CN106954431A - Large-ridge double-row straw deep-burying and returning machine - Google Patents
Large-ridge double-row straw deep-burying and returning machine Download PDFInfo
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Abstract
一种大垄双行秸秆深埋还田机,属于农业机械技术领域。包括机架、变速箱、传动装置、安装在机架上由工作前端至后端依次设置的秸秆收集装置、药箱装置、掩埋装置、覆土装置及镇压装置,所述秸秆收集装置是由两组螺线辊通过连接轴对称连接构成,连接轴通过连接板固定在机架上,每组螺线辊由两组叶片对称倾斜设置构成,将秸秆和杂草切碎后由两侧向中间收集;所述掩埋装置的旋转轴筒通过传动装置连接变速箱的输出轴,旋转轴筒与秸秆收集装置传动连接,掩埋装置的旋转锹刀片置于垄沟内,药箱装置的排药器置于收集装置后方。本发明能同时在作业过程中一次可完成灭茬、秸秆收集、掩埋、镇压等、作业,达到秸秆深埋还田、培肥地力,增强土壤有机质的作用。
The utility model relates to a deep-buried straw returning machine with two rows of large ridges, which belongs to the technical field of agricultural machinery. It includes a frame, a gearbox, a transmission device, a straw collection device installed on the frame from the working front end to the rear end, a medicine box device, a burying device, a soil covering device and a suppression device. The straw collection device is composed of two groups The helical rollers are symmetrically connected by connecting shafts, and the connecting shafts are fixed on the frame through connecting plates. Each group of helical rollers is composed of two sets of symmetrically inclined blades, and the straw and weeds are chopped and collected from both sides to the middle; The rotating shaft cylinder of the burying device is connected to the output shaft of the gearbox through the transmission device, and the rotating shaft cylinder is connected to the straw collecting device by transmission. The rotary shovel blade of the burying device is placed in the ditch, and the medicine discharge device of the medicine box device is placed in the collecting device. rear. The invention can simultaneously complete stubble removal, straw collection, burying, suppression, etc., operations at one time during the operation process, so as to achieve the effects of deep burying and returning the straw to the field, fertilizing soil fertility, and enhancing soil organic matter.
Description
技术领域technical field
本发明属于农业机械技术领域,特别是涉及一种用于玉米大垄双行种植模式秸秆深埋还田机。The invention belongs to the technical field of agricultural machinery, and in particular relates to a straw deep burying and returning machine for the double-row planting mode of a large ridge of corn.
背景技术Background technique
中国东北三省是全国最大的玉米主产区,玉米种植面积达2.3亿亩,每年可收集的玉米秸秆量超过1.1亿吨。可是,东北玉米秸秆的总利用率不到50%,大部分秸秆被废弃或燃烧掉,在浪费大量农业资源的同时更造成了严重的环境污染。大量研究表明,农作物秸秆中含有丰富的氮磷钾和微量元素成分,是重要的有机肥源之一。秸秆还田能够有效增加土壤有机质含量,改善土壤结构,同时也可以解决中国因秸秆过剩而产生的堆集、焚烧造成的环境污染问题。近年来,为了更加有效的利用秸秆资源,农业部大力向全国农村推荐秸秆还田技术。经过对秸秆还田技术及其配套操作规程的研究,秸秆直接还田在中国已经有了一定的推广应用。但现有的灭茬机在还田过程中也存在一些问题,比如秸秆还田入土浅,如何将垄沟两侧一定幅宽范围内的秸秆清入垄沟内,目前还缺少收集效率高、动力消耗少的相应机具。为此源于公益性行业(农业)科研专项经费项目“旱地合理耕层构建技术指标研究(201503116)”,东北平原中南部旱地合理耕层构建配套农机具研究与示范。发明了1JGSM型秸秆深埋还田机,达到深耕改土、间隔耕作、秸秆还田等技术要求。The three provinces in Northeast China are the largest major corn producing areas in the country, with a corn planting area of 230 million mu, and the amount of corn stalks that can be collected exceeds 110 million tons each year. However, the total utilization rate of corn stalks in Northeast China is less than 50%, and most of the stalks are discarded or burned, which not only wastes a lot of agricultural resources, but also causes serious environmental pollution. A large number of studies have shown that crop straw is rich in nitrogen, phosphorus, potassium and trace elements, and is one of the important sources of organic fertilizer. Straw returning to the field can effectively increase the content of soil organic matter and improve the soil structure. At the same time, it can also solve the problem of environmental pollution caused by the accumulation and burning of excess straw in China. In recent years, in order to make more effective use of straw resources, the Ministry of Agriculture has vigorously recommended straw returning technology to rural areas across the country. After the research on the technology of straw returning to the field and its supporting operating procedures, the direct returning of straw to the field has been popularized and applied in China. However, there are still some problems in the existing stubble removal machine in the process of returning to the field. For example, the straw returning to the field is shallow and how to clear the straw within a certain width on both sides of the furrow into the furrow. At present, it still lacks high collection efficiency and low power consumption. corresponding equipment. This originates from the public welfare industry (agriculture) scientific research special funding project "Research on Technical Indicators for Rational Farming Layer Construction in Dry Land (201503116)", research and demonstration of supporting agricultural machinery and tools for rational farming layer construction in the central and southern part of the Northeast Plain. Invented the 1JGSM straw deep burying and returning machine, which meets the technical requirements of deep plowing to improve soil, interval tillage, and straw returning to the field.
发明内容Contents of the invention
针对上述存在的技术问题,本发明提供一种大垄双行秸秆深埋还田机。它能一次作业同时完成秸秆收集、掩埋、覆土镇压等旱田整地秸秆还田作业,并且还能达到深松、培肥地力的效果以增强土壤有机质,有效实现单一机具联合作业,并且达到苗带紧行间松、松紧兼备的耕层模式效果,解决间套耕作、秸秆还田的问题。Aiming at the above-mentioned technical problems, the present invention provides a deep-buried straw returning machine with two rows of large ridges. It can complete straw collection, burial, soil covering and other dry land preparation and straw returning operations at the same time in one operation, and can also achieve the effect of deep loosening and fertilization to enhance soil organic matter, effectively realize the joint operation of a single machine, and achieve the tightness of seedlings. The effect of the plow layer mode with both loose and tight rows between rows solves the problems of intercropping and straw returning to the field.
本发明的目的是通过以下技术方案来实现的:The purpose of the present invention is achieved through the following technical solutions:
本发明一种大垄双行秸秆深埋还田机,包括机架、变速箱、传动装置、安装在机架上由工作前端至后端依次设置的秸秆收集装置、药箱装置、掩埋装置、覆土装置及镇压装置,所述秸秆收集装置是由两组螺线辊通过连接轴对称连接构成,连接轴通过连接板固定在机架上,每组螺线辊由两组叶片对称倾斜设置构成,将秸秆和杂草切碎后由两侧向中间收集;所述掩埋装置的旋转轴筒通过传动装置连接变速箱的输出轴,旋转轴筒与秸秆收集装置传动连接,掩埋装置的旋转锹刀片置于垄沟内,药箱装置的排药器置于收集装置后方。The present invention is a large ridge double-row straw deep-buried returning machine, comprising a frame, a gearbox, a transmission device, a straw collecting device installed on the frame from the working front end to the rear end, a medicine box device, a burying device, The soil covering device and the suppression device, the straw collecting device is composed of two groups of spiral rollers connected symmetrically through the connecting shaft, the connecting shaft is fixed on the frame through the connecting plate, and each group of spiral rollers is composed of two groups of symmetrically inclined blades, The straw and weeds are chopped and collected from both sides to the middle; the rotating shaft cylinder of the burying device is connected to the output shaft of the gearbox through the transmission device, and the rotating shaft cylinder is connected to the straw collecting device by transmission, and the rotary shovel blade of the burying device is set In the ditch, the drug ejector of the drug box device is placed behind the collecting device.
进一步地,所述秸秆收集装置每组螺线辊上的叶片对称设置,两组叶片交错等距按螺线形布置,由两端向中间输送收集到垄间60cm内。Further, the blades on each set of spiral rollers of the straw collection device are arranged symmetrically, and the blades of the two groups are arranged in a spiral shape alternately and equidistantly, and are transported from both ends to the middle to collect within 60 cm between the ridges.
进一步地,所述叶片与水平线的夹角α为10°-20°。Further, the angle α between the blade and the horizontal line is 10°-20°.
进一步地,所述两组叶片交错衔接处有1-3mm的重叠量。Further, there is an overlap of 1-3mm at the staggered joints of the two groups of blades.
进一步地,所述叶片上开有刃口,刃角为14°-20°。Further, the blade is provided with a cutting edge with a cutting angle of 14°-20°.
进一步地,所述的掩埋装置包括旋转轴筒、旋转锹刀片和托土板,沿所述旋转轴筒轴向设置至少两排旋转锹刀片和托土板,旋转锹刀片和托土板间隔设置,旋转锹刀片位于旋转轴筒一侧,托土板位于旋转轴筒另一侧,托土板的半径小于旋转锹刀片的半径,半径差为耕深高度,即:旋转锹刀片切下土垡时,托土板正好拖住土垡的上端。Further, the burial device includes a rotating shaft cylinder, a rotating spade blade and a soil retaining board, at least two rows of rotating spade blades and a soil retaining board are arranged axially along the rotating shaft cylinder, and the rotating spade blades and the soil retaining board are arranged at intervals , the rotary shovel blade is located on one side of the rotating shaft cylinder, and the soil supporting plate is located on the other side of the rotating shaft cylinder. The radius of the soil supporting plate is smaller than the radius of the rotating shovel blade, and the radius difference is the height of tillage depth, that is: the rotary shovel blade cuts the soil At this time, the supporting soil plate just in time drags the upper end of the soil wall.
进一步地,所述旋转锹刀片设置两排时,其中靠端部一排的旋转锹刀片为三个,沿旋转轴筒圆周均布,向内侧方向弯曲,沿同一方向设置;另一排的旋转锹刀片为六个沿旋转轴筒圆周均布,其中三个旋转锹刀片向内侧弯曲,另外三个旋转锹刀片向外侧弯曲。Further, when two rows of rotating shovel blades are arranged, there are three rotating shovel blades in the row near the end, which are evenly distributed along the circumference of the rotating shaft cylinder, bent inwardly, and arranged in the same direction; the other row of rotating shovel blades Six spade blades are evenly distributed along the circumference of the rotating shaft cylinder, three of which are curved inwardly, and the other three are curved outwardly.
进一步地,所述旋转锹刀片的安装角β为72°-81°。Further, the installation angle β of the rotary shovel blade is 72°-81°.
进一步地,所述托土板与刀片安装的相位角γ为60°-65°。Further, the phase angle γ between the soil support plate and the blade is 60°-65°.
进一步地,所述的覆土装置通过固定板安装固定在机架的后梁上,包括与固定板连接的连接板,与连接板连接的覆土器,覆土器包括通过销轴对称连接在连接板两侧的横板,两横板间连接有支撑板,连接板上连接有固定架,套装有弹簧的圆杆一端连接在支撑板上,另一端伸出固定架的通孔,在弹簧弹力的作用下沿通孔上下运动,两横板端部连接覆土连接杆,在覆土连接杆两端通过凸形连接板对称连接覆土板。Further, the soil covering device is installed and fixed on the rear beam of the frame through the fixing plate, and includes a connecting plate connected with the fixing plate, and a soil covering device connected with the connecting plate, and the soil covering device includes two sides symmetrically connected on both sides of the connecting plate through pin shafts. There is a support plate connected between the two horizontal plates, a fixed frame is connected to the connecting plate, one end of the round rod with a spring is connected to the support plate, and the other end extends out of the through hole of the fixed frame, under the action of spring force Moving up and down along the through hole, the ends of the two horizontal plates are connected to the soil-covering connecting rod, and the two ends of the soil-covering connecting rod are symmetrically connected to the soil-covering board through the convex connecting plate.
本发明的有益效果为:The beneficial effects of the present invention are:
1.本发明机具包括螺线辊式秸秆收集装置、药箱装置、掩埋装置、覆土装置及镇压装置,机架、变速箱、传动装置等。秸秆收集装置能将的秸秆和杂草等切碎后由两侧向中间收集;掩埋装置的旋转锹刀片和托土板均布置在旋转轴筒上,旋转锹切下土垡时,托土板正好拖住土垡的上端,有利于将切下的土垡翻转落下将秸秆和杂草等掩埋到土壤中。药箱装置的排药器置于收集装置后方,能够及时均匀地将生物制剂肥料等排到翻埋的秸秆中。在工作时一次可完成灭茬,秸秆收集、掩埋、镇压等项旱田整地秸秆还田作业,并且还能达到秸秆深埋还田、培肥地力,增强土壤有机质的作用。按本发明研制的机具,实现联合作业,有效提高大、中型拖拉机的利用率,达到玉米大垄双行种植模式秸秆深埋还田深耕改土、间隔耕作、秸秆还田等农业技术问题。1. The machine tool of the present invention includes a spiral roller type straw collection device, a medicine box device, a burying device, a soil covering device and a suppression device, a frame, a gearbox, a transmission device and the like. The straw collection device can chop straw and weeds and collect them from both sides to the middle; the rotary shovel blade and the soil support plate of the burial device are arranged on the rotating shaft tube, and when the rotary shovel cuts the soil, the soil support plate Just dragging the upper end of the soil wall is beneficial to turn the cut soil wall down and bury the straw and weeds in the soil. The medicine discharge device of the medicine box device is placed behind the collection device, which can discharge the biological agent fertilizer and the like into the overturned straw in a timely and even manner. During work, it can complete stubble removal, straw collection, burial, suppression and other items such as dry land preparation and straw returning operations, and can also achieve deep burial of straw returning to the field, fertilizing soil fertility, and enhancing soil organic matter. The machines and implements developed according to the invention realize joint operation, effectively improve the utilization rate of large and medium-sized tractors, and achieve agricultural technical problems such as deep burial of corn ridges and double-row planting mode, deep plowing and soil improvement, interval tillage, and straw returning.
2.本发明的秸秆收集装置秸秆收集装置由两组螺线辊通过连接轴对称连接构成,连接轴通过连接板固定在机架上,两组螺线辊收集装置对称布置,叶片刀成倾斜10°-20°焊接在螺线辊上,每组螺线辊上有16个叶片刀,由左端8组叶片刀和右端8组叶片刀在螺线辊上交错布置,衔接处有1-3mm的重叠量,防止漏切和堵塞,能将秸秆和杂草等切碎后由两侧向中间收集到垄间60cm内。2. The straw collection device of the present invention The straw collection device is composed of two groups of spiral rollers connected symmetrically through the connecting shaft, the connecting shaft is fixed on the frame through the connecting plate, the two groups of spiral roller collecting devices are arranged symmetrically, and the blade blades are inclined 10 °-20° welded on the helical roller, each set of helical rollers has 16 blade knives, 8 sets of blade knives at the left end and 8 sets of blade knives at the right end are arranged staggeredly on the helical roller, and there are 1-3mm gaps at the joints The amount of overlap prevents missed cuts and blockages, and can chop straw and weeds and collect them from both sides to the middle within 60cm between the ridges.
3.本发明的掩埋装置的旋转锹刀片和托土板沿径向间隔均匀布置在旋转轴筒上。旋转锹刀片布置2排,其中靠端部一排的旋转锹刀片为3个,向内侧方向弯曲,沿同一方向设置;另一排的旋转锹刀片为6个沿旋转轴筒圆周均布,其中3个旋转锹刀片向内侧弯曲,另外三个旋转锹刀片向外侧弯曲。旋转锹刀片在切下土垡时,托土板能够托住垡块,有利于将切下的土垡翻转落下将秸秆和杂草等深埋到土壤中,同时药箱装置的排药器将生物制剂肥料等排到翻埋的秸秆中,有利于秸秆的腐烂和增加土壤肥料。3. The rotary shovel blades and soil support plates of the burial device of the present invention are evenly arranged on the rotary shaft cylinder at intervals along the radial direction. The rotary shovel blades are arranged in 2 rows, among which there are 3 rotary shovel blades in the row near the end, which are bent inward and arranged in the same direction; the other row of rotary shovel blades are 6 evenly distributed along the circumference of the rotating shaft cylinder, of which 3 rotary spade blades are curved inwards and the other three rotary spade blades are curved outwards. When the rotary shovel blade cuts the soil, the soil support plate can support the soil block, which is beneficial to turn the cut soil and bury the straw and weeds deep into the soil. Biological fertilizers are discharged into the overturned straw, which is conducive to the decay of straw and the increase of soil fertilizer.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2是图1中的秸秆收集装置结构示意图。Fig. 2 is a schematic structural diagram of the straw collecting device in Fig. 1 .
图2(a)是图2的局部放大示意图。FIG. 2( a ) is a partially enlarged schematic diagram of FIG. 2 .
图2(b)是图2(a)展开平面示意图。Fig. 2(b) is a schematic plan view of Fig. 2(a).
图3是图1中的地轮装置结构示意图。Fig. 3 is a schematic structural diagram of the ground wheel device in Fig. 1 .
图4是图1中的镇压装置结构示意图。Fig. 4 is a structural schematic diagram of the suppression device in Fig. 1 .
图5是图1中的覆土装置结构示意图。Fig. 5 is a schematic structural view of the soil covering device in Fig. 1 .
图6是图1中的掩埋装置结构示意图。Fig. 6 is a schematic structural diagram of the buried device in Fig. 1 .
图7是图6的左视图。Fig. 7 is a left side view of Fig. 6 .
图8是图1中的药箱装置结构示意图。Fig. 8 is a schematic structural diagram of the medicine box device in Fig. 1 .
图中:1.机架,In the figure: 1. Rack,
2.收集装置:21.螺线辊,22.连接板,23.U型螺栓,24平键,25.连接轴;2. Collection device: 21. Helical roller, 22. Connecting plate, 23. U-bolt, 24 flat key, 25. Connecting shaft;
3.地轮装置:31.地轮,32.中间轴,33.连接板,34.菱形座轴承;3. Ground wheel device: 31. Ground wheel, 32. Intermediate shaft, 33. Connecting plate, 34. Diamond seat bearing;
4.镇压装置:41连接杆,42轴承座,43镇压器,44连接梁,45连接板;4. Repression device: 41 connecting rod, 42 bearing seat, 43 suppressor, 44 connecting beam, 45 connecting plate;
5.覆土装置:51.固定板,52.圆筒,53.连接板,54.弹簧,55.横板,56.覆土连接杆,57覆土板,58.凸形连接板;5. Soil-covering device: 51. Fixed plate, 52. Cylinder, 53. Connecting plate, 54. Spring, 55. Horizontal plate, 56. Soil-covering connecting rod, 57 Soil-covering plate, 58. Convex connecting plate;
6.掩埋装置:61.托土板,62.刀座,63.旋转轴筒,64.刀片连接板,65.旋转锹刀片;6. Buried device: 61. Soil support plate, 62. Knife holder, 63. Rotating shaft cylinder, 64. Blade connecting plate, 65. Rotating shovel blade;
7.药箱装置:71药箱,72.排药器,73.药箱固定板。7. Medicine box device: 71 medicine box, 72. medicine discharge device, 73. medicine box fixing plate.
8.传动装置;9.变速箱;10.上悬挂;11.下悬挂。8. Transmission device; 9. Gearbox; 10. Upper suspension; 11. Lower suspension.
具体实施方式detailed description
下面结合附图和实施例对本发明进行详细描述。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
实施例:如图1所示,本发明一种大垄双行秸秆还田机,包括机架1、变速箱9、传动装置8、安装在机架1上由工作前端至后端依次设置的秸秆收集装置2、药箱装置7、掩埋装置6、覆土装置5及镇压装置4,所述秸秆收集装置2是由两组螺线辊21通过连接轴25对称连接构成,连接轴25通过连接板22固定在机架1上,每组螺线辊21由两组叶片对称倾斜设置构成,将秸秆和杂草切碎后由两侧向中间收集;所述掩埋装置6的旋转轴筒63通过传动装置8连接变速箱9的输出轴,旋转轴筒63与秸秆收集装置2传动连接,掩埋装置6的旋转锹刀片65置于垄沟内,药箱装置7的排药器72置于收集装置2后方。Embodiment: As shown in Fig. 1, a large ridge double-row straw returning machine of the present invention includes a frame 1, a gearbox 9, a transmission device 8, and is installed on the frame 1 sequentially from the working front end to the rear end. Straw collection device 2, medicine box device 7, burying device 6, soil covering device 5 and suppression device 4, the straw collection device 2 is composed of two groups of spiral rollers 21 symmetrically connected through a connecting shaft 25, and the connecting shaft 25 passes through a connecting plate 22 is fixed on the frame 1, and each group of spiral rollers 21 is composed of two groups of symmetrically inclined blades, and the straw and weeds are chopped and collected from both sides to the middle; the rotating shaft cylinder 63 of the buried device 6 is driven The device 8 is connected to the output shaft of the gearbox 9, the rotating shaft cylinder 63 is in transmission connection with the straw collection device 2, the rotary shovel blade 65 of the burial device 6 is placed in the ditch, and the drug discharge device 72 of the medicine box device 7 is placed behind the collection device 2 .
掩埋装置6的旋转轴筒63通过传动装置连接变速箱9的输出轴,旋转轴筒63与秸秆收集装置2传动连接,掩埋装置6的旋转锹刀片置于垄沟内,药箱装置7的排药器72置于收集装置2后侧,能够及时均匀地将生物制剂肥料等排到翻埋的秸秆中,有利于秸秆的腐烂和增加土壤肥料。The rotating shaft cylinder 63 of the burying device 6 is connected to the output shaft of the gearbox 9 through the transmission device, and the rotating shaft cylinder 63 is connected to the straw collection device 2 by transmission. The device 72 is placed on the rear side of the collecting device 2, which can timely and evenly discharge the biological agent fertilizer and the like into the overturned straw, which is beneficial to the decay of the straw and the increase of soil fertilizer.
如图2所示,所述秸秆收集装置的每组螺线辊21由两组叶片对称倾斜设置构成,本例每组8个,且两组叶片交错等距按螺线形布置,叶片能将秸秆和杂草等切碎,由两端向中间输送收集到垄间60cm内。所述叶片与水平线的夹角α为10°-20°,本例选α为10°,以利于切碎后秸秆和杂草等的输送。所述叶片上开有刃口,刃角为14°-20°,本例选19°,保证将地面上秸秆和杂草等切碎,有利于秸秆的深埋后快速腐烂,提高土壤有机质;所述两组叶片交错衔接处有1-3mm的重叠量,防止漏切和堵塞。As shown in Figure 2, each group of spiral rollers 21 of the straw collection device is composed of two groups of blades that are arranged symmetrically and inclined. In this example, there are 8 in each group, and the two groups of blades are staggered and equidistantly arranged in a spiral shape. Chopped with weeds, etc., transported from both ends to the middle and collected within 60cm between the ridges. The included angle α between the blade and the horizontal line is 10°-20°, and α is selected as 10° in this example, so as to facilitate the transportation of chopped straw and weeds. There is a blade on the blade, and the blade angle is 14°-20°. In this example, 19° is selected to ensure that the straw and weeds on the ground are chopped, which is conducive to the rapid decay of the straw after deep burial, and improves the organic matter of the soil; There is an overlap of 1-3mm at the staggered joints of the two groups of blades to prevent missed cuts and blockages.
如图6、图7所示,所述的掩埋装置包括旋转轴筒63、旋转锹刀片65和托土板61,沿所述旋转轴筒63轴向设置至少两排旋转锹刀片65和托土板61,旋转锹刀片65和托土板61间隔设置,旋转锹刀片65位于旋转轴筒63一侧,托土板61位于旋转轴筒63另一侧,托土板61的半径小于旋转锹刀片65的半径,半径差为耕深高度,即:旋转锹刀片65切下土垡时,托土板61正好拖住土垡的上端,有利于将切下的土垡翻转落下将秸秆和杂草等掩埋到土壤中。As shown in Figures 6 and 7, the buried device includes a rotating shaft cylinder 63, a rotating shovel blade 65 and a soil holding board 61, and at least two rows of rotating shovel blades 65 and soil holding boards are arranged axially along the rotating shaft cylinder 63. The plate 61, the rotary shovel blade 65 and the soil supporting plate 61 are arranged at intervals, the rotary shovel blade 65 is located on one side of the rotating shaft cylinder 63, the soil supporting plate 61 is located on the other side of the rotating shaft cylinder 63, and the radius of the soil supporting plate 61 is smaller than that of the rotating shovel blade The radius of 65, the radius difference is the plowing depth height, that is: when the rotary shovel blade 65 cuts off the soil row, the soil support plate 61 just drags the upper end of the soil row, which is beneficial to turning the cut soil row down to remove straw and weeds buried in the soil.
所述旋转锹刀片65设置两排时,其中靠端部一排的旋转锹刀片65为三个,沿旋转轴筒63圆周均布,向内侧弯曲,沿同一方向设置;另一排的旋转锹刀片65为六个沿旋转轴筒63圆周均布,其中三个旋转锹刀片向内侧弯曲,另外三个旋转锹刀片向外侧弯曲。When two rows of the rotary shovel blades 65 are arranged, there are three rotary shovel blades 65 in the row near the end, which are evenly distributed along the circumference of the rotating shaft cylinder 63, bent inward, and arranged in the same direction; the other row of rotary shovel blades There are six blades 65 uniformly distributed along the circumference of the rotating shaft cylinder 63, three of which are curved inwardly, and the other three are curved outwardly.
如图7所示,所述旋转锹刀片65的安装角β为72°-81°,本例β为72°。所述托土板和旋转锹刀片的半径根据实际需要设置,本例中托土板的旋转半径300mm,旋转锹刀片的旋转半径为400mm,每排为三个,沿圆周均布,托土板与旋转锹刀片65安装的相位角γ为60°-65°。,即相对于旋转锹刀片65顺时针方向安装角为γ,本例γ为62°。工作时旋转锹刀片65切开土垡,托土板61和旋转锹刀片65一起把土垡带到后面。旋转锹刀片65将土垡向上提起时,土垡脱开托土板61而滑下。As shown in FIG. 7 , the installation angle β of the rotary shovel blade 65 is 72°-81°, and in this example β is 72°. The radius of described supporting soil plate and rotary shovel blade is set according to actual needs, and the radius of rotation of soil supporting plate in this example is 300mm, and the rotating radius of rotating shovel blade is 400mm, and each row is three, and is evenly distributed along the circumference, and soil supporting plate The phase angle γ with which the rotary spade blade 65 is mounted is 60°-65°. , that is, the installation angle relative to the rotating shovel blade 65 in the clockwise direction is γ, and in this example γ is 62°. Rotary shovel blade 65 cuts the soil furrow during work, and the supporting soil plate 61 and the rotary shovel blade 65 bring the soil furrow to the back together. When the rotating spade blade 65 lifted up the soil wall, the soil wall broke away from the supporting soil plate 61 and slid down.
本例螺线辊21的旋转半径为150mm,节距约为11cm,最大能收集厚度为50mm的秸秆。单个螺线辊及其展开图如图2(a)、(b)所示。收集装置2的螺线辊21通过传动链连接掩埋装置6的旋转轴筒63,动力由旋转轴筒63经链轮传输至螺线辊21,带动螺线辊21转动,秸秆收集的转速为32r/min。The radius of rotation of the helical roller 21 in this example is 150 mm, the pitch is about 11 cm, and the maximum thickness of the helical roller 21 can be collected is 50 mm. A single helical roller and its development are shown in Figure 2(a), (b). The helical roller 21 of the collection device 2 is connected to the rotating shaft cylinder 63 of the burying device 6 through a transmission chain, and the power is transmitted from the rotating shaft cylinder 63 to the helical roller 21 through the sprocket, driving the helical roller 21 to rotate, and the speed of straw collection is 32r /min.
如图3所示,所述地轮装置3为现有传统结构,其上的两个地轮分别通过连接板33固定在机架1的两侧,位于掩埋装置6的后方、覆土装置5的前方,起支撑行走的作用。As shown in Figure 3, the ground wheel device 3 is an existing traditional structure, and the two ground wheels on it are respectively fixed on both sides of the frame 1 through connecting plates 33, located behind the buried device 6 and behind the soil covering device 5. In front, it plays the role of supporting walking.
如图4所示,所述镇压装置4为现有传统结构,是将镇压器43通过连接部件焊接在机架1最后端,该装置由连接杆41、轴承座42、镇压器43、连接梁44和连接板45组成。镇压器43是由多个镇压轮并列设置在转轴上构成,是将松土覆盖后的土地压实,减少土壤水分的蒸发,镇压轮的直径为200mm,镇压范围为600mm。As shown in Fig. 4, the described suppressing device 4 is an existing traditional structure, and the suppressor 43 is welded on the rear end of the frame 1 through the connecting parts. 44 and connecting plate 45 to form. The suppressor 43 is formed by a plurality of suppressing wheels arranged side by side on the rotating shaft, which is to compact the land covered with loose soil and reduce the evaporation of soil moisture. The diameter of the suppressing wheel is 200mm, and the suppressing range is 600mm.
如图5所示,所述的覆土装置5通过固定板51安装固定在机架1后梁上,包括与固定板连接的连接板53,与连接板53连接的覆土器,覆土器包括通过销轴对称连接在连接板53两侧的横板55,两横板55间连接有支撑板,连接板53上连接有固定架,套装有弹簧54的圆杆一端连接在支撑板上,另一端伸出固定架的通孔,在弹簧弹力的作用下沿通孔上下运动,两横板55端部连接覆土连接杆56,在覆土连接杆56两端通过凸形连接板58对称连接覆土板57。覆土装置5的覆土器通过弹簧55随着地面的高低自动进行调整,覆土范围约为600mm。As shown in Figure 5, the described soil cover device 5 is installed and fixed on the rear beam of the frame 1 through a fixed plate 51, and includes a connecting plate 53 connected with the fixed plate, and a soil covering device connected with the connecting plate 53. Symmetrically connected to the horizontal plates 55 on both sides of the connecting plate 53, a support plate is connected between the two horizontal plates 55, a fixed frame is connected to the connecting plate 53, and one end of a round rod with a spring 54 is connected to the supporting plate, and the other end protrudes The through hole of the fixed frame moves up and down along the through hole under the action of spring force, and the ends of the two horizontal plates 55 are connected with the soil-covering connecting rod 56, and the soil-covering connecting rod 56 two ends are symmetrically connected with the soil-covering plate 57 by the convex connecting plate 58. The earth covering device of earth covering device 5 is adjusted automatically along with the height of ground by spring 55, and earth covering range is about 600mm.
如图8所示,所述药箱装置7是由药箱71和排药器72通过药箱固定板72连接在机架1上,连接在药箱71上的排药器72置于收集装置2的螺线辊21的后方。药箱71中装有生物制剂,有利于收集深埋后的秸秆的腐烂。As shown in Figure 8, the medicine box device 7 is connected on the frame 1 by the medicine box 71 and the medicine ejector 72 through the medicine box fixing plate 72, and the medicine ejector 72 connected on the medicine box 71 is placed in the collecting device 2 behind the helical roller 21. Biological agent is housed in the medicine box 71, is conducive to collecting the rot of the stalk after deep burial.
本发明与拖拉机通过上悬挂10和下悬挂11连接,通过拖拉机动力输出轴连接万向联轴器将拖拉机的动力传给机具变速箱9,通过变速箱9驱动与其连接的旋转轴筒63转动,从而带动与旋转轴筒63连接的螺线辊21转动,收集装置2收集秸秆后,药箱71的排药器72喷药至秸秆上,加速秸秆腐烂,经覆土装置5覆土掩埋。该机选择与功率大于25kW的轮式拖拉机配套使用,选用Ⅰ类三点悬挂。机具外形尺寸(长×宽×高):2400mm×1260mm×1190mm,秸秆收集幅宽1200mm,秸秆深埋幅宽600mm,深松深度为25cm。The present invention is connected with the tractor through the upper suspension 10 and the lower suspension 11, and the tractor power output shaft is connected with the universal coupling to transmit the power of the tractor to the equipment gearbox 9, and the rotating shaft cylinder 63 connected thereto is driven by the gearbox 9 to rotate. Thereby drive the helical roller 21 that is connected with rotating shaft cylinder 63 to rotate, after collecting device 2 collects stalks, the medicine discharge device 72 of medicine box 71 sprays medicine on the stalks, accelerates stalks to rot, and bury through earth covering device 5 covering soil. The machine is selected to be used together with a wheeled tractor with a power greater than 25kW, and the Class I three-point suspension is selected. Overall dimensions of the machine (length×width×height): 2400mm×1260mm×1190mm, the width of straw collection is 1200mm, the width of straw deep burial is 600mm, and the deep loosening depth is 25cm.
拖拉机动力输出轴转速为540r/min,经变速箱减速后旋转锹刀轴转速为65r/min,因此变速箱采用一组锥形齿轮进行变速,传动比为1.8,齿轮箱传动比为4.6,经减速后动力传到旋转轴筒;收集装置的转速为32r/min,动力由旋转锹刀轴通过链轮传输。本发明取秸秆还田机的前进速度为2.34km/h。The rotation speed of the power output shaft of the tractor is 540r/min, and the rotation speed of the rotating blade shaft after being decelerated by the gearbox is 65r/min, so the gearbox adopts a set of bevel gears for speed change, the transmission ratio is 1.8, and the transmission ratio of the gearbox is 4.6. After deceleration, the power is transmitted to the rotating shaft cylinder; the speed of the collecting device is 32r/min, and the power is transmitted by the rotating shovel shaft through the sprocket. The forward speed of the straw taking and returning machine of the present invention is 2.34km/h.
实施例2:本例与实施例1不同的是:本例中所述螺线辊叶片与水平线的夹角α为15°;所述叶片上开有的刃口的刃角为14°。所述旋转锹刀片65的安装角β为81°。所述托土板与旋转锹刀片65安装的相位角γ为60°。Embodiment 2: The difference between this embodiment and Embodiment 1 is that the included angle α between the blade of the spiral roller and the horizontal line in this embodiment is 15°; the edge angle of the cutting edge on the blade is 14°. The installation angle β of the rotary spade blade 65 is 81°. The phase angle γ between the soil support plate and the rotary shovel blade 65 is 60°.
实施例3:本例与实施例1不同的是:本例中所述螺线辊叶片与水平线的夹角α为18°;所述叶片上开有的刃口的刃角为20°。所述旋转锹刀片65的安装角β为75°。所述托土板与旋转锹刀片65安装的相位角γ为50°。Embodiment 3: The difference between this embodiment and Embodiment 1 is: the included angle α between the blade of the spiral roller and the horizontal line in this embodiment is 18°; the edge angle of the cutting edge on the blade is 20°. The installation angle β of the rotary spade blade 65 is 75°. The phase angle γ between the soil support plate and the rotary spade blade 65 is 50°.
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