CN106930955A - Environmental protection and energy saving sewage pump drainage pumping system - Google Patents

Environmental protection and energy saving sewage pump drainage pumping system Download PDF

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Publication number
CN106930955A
CN106930955A CN201710309827.4A CN201710309827A CN106930955A CN 106930955 A CN106930955 A CN 106930955A CN 201710309827 A CN201710309827 A CN 201710309827A CN 106930955 A CN106930955 A CN 106930955A
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state
shearing
module
percent
transformer
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CN106930955B (en
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不公告发明人
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Etit Smart Water Technology Co ltd
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Shenzhen City Creative Industry Technology Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/005Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/20Ferrous alloys, e.g. steel alloys containing chromium with copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/34Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/38Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D15/00Control, e.g. regulation, of pumps, pumping installations or systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D15/00Control, e.g. regulation, of pumps, pumping installations or systems
    • F04D15/0077Safety measures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D15/00Control, e.g. regulation, of pumps, pumping installations or systems
    • F04D15/0088Testing machines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/02Selection of particular materials
    • F04D29/026Selection of particular materials especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D7/00Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04D7/02Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type
    • F04D7/04Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type the fluids being viscous or non-homogenous
    • F04D7/045Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type the fluids being viscous or non-homogenous with means for comminuting, mixing stirring or otherwise treating

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Housings And Mounting Of Transformers (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

Environmental protection and energy saving sewage pump drainage pumping system, it is characterized in that, including motor, sewage pump, multiple shear knives, driving belt, oral siphon, outlet pipe, fluid shear chamber, oily transformer and oily transformer state judgment means, the sewage pump is driven by motor, fluid shear chamber is communicated on oral siphon, and the main shaft of motor drives shear axis to rotate by driving belt, and multiple shear knives are fixed on shear axis, shear knife and shear axis are located in fluid shear chamber, and the shear knife of rotation is sheared to the fibre object of oral siphon;The oily transformer state judgment means include initialization module, accounting computing module, intermediate parameters module, Leveling Block, condition judgment module and feedback module.

Description

Environment-friendly energy-saving sewage pumping and draining pump system
Technical Field
The invention relates to the field of sewage pumps, in particular to an environment-friendly and energy-saving sewage pumping and draining pump system.
Background
The sewage pump is a main power tool for pumping and discharging sewage, and because the sewage contains more impurities, the wear speed of the sewage pump is much higher than that of a common pump, and the impurities in the sewage pump occupy a large amount and are harmful to the sewage pump, so that large fibrous substances are required to be sheared. In addition, the operation state of the transformer for transmitting power to the sewage pump is also an important factor influencing the reliable operation of the sewage pump system, and the reliable judgment of the operation state is essential.
Disclosure of Invention
Aiming at the problems, the invention provides an environment-friendly and energy-saving sewage pumping and draining pump system.
The purpose of the invention is realized by adopting the following technical scheme:
the sewage pump is driven by the motor, the shearing chamber is communicated with the water inlet pipe, a main shaft of the motor drives the shearing shaft to rotate through the transmission belt, the shearing knives are fixedly connected to the shearing shaft, the shearing knives and the shearing shaft are positioned in the shearing chamber, and the rotating shearing knives shear fiber substances of the water inlet pipe; the oil transformer state judgment device comprises an initialization module, a proportion calculation module, an intermediate parameter module, a smoothing module, a state judgment module and a feedback module.
The invention has the beneficial effects that: the sewage pump system is provided with the shearing chamber and the shearing knife to shear the thicker fiber at the inlet so as to reduce the abrasion degree of the sewage pump, and the system has high integration; in addition, the unique oil transformer fault diagnosis device can accurately judge the state of the oil transformer, and the reliability is high.
Drawings
The invention is further illustrated by means of the attached drawings, but the embodiments in the drawings do not constitute any limitation to the invention, and for a person skilled in the art, other drawings can be obtained on the basis of the following drawings without inventive effort.
FIG. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic structural diagram of the oil transformer state determination device.
Detailed Description
The invention is further described with reference to the following examples.
Please refer to fig. 1-2, which illustrates an environment-friendly and energy-saving sewage pumping and draining pump system, comprising a motor 1, a sewage pump 2, a plurality of shearing knives 3, a transmission belt 4, a water inlet pipe 5, a water outlet pipe 6, a shearing chamber 7, an oil transformer 8 and an oil transformer state determining device 100, wherein the sewage pump 2 is driven by the motor 1, the shearing chamber 7 is communicated with the water inlet pipe 5, a main shaft 9 of the motor 1 drives a shearing shaft 11 to rotate through the transmission belt 4, the plurality of shearing knives 3 are fixedly connected to the shearing shaft 11, the shearing knives 3 and the shearing shaft 11 are located in the shearing chamber 7, and the rotating shearing knives 3 shear fibers of the water inlet pipe 5. The oil transformer state judgment device comprises an initialization module, a proportion calculation module, an intermediate parameter module, a smoothing module, a state judgment module and a feedback module.
(1) The initialization module specifically executes: acquiring index parameters in the transformer oil: c2H2Content x1、H2Content x2Total hydrocarbon relative gas production rate x3Absolute gas production rate x of total hydrocarbons4And CO Absolute gas production Rate x5Wherein x is3Calculated from the following formula:D1concentration of total hydrocarbons, D, measured for the first sampling2The concentration of the total hydrocarbons measured by the second sampling, delta t is a sampling time interval, SK is a hydrocarbon rate correction coefficient, and KT is a CO rate correction coefficient; x is the number of4Or x5Calculated from the following formula:C1concentration of total hydrocarbons or CO, C, measured for the first sampling2For the second sample of the measured concentration of total hydrocarbons or CO, Δ t is the sampling time interval, G is the total oil volume of the plant, and ρ is the density of the oil.
As a further preferred scheme, the perforated positions of the shearing shaft and the shearing chamber are sealed by rubber sealing rings, the shearing knives are made of stainless steel corrosion-resistant steel, and the number of the shearing knives is three to six.
(2) The proportion calculation module specifically executes: calculating x according toiRelative degree of deterioration L ofi,i=1,2,…,5:
Wherein IG is index parameter xiThe WE is a set threshold of the index parameter, and a is an influence coefficient of the manually set index parameter change on the equipment state;
calculating x according toiIs weighted value wi
Wherein Fu is a variable weight coefficient set artificially,the human is the normal weight of the set index parameter.
As a further preferable scheme, the raw material content ratio of the shearing knife is as follows: 0.05 to 0.13 percent of C, 0.1 to 2 percent of Si, 0.22 to 3.5 percent of Mn, 0.03 percent of P, 0.1 to 0.15 percent of Al, 0.12 to 0.54 percent of Cr0.05 to 0.7 percent of Cu0, 0.3 percent of composite rare earth and the balance of iron.
(3) The intermediate parameter module specifically executes: dividing the state of the transformer into a normal state, an attention state, an abnormal state and a serious state, and artificially setting three relative degradation degree thresholds s1、s2And s3Determining L according to the following formulaiDegree of association with four states
Wherein,
as a further preferable scheme, the surface of the shearing knife is coated with a tin oxide layer, and the tin oxide layer is obtained by the following steps: mixing SnCl4 hydrate with water according to the mass ratio of 8:3 to prepare a tin oxide aqueous solution, stirring, dropwise adding concentrated ammonia water to obtain a tin oxide glue solution, coating the tin oxide glue solution on a shearing knife, and drying at 85 ℃ for 10 hours.
(4) The smoothing module specifically executes: notation vector W ═ W1,w2,w3,w4,w5}, vector of And solving a final real-time judgment sine integration value K according to the following formula:
wherein,is a 5-row and 5-column determinantA value of (a), which represents the overall degree of correlation of the set of index parameters, a running equationRepresenting the degree of association of the set of index parametersMultiplying the correction amount; the state judgment module specifically executes: artificially setting three sine integral value threshold values K1、K2And K3Interval of order (0, K)1]、(K1,K2]、(K2,K3]、(K3,1]And judging the interval where K is located according to the normal state, the attention state, the abnormal state and the serious state of the transformer respectively, and sending out corresponding transformer state signals.
As a further preferable scheme, a bonding layer, a plurality of polymer cement paste anti-corrosion layers and a copolymerized acrylic acid protective surface layer are sequentially laid on the inner surface of the shearing chamber, and the polymer cement paste anti-corrosion layers are provided with 1-3 layers according to the thick bottom of the pipe wall.
(5) A state judgment module E: artificially setting three sine integral value threshold values K1、K2And K3Interval of order (0, K)1]、(K1,K2]、(K2,K3]、(K3,1]Judging the interval where K is located corresponding to the normal state, the attention state, the abnormal state and the serious state of the transformer respectively, and sending out corresponding transformer state signals;
(6) a feedback module F: intercepting the latest real-time judgment sine integration value K data with the time length of T, wherein T is more than or equal to 3 delta T, and if the K value K of any time T existstSo thatOrIt indicates that there is a mutation abnormality point K caused by a measurement or calculation abnormalitytWherein Z is1、Z2Respectively positive and negative mutation thresholds, Kt-ΔtAnd Kt+ΔtK values at times t- Δ t and t + Δ t, respectively, and the weighting factor β in the duty ratio calculation module is updated toβ' is an updateAnd (4) carrying out sine correction on the variable weight coefficient in advance, wherein n is the number of the abrupt change constant points in the time length T.
The oil transformer state judgment device comprehensively selects parameter indexes in transformer oil, reasonably distinguishes different influences brought by different non-electrical quantity parameters through calculation of relative deterioration degree and degree of association, accurately obtains a final real-time judgment sine integration value, overcomes the problem that the final parameters of the oil transformer non-electrical quantity judgment are not smooth in the past through application of double-sine smooth fitting, meanwhile, through judgment of abrupt variation constant points, when the abrupt variation constant points occur, reversely corrects variable weight coefficients in advance, overcomes misjudgment caused by measurement or calculation abnormity to a great extent, further ensures accuracy of transformer fault diagnosis, and multiple experimental results show that diagnosis accuracy of the oil transformer state judgment device is improved by at least 5 percent compared with that of the past diagnosis device.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (5)

1. The environment-friendly and energy-saving sewage pumping and draining pump system is characterized by comprising a motor, a sewage pump, a plurality of shearing knives, a transmission belt, a water inlet pipe, a water outlet pipe, a shearing chamber, an oil transformer and an oil transformer state judgment device, wherein the sewage pump is driven by the motor; the oil transformer state judgment device comprises an initialization module, a proportion calculation module, an intermediate parameter module, a smoothing module, a state judgment module and a feedback module.
2. The environment-friendly energy-saving sewage pumping and draining pump system according to claim 1, wherein the shearing shaft and the shearing chamber are sealed by a rubber sealing ring at the perforated position, the shearing knife is made of stainless steel corrosion-resistant steel, and the number of the shearing knife is three to six; the initialization module specifically executes: acquiring index parameters in the transformer oil: c2H2Content x1、H2Content x2Total hydrocarbon relative gas production rate x3Absolute gas production rate x of total hydrocarbons4And CO Absolute gas production Rate x5Wherein x is3Calculated from the following formula: D1concentration of total hydrocarbons, D, measured for the first sampling2The concentration of the total hydrocarbons measured by the second sampling, delta t is a sampling time interval, SK is a hydrocarbon rate correction coefficient, and KT is a CO rate correction coefficient; x is the number of4Or x5Calculated from the following formula:C1concentration of total hydrocarbons or CO, C, measured for the first sampling2For the second sample of the measured concentration of total hydrocarbons or CO, Δ t is the sampling time interval, G is the total oil volume of the plant, and ρ is the density of the oil.
3. The environment-friendly energy-saving sewage pumping and draining pump system as claimed in claim 2, wherein the raw material content ratio of the shearing knife is as follows: 0.05 to 0.13 percent of C, 0.1 to 2 percent of Si, 0.22 to 3.5 percent of Mn, 0.03 percent of P, 0.1 to 0.15 percent of Al, 0.12 to 0.54 percent of Cr, 0.05 to 0.7 percent of Cu, 0.3 percent of composite rare earth and the balance of Fe; the above-mentionedThe proportion calculation module specifically executes: calculating x according toiRelative degree of deterioration L ofi,i=1,2,…,5:
L i = ( x i - I G ) a + 1 ( W E - I G ) 1 - a × | I G W E | a
Wherein IG is index parameter xiThe WE is a set threshold of the index parameter, and a is an influence coefficient of the manually set index parameter change on the equipment state;
calculating x according toiIs weighted value wi
w i = [ 1 - ( a F u ) 2 ] × w i 0 × ( 1 - L i ) F u - 1 Σ i = 1 5 w i 0 × ( 1 - L i ) F u - 1
Wherein Fu is a variable weight coefficient set artificially,the human is the normal weight of the set index parameter.
4. The environmental friendly energy saving sewage pumping and draining pump system as claimed in claim 3, wherein the surface of said shearing blade is coated with a tin oxide layer, and said oxygen isThe tin oxide layer is obtained in the following way: mixing SnCl4 hydrate and water according to the mass ratio of 8:3 to prepare a tin oxide aqueous solution, stirring, dropwise adding concentrated ammonia water to obtain a tin oxide glue solution, coating the tin oxide glue solution on a shearing knife, and drying at 85 ℃ for 10 hours; the intermediate parameter module specifically executes: dividing the state of the transformer into a normal state, an attention state, an abnormal state and a serious state, and artificially setting three relative degradation degree thresholds s1、s2And s3Determining L according to the following formulaiDegree of association with four states
Wherein,
5. the environment-friendly energy-saving sewage pumping and draining pump system as claimed in claim 4, wherein the inner surface of the shearing chamber is sequentially laid with a bonding layer, a multi-layer polymer cement paste anticorrosive layer and a copolymerized acrylic acid protective surface layer, and the polymer cement paste anticorrosive layer is provided with 1-3 layers according to the thick bottom of the pipe wall; the smoothing module specifically executes: notation vector W ═ W1,w2,w3,w4,w5}, vector ofAnd solving a final real-time judgment sine integration value K according to the following formula:
wherein,is a 5-row and 5-column determinantA value of (a), which represents the overall degree of correlation of the set of index parameters, a running equationRepresenting the degree of correlation of the index parameters of the group by the correction quantity; the state judgment module specifically executes: artificially setting three sine integral value threshold values K1、K2And K3Interval of order (0, K)1]、(K1,K2]、(K2,K3]、(K3,1]And judging the interval where K is located according to the normal state, the attention state, the abnormal state and the serious state of the transformer respectively, and sending out corresponding transformer state signals.
CN201710309827.4A 2017-05-04 2017-05-04 Environmental protection and energy saving sewage pump drainage pumping system Active CN106930955B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110799224A (en) * 2017-07-13 2020-02-14 心脏器械股份有限公司 HVAD circadian rhythm tracker (PHI +)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008003059A (en) * 2006-06-26 2008-01-10 Kawamura Electric Inc Apparatus and method for detecting wet degradation
CN102981108A (en) * 2012-11-29 2013-03-20 重庆大学 Transformer internal insulation aging diagnosis method based on multi-feature information fusion technology
CN203614429U (en) * 2013-11-18 2014-05-28 新疆广维现代建筑设计研究院有限责任公司 Anti-blockage sewage pump for conveying sewage
CN104101795A (en) * 2014-02-19 2014-10-15 江苏倍尔科技发展有限公司 Transformer fault control method
CN105445584A (en) * 2015-11-27 2016-03-30 云南电网有限责任公司电力科学研究院 Transformer safety state assessment method based on oil chromatography
CN105868912A (en) * 2016-04-06 2016-08-17 清华大学 Power transformer state evaluate method and apparatus based on data fusion

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008003059A (en) * 2006-06-26 2008-01-10 Kawamura Electric Inc Apparatus and method for detecting wet degradation
CN102981108A (en) * 2012-11-29 2013-03-20 重庆大学 Transformer internal insulation aging diagnosis method based on multi-feature information fusion technology
CN203614429U (en) * 2013-11-18 2014-05-28 新疆广维现代建筑设计研究院有限责任公司 Anti-blockage sewage pump for conveying sewage
CN104101795A (en) * 2014-02-19 2014-10-15 江苏倍尔科技发展有限公司 Transformer fault control method
CN105445584A (en) * 2015-11-27 2016-03-30 云南电网有限责任公司电力科学研究院 Transformer safety state assessment method based on oil chromatography
CN105868912A (en) * 2016-04-06 2016-08-17 清华大学 Power transformer state evaluate method and apparatus based on data fusion

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110799224A (en) * 2017-07-13 2020-02-14 心脏器械股份有限公司 HVAD circadian rhythm tracker (PHI +)

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