CN106948570A - A water-resistant and fire-resistant inorganic composite stone board, its composite method and construction technology - Google Patents
A water-resistant and fire-resistant inorganic composite stone board, its composite method and construction technology Download PDFInfo
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- 239000004575 stone Substances 0.000 title claims abstract description 152
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 93
- 239000002131 composite material Substances 0.000 title claims abstract description 87
- 238000000034 method Methods 0.000 title claims abstract description 44
- 238000010276 construction Methods 0.000 title claims abstract description 40
- 230000009970 fire resistant effect Effects 0.000 title claims description 66
- 238000005516 engineering process Methods 0.000 title description 11
- 239000004579 marble Substances 0.000 claims abstract description 24
- 239000002023 wood Substances 0.000 claims abstract description 20
- 238000013329 compounding Methods 0.000 claims abstract description 6
- 239000010410 layer Substances 0.000 claims description 74
- 239000000463 material Substances 0.000 claims description 18
- 239000013078 crystal Substances 0.000 claims description 13
- 239000003292 glue Substances 0.000 claims description 11
- 238000004381 surface treatment Methods 0.000 claims description 6
- 239000012790 adhesive layer Substances 0.000 claims description 5
- 239000011347 resin Substances 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 4
- 239000011083 cement mortar Substances 0.000 abstract description 17
- 239000004568 cement Substances 0.000 abstract description 12
- 238000003912 environmental pollution Methods 0.000 abstract description 9
- 238000005034 decoration Methods 0.000 abstract description 5
- 238000006253 efflorescence Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 5
- 206010037844 rash Diseases 0.000 abstract description 5
- 239000000919 ceramic Substances 0.000 abstract description 3
- 230000002349 favourable effect Effects 0.000 abstract 1
- 239000004570 mortar (masonry) Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 239000002585 base Substances 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/14—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/002—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising natural stone or artificial stone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/042—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0889—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
- E04F13/0894—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with tongue and groove connections
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
- E04F2290/045—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Floor Finish (AREA)
Abstract
Description
技术领域technical field
本发明属于建筑材料技术领域，具体涉及一种耐水防火无机复合石材板、其复合方法和施工工艺。The invention belongs to the technical field of building materials, and in particular relates to a water-resistant and fire-resistant inorganic composite stone board, a composite method and a construction process thereof.
背景技术Background technique
随着生活水平及人们对环保意识的提高，精装修交付及装配式施工在住宅项目是大势所趋。大理石因它的天然纹理、镜面处理后无缝等优良特性，作为室内装修的最重要组成部分之一理所当然的获得了更多关注的目光。With the improvement of living standards and people's awareness of environmental protection, the delivery of refined decoration and prefabricated construction is the general trend of residential projects. Marble, as one of the most important components of interior decoration, has naturally gained more attention because of its natural texture and seamlessness after mirror treatment.
现有房屋地面或者楼层的表面层的铺设有石材与水泥复合和石材与瓷砖两种复合技术。在安装时需要使用水泥砂浆找平层，施工中产生大量的粉尘，造成环境等污染；而且安装过程需铲除网格背胶、六面防护等施工工艺复杂，人工成本居高不下；大理石在由工厂到工地，工地施工中二次搬运时导致破损的情况，造成成本增加；石材因与水泥砂浆层结合，后期容易发生因受潮、污染导致石材变色、出锈斑、泛碱等问题，造成维护成本增加。例如公开号CN102493617A的中国发明专利申请即公开了一种“纤维水泥-石材复合板的生产方法及其产品”。该发明专利申请包括面板和含水泥的基材板，通过由聚丙烯酸酯改性的水泥浆所构成的粘结层将面板和含水泥的基材板进行粘结，经加压成型为复合板。该发明专利申请公开的复合板即是一种典型的水泥—石材复合板结构，其施工过程中需要水泥砂浆找平，施工过程中产生大量的粉尘，造成环境污染。There are two composite technologies of stone and cement composite and stone and ceramic tile for paving the surface layer of the ground or floor of the existing house. It is necessary to use cement mortar leveling layer during installation, which produces a large amount of dust during construction, causing environmental pollution; moreover, the installation process needs to remove grid backing glue, six-sided protection and other complicated construction techniques, and the labor cost remains high; marble is produced by the factory At the construction site, the damage caused by the secondary handling during the construction site will increase the cost; because the stone is combined with the cement mortar layer, it is prone to problems such as stone discoloration, rust spots, and efflorescence due to moisture and pollution in the later stage, resulting in increased maintenance costs. . For example, the Chinese invention patent application with publication number CN102493617A discloses a "production method of fiber cement-stone composite board and its product". The invention patent application includes a panel and a cement-containing substrate board. The panel and the cement-containing substrate board are bonded through a bonding layer composed of polyacrylate modified cement slurry, and then formed into a composite board by pressure. . The composite panel disclosed in the patent application for this invention is a typical cement-stone composite panel structure, which requires cement mortar leveling during construction, and produces a large amount of dust during the construction process, causing environmental pollution.
大理石地面铺贴施工工艺包括基层清理、弹线、试拼、试排、铺砂浆、铺石材、成平保护、晶面处理。具体施工工艺如下：The construction process of marble floor paving includes base cleaning, line springing, trial assembly, trial arrangement, mortar laying, stone laying, leveling protection, and crystal surface treatment. The specific construction process is as follows:
基层清理：对铺贴石材区域的地面，将基层清扫干净并洒水湿润，扫素水泥浆一遍。Cleaning of the grassroots: For the ground where the stone is laid, clean the grassroots and sprinkle water to moisten it, and sweep the plain cement slurry again.
弹线：在房间的主要部位弹出互相垂直的控制十字线，用建筑线拉出完成面控制线。Snap line: pop up the control cross lines perpendicular to each other in the main part of the room, and use the construction line to pull out the control line of the finished surface.
试拼：在正式铺设前，对石材板块应按标号进行试拼，检查颜色、纹理、尺寸是否符合，然后按编号堆放整齐。Trial assembly: Before the official laying, the stone plates should be trial assembled according to the label to check whether the color, texture, and size are consistent, and then stacked neatly according to the number.
试排：在房间内的两个相互垂直的方向，铺两条干砂，起宽度大于板块，厚度不小于3cm，根据图纸要求把石材板块排好，以便检查板块之间的缝隙，核对板块与墙面、柱、洞口等位置相对位置。Trial arrangement: In two mutually perpendicular directions in the room, lay two dry sands, the width of which is larger than that of the plates, and the thickness is not less than 3cm. Arrange the stone plates according to the requirements of the drawings, so as to check the gaps between the plates Relative positions of walls, columns, openings, etc.
铺砂浆：根据水平线，定出地面找平层厚度做灰饼，拉十字线，铺找平层水泥砂浆，找平层一般采用1：3的干硬性水泥砂浆，干硬程度以手捏成团不松散为宜，砂浆从往门口处摊铺，铺好后刮大杠、拍实，用抹子找平，起厚度适当提高出根据水平线定的找平层厚度。Laying mortar: According to the horizontal line, determine the thickness of the ground leveling layer to make ash cake, pull the cross line, and spread the leveling layer cement mortar. The leveling layer generally adopts 1:3 dry hard cement mortar. It is advisable to spread the mortar from the side towards the door. After paving, scrape the big bar, tap it firmly, level it with a trowel, and increase the thickness appropriately to the thickness of the leveling layer determined according to the horizontal line.
铺石材：一般房间应先里后外进行铺设，即先从远离门口的一边开始，按照试拼编号，依次铺砌，逐步退至门口。在铺好的干硬性水泥砂浆上先试铺合适后，翻开石板，在水泥砂浆上浇一层水灰比0.5的素水泥浆(如果是浅色石材，采用白水泥或石材粘结剂)，然后正式镶铺；安放时应一边着地轻轻放下石材，用铁抹子插入石材板缝调节缝隙；橡皮锤或木锤轻击木垫板(不得用木锤直接敲击石材板)，根据水平线用水平尺找平，铺完第一块向两侧和后退方向顺序镶铺，如发现空隙应将石板掀起用砂浆补实再行安装。有地热项目的地面石材铺贴，板缝间距不小于1.5mm，开缝深度不少于石材厚度。Stone paving: Generally, the room should be paved from the inside to the outside first, that is, starting from the side away from the door, paving in sequence according to the trial number, and gradually retreating to the door. After the paved dry hard cement mortar is suitable for trial paving, turn over the stone slab and pour a layer of plain cement slurry with a water-cement ratio of 0.5 on the cement mortar (if it is light-colored stone, use white cement or stone binder) , and then formally inlaid; when placing the stone, gently put down the stone on one side, and insert an iron trowel into the seam of the stone board to adjust the gap; lightly tap the wooden backing board with a rubber hammer or a wooden hammer (do not directly hit the stone board with a wooden hammer), according to Level the horizontal line with a level ruler. After paving the first piece, lay it on both sides and in the backward direction sequentially. If a gap is found, the stone slab should be lifted up and filled with mortar before installation. For ground stone paving with geothermal projects, the gap between the slabs shall not be less than 1.5mm, and the depth of the slit shall not be less than the thickness of the stone.
保护成品。Protect finished product.
晶面处理：要求专业厂家进行抛光处理。部分石材特别是吸水率高的大理石，应该采用石材晶面处理。根据实际情况请专业厂家进行(不同的石材应采用不同的晶面材料和工艺)。Crystal surface treatment: Professional manufacturers are required to carry out polishing treatment. Some stone materials, especially marble with high water absorption rate, should be treated with stone crystal face. According to the actual situation, please ask a professional manufacturer to do it (different stone materials should use different crystal surface materials and processes).
综上所述，现有技术中采用石材与水泥复合或者石材与瓷砖复合进行房屋地面或者楼层的表面层的铺设，安装过程复杂，而且需要使用水泥砂浆，在施工时产生大量的粉尘，对环境造成污染。同时，现有技术中这种石材与水泥复合技术还存在大理石安装人工成本高、在运输及工地上二次运输造成破损率高等问题。To sum up, in the prior art, stone and cement composite or stone and ceramic tile composite are used to lay the surface layer of the house floor or floor. The installation process is complicated, and cement mortar is required, which produces a large amount of dust during construction, which is harmful to the environment. create pollution. At the same time, the stone and cement composite technology in the prior art also has problems such as high labor cost for marble installation, high damage rate caused by transportation and secondary transportation on the construction site.
发明内容Contents of the invention
为了解决现有技术存在的上述问题，本发明提供一种耐水防火无机复合石材板、其复合方法和施工工艺。通过耐水防火耐水防火木质无机板层与石材板层复合的形式，这样的复合石材具有木质地板铺贴工艺简单的特点；减少了长途运输及工地上二次搬运损坏；而且杜绝了水泥砂浆的使用，这样降低了环境的污染；木质板不会因受潮导致大理石泛碱、出锈斑等；也利于精装修住宅装工厂化装配式施工。In order to solve the above-mentioned problems in the prior art, the present invention provides a water-resistant and fire-resistant inorganic composite stone board, its composite method and construction technology. Through the combination of water-resistant, fire-resistant, water-resistant and fire-resistant wooden inorganic slabs and stone slabs, such composite stone has the characteristics of simple wooden floor laying process; it reduces long-distance transportation and secondary handling damage on the construction site; and eliminates the use of cement mortar. , which reduces environmental pollution; wooden panels will not cause marble efflorescence, rust spots, etc. due to moisture; it is also conducive to the factory-style assembly construction of finely decorated residential buildings.
本发明通过以下技术方案具体实现：The present invention is specifically realized through the following technical solutions:
一种耐水防火无机复合石材板，包括木质复合石材板，所述木质复合石材板有三层结构，三层结构分别为耐水防火木质无机板层、耐水防火木质无机板层上端面设置的粘贴层和粘贴层上端面设置的石材板层。A water-resistant and fire-resistant inorganic composite stone board, comprising a wood-based composite stone board, the wood-based composite stone board has a three-layer structure, the three-layer structure is respectively a water-resistant and fire-resistant wood inorganic board layer, an adhesive layer provided on the upper end of the water-resistant and fire-resistant wood inorganic board layer and The stone slab layer set on the end face of the paste layer.
上述结构所构成的耐水防火木质无机复合石材板，在铺贴时，具有木质地板铺贴工艺简单的特点，降低了石材铺贴人工成本。将传统石材板的铺贴工艺改变，杜绝了铺贴工艺中的水泥砂浆的使用，降低了环境的污染。同时也解决了大理石泛碱等后期维护问题。本发明增加了稀有石材的利用率以及减少了因运输及工地二次运输中的破损情况，从而大大的降低了物质成本。The water-resistant and fire-resistant wood-inorganic composite stone board formed by the above-mentioned structure has the characteristics of simple wooden floor laying process when laying, and reduces the labor cost of stone laying. Changing the paving process of traditional stone slabs eliminates the use of cement mortar in the paving process and reduces environmental pollution. At the same time, it also solves the later maintenance problems such as marble efflorescence. The invention increases the utilization rate of rare stones and reduces the damage caused by transportation and secondary transportation on construction sites, thereby greatly reducing material costs.
所述耐水防火木质无机板层的侧边分别设置有榫接块和榫接槽。The sides of the water-resistant and fire-resistant wooden inorganic board layers are respectively provided with tenon joint blocks and tenon joint grooves.
在耐水防火木质无机板层的一侧端面上设置有榫接块，与之的相邻两侧端面上分别设置有榫接块和榫接槽。在复合之后的耐水防火木质无机复合石材板可以通过榫接块与榫接槽的配合，使相邻的两块耐水防火木质无机复合石材板可以拼接，从而改变了原始石材板的铺贴工艺，杜绝了水泥砂浆的使用。A mortise joint block is provided on one end face of the water-resistant and fireproof wooden inorganic board layer, and a mortise joint block and a tenon joint groove are respectively provided on the adjacent two end faces thereof. After compounding, the water-resistant and fire-resistant wood-inorganic composite stone board can be spliced by the cooperation of the tenon joint block and the tenon joint groove, so that two adjacent water-resistant and fire-proof wood-inorganic composite stone boards can be spliced, thus changing the paving process of the original stone board. Put an end to the use of cement mortar.
所述榫接块的宽为6mm、高为8mm；所述榫接槽的深为6mm、高为8mm。The width of the mortise block is 6mm, and the height is 8mm; the depth of the mortise groove is 6mm, and the height is 8mm.
在耐水防火木质无机板层上设置的榫接块与榫接槽，榫接块的长度与耐水防火木质无机板层的侧边长度相等，榫接块的宽度为6mm，高度为8mm，榫接槽的深度为6mm，高度为8mm，这样便可以使相邻两块耐水防火木质复合石材拼接，使榫接块与榫接槽之间相互配合。The tenon joint block and the tenon joint groove are set on the water-resistant and fire-resistant wood inorganic board layer. The length of the tenon joint block is equal to the side length of the water-resistant fire-proof wood inorganic board layer. The depth of the groove is 6mm and the height is 8mm, so that two adjacent pieces of water-resistant and fire-resistant wooden composite stone can be spliced together, so that the tenon joint block and the tenon joint groove can cooperate with each other.
所述石材板层为大理石板。The stone slab is a marble slab.
石材板层采用的是大理石板。大理石板因其天然性，每一块大理石板的纹理都是独一无二、与众不同的，尤其是采用水刀技术拼接出来的图案用不同的颜色和大小组合在一起。The stone slabs are made of marble slabs. Due to the natural nature of marble slabs, the texture of each marble slab is unique and distinctive, especially the patterns spliced by water jet technology are combined in different colors and sizes.
所述石材板层的厚度为5～10mm。The thickness of the stone slab is 5-10 mm.
本发明还提供了前述一种耐水防火无机复合石材板的复合方法，包括以下步骤：先取耐水防火木质无机板作为耐水防火木质无机板层，所述耐水防火木质无机板层的相邻两边分别开设有榫接块和榫接槽，用胶水涂抹在耐水防火木质无机板层上端面形成粘贴层，再取5～10mm的大理石板作为石材板层粘贴在耐水防火木质无机板上，加工成耐水防火无机复合石材板。The present invention also provides a composite method of the aforementioned water-resistant and fire-proof inorganic composite stone board, which includes the following steps: firstly take a water-resistant and fire-proof wooden inorganic board as a water-resistant and fire-proof woody inorganic board layer, and respectively set There are tenon joint blocks and tenon joint grooves, apply glue on the upper surface of the water-resistant and fire-resistant wooden inorganic board layer to form an adhesive layer, and then take a 5-10mm marble board as the stone board layer and paste it on the water-resistant and fire-resistant wooden inorganic board, and process it into a water-resistant and fire-resistant board. Inorganic composite stone panels.
本发明所提供的一种耐水防火无机复合石材板的复合方法简单，方便操作，适于大批量生产，可以根据喜欢的样式制作，稀有石材的价格昂贵，石材板层采用的厚度为原始工艺加工、铺贴的石材的三分之一，大大的降低了物料成本。The composite method of the water-resistant and fire-proof inorganic composite stone board provided by the present invention is simple, convenient to operate, suitable for mass production, and can be made according to the style you like. The price of rare stone is expensive, and the thickness of the stone board layer is the original process. 1/3 of the paved stone, greatly reducing the cost of materials.
所述的胶水为树脂胶。The glue is resin glue.
所述耐水防火木质无机板层与所述石材板层的大小相等。The size of the water-resistant and fire-resistant wood inorganic board layer is equal to that of the stone board layer.
所述耐水防火木质无机板层的厚度为18～25mm。The thickness of the water-resistant and fire-resistant wooden inorganic board layer is 18-25 mm.
将18～25mm厚耐水防火木质无机板制成600mm、800mm市场常用规格，或根据客户需求尺寸，在耐水防火木质无机板上的一侧边设置有榫接块，与设置有榫接块相邻的两边分别设置榫接块和榫接槽。所述的榫接块的宽为6mm，高为8mm；榫接槽的深为6mm，高为8mm。然后再将大小相等的5mm厚的大理石薄片通过树脂胶直接粘贴在耐水防火木质无机板上，加工成耐水防火木质无机复合石材板。Make the 18-25mm thick water-resistant and fire-resistant wooden inorganic board into 600mm and 800mm market common specifications, or according to the size required by customers, set a mortise block on one side of the water-resistant and fire-resistant wooden inorganic board, adjacent to the mortise joint block Tenon joint blocks and tenon joint grooves are set respectively on both sides of the machine. The width of the tenon joint block is 6mm, and the height is 8mm; the depth of the tenon joint groove is 6mm, and the height is 8mm. Then, 5 mm thick marble flakes of equal size are directly pasted on the water-resistant and fire-resistant wood-inorganic board through resin glue, and processed into a water-resistant and fire-proof wood-inorganic composite stone board.
本发明还提供了前述一种耐水防火无机复合石材板的施工工艺，包括以下施工流程：对铺贴区域的基层设置找平层；在找平层上弹出龙骨的位置，并拉出成面控制线；在定位和排版的位置打入木地龙骨；在铺设前对耐水防火无机复合石材板按标号进行试拼；根据图纸要求对耐水防火无机复合石材板进行试排；将耐水防火木质无机复合石材板铺设在木地龙骨上；铺设好之后进行成品保护；对铺设好的耐水防火木质无机复合石材板做晶面处理。具体施工工艺如下：The present invention also provides the construction process of the aforementioned water-resistant and fire-resistant inorganic composite stone board, which includes the following construction process: setting a leveling layer on the base layer of the paving area; popping up the position of the keel on the leveling layer, and pulling out the surface control line; Drive the wooden ground keel at the position of positioning and typesetting; test the water-resistant and fire-proof inorganic composite stone board according to the label before laying; carry out trial arrangement of the water-resistant and fire-proof inorganic composite stone board according to the drawing requirements; install the water-resistant and fire-resistant wood-based inorganic composite stone board Lay on the wooden floor keel; after laying, protect the finished product; do crystal surface treatment on the laid water-resistant and fire-resistant wood-inorganic composite stone board. The specific construction process is as follows:
基层找平：对铺贴石材区域的地面，将基层清扫干净后用水泥砂浆找平。Base leveling: For the ground in the area where the stone is laid, clean the base and level it with cement mortar.
弹线：根据深化图纸，在地面弹出木地龙骨的位置，并用建筑线拉出完成面控制线。Spring line: According to the deepening drawing, pop up the position of the wooden ground keel on the ground, and use the construction line to pull out the finished surface control line.
打木地龙骨：根据定位和排版，将30×40mm木地龙骨(木地龙骨需三防处理)用五公分长的“美固钉”固定在地面上，龙骨之间的间距为300mm，龙骨之间需平整牢固，平整度高低差应控制在2mm范围内。Wooden ground keel: According to the positioning and typesetting, fix the 30×40mm wooden ground keel (wooden ground keel needs three-proof treatment) to the ground with five centimeter long "Meigu nails", the distance between the keel is 300mm, the keel The distance between them should be flat and firm, and the difference in flatness should be controlled within 2mm.
试拼：在正式铺设前，对石材板块，应按标号进行试拼，检查石材颜色、纹理、尺寸是否符合，然后按编号堆放整齐。Trial assembly: Before formal laying, the stone plates should be trial assembled according to the label to check whether the color, texture, and size of the stone are consistent, and then stacked neatly according to the number.
试排：据图纸要求把石材板块排好，以便检查板块之间的缝隙，核对板块与墙面、柱、洞口等的相对位置。Trial arrangement: Arrange the stone plates according to the requirements of the drawings, so as to check the gaps between the plates and check the relative positions of the plates and walls, columns, openings, etc.
铺耐水防火木质无机板复合大理石：一般房间应先里后外进行铺设，即先从远离门口的一边开始，按照试拼编号，依次铺设，逐步退至门口。将耐水防火木质无机板复合大理石铺设在地龙骨上，安放时应一边着地轻轻放下，两块之间接口处用直钉固定，在打钉时，钉子要与表面呈一定角度，一般常用45°或60°斜钉入内。每一块拼接后，以木槌和木条轻敲，以使每块公母榫企口密合，用铁抹子插入板缝调节缝隙，板缝间距不小于1.5mm，开缝深度不少于石材厚度。Laying water-resistant and fire-resistant wooden inorganic board composite marble: Generally, the room should be laid inside and outside first, that is, starting from the side away from the door, laying in order according to the trial number, and gradually retreating to the door. Lay the water-resistant and fire-resistant wooden inorganic board composite marble on the ground keel. When placing it, it should be placed on the ground gently, and the joint between the two pieces should be fixed with straight nails. ° or 60° oblique nailing. After splicing each piece, tap it lightly with a mallet and wooden strips to make each piece of male and female tenons and grooves close together. Use an iron trowel to insert the gap between the boards to adjust the gap. The gap between the boards is not less than 1.5mm, and the depth of the opening is not less than Stone thickness.
成品保护。Finished product protection.
晶面处理：要求专业厂家进行抛光处理。部分石材特别是吸水率高的大理石，应该采用石材晶面处理。根据实际情况请专业厂家进行(不同的石材应采用不同的晶面材料和工艺)。Crystal surface treatment: Professional manufacturers are required to carry out polishing treatment. Some stone materials, especially marble with high water absorption rate, should be treated with stone crystal face. According to the actual situation, please ask a professional manufacturer to do it (different stone materials should use different crystal surface materials and processes).
本发明提供的一种耐水防火无机复合石材板的施工工艺，施工工艺简单，拼接容易，减少以往的铺贴的铺砂浆、铺石材等步骤，节约了物料及人工的成本，减少对环境污染等。The construction technology of a water-resistant and fire-resistant inorganic composite stone board provided by the invention has simple construction technology and easy splicing, which reduces the steps of laying mortar and stone paving in the past, saves the cost of materials and labor, and reduces environmental pollution, etc. .
基于以上本发明的技术方案，本发明摒弃现有技术中的石材水泥复合技术，采用石材和木材的全新复合技术。本发明的耐水防火木质无机复合石材板通过耐水防火木质无机板层与石材板层复合的形式，杜绝了水泥砂浆的使用，这样降低了环境的污染的同时也解决了石材泛碱等后期维护问题。并且本发明的制作工艺简单，增加了稀有石材的利用率以及减少了因运输及工地二次运输中的破损况；在施工工艺方面减少了以往石材铺贴使的铺砂浆、铺石材等步骤，节约了物料及人工成本。Based on the above technical solution of the present invention, the present invention abandons the stone-cement composite technology in the prior art, and adopts a brand-new composite technology of stone and wood. The water-resistant and fire-resistant wood-inorganic composite stone board of the present invention eliminates the use of cement mortar through the composite form of water-resistant and fire-proof wood-inorganic board layers and stone board layers, which reduces environmental pollution and also solves later maintenance problems such as stone efflorescence . Moreover, the manufacturing process of the present invention is simple, which increases the utilization rate of rare stones and reduces the damage caused by transportation and secondary transportation on the construction site; in terms of construction technology, the steps of laying mortar and laying stones in the past for stone paving are reduced, Save material and labor costs.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本发明一种耐水防火无机复合石材板施工后的结构示意图；Fig. 1 is the structural representation of a kind of water-resistant and fire-proof inorganic composite stone board of the present invention after construction;
图2是本发明一种耐水防火无机复合石材板的结构示意图；Fig. 2 is a structural representation of a water-resistant and fire-resistant inorganic composite stone plate of the present invention;
图3是本发明一种耐水防火无机复合石材板的施工流程图。Fig. 3 is a construction flow chart of a water-resistant and fire-resistant inorganic composite stone board of the present invention.
图中1-无机板层；2-粘贴层；3-石材板层；4-榫接块；5-榫接槽；6-木地龙骨；7-直钉；8-找平层；9-基层。In the figure 1-inorganic board layer; 2-pasting layer; 3-stone board layer; 4-mortise joint block; 5-tenon joint groove; 6-wooden keel; 7-straight nail; .
具体实施方式detailed description
为使本发明的目的、技术方案和优点更加清楚，下面将对本发明的技术方案进行详细的描述。显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式，都属于本发明所保护的范围。In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other implementations obtained by persons of ordinary skill in the art without making creative efforts fall within the protection scope of the present invention.
实施例一：Embodiment one:
一种耐水防火无机复合石材板，包括木质复合石材板，所述木质复合石材板有三层结构，三层结构分别为耐水防火木质无机板层1、耐水防火木质无机板层1上端面设置的粘贴层2和粘贴层2上端面设置的石材板层3。A water-resistant and fire-resistant inorganic composite stone board, comprising a wooden composite stone board, the wood-based composite stone board has a three-layer structure, and the three-layer structure is respectively a water-resistant and fire-resistant wooden inorganic board layer 1, and a paste set on the upper end surface of the water-resistant and fire-resistant wooden inorganic board layer 1 Layer 2 and the stone slab layer 3 arranged on the upper end of the paste layer 2.
所述耐水防火木质无机板层1的侧边分别设置有榫接块4和榫接槽5。The sides of the water-resistant and fire-resistant wooden inorganic board layer 1 are respectively provided with tenon joint blocks 4 and tenon joint grooves 5 .
所述榫接块4的宽为6mm、高为8mm；所述榫接槽5的深为6mm、高为8mm。The width of the mortise block 4 is 6mm, and the height is 8mm; the depth of the mortise groove 5 is 6mm, and the height is 8mm.
所述石材板层3为大理石板。The stone slab layer 3 is a marble slab.
所述石材板层3的厚度为5～10mm。The thickness of the stone slab 3 is 5-10 mm.
本发明提供的一种耐水防火木质无机复合石材板，是通过耐水防火木质无机板层1与石材板层3复合而成，使本发明具有木质地板铺贴工艺简单的特点，在耐水防火木质无机板层1设置有榫接块4与榫接槽5，使相邻的两块板材能够很好的拼接在一起，杜绝了水泥砂浆的使用，减少了对环境的污染，同时也解决了石材泛碱等后期维护问题。无机板层1与石材板层复合后更便于运输、仓储，大大的降低了因运输及工地二次运输中的破损率。A water-resistant and fire-resistant wood-inorganic composite stone board provided by the invention is composed of a water-resistant and fire-proof wood-inorganic board layer 1 and a stone board layer 3, so that the invention has the characteristics of simple wooden floor laying process The board layer 1 is provided with tenon joint blocks 4 and tenon joint grooves 5, so that two adjacent boards can be well spliced together, which eliminates the use of cement mortar, reduces environmental pollution, and also solves the problem of stone flooding. Alkali and other post-maintenance issues. The composite of the inorganic slab 1 and the stone slab is more convenient for transportation and storage, and greatly reduces the damage rate due to transportation and secondary transportation on the construction site.
实施例二：Embodiment two:
一种耐水防火无机复合石材板的复合方法，包括以下步骤：先取所述耐水防火木质无机板作为无机板层1，所述无机板层1的相邻两边分别开设有榫接块和榫接槽，用胶水涂抹在无机板层1上端面，再取5～10mm大理石板作为石材板层3粘贴在耐水防火木质无机板上，加工成复合大理石板。A method for compounding water-resistant and fire-resistant inorganic composite stone boards, comprising the following steps: firstly take the water-resistant and fire-resistant wooden inorganic board as an inorganic board layer 1, and the adjacent two sides of the inorganic board layer 1 are respectively provided with tenon joint blocks and tenon joint grooves , apply glue on the upper end surface of the inorganic plate layer 1, and then take a 5-10mm marble plate as the stone plate layer 3 and paste it on the water-resistant and fireproof wooden inorganic plate, and process it into a composite marble plate.
所述的胶水为树脂胶。The glue is resin glue.
所述耐水防火木质无机板层(1)与所述石材板层(3)的大小相等。The water-resistant and fire-resistant wooden inorganic board layer (1) is equal in size to the stone board layer (3).
所述耐水防火木质无机板层(1)的厚度为18～25mm。The thickness of the water-resistant and fire-resistant wooden inorganic board layer (1) is 18-25 mm.
本发明一种耐水防火无机复合石材板的复合方法，通过耐水防火木质无机板层1与石材板层3复合而成，复合的方法简单，使用石材板层的厚度为原始石材板地板的三分之一，大大的降低了物料成本，提高高端石材的利用率。The present invention is a method for compounding water-resistant and fire-proof inorganic composite stone boards, which is formed by compounding water-resistant and fire-resistant wooden inorganic boards 1 and stone boards 3. The composite method is simple, and the thickness of the stone boards used is one-third of the original stone board floor. One, it greatly reduces the cost of materials and improves the utilization rate of high-end stone.
实施例三：Embodiment three:
一种耐水防火木质无机复合石材板的施工工艺，包括以下施工流程：对铺贴区域的基层设置找平层；在找平层上弹出龙骨的位置，并拉出成面控制线；在定位和排版的位置打入木地龙骨；在铺设前对耐水防火无机复合石材板按标号进行试拼；根据图纸要求对耐水防火无机复合石材板进行试排；将耐水防火木质无机复合石材板铺设在木地龙骨上；铺设好之后进行成品保护；对铺设好的耐水防火木质无机复合石材板做晶面处理。如图1所示耐水防火木质无机复合石材板施工后的结构示意图，其施工工艺具体如下：A construction process for water-resistant and fire-resistant wood-inorganic composite stone panels, including the following construction process: setting a leveling layer on the base layer of the paving area; popping up the position of the keel on the leveling layer, and pulling out the surface control line; The position is driven into the wooden floor keel; before laying, the water-resistant and fire-resistant inorganic composite stone boards are tested according to the label; the water-resistant and fire-resistant inorganic composite stone boards are tested according to the drawings; the water-resistant and fire-resistant wood-inorganic composite stone boards are laid on the wooden floor After laying, the finished product should be protected; the water-resistant and fire-resistant wood-inorganic composite stone board should be treated with crystal surface. As shown in Figure 1, the structural diagram of the water-resistant and fire-resistant wood-inorganic composite stone board after construction, the construction process is as follows:
基层9找平：对铺贴石材区域的地面，将基层9清扫干净后用水泥砂浆设置为找平层8。Leveling of the base layer 9: For the ground in the stone paving area, the base layer 9 is cleaned and set as a leveling layer 8 with cement mortar.
弹线：根据深化图纸，在地面弹出木地龙骨6的位置，并用建筑线拉出完成面控制线。Spring line: According to the deepening drawing, pop up the position of the wooden ground keel 6 on the ground, and use the construction line to pull out the finished surface control line.
打木地龙骨6：根据定位和排版，将30×40mm木地龙骨6(木龙骨需三防处理)用五公分长的“美固钉”固定在地面上，龙骨之间的间距为300mm，龙骨之间需平整牢固，平整度高低差应控制在2mm范围内。Wooden ground keel 6: According to the positioning and typesetting, fix the 30×40mm wooden ground keel 6 (wooden keel needs three-proof treatment) on the ground with five-centimeter-long "Meigu nails", and the distance between the keels is 300mm. The keels need to be flat and firm, and the level difference in flatness should be controlled within 2mm.
试拼：在正式铺设前，对石材板块，应按标号进行试拼，检查石材颜色、纹理、尺寸是否符合，然后按编号堆放整齐。Trial assembly: Before formal laying, the stone plates should be trial assembled according to the label to check whether the color, texture, and size of the stone are consistent, and then stacked neatly according to the number.
试排：据图纸要求把石材板块排好，以便检查板块之间的缝隙，核对板块与墙面、柱、洞口等的相对位置。Trial arrangement: Arrange the stone plates according to the requirements of the drawings, so as to check the gaps between the plates and check the relative positions of the plates and walls, columns, openings, etc.
铺耐水防火木质无机板复合石材板：一般房间应先里后外进行铺设，即先从远离门口的一边开始，按照试拼编号，依次铺设，逐步退至门口。将耐水防火木质无机板复合大理石铺设在木地龙骨6上，安放时应一边着地轻轻放下，两块之间接口处用直钉7固定，在打直钉时，直钉要与表面呈一定角度，一般常用45°或60°斜钉入内。每一块拼接后，以木槌和木条轻敲，以使相邻两块耐水防火木质无机复合石材板的榫接块4与榫接槽5密合，用铁抹子插入板缝调节缝隙，板缝间距不小于1.5mm，开缝深度不少于石材厚度。Laying water-resistant and fire-resistant wooden inorganic board composite stone board: Generally, the room should be laid from the inside to the outside first, that is, start from the side away from the door, and lay in order according to the trial number, and gradually retreat to the door. Lay the water-resistant and fire-resistant wooden inorganic board composite marble on the wooden floor keel 6. When placing it, it should be put down gently on one side, and the joint between the two pieces should be fixed with straight nails 7. Angle, generally 45° or 60° oblique nailing is commonly used. After splicing each piece, lightly tap it with a mallet and a wooden stick, so that the tenon joint block 4 of two adjacent water-resistant and fire-resistant wood-inorganic composite stone boards is closely connected with the tenon joint groove 5, and an iron trowel is inserted into the board seam to adjust the gap. The gap between the slabs shall not be less than 1.5mm, and the depth of the slit shall not be less than the thickness of the stone.
成品保护。Finished product protection.
晶面处理：要求专业厂家进行抛光处理。部分石材特别是吸水率高的大理石，应该采用石材晶面处理。根据实际情况请专业厂家进行(不同的石材应采用不同的晶面材料和工艺)。Crystal surface treatment: Professional manufacturers are required to carry out polishing treatment. Some stone materials, especially marble with high water absorption rate, should be treated with stone crystal face. According to the actual situation, please ask a professional manufacturer to do it (different stone materials should use different crystal surface materials and processes).
本发明提供的一种耐水防火木质无机复合石材板的施工工艺，在施工时，减少了以往石材铺贴使的铺砂浆、铺石材等步骤，节约了物料及人工成本，在铺贴时，改变了原始的施工工艺，使石材板能够像木质板一样的铺贴，且在铺贴时杜绝了水泥砂浆的使用，减少了环境的污染。The construction process of a water-resistant and fire-resistant wood-inorganic composite stone board provided by the present invention reduces the steps of laying mortar and laying stone materials in the past when laying stone materials, saves material and labor costs, and changes the cost during laying. The original construction technology is improved, so that the stone board can be laid like a wooden board, and the use of cement mortar is eliminated during the laying, reducing environmental pollution.
以上所述，仅为本发明的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，可轻易想到变化或替换，都应涵盖在本发明的保护范围之内。因此，本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
Claims (10)
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