CN106932152A - A kind of aluminum-alloy wheel air-tightness detection device and its characterization processes - Google Patents

A kind of aluminum-alloy wheel air-tightness detection device and its characterization processes Download PDF

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Publication number
CN106932152A
CN106932152A CN201710179629.0A CN201710179629A CN106932152A CN 106932152 A CN106932152 A CN 106932152A CN 201710179629 A CN201710179629 A CN 201710179629A CN 106932152 A CN106932152 A CN 106932152A
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CN
China
Prior art keywords
wheel
provided
connected
device
detection device
Prior art date
Application number
CN201710179629.0A
Other languages
Chinese (zh)
Inventor
叶珍
李江峰
金洪奎
张铁山
邢宇飞
王磊
李渊涛
胡东艳
Original Assignee
保定市立中车轮制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 保定市立中车轮制造有限公司 filed Critical 保定市立中车轮制造有限公司
Priority to CN201710179629.0A priority Critical patent/CN106932152A/en
Publication of CN106932152A publication Critical patent/CN106932152A/en

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/06Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/02Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
    • G01N23/06Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and measuring the absorption
    • G01N23/18Investigating the presence of flaws defects or foreign matter
    • G01N23/185Investigating the presence of flaws defects or foreign matter in tyres

Abstract

A kind of aluminum-alloy wheel air-tightness detection device, including frame, workbench and drive device are provided with frame, workbench top is provided with wheel conveying device, the conveying device includes support frame and manipulator, the manipulator is slidably connected with support frame, the cannot-harm-detection device and vacuum checking device are provided with the workbench, the design of wheel conveying device, the cannot-harm-detection device and vacuum checking device realizes the purpose of wheel Aulomatizeted Detect, save a large amount of artificial, and improve the accuracy of detection.

Description

A kind of aluminum-alloy wheel air-tightness detection device and its characterization processes

Technical field

The present invention relates to wheel detection technical field, more particularly, to a kind of aluminum-alloy wheel air-tightness detection device and its Characterization processes.

Background technology

Aluminum alloy wheel of vehicle appears in nineteen twenty-three earliest, but really formed large-scale production be in the eighties, wherein With the most of Japan's production, annual production reaches more than 10,000,000, and China starts to introduce aluminium alloy from foreign countries in the mid-80 Wheel production line, current annual production has reached more than 1,000,000, and aluminum-alloy wheel is lightweight, beautiful design, and car can be made more beautiful See, while perfect heat-dissipating, enhances Life of Tyre and with more preferable kinematics and dynamic performance, these are exactly It is in the widely used major reason in car field, in the prior art, wheel generally uses import equipment after producing Measure, but import equipment cost is more expensive, and Some Enterprises use manual detection, and wheel to be detected typically is placed on into inspection Survey and detected on platform, but current detection platform mainly includes a turntable, and wheel to be detected is placed on into turntable On, pressing plate is compressed wheel by bolt, and then the fixation to wheel is realized, but this kind of turntable is in the multiple wheels of continuous detection When, often detecting that wheel just needs to dismount a bolt, efficiency comparison is slow, influences operating efficiency, and wheel is divided into and is bumped into tire Wheel rim and the wheel disc on axletree, the fabricated structure that some wheels are assembled using car rim and wheel disc, what is had adopts Cause that wheel forms the monolithic construction of one with using casting or forging, fabricated structure is mainly used in steel wheel, very early In the past using the method for riveting, now using the method for welding, it is possible to cause necessarily tubeless wheel in welding Influence, the present invention propose a kind of new solution for problem above.

The content of the invention

It is an object of the invention to provide a kind of aluminum-alloy wheel air-tightness detection device and its characterization processes, it has behaviour Make simple, Detection results are good and the characteristics of accuracy high.

In order to solve the above technical problems, the present invention provides a kind of aluminum-alloy wheel air-tightness detection device, including frame, machine Workbench and drive device are provided with frame, workbench top is provided with wheel conveying device, and the conveying device includes Support frame and manipulator, the manipulator are slidably connected with support frame, be provided with the workbench the cannot-harm-detection device and Vacuum checking device, described the cannot-harm-detection device includes support column and grip slipper, rotatable on support column to be provided with turntable, folder Hold seat to be provided with two and be separately positioned on the both sides of turntable, two grip slipper tops are respectively arranged with clamping device, the folder Hold and X-ray detectoscope be rotatably provided with seat, the horizontal component of the X-ray detectoscope is located at the top of the turntable, The X-ray detectoscope vertical portion is rotated with grip slipper and is connected;The vacuum checking device includes being arranged on workbench The cistern on surface, is provided with the plummer for placing wheel in cistern, lifting platform is connected with plummer, can control to carry Moving up and down for platform, briquetting is provided with above plummer, and briquetting upper end is connected with oil cylinder, and the briquetting is provided with upper and lower through briquetting The air inlet pipe and exhaust tube at end, the wheel conveying device, the cannot-harm-detection device and vacuum checking device respectively with drive device It is connected.

In order to preferably be clamped to wheel, the present invention is improved to be had, and the clamping device includes controller, driving gas Cylinder, clamping bar and clamping jaw, clamping bar one end are connected with drive cylinder, and the other end is connected with clamping jaw, drive cylinder and clamping jaw It is connected with controller respectively.

In order to preferably use clamping jaw, the present invention is improved to be had, and wheel inductor, the vehicle sense are provided with the clamping jaw Device is answered to be connected with controller.

In order to preferably use X-ray detectoscope, the present invention is improved to be had, and the grip slipper is mobilizable to be socketed with activity Block, the X-ray detectoscope vertical portion is connected with movable block.

In order to preferably use movable block, the present invention is improved to be had, and the movable block is connected with drive device.

In order to preferably use integral device, the present invention is improved to be had, and the bottom of the frame is provided with universal rolling wheel.

A kind of characterization processes of use aluminum-alloy wheel vacuum checking device, comprise the following steps:

When in use, wheel is captured by manipulator first, then placing it in needs the position of detection, this The cannot-harm-detection device and vacuum checking device are provided with invention, user needs the device of detection according to actual conditions selection, When needing to carry out Non-Destructive Testing to wheel, wheel is placed on turntable, it is examined by X-ray detectoscope then Survey, when needing to carry out vacuum detecting to wheel, wheel is placed on plummer, operate lifting platform and oil cylinder, wheel and pressure Block enters in cistern together, to ensure that wheel has certain pressure up and down during entrance, prevents liquid from entering in wheel, so After close exhaust tube, air inlet pipe starts ventilation, and whether detection wheel surface has crack, if gas leak phenomenon occurs.

Beneficial effects of the present invention are:It is of the invention novel in design, simple structure, wheel conveying device, the cannot-harm-detection device Design with vacuum checking device realizes the purpose of wheel Aulomatizeted Detect, saves largely manually, and improve detection Accuracy, the design of X-ray detectoscope can comprehensively be detected to wheel, and the wheel of different model can be entered Row detection, improves its range of application, facilitates the use of people.

Brief description of the drawings

Accompanying drawing 1 is overall structure diagram of the invention;

Label declaration:1- frames;2- workbenches;3- support frames;4- manipulators;5- support columns;6- grip slippers;7- turns Platform;8-X ray flaw detectors;9- cisterns;10- plummers;11- lifting platforms;12- briquettings;13- oil cylinders;14- air inlet pipe;15- takes out Tracheae;16- drive cylinders;17- clamping bars;18- clamping jaws;19- movable blocks;20- universal rolling wheels.

Specific embodiment

To describe technology contents of the invention, structural feature, the objects and the effects in detail, below in conjunction with implementation method And coordinate accompanying drawing to be explained in detail.

Referring to the drawings 1, the present invention provides a kind of aluminum-alloy wheel air-tightness detection device, including frame 1, is set in frame 1 Workbench 2 and drive device are equipped with, the top of workbench 2 is provided with wheel conveying device, and the conveying device includes support Frame 3 and manipulator 4, the manipulator 4 are slidably connected with support frame 3, be provided with the workbench 2 the cannot-harm-detection device and Vacuum checking device, described the cannot-harm-detection device includes support column 5 and grip slipper 6, rotatable on support column 5 to be provided with turntable 7, grip slipper 6 is provided with two and is separately positioned on the both sides of turntable 7, and two tops of grip slipper 6 are respectively arranged with clamping device, Rotatable on the grip slipper 6 to be provided with X-ray detectoscope 8, the horizontal component of the X-ray detectoscope is located at the turntable 7 top, the X-ray detectoscope vertical portion is rotated with grip slipper 6 and is connected;The vacuum checking device includes being arranged on work Make to be provided with the plummer 10 for placing wheel in the cistern 9 of the upper surface of platform 2, cistern 9, lifting is connected with plummer 10 Platform 11, can control moving up and down for plummer 10, and the top of plummer 10 is provided with briquetting 12, and the upper end of briquetting 12 is connected with oil cylinder 13, the briquetting 12 is provided with air inlet pipe 14 and exhaust tube 15 through the upper and lower side of briquetting 12, the wheel conveying device, lossless Detection means and vacuum checking device are connected with drive device respectively.

In order to preferably be clamped to wheel, the clamping device includes controller, drive cylinder 16, the and of clamping bar 17 Clamping jaw 18, one end of clamping bar 17 is connected with drive cylinder 16, and the other end is connected with clamping jaw 18, drive cylinder 16 and clamping jaw 18 It is connected with controller respectively.In order to preferably use clamping jaw, wheel inductor, the vehicle sense are provided with the clamping jaw 18 Device is answered to be connected with controller.In order to preferably use X-ray detectoscope, the grip slipper 6 is mobilizable to be socketed with movable block 19, the X-ray detectoscope vertical portion is connected with movable block 19.In order to preferably use movable block, the movable block with Drive device is connected.In order to preferably use integral device, the bottom of the frame to be provided with universal rolling wheel 20.

A kind of characterization processes of aluminum-alloy wheel air-tightness detection device, comprise the following steps:

When in use, wheel is captured by manipulator 4 first, then placing it in needs the position of detection, The cannot-harm-detection device and vacuum checking device are provided with the present invention, user needs the dress of detection according to actual conditions selection Put, when needing to carry out Non-Destructive Testing to wheel, wheel is placed on turntable 7, it is entered by X-ray detectoscope 8 then Row detection, when needing to carry out vacuum detecting to wheel, wheel is placed on plummer 10, operates lifting platform 11 and oil cylinder 13, wheel and briquetting 12 enter in cistern 9 together, to ensure that wheel has certain pressure up and down during entrance, prevent liquid Body enters in wheel, is then shut off exhaust tube 15, and air inlet pipe 14 starts ventilation, and whether detection wheel surface has crack, if hair Raw gas leak phenomenon.

Embodiments of the invention are the foregoing is only, the scope of the claims of the invention is not thereby limited, it is every to utilize this hair Equivalent structure or equivalent flow conversion that bright specification and accompanying drawing content are made, or directly or indirectly it is used in other related skills Art field, is included within the scope of the present invention.

Claims (7)

1. a kind of aluminum-alloy wheel air-tightness detection device, it is characterised in that be provided with including frame, in frame workbench and Drive device, workbench top is provided with wheel conveying device, and the conveying device includes support frame and manipulator, the machine Tool hand is slidably connected with support frame, and the cannot-harm-detection device and vacuum checking device are provided with the workbench, described lossless Detection means includes support column and grip slipper, and rotatable on support column to be provided with turntable, grip slipper is provided with two and difference The both sides of turntable are arranged on, two grip slipper tops are respectively arranged with clamping device, rotatably X is provided with the grip slipper Ray flaw detector, the horizontal component of the X-ray detectoscope is located at the top of the turntable, the X-ray detectoscope vertical portion Divide to be rotated with grip slipper and be connected;The vacuum checking device includes the cistern installed in workbench upper surface, in cistern The plummer for placing wheel is provided with, lifting platform is connected with plummer, moving up and down for plummer can be controlled, on plummer Side is provided with briquetting, and briquetting upper end is connected with oil cylinder, and the briquetting is provided with air inlet pipe and exhaust tube through briquetting upper and lower side, institute Wheel conveying device, the cannot-harm-detection device and vacuum checking device is stated to be connected with drive device respectively.
2. a kind of aluminum-alloy wheel air-tightness detection device according to claim 1, it is characterised in that the clamping device Including controller, drive cylinder, clamping bar and clamping jaw, clamping bar one end is connected with drive cylinder, and the other end is connected with clamping jaw Connect, drive cylinder and clamping jaw are connected with controller respectively.
3. a kind of aluminum-alloy wheel air-tightness detection device according to claim 2, it is characterised in that set on the clamping jaw Wheel inductor is equipped with, the detector is connected with controller.
4. any one aluminum-alloy wheel air-tightness detection device according to claims 1 to 3, it is characterised in that the folder Hold that seat is mobilizable to be socketed with movable block, the X-ray detectoscope vertical portion is connected with movable block.
5. a kind of aluminum-alloy wheel air-tightness detection device according to claim 4, it is characterised in that the movable block with Drive device is connected.
6. a kind of aluminum-alloy wheel air-tightness detection device according to claim 4, it is characterised in that the bottom of the frame It is provided with universal rolling wheel.
7. it is a kind of to use the characterization processes using aluminum-alloy wheel vacuum checking device as claimed in claim 1 including following Step:
When in use, wheel is captured by manipulator first, then placing it in needs the position of detection, the present invention In be provided with the cannot-harm-detection device and vacuum checking device, user needs the device of detection according to actual conditions selection, when needing When carrying out Non-Destructive Testing to wheel, wheel is placed on turntable, it is detected by X-ray detectoscope then, when When needing to carry out vacuum detecting to wheel, wheel is placed on plummer, operates lifting platform and oil cylinder, wheel and briquetting are together Into in cistern, to ensure that wheel has certain pressure up and down during entrance, prevent liquid from entering in wheel, be then shut off Exhaust tube, air inlet pipe starts ventilation, and whether detection wheel surface has crack, if gas leak phenomenon occurs.
CN201710179629.0A 2017-03-23 2017-03-23 A kind of aluminum-alloy wheel air-tightness detection device and its characterization processes CN106932152A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710179629.0A CN106932152A (en) 2017-03-23 2017-03-23 A kind of aluminum-alloy wheel air-tightness detection device and its characterization processes

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Application Number Priority Date Filing Date Title
CN201710179629.0A CN106932152A (en) 2017-03-23 2017-03-23 A kind of aluminum-alloy wheel air-tightness detection device and its characterization processes

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200944094Y (en) * 2006-01-24 2007-09-05 辽宁仪表研究所有限责任公司 Universal tyre X-ray monitoring device
CN204101241U (en) * 2014-08-28 2015-01-14 安徽永昌金属制品有限公司 A kind of wheel air-tightness pick-up unit
CN204269317U (en) * 2014-11-28 2015-04-15 浙江新昌县中亚实业有限公司 A kind of tyre air tightness pick-up unit
CN104614134A (en) * 2015-02-03 2015-05-13 中信戴卡股份有限公司 Aluminum alloy hub air-tightness detection device and hub air-tightness detection method
CN105115992A (en) * 2015-09-11 2015-12-02 重庆红旗杰勋车轮有限公司 Automobile hub nondestructive testing device
CN205027543U (en) * 2015-09-15 2016-02-10 重庆红旗杰勋车轮有限公司 Wheel testing platform
CN106092460A (en) * 2016-08-22 2016-11-09 徐州顺达钢轮制造有限公司 Hub without tire tube vacuum checking device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200944094Y (en) * 2006-01-24 2007-09-05 辽宁仪表研究所有限责任公司 Universal tyre X-ray monitoring device
CN204101241U (en) * 2014-08-28 2015-01-14 安徽永昌金属制品有限公司 A kind of wheel air-tightness pick-up unit
CN204269317U (en) * 2014-11-28 2015-04-15 浙江新昌县中亚实业有限公司 A kind of tyre air tightness pick-up unit
CN104614134A (en) * 2015-02-03 2015-05-13 中信戴卡股份有限公司 Aluminum alloy hub air-tightness detection device and hub air-tightness detection method
CN105115992A (en) * 2015-09-11 2015-12-02 重庆红旗杰勋车轮有限公司 Automobile hub nondestructive testing device
CN205027543U (en) * 2015-09-15 2016-02-10 重庆红旗杰勋车轮有限公司 Wheel testing platform
CN106092460A (en) * 2016-08-22 2016-11-09 徐州顺达钢轮制造有限公司 Hub without tire tube vacuum checking device

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Application publication date: 20170707