CN106949165A - A kind of transmission gear clutch structure and speed changer - Google Patents

A kind of transmission gear clutch structure and speed changer Download PDF

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Publication number
CN106949165A
CN106949165A CN201710247931.5A CN201710247931A CN106949165A CN 106949165 A CN106949165 A CN 106949165A CN 201710247931 A CN201710247931 A CN 201710247931A CN 106949165 A CN106949165 A CN 106949165A
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Prior art keywords
gear
hub
sleeve
driving gear
driving
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CN201710247931.5A
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CN106949165B (en
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黄泽伟
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CHUZHOU YUEDA INDUSTRY Co Ltd
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CHUZHOU YUEDA INDUSTRY Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D11/00Clutches in which the members have interengaging parts
    • F16D11/16Clutches in which the members have interengaging parts with clutching members movable otherwise than only axially
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D23/00Details of mechanically-actuated clutches not specific for one distinct type
    • F16D23/12Mechanical clutch-actuating mechanisms arranged outside the clutch as such
    • F16D23/14Clutch-actuating sleeves or bearings; Actuating members directly connected to clutch-actuating sleeves or bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/02Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
    • F16H3/08Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
    • F16H3/083Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts with radially acting and axially controlled clutching members, e.g. sliding keys
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D11/00Clutches in which the members have interengaging parts
    • F16D2011/008Clutches in which the members have interengaging parts characterised by the form of the teeth forming the inter-engaging parts; Details of shape or structure of these teeth
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D23/00Details of mechanically-actuated clutches not specific for one distinct type
    • F16D23/12Mechanical clutch-actuating mechanisms arranged outside the clutch as such
    • F16D23/14Clutch-actuating sleeves or bearings; Actuating members directly connected to clutch-actuating sleeves or bearings
    • F16D2023/141Clutch-actuating sleeves or bearings; Actuating members directly connected to clutch-actuating sleeves or bearings characterised by using a fork; Details of forks

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structure Of Transmissions (AREA)

Abstract

本发明属于变速器设计制造领域,具体涉及一种变速器齿轮离合结构及变速器。本发明将齿轮副齿的侧面设为斜面,在传动过程中副齿能够对齿套产生一定的轴向力,从而防止齿套从副齿上脱落,有效避免了变速器脱档的问题;另外,本发明将传统拨叉轴上的圆形环槽设置成V型环槽,将定位球与环槽之间的单点接触变为两点接触,能够有效降低定位球的磨损速率。

The invention belongs to the field of transmission design and manufacture, and in particular relates to a transmission gear clutch structure and a transmission. In the present invention, the side surface of the auxiliary teeth of the gear is set as a slope, and the auxiliary teeth can generate a certain axial force on the gear sleeve during the transmission process, thereby preventing the gear sleeve from falling off from the auxiliary teeth, effectively avoiding the problem of the transmission being out of gear; in addition, The invention sets the circular ring groove on the traditional shift fork shaft as a V-shaped ring groove, changes the single-point contact between the positioning ball and the ring groove into two-point contact, and can effectively reduce the wear rate of the positioning ball.

Description

一种变速器齿轮离合结构及变速器A transmission gear clutch structure and a transmission

技术领域technical field

本发明属于变速器设计制造领域,具体涉及一种变速器齿轮离合结构及变速器。The invention belongs to the field of transmission design and manufacture, and in particular relates to a transmission gear clutch structure and a transmission.

背景技术Background technique

变速器的主要作用是改变驱动部件的输出转速,一般是通过改变齿轮组之间的齿比来实现,现有技术中变速器的形式主要有齿轮滑动式和齿毂齿套式,齿轮滑动式是通过改变多联齿轮的轴向位置,使其与不同的齿轮啮合来实现齿比的改变,而齿毂齿套式是通过齿套和齿毂来控制齿轮与转轴之间的离合关系,从而控制不同的齿轮来输出动力。以上两种变速器共同的缺陷在于:定位结构易产生磨损,从而导致脱档问题。The main function of the transmission is to change the output speed of the driving parts, which is generally realized by changing the gear ratio between the gear sets. The transmissions in the prior art mainly include gear sliding type and gear hub tooth sleeve type. The gear sliding type is achieved by Change the axial position of the multiple gears to mesh with different gears to achieve a change in gear ratio, while the hub and gear sleeve type controls the clutch relationship between the gear and the shaft through the gear sleeve and the gear hub to control the different gears. gears to output power. The common defect of the above two kinds of transmissions is that the positioning structure is prone to wear and tear, which leads to the problem of gear disengagement.

发明内容Contents of the invention

本发明的目的是提供一种不易脱档的变速器齿轮离合结构及变速器。The object of the present invention is to provide a transmission gear clutch structure and a transmission that are not easy to disengage.

为实现上述目的,本发明提供了以下技术方案:一种变速器齿轮离合结构,包括转轴、齿轮、齿毂、齿套及拨叉;所述齿轮空套在转轴上,所述齿毂与转轴过盈配合;所述齿轮上设有与齿毂上的齿相同规格的副齿;所述齿套的内环面上设有能够与齿毂以及齿轮的副齿嵌合的内齿,所述齿套套装在齿毂及齿轮的副齿上,并能够沿转轴的轴线方向在齿毂与齿轮的副齿之间来回滑动;当齿套仅位于齿毂或主动齿轮的副齿上时,齿轮能够相对于转轴自由转动,当齿套位于齿毂与主动齿轮的副齿之间时,齿轮能够相对于转轴同步转动;所述副齿的至少其中一侧棱线自靠近齿毂的一端向远离齿毂的一端逐渐靠近副齿中心线设置;所述拨叉与齿套固定连接,用于驱动齿套滑动。In order to achieve the above object, the present invention provides the following technical solutions: a transmission gear clutch structure, including a rotating shaft, a gear, a gear hub, a gear sleeve and a shift fork; The gear is equipped with auxiliary teeth of the same specifications as the teeth on the gear hub; the inner ring surface of the gear sleeve is provided with internal teeth that can be fitted with the auxiliary teeth of the gear hub and the gear. The sleeve is fitted on the gear hub and the auxiliary teeth of the gear, and can slide back and forth between the gear hub and the auxiliary teeth of the gear along the axial direction of the rotating shaft; when the gear sleeve is only located on the gear hub or the auxiliary teeth of the driving gear, the gear can Rotate freely relative to the rotating shaft. When the gear sleeve is located between the gear hub and the auxiliary teeth of the driving gear, the gears can rotate synchronously relative to the rotating shaft; One end of the hub is gradually set close to the center line of the auxiliary gear; the shift fork is fixedly connected with the gear sleeve for driving the gear sleeve to slide.

所述副齿与齿毂相对的端部设有引导面,所述引导面自副齿的侧面逐渐向副齿端部的中心倾斜设置;所述齿毂上的齿与齿轮相对的端部设有与所述副齿端部相同结构的引导面。The end of the auxiliary tooth opposite to the gear hub is provided with a guide surface, and the guide surface is gradually inclined from the side of the auxiliary tooth to the center of the end of the auxiliary tooth; the end of the tooth on the tooth hub opposite to the gear is provided There is a guide surface of the same structure as the tip of the auxiliary tooth.

所述拨叉与一滑套固定连接,所述滑套套装在拨叉轴上,并与拨叉轴构成轴向滑动配合,该拨叉轴与所述转轴相互平行,所述拨叉轴的外环面上设有V型环槽,所述滑套内部开设有径向定位孔,所述径向定位孔内设有定位球和压簧,所述压簧能够将定位球压在拨叉轴的V型环槽内,防止滑套自由滑动,当滑套受到足够大的轴向外力时,定位球与V型环槽之间的作用力能够克服压簧的弹力并使定位球从V型环槽内滑出,使滑套能够沿轴向相对于拨叉轴滑动。The shifting fork is fixedly connected with a sliding sleeve, and the sliding sleeve is sleeved on the shifting fork shaft and forms an axial sliding fit with the shifting fork shaft. The shifting fork shaft and the rotating shaft are parallel to each other. There is a V-shaped ring groove on the outer ring surface, and a radial positioning hole is opened inside the sliding sleeve, and a positioning ball and a compression spring are arranged in the radial positioning hole, and the compression spring can press the positioning ball against the shift fork. In the V-shaped ring groove of the shaft, the sliding sleeve is prevented from sliding freely. When the sliding sleeve is subjected to a sufficiently large axial external force, the force between the positioning ball and the V-shaped ring groove can overcome the elastic force of the compression spring and make the positioning ball move from the V Sliding out of the type ring groove, so that the sliding sleeve can slide axially relative to the fork shaft.

一种变速器,包括所述的变速器齿轮离合结构;其中所述转轴为输入轴,所述齿轮设有三个即第一主动齿轮、第二主动齿轮、第三主动齿轮,所述齿毂设有两个即第一齿毂和第二齿毂,所述齿套设有两个即第一齿套和第二齿套,所述拨叉设有两个,两拨叉与两齿套一一对应,且两拨叉同步运动设置;所述第一主动齿轮、第二主动齿轮、第三主动齿轮沿输入轴的轴线方向顺序排列,所述第一齿毂位于第一主动齿轮与第二主动齿轮之间,所述第二齿毂位于第二主动齿轮与第三主动齿轮之间,所述第一主动齿轮和第二主动齿轮的副齿与第一齿毂相邻设置,所述第三主动齿轮的副齿与第二齿毂相邻设置;所述第一齿套滑动设置在第一、第二主动齿轮的副齿以及第一齿毂之间,所述第二齿套滑动设置在第二齿毂与第三主动齿轮的副齿之间;当第一齿套位于第一主动齿轮的副齿与第一齿毂之间时,第二齿套刚好仅位于第二齿毂上,当第一齿套仅位于第一齿毂上时,第二齿套刚好位于第二齿毂与第三主动齿轮的副齿之间,当第一齿套位于第一齿毂与第二主动齿轮的副齿之间时,第二齿套刚好仅位于第三主动齿轮的副齿上;变速器还包括输出轴、第一从动齿轮、第二从动齿轮以及第三从动齿轮;所述第一从动齿轮、第二从动齿轮、第三从动齿轮均与输出轴同步转动连接,所述第一主动齿轮与第一从动齿轮啮合,所述第二主动齿轮与第二从动齿轮啮合,所述第三主动齿轮与第三从动齿轮啮合。A transmission, comprising the transmission gear clutch structure; wherein the rotating shaft is an input shaft, and the gears are provided with three, that is, a first driving gear, a second driving gear, and a third driving gear, and the tooth hub is provided with two One is the first gear hub and the second gear hub. The gear sleeve is provided with two gears, namely the first gear sleeve and the second gear sleeve. There are two shift forks, and the two shift forks correspond to the two gear sleeves one by one. , and the two shift forks are set to move synchronously; the first driving gear, the second driving gear, and the third driving gear are arranged in sequence along the axial direction of the input shaft, and the first gear hub is located between the first driving gear and the second driving gear Between, the second gear hub is located between the second driving gear and the third driving gear, the auxiliary teeth of the first driving gear and the second driving gear are arranged adjacent to the first gear hub, and the third driving gear The auxiliary teeth of the gear are arranged adjacent to the second tooth hub; the first tooth sleeve is slidably arranged between the auxiliary teeth of the first and second driving gears and the first tooth hub, and the second tooth sleeve is slidably arranged at the second tooth hub. Between the second gear hub and the auxiliary teeth of the third driving gear; when the first gear sleeve is located between the auxiliary teeth of the first driving gear and the first gear hub, the second gear sleeve is just located on the second gear hub, when When the first gear sleeve is only located on the first gear hub, the second gear sleeve is just located between the second gear hub and the auxiliary teeth of the third driving gear; when the first gear sleeve is located between the first gear hub and the second driving gear When between the auxiliary teeth, the second gear sleeve is just located on the auxiliary teeth of the third driving gear; the transmission also includes an output shaft, a first driven gear, a second driven gear and a third driven gear; the first The driven gear, the second driven gear, and the third driven gear are all synchronously connected to the output shaft, the first driving gear meshes with the first driven gear, and the second driving gear meshes with the second driven gear , the third driving gear meshes with the third driven gear.

所述第一主动齿轮、第二主动齿轮、第三主动齿轮与输入轴之间分别设有一齿轮衬套,各齿轮衬套与输入轴之间过盈配合,所述第一主动齿轮、第二主动齿轮、第三主动齿轮与各齿轮衬套之间分别设有一滚针轴承。A gear bushing is respectively arranged between the first driving gear, the second driving gear, the third driving gear and the input shaft, and the interference fit between each gear bushing and the input shaft, the first driving gear, the second driving gear A needle roller bearing is respectively arranged between the driving gear, the third driving gear and each gear bushing.

所述输入轴上还设有一输入齿轮,该输入齿轮紧邻第一主动齿轮设置,该输入齿轮与输入轴同步转动连接,用于将外部动力传递至输入轴。An input gear is also provided on the input shaft, which is arranged adjacent to the first driving gear, and is connected to the input shaft for synchronous rotation, and is used for transmitting external power to the input shaft.

所述输入轴上靠近输入齿轮的一端设有圆柱滚子轴承,输入轴上远离输入齿轮的一端设有深沟球轴承。The end of the input shaft close to the input gear is provided with a cylindrical roller bearing, and the end of the input shaft far away from the input gear is provided with a deep groove ball bearing.

所述第三主动齿轮与输入轴上的深沟球轴承的内圈之间设有止推垫。A thrust pad is provided between the third driving gear and the inner ring of the deep groove ball bearing on the input shaft.

所述输出轴的两端分别设有一深沟球轴承。Both ends of the output shaft are respectively provided with a deep groove ball bearing.

所述第一从动齿轮与第二从动齿轮之间、第二从动齿轮与第三从动齿轮之间分别设有一隔套。A spacer is provided between the first driven gear and the second driven gear, and between the second driven gear and the third driven gear.

本发明的技术效果在于:本发明将齿轮副齿的侧面设为斜面,在传动过程中副齿能够对齿套产生一定的轴向力,从而防止齿套从副齿上脱落,有效避免了变速器脱档的问题;另外,本发明将传统拨叉轴上的圆形环槽设置成V型环槽,将定位球与环槽之间的单点接触变为两点接触,能够有效降低定位球的磨损速率。The technical effect of the present invention is that: the present invention sets the side of the auxiliary teeth of the gear as a slope, and the auxiliary teeth can generate a certain axial force on the gear sleeve during the transmission process, thereby preventing the gear sleeve from falling off from the auxiliary teeth, effectively avoiding the transmission In addition, the present invention sets the circular ring groove on the traditional shift fork shaft into a V-shaped ring groove, and changes the single-point contact between the positioning ball and the ring groove into a two-point contact, which can effectively reduce the positioning ball. wear rate.

附图说明Description of drawings

图1是本发明的实施例1所提供的变速器齿轮离合结构的剖视图;Fig. 1 is a cross-sectional view of the transmission gear clutch structure provided by Embodiment 1 of the present invention;

图2是图1的B向局部视图;Fig. 2 is a partial view from B direction of Fig. 1;

图3是本发明的实施例所提供的拨叉驱动结构的主视图;Fig. 3 is the front view of the shift fork driving structure provided by the embodiment of the present invention;

图4是本发明的实施例所提供的拨叉驱动结构的剖视图;Fig. 4 is a cross-sectional view of a shift fork driving structure provided by an embodiment of the present invention;

图5是本发明的实施例2所提供的变速器的一档状态的剖视图;Fig. 5 is a cross-sectional view of the first gear state of the transmission provided by Embodiment 2 of the present invention;

图6是本发明的实施例2所提供的变速器的空档状态的剖视图;Fig. 6 is a sectional view of the neutral state of the transmission provided by Embodiment 2 of the present invention;

图7是本发明的实施例2所提供的变速器的二档状态的剖视图;Fig. 7 is a sectional view of the second gear state of the transmission provided by Embodiment 2 of the present invention;

图8是本发明的实施例2所提供的变速器的空档状态的剖视图;Fig. 8 is a sectional view of the neutral state of the transmission provided by Embodiment 2 of the present invention;

图9是本发明的实施例2所提供的变速器的三档状态的剖视图。Fig. 9 is a sectional view of the third gear state of the transmission provided by Embodiment 2 of the present invention.

具体实施方式detailed description

以下结合附图对本发明进行详细的描述。The present invention will be described in detail below in conjunction with the accompanying drawings.

实施例1Example 1

如图1所示,一种变速器齿轮离合结构,包括转轴、齿轮11、齿毂12、齿套13及拨叉131;所述齿轮11空套在转轴上,所述齿毂12与转轴过盈配合;所述齿轮11上设有与齿毂12上的齿相同规格的副齿111;所述齿套13的内环面上设有能够与齿毂12以及齿轮11的副齿111嵌合的内齿,所述齿套13套装在齿毂12及齿轮11的副齿111上,并能够沿转轴的轴线方向在齿毂12与齿轮11的副齿111之间来回滑动;当齿套13仅位于齿毂12或齿轮11的副齿111上时,齿轮11能够相对于转轴自由转动,当齿套13位于齿毂12与主动齿轮11的副齿111之间时,齿轮11能够相对于转轴同步转动;所述副齿111的至少其中一侧棱线112自靠近齿毂12的一端向远离齿毂12的一端逐渐靠近副齿111中心线设置;所述拨叉131与齿套13固定连接,用于驱动齿套13滑动。本发明将齿轮11副齿111的侧面设为斜面,在传动过程中副齿111能够对齿套13产生一定的轴向力,从而防止齿套13从副齿111上脱落,有效避免了变速器脱档的问题。As shown in Figure 1, a transmission gear clutch structure includes a rotating shaft, a gear 11, a hub 12, a gear sleeve 13, and a shift fork 131; fit; the gear 11 is provided with auxiliary teeth 111 of the same specifications as the teeth on the gear hub 12; Internal teeth, the gear sleeve 13 is set on the gear hub 12 and the auxiliary teeth 111 of the gear 11, and can slide back and forth between the gear hub 12 and the auxiliary teeth 111 of the gear 11 along the axial direction of the rotating shaft; when the gear sleeve 13 is only When located on the gear hub 12 or the auxiliary teeth 111 of the gear 11, the gear 11 can rotate freely relative to the rotating shaft; when the gear sleeve 13 is located between the gear hub 12 and the auxiliary teeth 111 of the driving gear 11, the gear 11 can be synchronized relative to the rotating shaft Rotation; at least one of the ridgelines 112 of the auxiliary teeth 111 is gradually set close to the center line of the auxiliary teeth 111 from the end close to the gear hub 12 to the end far away from the gear hub 12; the shift fork 131 is fixedly connected with the gear sleeve 13, Used to drive the gear sleeve 13 to slide. In the present invention, the side surface of the auxiliary teeth 111 of the gear 11 is set as a slope, and the auxiliary teeth 111 can generate a certain axial force on the gear sleeve 13 during the transmission process, thereby preventing the gear sleeve 13 from falling off from the auxiliary teeth 111, effectively avoiding the detachment of the transmission. file problem.

优选的,如图2所示,所述副齿111与齿毂12相对的端部设有引导面113,所述引导面113自副齿111的侧面逐渐向副齿111端部的中心倾斜设置;所述齿毂12上的齿与齿轮11相对的端部设有与所述副齿111端部相同结构的引导面113。在齿套13切换过程中,引导面113能够驱使副齿111或齿毂12自动正对,避免卡顿。Preferably, as shown in FIG. 2 , the end of the auxiliary tooth 111 opposite to the gear hub 12 is provided with a guide surface 113 , and the guide surface 113 is gradually inclined from the side of the auxiliary tooth 111 to the center of the end of the auxiliary tooth 111 The end of the tooth on the gear hub 12 opposite to the gear 11 is provided with a guide surface 113 having the same structure as the end of the auxiliary tooth 111 . During the switching process of the tooth sleeve 13, the guide surface 113 can drive the auxiliary tooth 111 or the gear hub 12 to automatically face each other to avoid jamming.

优选的,如图3、4所示,所述拨叉131与一滑套132固定连接,所述滑套132套装在拨叉轴133上,并与拨叉轴133构成轴向滑动配合,该拨叉轴133与所述转轴相互平行,所述拨叉轴133的外环面上设有V型环槽136,所述滑套132内部开设有径向定位孔,所述径向定位孔内设有定位球134和压簧135,所述压簧135能够将定位球134压在拨叉轴133的V型环槽136内,防止滑套132自由滑动,当滑套132受到足够大的轴向外力时,定位球与V型环槽136之间的作用力能够克服压簧135的弹力并使定位球134从V型环槽136内滑出,使滑套132能够沿轴向相对于拨叉轴133滑动。本发明将传统拨叉轴133上的圆形环槽设置成V型环槽136,将定位球134与环槽之间的单点接触变为两点接触,能够有效降低定位球134的磨损速率。Preferably, as shown in Figures 3 and 4, the shift fork 131 is fixedly connected with a sliding sleeve 132, and the sliding sleeve 132 is sleeved on the shift fork shaft 133 and forms an axial sliding fit with the shift fork shaft 133. The shift fork shaft 133 is parallel to the rotating shaft, a V-shaped ring groove 136 is provided on the outer ring surface of the shift fork shaft 133, and a radial positioning hole is opened inside the sliding sleeve 132, and inside the radial positioning hole A positioning ball 134 and a compression spring 135 are provided, and the compression spring 135 can press the positioning ball 134 in the V-shaped ring groove 136 of the shift fork shaft 133 to prevent the sliding sleeve 132 from sliding freely. When the force is outward, the active force between the positioning ball and the V-shaped ring groove 136 can overcome the elastic force of the stage clip 135 and make the positioning ball 134 slide out from the V-shaped ring groove 136, so that the sliding sleeve 132 can move axially relative to the dial. The fork shaft 133 slides. In the present invention, the circular ring groove on the traditional fork shaft 133 is set as a V-shaped ring groove 136, and the single-point contact between the positioning ball 134 and the ring groove is changed into a two-point contact, which can effectively reduce the wear rate of the positioning ball 134 .

实施例2Example 2

如图5~9所示,一种变速器,包括实施例1所述的变速器齿轮离合结构;其中所述转轴为输入轴10,所述齿轮11设有三个即第一主动齿轮11a、第二主动齿轮11b、第三主动齿轮11c,所述齿毂12设有两个即第一齿毂12a和第二齿毂12b,所述齿套13设有两个即第一齿套13a和第二齿套13b,所述拨叉131设有两个,两拨叉131与两齿套13a、13b一一对应,且两拨叉131同步运动设置;所述第一主动齿轮11a、第二主动齿轮11b、第三主动齿轮11c沿输入轴10的轴线方向顺序排列,所述第一齿毂12a位于第一主动齿轮11a与第二主动齿轮11b之间,所述第二齿毂12b位于第二主动齿轮11b与第三主动齿轮11c之间,所述第一主动齿轮11a和第二主动齿轮11b的副齿111与第一齿毂12a相邻设置,所述第三主动齿轮11c的副齿111与第二齿毂12b相邻设置;所述第一齿套13a滑动设置在第一、第二主动齿轮11a、11b的副齿111以及第一齿毂12a之间,所述第二齿套13b滑动设置在第二齿毂12b与第三主动齿轮11c的副齿111之间;当第一齿套13a位于第一主动齿轮11a的副齿111与第一齿毂12a之间时,第二齿套13b刚好仅位于第二齿毂12b上,当第一齿套13a仅位于第一齿毂12a上时,第二齿套13b刚好位于第二齿毂12b与第三主动齿轮11c的副齿111之间,当第一齿套13a位于第一齿毂12a与第二主动齿轮11b的副齿111之间时,第二齿套13b刚好仅位于第三主动齿轮11c的副齿111上;变速器还包括输出轴20、第一从动齿轮21、第二从动齿轮22以及第三从动齿轮23;所述第一从动齿轮21、第二从动齿轮22、第三从动齿轮23均与输出轴20同步转动连接,所述第一主动齿轮11a与第一从动齿轮21啮合,所述第二主动齿轮11b与第二从动齿轮22啮合,所述第三主动齿轮11c与第三从动齿轮23啮合。As shown in Figures 5 to 9, a transmission includes the transmission gear clutch structure described in Embodiment 1; wherein the rotating shaft is an input shaft 10, and the gear 11 is provided with three first driving gears 11a, a second driving gear 11b, the third driving gear 11c, the gear hub 12 is provided with two gears, the first gear hub 12a and the second gear hub 12b, and the gear sleeve 13 is provided with two gears, namely the first gear hub 13a and the second gear hub 13a. There are two shift forks 131, the two shift forks 131 are in one-to-one correspondence with the two tooth sleeves 13a, 13b, and the two shift forks 131 are set to move synchronously; the first driving gear 11a, the second driving gear 11b 1. The third driving gear 11c is arranged sequentially along the axial direction of the input shaft 10, the first gear hub 12a is located between the first driving gear 11a and the second driving gear 11b, and the second gear hub 12b is located between the second driving gear Between 11b and the third driving gear 11c, the auxiliary teeth 111 of the first driving gear 11a and the second driving gear 11b are arranged adjacent to the first hub 12a, and the auxiliary teeth 111 of the third driving gear 11c are adjacent to the first gear hub 12a. The two gear hubs 12b are arranged adjacently; the first gear sleeve 13a is slidably disposed between the auxiliary teeth 111 of the first and second driving gears 11a, 11b and the first gear hub 12a, and the second gear sleeve 13b is slidably disposed Between the second gear hub 12b and the auxiliary tooth 111 of the third driving gear 11c; Just located on the second gear hub 12b, when the first gear sleeve 13a is only located on the first gear hub 12a, the second gear sleeve 13b is just located between the second gear hub 12b and the auxiliary teeth 111 of the third driving gear 11c , when the first tooth sleeve 13a is located between the first gear hub 12a and the auxiliary tooth 111 of the second driving gear 11b, the second tooth sleeve 13b is just located on the auxiliary tooth 111 of the third driving gear 11c; the transmission also includes an output Shaft 20, the first driven gear 21, the second driven gear 22 and the third driven gear 23; the first driven gear 21, the second driven gear 22 and the third driven gear 23 are all connected to the output shaft 20 are connected in synchronous rotation, the first driving gear 11a meshes with the first driven gear 21, the second driving gear 11b meshes with the second driven gear 22, and the third driving gear 11c meshes with the third driven gear 23 engagement.

优选的,所述第一主动齿轮11a、第二主动齿轮11b、第三主动齿轮11c与输入轴10之间分别设有一齿轮衬套17,各齿轮衬套17与输入轴10之间过盈配合,所述第一主动齿轮11a、第二主动齿轮11b、第三主动齿轮11c与各齿轮衬套17之间分别设有一滚针轴承18。所述输入轴10上还设有一输入齿轮14,该输入齿轮14紧邻第一主动齿轮11a设置,该输入齿轮14与输入轴10同步转动连接,用于将外部动力传递至输入轴10。所述输入轴10上靠近输入齿轮14的一端设有圆柱滚子轴承15,输入轴10上远离输入齿轮14的一端设有深沟球轴承16。所述第三主动齿轮11c与输入轴10上的深沟球轴承16的内圈之间设有止推垫19。所述输出轴20的两端分别设有一深沟球轴承25。所述第一从动齿轮21与第二从动齿轮22之间、第二从动齿轮22与第三从动齿轮23之间分别设有一隔套24。Preferably, a gear bushing 17 is respectively provided between the first driving gear 11a, the second driving gear 11b, the third driving gear 11c and the input shaft 10, and the interference fit between each gear bushing 17 and the input shaft 10 A needle roller bearing 18 is respectively provided between the first driving gear 11 a , the second driving gear 11 b , the third driving gear 11 c and each gear bushing 17 . The input shaft 10 is further provided with an input gear 14 , which is adjacent to the first driving gear 11 a. The input gear 14 is synchronously connected to the input shaft 10 for transmitting external power to the input shaft 10 . The end of the input shaft 10 close to the input gear 14 is provided with a cylindrical roller bearing 15 , and the end of the input shaft 10 away from the input gear 14 is provided with a deep groove ball bearing 16 . A thrust pad 19 is provided between the third driving gear 11c and the inner ring of the deep groove ball bearing 16 on the input shaft 10 . Two ends of the output shaft 20 are respectively provided with a deep groove ball bearing 25 . A spacer 24 is provided between the first driven gear 21 and the second driven gear 22 , and between the second driven gear 22 and the third driven gear 23 .

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (10)

1.一种变速器齿轮离合结构,其特征在于:包括转轴、齿轮(11)、齿毂(12)、齿套(13)及拨叉(131);所述齿轮(11)空套在转轴上,所述齿毂(12)与转轴过盈配合;所述齿轮(11)上设有与齿毂(12)上的齿相同规格的副齿(111);所述齿套(13)的内环面上设有能够与齿毂(12)以及齿轮(11)的副齿(111)嵌合的内齿,所述齿套(13)套装在齿毂(12)及齿轮(11)的副齿(111)上,并能够沿转轴的轴线方向在齿毂(12)与齿轮(11)的副齿(111)之间来回滑动;当齿套(13)仅位于齿毂(12)或齿轮(11)的副齿(111)上时,齿轮(11)能够相对于转轴自由转动,当齿套(13)位于齿毂(12)与主动齿轮(11)的副齿(111)之间时,齿轮(11)能够相对于转轴同步转动;所述副齿(111)的至少其中一侧棱线(112)自靠近齿毂(12)的一端向远离齿毂(12)的一端逐渐靠近副齿(111)中心线设置;所述拨叉(131)与齿套(13)固定连接,用于驱动齿套(13)滑动。1. A transmission gear clutch structure, characterized in that: it comprises a rotating shaft, a gear (11), a gear hub (12), a gear sleeve (13) and a shift fork (131); the gear (11) is emptied on the rotating shaft , the gear hub (12) is interference fit with the rotating shaft; the gear (11) is provided with auxiliary teeth (111) with the same specifications as the teeth on the gear hub (12); the inner gear sleeve (13) The ring surface is provided with internal teeth capable of fitting with the auxiliary teeth (111) of the gear hub (12) and the gear (11), and the gear sleeve (13) is sleeved on the gear hub (12) and the auxiliary teeth (111) of the gear (11). tooth (111), and can slide back and forth between the gear hub (12) and the auxiliary teeth (111) of the gear (11) along the axial direction of the rotating shaft; when the gear sleeve (13) is only located on the gear hub (12) or When the auxiliary teeth (111) of (11) are on, the gear (11) can rotate freely relative to the shaft. , the gear (11) can rotate synchronously with respect to the rotating shaft; at least one side of the ridge line (112) of the auxiliary tooth (111) gradually approaches the auxiliary tooth (111) from the end close to the gear hub (12) to the end far away from the gear hub (12). The centerline of the teeth (111) is set; the shift fork (131) is fixedly connected with the gear sleeve (13), and is used to drive the gear sleeve (13) to slide. 2.根据权利要求1所述的变速器齿轮离合结构,其特征在于:所述副齿(111)与齿毂(12)相对的端部设有引导面(113),所述引导面(113)自副齿(111)的侧面逐渐向副齿(111)端部的中心倾斜设置;所述齿毂(12)上的齿与齿轮(11)相对的端部设有与所述副齿(111)端部相同结构的引导面(113)。2. The transmission gear clutch structure according to claim 1, characterized in that: the end of the auxiliary tooth (111) opposite to the gear hub (12) is provided with a guide surface (113), and the guide surface (113) From the side of the auxiliary tooth (111) gradually inclined to the center of the end of the auxiliary tooth (111); ) guide surface (113) of the same structure at the end. 3.根据权利要求1所述的变速器齿轮离合结构,其特征在于:所述拨叉(131)与一滑套(132)固定连接,所述滑套(132)套装在拨叉轴(133)上,并与拨叉轴(133)构成轴向滑动配合,该拨叉轴(133)与所述转轴相互平行,所述拨叉轴(133)的外环面上设有V型环槽(136),所述滑套(132)内部开设有径向定位孔,所述径向定位孔内设有定位球(134)和压簧(135),所述压簧(135)能够将定位球(134)压在拨叉轴(133)的V型环槽(136)内,防止滑套(132)自由滑动,当滑套(132)受到足够大的轴向外力时,定位球(134)与V型环槽(136)之间的作用力能够克服压簧(135)的弹力并使定位球(134)从V型环槽(136)内滑出,使滑套(132)能够沿轴向相对于拨叉轴(133)滑动。3. The transmission gear clutch structure according to claim 1, characterized in that: the shift fork (131) is fixedly connected with a sliding sleeve (132), and the sliding sleeve (132) is sleeved on the shift fork shaft (133) and form an axial sliding fit with the shift fork shaft (133), the shift fork shaft (133) is parallel to the rotating shaft, and the outer ring surface of the shift fork shaft (133) is provided with a V-ring groove ( 136), the inside of the sliding sleeve (132) is provided with a radial positioning hole, and a positioning ball (134) and a compression spring (135) are arranged in the radial positioning hole, and the compression spring (135) can position the positioning ball (134) is pressed in the V-shaped ring groove (136) of the shift fork shaft (133) to prevent the sliding sleeve (132) from sliding freely. When the sliding sleeve (132) is subjected to a sufficiently large axial external force, the positioning ball (134) The force between the V-shaped ring groove (136) can overcome the elastic force of the compression spring (135) and make the positioning ball (134) slide out from the V-shaped ring groove (136), so that the sliding sleeve (132) can move along the axis to slide relative to the fork shaft (133). 4.一种变速器,其特征在于:包括权利要求1至3任意一项所述的变速器齿轮离合结构;其中所述转轴为输入轴(10),所述齿轮(11)设有三个即第一主动齿轮(11a)、第二主动齿轮(11b)、第三主动齿轮(11c),所述齿毂(12)设有两个即第一齿毂(12a)和第二齿毂(12b),所述齿套(13)设有两个即第一齿套(13a)和第二齿套(13b),所述拨叉(131)设有两个,两拨叉(131)与两齿套(13a、13b)一一对应,且两拨叉(131)同步运动设置;所述第一主动齿轮(11a)、第二主动齿轮(11b)、第三主动齿轮(11c)沿输入轴(10)的轴线方向顺序排列,所述第一齿毂(12a)位于第一主动齿轮(11a)与第二主动齿轮(11b)之间,所述第二齿毂(12b)位于第二主动齿轮(11b)与第三主动齿轮(11c)之间,所述第一主动齿轮(11a)和第二主动齿轮(11b)的副齿(111)与第一齿毂(12a)相邻设置,所述第三主动齿轮(11c)的副齿(111)与第二齿毂(12b)相邻设置;所述第一齿套(13a)滑动设置在第一、第二主动齿轮(11a、11b)的副齿(111)以及第一齿毂(12a)之间,所述第二齿套(13b)滑动设置在第二齿毂(12b)与第三主动齿轮(11c)的副齿(111)之间;当第一齿套(13a)位于第一主动齿轮(11a)的副齿(111)与第一齿毂(12a)之间时,第二齿套(13b)刚好仅位于第二齿毂(12b)上,当第一齿套(13a)仅位于第一齿毂(12a)上时,第二齿套(13b)刚好位于第二齿毂(12b)与第三主动齿轮(11c)的副齿(111)之间,当第一齿套(13a)位于第一齿毂(12a)与第二主动齿轮(11b)的副齿(111)之间时,第二齿套(13b)刚好仅位于第三主动齿轮(11c)的副齿(111)上;变速器还包括输出轴(20)、第一从动齿轮(21)、第二从动齿轮(22)以及第三从动齿轮(23);所述第一从动齿轮(21)、第二从动齿轮(22)、第三从动齿轮(23)均与输出轴(20)同步转动连接,所述第一主动齿轮(11a)与第一从动齿轮(21)啮合,所述第二主动齿轮(11b)与第二从动齿轮(22)啮合,所述第三主动齿轮(11c)与第三从动齿轮(23)啮合。4. A speed changer, characterized in that: comprise the gear clutch structure of the speed changer according to any one of claims 1 to 3; wherein the rotating shaft is an input shaft (10), and the gear (11) is provided with three, that is, the first Driving gear (11a), the second driving gear (11b), the third driving gear (11c), the toothed hub (12) is provided with two namely the first toothed hub (12a) and the second toothed hub (12b), The gear sleeve (13) is provided with two namely the first gear sleeve (13a) and the second gear sleeve (13b), and the shift fork (131) is provided with two, two shift forks (131) and two gear sleeves (13a, 13b) are in one-to-one correspondence, and the two shift forks (131) are synchronously moved; the first driving gear (11a), the second driving gear (11b), and the third driving gear (11c) ) in the axial direction sequence, the first gear hub (12a) is located between the first driving gear (11a) and the second driving gear (11b), and the second gear hub (12b) is located between the second driving gear ( Between 11b) and the third driving gear (11c), the auxiliary teeth (111) of the first driving gear (11a) and the second driving gear (11b) are arranged adjacent to the first gear hub (12a), and the The auxiliary teeth (111) of the third driving gear (11c) are arranged adjacent to the second gear hub (12b); Between the auxiliary teeth (111) and the first gear hub (12a), the second gear sleeve (13b) is slidably arranged between the second gear hub (12b) and the auxiliary teeth (111) of the third driving gear (11c) When the first gear sleeve (13a) is located between the auxiliary teeth (111) of the first driving gear (11a) and the first gear hub (12a), the second gear sleeve (13b) is just located on the second gear hub (12b), when the first gear sleeve (13a) is only located on the first gear hub (12a), the second gear sleeve (13b) is just located between the second gear hub (12b) and the third driving gear (11c) Between the auxiliary teeth (111), when the first gear sleeve (13a) is located between the first gear hub (12a) and the auxiliary teeth (111) of the second driving gear (11b), the second gear sleeve (13b) just Only on the secondary teeth (111) of the third driving gear (11c); the transmission also includes an output shaft (20), a first driven gear (21), a second driven gear (22) and a third driven gear ( 23); the first driven gear (21), the second driven gear (22), and the third driven gear (23) are all synchronously connected to the output shaft (20), and the first driven gear (11a ) meshes with the first driven gear (21), the second driving gear (11b) meshes with the second driven gear (22), and the third driving gear (11c) meshes with the third driven gear (23) engage. 5.根据权利要求4所述的变速器,其特征在于:所述第一主动齿轮(11a)、第二主动齿轮(11b)、第三主动齿轮(11c)与输入轴(10)之间分别设有一齿轮衬套(17),各齿轮衬套(17)与输入轴(10)之间过盈配合,所述第一主动齿轮(11a)、第二主动齿轮(11b)、第三主动齿轮(11c)与各齿轮衬套(17)之间分别设有一滚针轴承(18)。5. The transmission according to claim 4, characterized in that: the first driving gear (11a), the second driving gear (11b), the third driving gear (11c) and the input shaft (10) are respectively provided with There is a gear bushing (17), interference fit between each gear bushing (17) and the input shaft (10), the first driving gear (11a), the second driving gear (11b), the third driving gear ( A needle bearing (18) is respectively provided between 11c) and each gear bushing (17). 6.根据权利要求4所述的变速器,其特征在于:所述输入轴(10)上还设有一输入齿轮(14),该输入齿轮(14)紧邻第一主动齿轮(11a)设置,该输入齿轮(14)与输入轴(10)同步转动连接,用于将外部动力传递至输入轴(10)。6. The transmission according to claim 4, characterized in that: the input shaft (10) is also provided with an input gear (14), which is arranged next to the first driving gear (11a), the input The gear (14) is connected to the input shaft (10) for synchronous rotation, and is used for transmitting external power to the input shaft (10). 7.根据权利要求6所述的变速器,其特征在于:所述输入轴(10)上靠近输入齿轮(14)的一端设有圆柱滚子轴承(15),输入轴(10)上远离输入齿轮(14)的一端设有深沟球轴承(16)。7. The transmission according to claim 6, characterized in that: the end of the input shaft (10) close to the input gear (14) is provided with a cylindrical roller bearing (15), and the input shaft (10) is far away from the input gear One end of (14) is provided with deep groove ball bearing (16). 8.根据权利要求7所述的变速器,其特征在于:所述第三主动齿轮(11c)与输入轴(10)上的深沟球轴承(16)的内圈之间设有止推垫(19)。8. The transmission according to claim 7, characterized in that: a thrust pad ( 19). 9.根据权利要求4所述的变速器,其特征在于:所述输出轴(20)的两端分别设有一深沟球轴承(25)。9. The transmission according to claim 4, characterized in that: two ends of the output shaft (20) are respectively provided with a deep groove ball bearing (25). 10.根据权利要求4所述的变速器,其特征在于:所述第一从动齿轮(21)与第二从动齿轮(22)之间、第二从动齿轮(22)与第三从动齿轮(23)之间分别设有一隔套(24)。10. The transmission according to claim 4, characterized in that: between the first driven gear (21) and the second driven gear (22), between the second driven gear (22) and the third driven gear A spacer (24) is respectively arranged between the gears (23).
CN201710247931.5A 2017-04-17 2017-04-17 Transmission gear clutch structure and transmission Active CN106949165B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109253182A (en) * 2018-11-04 2019-01-22 李英俊 Disc brake type automobile clutch
CN110821975A (en) * 2019-10-21 2020-02-21 中冶陕压重工设备有限公司 Tooth-type clutch structure without blocking at any angle

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WO2013159720A1 (en) * 2012-04-26 2013-10-31 Xiang Yongchuan Automatic transmission
CN103527726A (en) * 2013-10-14 2014-01-22 谢晋 Speed changer
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CN204312631U (en) * 2014-12-01 2015-05-06 重庆先友科技开发有限公司 A kind of Vehicular synchronous dual-range transmission
CN105299195A (en) * 2015-12-09 2016-02-03 重庆先友科技开发有限公司 Multifunctional transmission assembly with single shifting fork
CN206682181U (en) * 2017-04-17 2017-11-28 滁州悦达实业有限公司 A kind of transmission gear clutch structure and speed changer

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Publication number Priority date Publication date Assignee Title
WO2013159720A1 (en) * 2012-04-26 2013-10-31 Xiang Yongchuan Automatic transmission
CN103527726A (en) * 2013-10-14 2014-01-22 谢晋 Speed changer
CN103879285A (en) * 2014-03-21 2014-06-25 重庆动霸科技有限公司 Double-output transmission of motor tricycle
CN204312631U (en) * 2014-12-01 2015-05-06 重庆先友科技开发有限公司 A kind of Vehicular synchronous dual-range transmission
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109253182A (en) * 2018-11-04 2019-01-22 李英俊 Disc brake type automobile clutch
CN110821975A (en) * 2019-10-21 2020-02-21 中冶陕压重工设备有限公司 Tooth-type clutch structure without blocking at any angle

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Denomination of invention: A Transmission Gear Clutch Structure and Transmission

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