty, and its internal space has not been effectively utilized. The load of a single motor is relatively small, and the application field is limited.
发明内容Contents of the invention
本发明旨在解决现有技术缺陷,目的是提供一种充分利用电机内部空间,缩小电机体积、减轻重量、减小电机整体运动惯量、负载能力强、电机性能有效利用率高、节能环保、运行可靠、长寿命的传动齿轮内置的外转子无刷减速电机。The purpose of the present invention is to solve the defects of the prior art, and the purpose is to provide a motor that makes full use of the internal space of the motor, reduces the volume of the motor, reduces the weight, reduces the overall motion inertia of the motor, has strong load capacity, high effective utilization of motor performance, energy saving, environmental protection, and easy operation. Reliable, long-life transmission gear built-in external rotor brushless geared motor.
为达到上述目的,提供以下技术方案:In order to achieve the above purpose, the following technical solutions are provided:
一种传动机构内置于定子的外转子无刷减速电机,包括:An external rotor brushless geared motor with a transmission mechanism built in a stator, comprising:
一定子组件,所述定子组件包括一定子内腔及设置在定子内腔内部的内齿圈和定子内腔外部的铁芯;A stator assembly, the stator assembly includes a stator inner cavity, an inner ring gear arranged inside the stator inner cavity, and an iron core outside the stator inner cavity;
一转子组件,所述转子组件包括一由转子组件界定的内部空间,所述内部空间轴向中心处具有一太阳轮,内部空间周侧设置有与铁芯对应的磁体;A rotor assembly, the rotor assembly includes an internal space defined by the rotor assembly, a sun gear is provided at the axial center of the internal space, and magnets corresponding to the iron core are arranged on the periphery of the internal space;
一齿轮传动组件,所述齿轮传动组件包括一置于定子内腔内部并与太阳轮配合使用的行星轮及行星架。A gear transmission assembly, the gear transmission assembly includes a planetary gear and a planetary carrier placed inside the inner cavity of the stator and used in conjunction with the sun gear.
进一步的,所述定子组件包括:电机前盖、内齿圈、铁芯和第一轴承,所述电机前盖包括一盖体和一第一环体,所述盖体和第一环体之间通过多个第一梁体连接,所述盖体中心设置一第一轴孔,所述第一轴承设置于所述第一轴孔内,所述盖体一侧设置一定子内腔,所述内齿圈设置于所述定子内腔内壁靠近盖体一侧,所述内齿圈用销轴固定在定子内腔内,所述铁芯设置于所述定子内腔的外壁。Further, the stator assembly includes: a motor front cover, an inner ring gear, an iron core and a first bearing, the motor front cover includes a cover body and a first ring body, and the cover body and the first ring body The center of the cover is provided with a first shaft hole, the first bearing is provided in the first shaft hole, and a stator inner cavity is provided on one side of the cover. The inner ring gear is arranged on the inner wall of the inner cavity of the stator close to the side of the cover, the inner ring gear is fixed in the inner cavity of the stator by a pin, and the iron core is arranged on the outer wall of the inner cavity of the stator.
进一步的,所述铁芯采用锁紧螺钉固定于所述定子内腔的外壁。Further, the iron core is fixed to the outer wall of the inner cavity of the stator by locking screws.
进一步的,所述转子组件包括:电机后盖、组合轴、机壳、磁体、太阳轮和第二轴承,所述电机后盖包括一第二环体和第三环体,所述第三环体直径大于所述第二环体直径,所述第二环体和第三环体之间通过多个第二梁体连接,所述第三环体一端面绕圆周设置多个凸起,所述机壳与所述第三环体周缘连接,所述机壳与所述电机后盖共同界定一内部空间,多个所述磁体设置于所述机壳内壁并与所述凸起连接,所述磁体与所述铁芯之间留有空隙,所述组合轴中心设置一第二轴孔,所述第二轴承设置于所述第二轴孔内,所述组合轴一端为凸缘并固定在所述第二环体一侧,所述组合轴另一端为阶梯轴穿过所述第二环体,所述太阳轮套设于所述阶梯轴远离所述凸缘一端。Further, the rotor assembly includes: a motor back cover, a combination shaft, a casing, a magnet, a sun gear and a second bearing, the motor back cover includes a second ring body and a third ring body, and the third ring body The body diameter is larger than the diameter of the second ring body, the second ring body and the third ring body are connected by a plurality of second beam bodies, and one end surface of the third ring body is provided with a plurality of protrusions around the circumference, so The casing is connected to the periphery of the third ring body, the casing and the motor back cover jointly define an internal space, and a plurality of the magnets are arranged on the inner wall of the casing and connected with the protrusions, so There is a gap between the magnet and the iron core, a second shaft hole is set in the center of the combined shaft, the second bearing is arranged in the second shaft hole, and one end of the combined shaft is a flange and fixed On one side of the second ring body, the other end of the combination shaft is a stepped shaft passing through the second ring body, and the sun gear is sleeved on the end of the stepped shaft away from the flange.
进一步的,所述齿轮传动组件包括:行星架、轮轴、行星轮、滚针与保持架组件和行星架法兰,所述行星架为圆盘状,所述行星架一端面上设置一圆形凸台,所述圆形凸台设置于所述第一轴承内并与所述第一轴承配合,所述行星架另一端面中心设置一输出轴,所述输出轴远离所述行星架一端设置一台阶,所述输出轴穿过所述第二轴承伸至电机外,所述第二轴承与所述输出轴的台阶配合,以所述输出轴为中心环形阵列多个安装孔,所述轮轴一端设置于所述安装孔内,所述行星轮套设于所述轮轴上,所述轮轴另一端与所述行星架法兰一端面连接,所述行星轮外圈与所述内齿圈啮合,所述行星轮内圈与套设于所述阶梯轴上的太阳轮啮合。Further, the gear transmission assembly includes: a planetary carrier, a wheel shaft, a planetary wheel, a needle roller and cage assembly, and a planetary carrier flange. The planetary carrier is disc-shaped, and a circular The boss, the circular boss is arranged in the first bearing and cooperates with the first bearing, an output shaft is arranged in the center of the other end surface of the planet carrier, and the output shaft is arranged away from the end of the planet carrier A step, the output shaft extends out of the motor through the second bearing, the second bearing cooperates with the step of the output shaft, and a plurality of mounting holes are arrayed in a ring around the output shaft, the wheel shaft One end is set in the installation hole, the planetary gear is sleeved on the wheel shaft, the other end of the wheel shaft is connected to the flange of the planetary carrier, and the outer ring of the planetary wheel meshes with the inner ring gear , the inner ring of the planetary gear meshes with the sun gear sheathed on the stepped shaft.
进一步的,所述行星轮与所述轮轴之间设置所述滚针与保持架组件。Further, the needle roller and cage assembly is arranged between the planetary wheel and the axle.
进一步的,所述齿轮传动组件还包括轴卡和垫片,所述轴卡和垫片穿套在所述圆形凸台上,所述垫片位于远离行星架一侧。Further, the gear transmission assembly further includes a shaft clamp and a gasket, the shaft clamp and the gasket are fitted on the circular boss, and the gasket is located on a side away from the planet carrier.
进一步的,所述减速电机还包括第一密封组件,所述第一密封组件包括挡板和密封盖,所述挡板采用螺钉固定在所述圆形凸台相反于所述行星架的一端,所述密封盖上设置圆形凹槽容纳所述挡板,所述密封盖侧壁设有螺纹,所述第一轴孔远离所述定子内腔一端设置螺纹与所述密封盖的螺纹配合旋紧。Further, the geared motor also includes a first sealing assembly, the first sealing assembly includes a baffle and a sealing cover, and the baffle is fixed on the end of the circular boss opposite to the planet carrier by screws, A circular groove is arranged on the sealing cover to accommodate the baffle, the side wall of the sealing cover is provided with threads, and the end of the first shaft hole away from the inner cavity of the stator is provided with threads to cooperate with the threads of the sealing cover. tight.
进一步的,所述减速电机还包括第二密封组件,所述第二密封组件包括轴承座、第三轴承和第一油封,所述轴承座设置于所述行星架法兰另一端面,所述轴承座中心设置一阶梯孔,所述第一油封设置于所述阶梯孔内靠近所述行星架法兰直径较大一侧,所述第三轴承设置于所述阶梯孔内远离所述行星架法兰直径较小一侧,所述阶梯轴穿过所述第三轴承并与所述第三轴承配合。Further, the geared motor also includes a second sealing assembly, the second sealing assembly includes a bearing seat, a third bearing and a first oil seal, the bearing seat is arranged on the other end face of the planet carrier flange, the A stepped hole is set in the center of the bearing seat, the first oil seal is set in the stepped hole close to the larger diameter side of the planet carrier flange, and the third bearing is set in the stepped hole away from the planet carrier On the side with a smaller flange diameter, the stepped shaft passes through the third bearing and cooperates with the third bearing.
进一步的,所述减速电机还包括第三密封组件,所述第三密封组件包括挡圈和第二油封,所述挡圈套设于所述输出轴穿出所述第二轴孔处,所述第二油封套设于所述输出轴上挡圈外侧,所述第二油封外圈与所述第二轴孔配合。Further, the geared motor also includes a third sealing assembly, the third sealing assembly includes a retaining ring and a second oil seal, the retaining ring is sleeved at the place where the output shaft passes through the second shaft hole, the The second oil seal is sleeved on the outer side of the retaining ring on the output shaft, and the outer ring of the second oil seal is matched with the second shaft hole.
本发明的有益效果:Beneficial effects of the present invention:
1、体积小、重量轻、提高电机的功率有效利用率;1. Small size, light weight, improve the effective utilization of motor power;
本发明中将行星轮系传动组件设置在电机前盖内,充分利用电机前盖内部空间;同时省去齿轮箱结构,大大降低电机高度,减小电机体积;减少了零部件数量,减轻了重量。由于重量和体积的减小,使得电机有效功率得到充分利用。In the present invention, the planetary gear train transmission assembly is arranged in the front cover of the motor to make full use of the internal space of the front cover of the motor; at the same time, the gearbox structure is omitted, the height of the motor is greatly reduced, and the volume of the motor is reduced; the number of parts is reduced, and the weight is reduced . Due to the reduction in weight and volume, the effective power of the motor is fully utilized.
2、结构紧凑、移动惯量小,负载大,提高电机的运行可靠性;2. Compact structure, small moving inertia and large load, which improves the operation reliability of the motor;
本发明中太阳轮压合在电机后盖上,内齿圈固定在定子内腔内壁,行星架输出轴与电机后盖通过轴承精密连接,行星架输出轴不但做为行星轮系传动组件的输出轴,同时充当电机转子轴使用。这种结构设计减少了零部件,空间利用率高,结构紧凑;更重要的是重量减轻、重心稳定,使电机整体移动惯量变小,动力加强,由于齿轮传动的特点,使得负载能力增大,电机功率利用率提高。In the present invention, the sun gear is pressed on the back cover of the motor, the inner ring gear is fixed on the inner wall of the inner cavity of the stator, the output shaft of the planetary carrier is precisely connected with the back cover of the motor through bearings, and the output shaft of the planetary carrier is not only used as the output of the transmission component of the planetary gear train Shaft, at the same time as the motor rotor shaft. This structural design reduces parts, high space utilization, and compact structure; more importantly, the weight is reduced and the center of gravity is stable, so that the overall moving inertia of the motor is reduced and the power is strengthened. Due to the characteristics of gear transmission, the load capacity is increased. Motor power utilization is improved.
3、增加工作可靠性,延长寿命;3. Increase working reliability and prolong life;
行星轮与轮轴之间加装滚针和保持架组件,提高了机械传动精密度,增强行星轮传动精度,使齿轮的传动更顺畅,运行的可靠性更高,寿命更长。Needle rollers and cage assemblies are installed between the planetary wheel and the wheel shaft, which improves the precision of mechanical transmission, enhances the transmission precision of the planetary wheel, makes the transmission of the gear smoother, the reliability of the operation is higher, and the service life is longer.
4、使用锁紧螺钉固定定子铁芯与电机前盖的连接,使用更可靠;传统结构:使用胶水将定子铁芯和电机前盖粘结在一起,由于电机在长期高温运行下,胶水会失效,导致定子松脱,影响电机的运行可靠性和寿命。本发明主要解决这个技术缺陷。4. Use locking screws to fix the connection between the stator core and the motor front cover, which is more reliable; the traditional structure: use glue to bond the stator core and the motor front cover together, and the glue will fail due to the long-term high-temperature operation of the motor , causing the stator to loosen, affecting the operational reliability and life of the motor. The present invention mainly solves this technical defect.
5、电机传动机械结构,使用润滑油润滑,减小机械磨损,提高电机使用寿命与可靠性。传统结构是用润滑脂润滑,由于电机在经过一段时间运行后,润滑脂变质失效,各个机械结构之间失去润滑,机械磨损加剧。本发明主要解决这个技术缺陷,采用油封密封,使用润滑油润滑,由于润滑油运动粘度比润滑脂要低,大大减小机械损耗,提高电机有效功率利用率。5. The mechanical structure of the motor transmission is lubricated with lubricating oil to reduce mechanical wear and improve the service life and reliability of the motor. The traditional structure is lubricated with grease. After the motor runs for a period of time, the grease deteriorates and fails, and the lubrication between the various mechanical structures is lost, and the mechanical wear is intensified. The invention mainly solves this technical defect by adopting an oil seal and lubricating oil for lubrication. Since the kinematic viscosity of the lubricating oil is lower than that of the lubricating grease, the mechanical loss is greatly reduced and the effective power utilization rate of the motor is improved.
6、电机前盖和电机后盖通风孔设计,提高电机的有效功率利用率。6. The motor front cover and the motor rear cover are designed with ventilation holes to improve the effective power utilization of the motor.
传动结构使用封闭式前电机后盖设计,本设计采用通风孔设计,主要是因为提高电机的散热能力,在高速运行下,充分接触外界介质,提高电机热量扩热速度,降低电机的发热损耗。The transmission structure adopts a closed front motor and rear cover design. This design adopts the ventilation hole design, mainly because it improves the heat dissipation capacity of the motor. Under high-speed operation, it can fully contact the external medium, improve the heat expansion speed of the motor, and reduce the heat loss of the motor.
7、转子电机后盖与组合轴进行分体设计,可使用不同材质,巧妙利不同材料的优越特性,确保电机的重量和强度处于最佳状态。传动结构采用轴与端盖一体化设计,使用铝合金或者合金钢,由于材料强度的影响。电机经常出现断轴现象。本发明为了解决这个技术缺陷,轴用合金钢设计,采用分体式,充分利用合金钢高强度的特性和铝合金重量轻的优点,解决电机断轴的现象,使得电机运行可靠性提高。7. The back cover of the rotor motor and the combined shaft are designed separately, different materials can be used, and the superior characteristics of different materials can be cleverly used to ensure that the weight and strength of the motor are in the best state. The transmission structure adopts the integrated design of shaft and end cover, using aluminum alloy or alloy steel, due to the influence of material strength. The motor often breaks the shaft. In order to solve this technical defect, the present invention uses alloy steel design for the shaft, adopts split type, makes full use of the high-strength characteristics of alloy steel and the advantages of light weight of aluminum alloy, solves the phenomenon of broken shaft of the motor, and improves the reliability of the motor operation.
附图说明Description of drawings
图1是本发明结构爆炸图;Fig. 1 is an exploded view of the structure of the present invention;
图2是本发明定子组件结构爆炸图;Figure 2 is an exploded view of the structure of the stator assembly of the present invention;
图3是本发明转子组件结构爆炸图;Fig. 3 is an exploded view of the structure of the rotor assembly of the present invention;
图4是本发明齿轮传动组件结构爆炸图。Fig. 4 is an exploded view of the structure of the gear transmission assembly of the present invention.
各序号所对应元件如下:The corresponding components of each serial number are as follows:
定子组件1;stator assembly 1;
电机前盖11;Motor front cover 11;
盖体111;Cover 111;
第一轴孔1111;the first shaft hole 1111;
定子内腔1112;stator cavity 1112;
第一环体112;the first ring body 112;
第一梁体113;the first beam body 113;
内齿圈12;Ring gear 12;
铁芯13;Core 13;
第一轴承14;first bearing 14;
转子组件2;rotor assembly 2;
电机后盖21;Motor rear cover 21;
第二环体211;the second ring body 211;
第三环体212;The third ring body 212;
凸起2121;raised 2121;
第二梁体213Second beam body 213
组合轴22;combined shaft 22;
第二轴孔221Second shaft hole 221
机壳23;Chassis 23;
磁体24;magnet 24;
太阳轮25Sun wheel 25
第二轴承26;second bearing 26;
齿轮传动组件3;gear transmission assembly 3;
行星架31;Planet carrier 31;
圆形凸台311;Circular boss 311;
输出轴312;output shaft 312;
台阶3121;steps 3121;
安装孔313;Mounting hole 313;
轮轴32;Axle 32;
行星轮33;Planetary gear 33;
滚针与保持架组件34;Needle roller and cage assembly 34;
行星架法兰35;Planet carrier flange 35;
轴卡36;Shaft card 36;
垫片37;Gasket 37;
第一密封组件4;a first sealing assembly 4;
挡板41;Baffle 41;
密封盖42;sealing cover 42;
密封圈43;sealing ring 43;
第二密封组件5;second sealing assembly 5;
轴承座51;bearing seat 51;
第三轴承52;third bearing 52;
第一油封53;The first oil seal 53;
第三密封组件6;third sealing assembly 6;
挡圈61;retaining ring 61;
第二油封62。The second oil seal 62.
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细描述。应当理解,本申请所描述的配合为轴孔配合,所描述的具体实施例仅用于解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the fit described in this application is shaft-hole fit, and the described specific embodiments are only used to explain the present invention, and are not intended to limit the present invention.
相反,本发明涵盖任何由权利要求定义的在本发明的精髓和范围上做的替代、修改、等效方法以及方案。进一步,为了使公众对本发明有更好的了解,在下文对本发明的细节描述中,详尽描述了一些特定的细节部分。On the contrary, the invention covers any alternatives, modifications, equivalent methods and schemes within the spirit and scope of the invention as defined by the claims. Further, in order to make the public have a better understanding of the present invention, some specific details are described in detail in the detailed description of the present invention below.
如图1-4所示,一种传动机构内置于定子的外转子无刷减速电机,包括:一定子组件1,所述定子组件1包括一定子内腔1112及设置在定子内腔1112内部的内齿圈12和定子内腔1112外部的铁芯13,所述定子内腔1112为套筒状结构;As shown in Figures 1-4, an external rotor brushless geared motor with a transmission mechanism built in a stator, including: a stator assembly 1, the stator assembly 1 includes a stator inner cavity 1112 and a stator inner cavity 1112; The inner ring gear 12 and the iron core 13 outside the stator cavity 1112, the stator cavity 1112 is a sleeve-shaped structure;
一转子组件2,所述转子组件2包括一由转子组件2界定的内部空间,所述内部空间轴向中心处具有一太阳轮25,内部空间周侧设置有与铁芯13对应的磁体24;A rotor assembly 2, the rotor assembly 2 includes an internal space defined by the rotor assembly 2, a sun gear 25 is provided at the axial center of the internal space, and magnets 24 corresponding to the iron core 13 are arranged on the peripheral side of the internal space;
一齿轮传动组件3,所述齿轮传动组件3包括一置于定子内腔1112内部、并与太阳轮25配合使用的行星轮33及行星架31。A gear transmission assembly 3 , the gear transmission assembly 3 includes a planetary gear 33 and a planetary carrier 31 placed inside the inner cavity 1112 of the stator and used in conjunction with the sun gear 25 .
所述定子组件1包括:电机前盖11、内齿圈12、铁芯13和第一轴承14,所述电机前盖11包括一盖体111和一第一环体112,所述盖体111和第一环体112之间通过多个第一梁体113连接,所述盖体111中心设置一第一轴孔1111,所述第一轴承14设置于所述第一轴孔1111内,所述盖体111一侧设置一定子内腔1112,所述内齿圈12设置于所述定子内腔1112内壁靠近盖体111一侧,所述内齿圈12用销轴固定在定子内腔1112内,所述铁芯13采用锁紧螺钉固定于所述定子内腔1112的外壁。The stator assembly 1 includes: a motor front cover 11, an inner ring gear 12, an iron core 13 and a first bearing 14. The motor front cover 11 includes a cover body 111 and a first ring body 112. The cover body 111 It is connected with the first ring body 112 through a plurality of first beams 113, a first shaft hole 1111 is set in the center of the cover body 111, and the first bearing 14 is set in the first shaft hole 1111, so One side of the cover body 111 is provided with a stator inner cavity 1112, the inner ring gear 12 is arranged on the inner wall of the stator inner cavity 1112 close to the side of the cover body 111, and the inner ring gear 12 is fixed on the stator inner cavity 1112 with a pin Inside, the iron core 13 is fixed on the outer wall of the inner cavity 1112 of the stator by locking screws.
所述转子组件2包括:电机后盖21、组合轴22、机壳23、磁体24、太阳轮25和第二轴承26,所述电机后盖21包括一第二环体211和第三环体212,所述第三环体212直径大于所述第二环体211直径,所述第二环体211和第三环体212之间通过多个第二梁体213连接,所述第三环体212一端面绕圆周设置多个凸起2121,所述机壳23与所述第三环体212周缘连接,所述机壳23与所述电机后盖21共同界定一内部空间,多个所述磁体24设置于所述机壳23内壁并与所述凸起2121连接,所述磁体24与所述铁芯13之间留有空隙,所述组合轴22中心设置一第二轴孔221,所述第二轴承26设置于所述第二轴孔221内,所述组合轴22一端为凸缘并固定在所述第二环体211一侧,所述组合轴22另一端为阶梯轴穿过所述第二环体211,所述太阳轮25套设于所述阶梯轴远离所述凸缘一端,所述太阳轮25与所述齿轮传动组件3配合。The rotor assembly 2 includes: a motor rear cover 21, a combined shaft 22, a casing 23, a magnet 24, a sun gear 25 and a second bearing 26, and the motor rear cover 21 includes a second ring body 211 and a third ring body 212, the diameter of the third ring body 212 is larger than the diameter of the second ring body 211, the second ring body 211 and the third ring body 212 are connected by a plurality of second beam bodies 213, and the third ring body One end surface of the body 212 is provided with a plurality of protrusions 2121 around the circumference, the casing 23 is connected with the periphery of the third ring body 212, the casing 23 and the motor rear cover 21 jointly define an inner space, and a plurality of The magnet 24 is arranged on the inner wall of the casing 23 and connected with the protrusion 2121, there is a gap between the magnet 24 and the iron core 13, and a second shaft hole 221 is arranged in the center of the combined shaft 22, The second bearing 26 is disposed in the second shaft hole 221, one end of the combined shaft 22 is a flange and is fixed on one side of the second ring body 211, and the other end of the combined shaft 22 is a stepped shaft. Through the second ring body 211 , the sun gear 25 is sheathed on the end of the stepped shaft away from the flange, and the sun gear 25 cooperates with the gear transmission assembly 3 .
所述齿轮传动组件3包括:行星架31、轮轴32、行星轮33、滚针与保持架组件34和行星架法兰35,所述行星架31为圆盘状,所述行星架31一端面上设置一圆形凸台311,所述圆形凸台311设置于所述第一轴承14内并与所述第一轴承14配合,所述行星架31另一端面中心设置一输出轴312,所述输出轴312远离所述行星架31一端设置一台阶3121,所述输出轴312穿过所述第二轴承26伸至电机外,所述第二轴承26与所述输出轴312的台阶3121配合,以所述输出轴312为中心环形阵列多个安装孔313,所述轮轴32一端设置于所述安装孔313内,所述行星轮33套设于所述轮轴32上,所述行星轮33与所述轮轴32之间设置所述滚针与保持架组件34,所述轮轴32另一端与所述行星架法兰35一端面连接,所述行星轮33外圈与所述内齿圈12啮合,所述行星轮33内圈与套设于所述阶梯轴上的太阳轮25啮合,所述行星轮33外圈为多个环形阵列的行星轮33构成的虚拟齿圈外侧,所述行星轮33内圈为多个环形阵列的行星轮33构成的虚拟齿圈内侧,所述齿轮传动组件3还包括轴卡36和垫片37,所述轴卡36和垫片37穿套在所述圆形凸台311上,所述垫片37位于远离行星架31一侧,所述齿轮传动组件3采用润滑油润滑。The gear transmission assembly 3 includes: a planetary carrier 31, a wheel shaft 32, a planetary wheel 33, a needle roller and cage assembly 34, and a planetary carrier flange 35. The planetary carrier 31 is disc-shaped, and one end surface of the planetary carrier 31 A circular boss 311 is arranged on it, and the circular boss 311 is arranged in the first bearing 14 and cooperates with the first bearing 14. An output shaft 312 is arranged in the center of the other end surface of the planet carrier 31, The output shaft 312 is provided with a step 3121 away from the end of the planet carrier 31, and the output shaft 312 extends out of the motor through the second bearing 26, and the step 3121 between the second bearing 26 and the output shaft 312 Cooperate, with the output shaft 312 as the center, a plurality of mounting holes 313 are arrayed in a circular array, one end of the wheel shaft 32 is arranged in the mounting hole 313, the planetary gear 33 is sleeved on the wheel shaft 32, and the planetary gear 33 and the wheel shaft 32 is provided with the needle roller and cage assembly 34, the other end of the wheel shaft 32 is connected to one end face of the planet carrier flange 35, the outer ring of the planet wheel 33 is connected to the ring gear 12, the inner ring of the planetary gear 33 meshes with the sun gear 25 sleeved on the stepped shaft, and the outer ring of the planetary gear 33 is outside the virtual ring gear formed by a plurality of planetary gears 33 in an annular array. The inner ring of the planetary gear 33 is the inner side of the virtual ring gear formed by a plurality of planetary gears 33 in an annular array. The gear transmission assembly 3 also includes a shaft clamp 36 and a gasket 37, and the shaft clamp 36 and the gasket 37 are sleeved on the On the circular boss 311, the gasket 37 is located on the side away from the planet carrier 31, and the gear transmission assembly 3 is lubricated with lubricating oil.
所述减速电机还包括第一密封组件4,第二密封组件5和第三密封组件6,所述第一密封组件4包括但不限于挡板41和密封盖42,所述挡板41采用螺钉固定在所述圆形凸台311相反于所述行星架31的一端用以固定所述第一轴承14,所述密封盖42上设置圆形凹槽容纳所述挡板41,所述密封盖42侧壁设有螺纹,所述第一轴孔1111远离所述定子内腔1112一端设置螺纹与所述密封盖42的螺纹配合旋紧,所述密封盖42与所述第一轴孔1111螺接的内侧可设置一密封圈43,所述密封盖42将所述密封圈43压紧。所述第二密封组件5包括但不限于轴承座51、第三轴承52和第一油封53,所述轴承座51设置于所述行星架法兰35另一端面,所述轴承座51中心设置一阶梯孔,所述第一油封53设置于所述阶梯孔内靠近所述行星架法兰35直径较大一侧,所述第三轴承52设置于所述阶梯孔内远离所述行星架法兰35直径较小一侧,所述阶梯轴穿过所述第三轴承52并与所述第三轴承52配合。所述第三密封组件6包括挡但不限于圈61和第二油封62,所述挡圈61套设于所述输出轴312穿出所述第二轴孔221处,所述第二油封62套设于所述输出轴312上挡圈61外侧,所述第二油封62外圈与所述第二轴孔221配合,上述各密封组件的结构仅为本发明其中一种实施方式,所述密封圈43设置位置不做限定,可设置在任何实现密封的位置,例如轴孔外侧,密封组件也可替换为密封垫、密封胶等其他具有密封功能的密封元件,密封的方式可以为螺纹旋紧或压板压紧等其他可以实现密封的方式,任何密封形式或密封形式的变形均应在本发明保护范围内,采用上述密封组件可有效的防水,防潮、防尘。The geared motor also includes a first sealing assembly 4, a second sealing assembly 5 and a third sealing assembly 6, the first sealing assembly 4 includes but not limited to a baffle 41 and a sealing cover 42, and the baffle 41 adopts screws Fixed on the end of the circular boss 311 opposite to the planet carrier 31 to fix the first bearing 14, the sealing cover 42 is provided with a circular groove to accommodate the baffle 41, the sealing cover The side wall of 42 is provided with threads, and the end of the first shaft hole 1111 away from the inner cavity of the stator 1112 is provided with threads to cooperate with the threads of the sealing cover 42 to be tightened, and the sealing cover 42 is screwed to the first shaft hole 1111 A sealing ring 43 can be arranged on the inner side of the connection, and the sealing cover 42 presses the sealing ring 43 tightly. The second sealing assembly 5 includes but not limited to a bearing seat 51, a third bearing 52 and a first oil seal 53. The bearing seat 51 is arranged on the other end surface of the planet carrier flange 35, and the center of the bearing seat 51 is arranged A stepped hole, the first oil seal 53 is arranged in the stepped hole close to the larger diameter side of the planet carrier flange 35, the third bearing 52 is arranged in the stepped hole away from the planet carrier method The side of the flange 35 with a smaller diameter, the stepped shaft passes through the third bearing 52 and cooperates with the third bearing 52 . The third sealing assembly 6 includes but is not limited to a retaining ring 61 and a second oil seal 62 , the retaining ring 61 is sleeved at the place where the output shaft 312 passes through the second shaft hole 221 , and the second oil seal 62 It is sleeved on the outer side of the retaining ring 61 on the output shaft 312, and the outer ring of the second oil seal 62 is matched with the second shaft hole 221. The structure of the above-mentioned sealing components is only one embodiment of the present invention. The setting position of the sealing ring 43 is not limited, and it can be set at any position to achieve sealing, such as the outside of the shaft hole. Any sealing form or deformation of the sealing form should be within the protection scope of the present invention. The above-mentioned sealing assembly can be effectively waterproof, moisture-proof and dust-proof.
本发明的有益效果在于,充分利用了电机前盖中心的剩余空间,将行星轮系传动组件内置于电机。这种结构设计在不影响电机本身的体积情况下,减少零部件,减轻电机重量,使电机扭力通过行星轮系传动组件转换增加数倍,增大电机的扭矩和载荷能力,电机有效利用率得到充分发挥,使电机重心更稳,运动惯量更小。The beneficial effect of the present invention is that the remaining space in the center of the motor front cover is fully utilized, and the planetary gear train transmission assembly is built into the motor. This structural design reduces the parts and weight of the motor without affecting the volume of the motor itself, increases the torque of the motor several times through the conversion of the planetary gear train transmission components, increases the torque and load capacity of the motor, and improves the effective utilization of the motor. Give full play to make the center of gravity of the motor more stable and the moment of inertia smaller.
Claims (10)
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| CN111130266A (en) * | 2020-04-01 | 2020-05-08 | 江苏嘉轩智能工业科技股份有限公司 | Air cooling structure of outer rotor electric roller |
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| CN113460157B (en) * | 2021-04-27 | 2024-11-15 | 苏州邦弘智能科技有限公司 | A four-wheel steering robot |
| WO2023051352A1 (en) * | 2021-09-29 | 2023-04-06 | Oppo广东移动通信有限公司 | Outer rotor motor and autonomous smart machine |
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Application publication date: 20170721 |