CN106930472B - Short sleeve grouting steel bar connecting joint - Google Patents
Short sleeve grouting steel bar connecting joint Download PDFInfo
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- CN106930472B CN106930472B CN201511031281.8A CN201511031281A CN106930472B CN 106930472 B CN106930472 B CN 106930472B CN 201511031281 A CN201511031281 A CN 201511031281A CN 106930472 B CN106930472 B CN 106930472B
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/16—Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
- E04C5/162—Connectors or means for connecting parts for reinforcements
- E04C5/163—Connectors or means for connecting parts for reinforcements the reinforcements running in one single direction
- E04C5/165—Coaxial connection by means of sleeves
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Abstract
本发明涉及一种短套筒灌浆钢筋连接接头,包括带肋连接钢筋、连接套筒、水泥基灌浆料和承压环,所述接头内的带肋连接钢筋端头横肋之间,设置了截面具有楔形构造的半圆形承压环,所述连接套筒灌浆连接腔端部孔径小于灌浆连接腔内腔直径,该楔形承压环和套筒端部的缩径孔在钢筋受拉时,显著提高了水泥基灌浆料对接头内带肋连接钢筋的锚固效果,不仅有效缩短了接头长度,而且保持着接头外部钢筋的原始状态,施工简单、快速、成本低,本发明用于耐蚀钢筋及不锈钢钢筋的连接时,既能保证接头与钢筋具有等同的耐蚀性能,也能保证接头力学性能满足国内外相关标准对钢筋套筒灌浆连接接头的要求。
The invention relates to a short sleeve grouting steel bar connecting joint, which comprises a ribbed connecting steel bar, a connecting sleeve, a cement-based grouting material and a pressure bearing ring. The cross section has a semicircular bearing ring with a wedge-shaped structure, the diameter of the end of the grouting connection cavity of the connecting sleeve is smaller than the diameter of the inner cavity of the grouting connection cavity, the wedge-shaped bearing ring and the reduced diameter hole at the end of the sleeve are when the steel bar is under tension. , the anchoring effect of the cement-based grouting material to the ribbed connecting steel bars in the joint is significantly improved, not only the length of the joint is effectively shortened, but also the original state of the external steel bar of the joint is maintained, and the construction is simple, fast and low in cost. The invention is used for corrosion resistance. When connecting steel bars and stainless steel bars, it can not only ensure that the joints and steel bars have the same corrosion resistance, but also ensure that the mechanical properties of the joints meet the requirements of relevant domestic and foreign standards for steel sleeve grouting connection joints.
Description
技术领域technical field
本发明涉及建筑施工技术领域,特别涉及一种短套筒钢筋灌浆连接接头及其所具有的连接套筒和承压环。The invention relates to the technical field of building construction, in particular to a short-sleeve steel bar grouting connecting joint and a connecting sleeve and a pressure-bearing ring.
背景技术Background technique
随着我国国民经济的发展,海洋资源开发利用的建设不断扩大。发展海洋经济需要大量的港口、跨海大桥、岛礁建设等海洋工程基础设施,为解决海水对相关建筑中混凝土结构的腐蚀问题,不锈钢钢筋、耐蚀钢筋都将得到普遍应用,而这些结构中的大直径钢筋的连接如采用搭接连接,材料消耗过大,成本过高;焊接连接又难以同时保证耐蚀性能和连接性能;机械连接方法中,直螺纹连接要对钢筋进行机械加工,也会给接头机械性能或耐蚀性能带来不利影响;套筒挤压连接需要专门生产与钢筋母材耐蚀性能相当,又满足挤压变形性能的连接材料,难度大、成本高;套筒灌浆连接是能解决上述问题的一种有效方法。With the development of my country's national economy, the construction of marine resources development and utilization is expanding. The development of the marine economy requires a large number of marine engineering infrastructure such as ports, cross-sea bridges, and island reef construction. In order to solve the problem of seawater corrosion to concrete structures in related buildings, stainless steel bars and corrosion-resistant steel bars will be widely used. If the connection of large-diameter steel bars is lap joint, the material consumption is too large and the cost is too high; it is difficult to ensure corrosion resistance and connection performance at the same time for welded connection; in the mechanical connection method, the straight thread connection needs to be mechanically processed. It will adversely affect the mechanical properties or corrosion resistance of the joint; the sleeve extrusion connection needs to be specially produced to have the same corrosion resistance as the steel base material, but also meet the extrusion deformation performance of the connection material, which is difficult and costly; sleeve grouting Connection is an effective way to solve the above problems.
钢筋套筒灌浆连接是应用于装配式混凝土结构的一种施工技术,它是将被连接的带肋钢筋插入一个金属连接套筒,再将不收缩的水泥基灌浆材料灌入连接套筒,充满套筒与钢筋的间隙,待水泥基灌浆材料硬化后,钢筋即被牢固地锚固在连接套筒内,实现两根带肋钢筋的连接。自1968年美国出现第一个套筒灌浆连接接头专利后几十年里,预制混凝土结构应用越来越广泛,不断出现很多新型的灌浆接头,但是,已有各种套筒灌浆接头均存在其各自的不足:传统的套筒灌浆接头虽连接工艺简单,但灌浆锚固长度较长,套筒及灌浆料的材料消耗大,如应用于不锈钢钢筋或耐蚀钢筋连接,接头成本很高;一种“钢筋端部加粗灌浆接头”缩短了套筒长度,但是需要专用设备对钢筋进行镦粗加工,加工时镦粗设备的夹持模具对高强钢筋表面的损伤可能影响钢筋连接强度,而采用焊接的锚固头需要在钢筋上连续周圈焊接,焊接热输入量很大,将影响不锈钢钢筋或耐蚀钢筋的金属组织,改变其耐蚀性能。因此,已有的套筒灌浆连接技术难以直接应用于耐蚀钢筋、不锈钢钢筋的连接,耐蚀钢筋、不锈钢钢筋的要避免钢筋损伤影响机械性能,还要避免焊接热输入量大改变钢筋耐蚀性能的问题,需要一种新型钢筋连接接头满足相关需求。Rebar sleeve grouting connection is a construction technology applied to prefabricated concrete structures. It inserts the connected ribbed steel bars into a metal connection sleeve, and then pours non-shrinking cement-based grouting material into the connection sleeve to fill the The gap between the sleeve and the steel bar, after the cement-based grouting material hardens, the steel bar is firmly anchored in the connecting sleeve to realize the connection of the two ribbed steel bars. In the decades since the first patent of sleeve grouting connection joint appeared in the United States in 1968, the application of precast concrete structures has become more and more extensive, and many new types of grouting joints have appeared. However, there are various sleeve grouting joints. Their respective shortcomings: Although the traditional sleeve grouting joint has a simple connection process, the grouting anchor length is long, and the material consumption of the sleeve and the grouting material is large. If it is applied to the connection of stainless steel bars or corrosion-resistant steel bars, the cost of the joint is very high; a "Rebar end thickened grouting joint" shortens the length of the sleeve, but requires special equipment for upsetting of the rebar. During processing, the damage to the surface of the high-strength rebar by the clamping die of the upsetting equipment may affect the connection strength of the rebar, and welding is used. The anchoring head needs to be continuously welded on the steel bar, and the welding heat input is large, which will affect the metal structure of the stainless steel bar or the corrosion-resistant steel bar and change its corrosion resistance. Therefore, the existing sleeve grouting connection technology is difficult to be directly applied to the connection of corrosion-resistant steel bars and stainless steel steel bars. For corrosion-resistant steel bars and stainless steel steel bars, it is necessary to avoid damage to the steel bars and affect the mechanical properties, and to avoid the large amount of welding heat input changing the corrosion resistance of steel bars. The problem of performance requires a new type of steel bar connection joint to meet the relevant requirements.
发明内容SUMMARY OF THE INVENTION
为解决上述问题,本发明的目的在于:提供一种短套筒钢筋灌浆连接接头及其所具有的连接套筒和承压环,通过连接套筒、水泥基灌浆料将两端带肋钢筋连接在一起,接头的连接钢筋上安装承压环,通过承压环提高水泥灌浆料对钢筋的锚固力,有效缩短接头长度,降低了连接成本,实现接头与钢筋母材有等同的力学及耐蚀性能。In order to solve the above problems, the purpose of the present invention is to: provide a short sleeve steel bar grouting connecting joint and its connecting sleeve and pressure-bearing ring, and connect the ribbed steel bars at both ends through the connecting sleeve and the cement-based grouting material. At the same time, a pressure-bearing ring is installed on the connecting steel bar of the joint, and the anchoring force of the cement grouting material to the steel bar is improved through the pressure-bearing ring, which effectively shortens the length of the joint, reduces the connection cost, and realizes that the joint has the same mechanics and corrosion resistance as the steel base material. performance.
为实现上述目的,本发明所采用的技术方案是:For achieving the above object, the technical scheme adopted in the present invention is:
一种短套筒灌浆钢筋连接接头,包括带肋连接钢筋、连接套筒、水泥基灌浆料、承压环;所述连接套筒内设有灌浆连接腔,所述连接套筒的侧壁上设有将灌浆连接腔内外联通的过浆孔,所述灌浆连接腔内灌注所述水泥基灌浆料,所述水泥基灌浆料凝固后与所述连接套筒、带肋连接钢筋、承压环结合在一起形成一个钢筋接头,A short-sleeve grouting steel bar connecting joint comprises a ribbed connecting steel bar, a connecting sleeve, a cement-based grouting material, and a pressure-bearing ring; the connecting sleeve is provided with a grouting connecting cavity, and the side wall of the connecting sleeve is provided with a grouting connection cavity. There is a grouting hole connecting the inside and outside of the grouting connection cavity. The cement-based grouting material is poured into the grouting connection cavity. combine together to form a rebar joint,
在所述带肋连接钢筋的端头横肋之间设有至少一对平面型或螺旋型的承压环,所述承压环在垂直于所述带肋连接钢筋轴线的平面上的投影是两个半圆环,所述半圆环的周长和厚度分别大于所述带肋连接钢筋的横肋在同一平面上投影的周长和高度,所述承压环成对使用,分别装在所述带肋连接钢筋被纵肋隔开的两面上,同一对承压环的两片沿所述带肋连接钢筋的轴线相对错开的距离不超过所述带肋连接钢筋的一个肋间距;At least a pair of plane or helical bearing rings are arranged between the end transverse ribs of the ribbed connecting bars, and the projection of the bearing rings on a plane perpendicular to the axis of the ribbed connecting bars is Two semicircular rings, the circumference and thickness of the semicircular rings are respectively larger than the circumference and height projected on the same plane of the transverse rib of the ribbed connecting steel bar, and the pressure-bearing rings are used in pairs, which are installed in On the two sides of the ribbed connecting steel bar separated by longitudinal ribs, the two pieces of the same pair of pressure rings are relatively staggered along the axis of the ribbed connecting steel bar by a distance not exceeding a rib spacing of the ribbed connecting steel bar;
所述承压环的内圈的中间部则贴在所述带肋连接钢筋的基圆上,所述承压环的内圈的两端则贴在所述带肋连接钢筋的基圆上或跨在相邻的所述带肋连接钢筋的横肋上;The middle part of the inner ring of the pressure-bearing ring is attached to the base circle of the ribbed connecting steel bar, and the two ends of the inner ring of the pressure-bearing ring are attached to the base circle of the ribbed connecting steel bar or spanning across the adjacent transverse ribs of the ribbed connecting bars;
所述承压环沿其轴线纵剖的截面具有一端为楔形构造,所述截面的楔形构造由所述承压环的内圈上的直线与所述承压环的外圈上的直线或曲线组成,所述截面上的直线或曲线(11)为直线时,与所述承压环(4)的轴线的夹角为15°-60°,或所述直线或曲线(11)为曲线时,曲线的切线与所述承压环(4)的轴线的夹角为15°-60°;The longitudinal section of the pressure-bearing ring along its axis has a wedge-shaped structure at one end, and the wedge-shaped structure of the cross-section consists of a straight line on the inner ring of the pressure-bearing ring and a straight line or a curve on the outer ring of the pressure-bearing ring. composition, when the straight line or curve (11) on the cross section is a straight line, the included angle with the axis of the pressure bearing ring (4) is 15°-60°, or when the straight line or curve (11) is a curve , the angle between the tangent of the curve and the axis of the bearing ring (4) is 15°-60°;
所述带肋连接钢筋插入所述连接套筒前,所述承压环通过局部焊接固定在所述带肋连接钢筋上,所述承压环楔形构造的尖端位于远离所述带肋连接钢筋端头的位置,所述承压环的楔形构造大头端位于靠近所述带肋连接钢筋端头的位置;Before the ribbed connecting steel bar is inserted into the connecting sleeve, the pressure ring is fixed on the ribbed connecting steel bar by local welding, and the tip of the wedge-shaped structure of the pressure bearing ring is located away from the end of the ribbed connecting steel bar. the position of the head, the large head end of the wedge-shaped structure of the pressure bearing ring is located near the end of the ribbed connecting steel bar;
所述连接套筒的灌浆连接腔端口处内径尺寸比所插入的所述带肋连接钢筋上的承压环外缘的最大外接圆柱面的直径大0mmˉ3mm,所述连接套筒的灌浆连接腔内各处内径比灌浆连接腔端口处的内径尺寸大5mm以上。The inner diameter at the port of the grouting connection cavity of the connection sleeve is 0mm-3mm larger than the diameter of the largest circumscribed cylindrical surface of the outer edge of the pressure-bearing ring on the inserted ribbed connecting steel bar. The inner diameter of each place is more than 5mm larger than the inner diameter of the port of the grouting connection cavity.
所述的短套筒灌浆钢筋连接接头,所述承压环由抗拉强度不低于540MPa的金属材料制成。For the short sleeve grouting steel bar connection joint, the pressure bearing ring is made of a metal material with a tensile strength of not less than 540MPa.
所述的短套筒灌浆钢筋连接接头,所述连接套筒包括筒体和端盖,所述端盖(14)通过一端所设的外螺纹与所述筒体的内孔处所设的内螺纹相连接。In the short sleeve grouting steel bar connection joint, the connection sleeve includes a cylinder body and an end cover, and the end cover (14) is connected with the inner thread provided at the inner hole of the cylinder body through an external thread provided at one end. connected.
所述的短套筒灌浆钢筋连接接头,所述连接套筒由耐蚀钢或不锈钢材料制成。The short sleeve grouting steel bar connection joint is made of corrosion-resistant steel or stainless steel.
所述的短套筒灌浆钢筋连接接头,所述承压环由耐蚀钢或不锈钢材料制成。For the short sleeve grouting steel bar connection joint, the pressure bearing ring is made of corrosion-resistant steel or stainless steel.
所述的短套筒灌浆钢筋连接接头,所述连接套筒的灌浆腔端部孔口处设有密封件。In the short sleeve grouting steel bar connection joint, a sealing member is provided at the end orifice of the grouting cavity of the connection sleeve.
所述的短套筒灌浆钢筋连接接头,所述连接套筒中部设有限位销钉或螺钉。In the short sleeve grouting steel bar connection joint, a limit pin or screw is arranged in the middle of the connection sleeve.
与现有技术相比,采用上述技术方案的本发明的优点在于:Compared with the prior art, the advantages of the present invention adopting the above technical solutions are:
1)本发明的接头在灌浆套筒内的钢筋上设楔形结构的承压环,承压环嵌固在套筒内的水泥灌浆料中,使接头内包裹着带肋连接钢筋的水泥基灌浆料的承载能力得以提高;2)本发明的连接套筒端部的内孔直径与装有承压环的带肋连接钢筋的最大外径尺寸接近,而连接套筒的灌浆连接腔内各处内径比灌浆连接腔端口处的内径尺寸大5mm以上,即在套筒端部设置了缩径孔,灌浆连接腔中靠连接套筒端部的内壁也轴向方向上对灌浆连接腔内的水泥基灌浆料起到了支撑作用,使水泥基灌浆料对钢筋的锚固效果提高。在钢筋受拉时,本发明的连接套筒比传统灌浆套筒的锚固作用保持更长久,提高了接头的承载能力;3)、本发明的承压环设在连接套筒灌浆连接腔深处的钢筋端头附近,减小了承压环受到外界腐蚀介质的影响,因此在连接套筒材料采用与被连接钢筋是同耐蚀性或更好耐蚀性的材料情况下,本发明的接头的耐蚀性能可达到与钢筋母材本体等同甚至更高;4)、本发明的承压环用局部焊接连接在钢筋上,不需要大体积、大功率焊接设备,施工工效高,因此本发明相比已有套筒灌浆连接接头,接头连接成本有显著降低。1) The joint of the present invention is provided with a wedge-shaped pressure bearing ring on the steel bar in the grouting sleeve, and the pressure bearing ring is embedded in the cement grouting material in the sleeve, so that the cement-based grouting with ribbed connecting steel bars is wrapped in the joint. 2) The diameter of the inner hole at the end of the connecting sleeve of the present invention is close to the maximum outer diameter of the ribbed connecting steel bar equipped with the bearing ring, while the grouting connecting the sleeve is connected everywhere in the cavity The inner diameter is more than 5mm larger than the inner diameter at the port of the grouting connection cavity, that is, a reduced diameter hole is set at the end of the sleeve, and the inner wall of the grouting connection cavity near the end of the connection sleeve also axially aligns the cement in the grouting connection cavity. The base grouting material plays a supporting role, so that the anchoring effect of the cement-based grouting material on the steel bar is improved. When the steel bar is under tension, the anchoring effect of the connecting sleeve of the present invention is longer than that of the traditional grouting sleeve, and the bearing capacity of the joint is improved; 3) The pressure-bearing ring of the present invention is arranged in the depth of the grouting connection cavity of the connecting sleeve In the vicinity of the end of the steel bar, the influence of the pressure-bearing ring on the external corrosive medium is reduced. Therefore, when the material of the connecting sleeve adopts the material with the same corrosion resistance or better corrosion resistance as the connected steel bar, the joint of the present invention has the same corrosion resistance or better corrosion resistance. The corrosion resistance can be equal to or even higher than that of the steel base material body; 4), the pressure-bearing ring of the present invention is connected to the steel bar by local welding, does not require large-volume, high-power welding equipment, and has high construction efficiency, so the present invention is suitable. Compared with the existing sleeve grouting connection joint, the joint connection cost is significantly reduced.
本发明通过以上优点,克服了现有技术连接耐蚀钢筋或不锈钢钢筋的不足,接头长度可比传统套筒灌浆钢筋连接接头显著缩短,而且保持了接头外带肋连接钢筋的原始状态,保证了接头具有与钢筋等同甚至更好的耐蚀性能,力学性能可满足国内外相关标准对钢筋套筒灌浆连接接头的要求,连接快速、操作简单、施工方便、连接成本低。本发明的接头不仅可以在现浇结构建筑领域的耐蚀钢筋或不锈钢钢筋连接中应用,也能在普通混凝土结构领域的普通钢筋连接以及装配式混凝土结构中轴线偏差不大、钢筋不能旋转的对接钢筋连接部位应用,具有良好的技术经济效益和推广应用前景。Through the above advantages, the invention overcomes the shortcomings of the prior art for connecting corrosion-resistant steel bars or stainless steel steel bars, the length of the joint can be significantly shortened compared with the traditional sleeve grouting steel bar connecting joint, and the original state of the ribbed connecting steel bar outside the joint is maintained to ensure the joint. It has the same or even better corrosion resistance than steel bars, and its mechanical properties can meet the requirements of relevant domestic and foreign standards for steel sleeve grouting connection joints. The connection is fast, the operation is simple, the construction is convenient, and the connection cost is low. The joint of the invention can not only be used in the connection of corrosion-resistant steel bars or stainless steel steel bars in the field of cast-in-place structure buildings, but also in the connection of ordinary steel bars in the field of ordinary concrete structures and the butt joints where the axis deviation is small and the steel bars cannot be rotated in the assembled concrete structure. The application of steel bar connection parts has good technical and economic benefits and promotion and application prospects.
本发明的连接套筒和承压环的结构在应用与本发明的接头上,显示出独有的优点,因此也具有良好的应用价值和推广前景。The structure of the connecting sleeve and the pressure-bearing ring of the present invention shows unique advantages when applied to the joint of the present invention, and therefore also has good application value and promotion prospect.
附图说明Description of drawings
图1a是本发明的一种短套筒灌浆钢筋连接接头结构示意图;Figure 1a is a schematic structural diagram of a short sleeve grouting steel bar connection joint of the present invention;
图1b是图1a安装有承压环的带肋连接钢筋端部向视图;Fig. 1b is an end view of the ribbed connecting steel bar with the bearing ring installed in Fig. 1a;
图1c是螺旋型承压环的结构示意图及其剖视图;Figure 1c is a schematic structural diagram and a cross-sectional view of the spiral pressure bearing ring;
图1d是平面型承压环的结构示意图及其剖视图;Figure 1d is a schematic structural diagram and a cross-sectional view of a plane pressure bearing ring;
图2为本发明的第一实施例;Fig. 2 is the first embodiment of the present invention;
图3为本发明的第二实施例;Fig. 3 is the second embodiment of the present invention;
图4为本发明的第三实施例。FIG. 4 is a third embodiment of the present invention.
附图标记说明:1-带肋连接钢筋;2-水泥基灌浆料;3-连接套筒;4-承压环;5-灌浆连接腔;6-过浆孔;7-灌浆连接腔端口;8-纵肋;9-基圆;10-横肋;11-楔形构造的外圈直线或曲线;12-楔形构造;13-楔形构造内圈上的直线;14-螺盖;15-筒体;16-密封件;17-限位销钉或螺钉。Description of reference numerals: 1-ribbed connecting steel bar; 2-cement-based grouting material; 3-connecting sleeve; 4-bearing ring; 5-grouting connection cavity; 6-grouting hole; 7-grouting connection cavity port; 8-longitudinal rib; 9-base circle; 10-transverse rib; 11- wedge-shaped outer ring straight line or curve; 12- wedge-shaped structure; 13- wedge-shaped structure on the inner ring; 14- screw cap; 15- cylinder ; 16 - seals; 17 - limit pins or screws.
具体实施方式Detailed ways
下面结合具体实施例和附图来进一步描述本发明,本发明的优点和特点将会随着描述而更为清楚。The present invention will be further described below with reference to the specific embodiments and accompanying drawings, and the advantages and characteristics of the present invention will become clearer with the description.
图1a所示为一种短套筒灌浆钢筋连接接头及其连接套筒3和承压环4的结构示意图,如图1b是图1a的安装有承压环4的带肋连接钢筋端部轴向视图,可看到承压环4是一对的半圆环,所述半圆环的周长和厚度分别大于所述带肋连接钢筋1的横肋10在同一平面上投影的周长和高度,所述承压环4成对使用,分别装在所述带肋连接钢筋1被纵肋8隔开的两面上,同一对承压环4的两片沿所述带肋连接钢筋1的轴线相对错开的距离不超过所述带肋连接钢筋1的1个肋间距,所述承压环4内圈中间部贴在所述带肋连接钢筋1的基圆9上,所述承压环4内圈两端贴在所述带肋连接钢筋1的基圆9上或跨在相邻的所述带肋连接钢筋1的横肋10上;Figure 1a shows a schematic structural diagram of a short-sleeve grouting steel bar connecting joint and its connecting
图1c和图1d分别是螺旋型或平面型半圆环,所述承压环4沿其轴线纵剖的截面具有一端为楔形构造12,所述截面的楔形构造12由所述承压环4的内圈上的直线13与所述承压环4的外圈上的直线或曲线11组成,所述截面上的直线或曲线11为直线时,与所述承压环4的轴线的夹角为15°ˉ60°,或所述直线或曲线11为曲线时,曲线的切线与所述承压环4的轴线的夹角为15°ˉ60°;Fig. 1c and Fig. 1d are respectively helical or flat semi-circular rings. The longitudinal section of the pressure-
如图1所示,连接套筒3的灌浆连接腔端口7处内径尺寸比该端所插入的所述带肋连接钢筋1上的承压环4外缘的最大外接圆柱面的直径大0mmˉ3mm,连接套筒3的灌浆连接腔5内各处内径比灌浆连接腔端口7处的内径尺寸大5mm以上。As shown in Figure 1, the inner diameter of the grouting
在钢筋受力时,本发明的接头在灌浆套筒内的钢筋上设楔形结构的承压环,承压环4嵌在套筒内的水泥灌浆料中,对接头内水泥基灌浆料的承载能力提高起到了重要作用。When the steel bar is stressed, the joint of the present invention is provided with a wedge-shaped bearing ring on the steel bar in the grouting sleeve. Capacity enhancement played an important role.
首先:所述承压环4在垂直于所述带肋连接钢筋1轴线的平面上的投影的两个半圆环的周长和厚度分别大于所述带肋连接钢筋1的横肋在同一平面上投影的周长和高度,使得承压环4与周围水泥灌浆料2的作用面积远大于钢筋横肋10的作用面积,从而能传递更大的作用力;其次,所述承压环4沿其轴线纵剖的截面具有一端为楔形的构造,承压环4楔形构造12的大头端在靠近其安装的所述带肋连接钢筋1端头的位置,承压环4靠近其安装的所述带肋连接钢筋1端头的侧面倚靠着所述带肋连接钢筋1横肋10,该结构使得连接套筒内的带肋连接钢筋1通过横肋10将所受拉力传递给周围的水泥基灌浆料2,楔形构造外圈直线或曲线11的切线与所述承压环4的轴线的夹角为15°ˉ60°,将作用力分解为钢筋的轴向力和径向力,水泥基灌浆料2则不仅承受了剪应力,还承受了多方向的压应力,藉此,接头内包裹着带肋连接钢筋1的水泥基灌浆料2的承载能力得以提高。First: the perimeter and thickness of the two semi-circles projected by the
其次,本发明的连接套筒3的灌浆连接腔端口7处内径尺寸比该端所插入的所述带肋连接钢筋1上的承压环外缘的最大外接圆柱面的直径大0mmˉ3mm,即灌浆连接腔端口7的孔径与承压环4的最大外径尺寸接近,使灌浆连接腔5靠连接套筒3两个端部的内壁对连接套筒4的灌浆连接腔5内的水泥基灌浆料2起到了支撑作用,水泥基灌浆料2对接头内连接钢筋的锚固作用有显著的提高;而连接套筒3的灌浆连接腔5内各处内径比灌浆连接腔端口7处的内径尺寸大5mm以上,则消除了传统灌浆接头会出现的钢筋横肋与套筒内壁相贴近造成水泥基灌浆料2过薄而无法为钢筋提供锚固作用的缺陷;本发明的连接套筒3端部的内孔直径相比套筒内腔直径大于钢筋直径10mm以上的传统套筒灌浆接头要小很多,因此本发明的接头即使在带肋连接钢筋1受拉应力较大,产生变形较大时,连接套筒3仍能支撑灌浆连接腔5内的水泥基灌浆料2,使水泥基灌浆料2的剥离和破损降低,因此本发明的连接套筒3的结构在钢筋受拉时,比传统灌浆套筒的锚固作用保持更长久,从而对提高了接头的承载能力做出了贡献。Secondly, the inner diameter of the grouting
第三、本发明的承压环4设在连接套筒灌浆连接腔5深处的钢筋端头附近,减小了承压环4受到外界腐蚀介质的影响。传统灌浆套筒的钢筋锚固长度达到8倍钢筋直径,本发明能够缩短接头尺寸,但接头锚固长度不会低于3倍钢筋直径,而端部安装的承压环4在接头中间区域,腐蚀介质要透过倍数钢筋直径以上厚度的硬化的高强水泥基灌浆料2到达承压环4附近是极其困难的,所以接头连接套筒3外的腐蚀介质难以损伤埋在深处的承压环4及其周围的钢筋表面,因此当在连接套筒3材料采用与被连接钢筋是同耐蚀性或更好耐蚀性的材料情况下,本发明的接头的耐蚀性能可与钢筋母材达到等同甚至更高。Third, the pressure-
第四、本发明的承压环4用局部焊接连接在钢筋上,承压环4的安装工作简单、方便、工效高,带肋连接钢筋1的连接速度也由此提高。承压环4嵌在接头内的水泥基灌浆料2中,承压环4与钢筋的传力主要是依靠其依托的钢筋横肋10,而钢筋横肋10的抗剪能力远大于支撑承压环4的水泥基灌浆料2的承载能力,水泥基灌浆料2在受压力时的变形很小,带肋连接钢筋1受拉力时承压环4将一直被水泥基灌浆料2压贴在钢筋基圆9上,靠紧横肋10边,并传递钢筋所受拉力给周围的水泥基灌浆料2,因此无需与钢筋进行牢固连接,局部焊接的目的仅在于保证承压环4与钢筋的连接力大于钢筋插入连接套筒3时所遇到的各种阻力,保证安装好承压环4的带肋连接钢筋1的顺利插入就位,承压环的局部焊接不需要大体积、大功率焊接设备,施工工效高,因此本发明相比已有的套筒灌浆连接接头,接头连接成本有显著降低。Fourth, the pressure-
实施例一Example 1
如图2所示,应用本发明的接头和连接套筒连接竖向钢筋的示意图。As shown in FIG. 2 , a schematic diagram of connecting vertical steel bars using the joint and connecting sleeve of the present invention.
首先安装承压环4,取与钢筋规格相匹配的承压环4分别扣在待连接的上部带肋连接钢筋1和下部带肋连接钢筋1最靠近钢筋连接端头的横肋10之间,承压环4内圈的中间分别贴在两根带肋连接钢筋1的基圆9上,如果承压环4形状是与钢筋横肋10与钢筋轴线的夹角一致的螺旋型承压环4,承压环4的两端也应分别贴在两根带肋连接钢筋1的基圆上,如果承压环4形状是平面型承压环4,则承压环4的两端可以跨在两根带肋连接钢筋1的横肋10靠近纵肋8的尾部上,承压环4的楔形构造12大头端在靠近其安装的带肋连接钢筋1端头的位置,承压环4靠近其安装的带肋连接钢筋1端头的侧面倚靠着带肋连接钢筋1横肋10,然后用点焊承压环4靠近纵肋8的两端,将其局部焊接在上、下部的带肋连接钢筋1上,直至设计要求的承压环4全部被焊接固定在规定的位置上;First install the pressure-
然后,将带肋连接钢筋1插入连接套筒3,先把固定好承压环4的下部带肋连接钢筋1固定好,密封件16缠在下部带肋连接钢筋1距端头为设计插入深度的位置,将连接套筒3竖向套下,下部带肋连接钢筋1和承压环4经连接套筒3下方的灌浆连接腔端口7进入灌浆连接腔5,直至连接套筒3靠紧密封件16,再将固定好承压环4的上部带肋连接钢筋1经连接套筒3的上方灌浆连接腔端口7插入灌浆连接腔5,直至上部带肋连接钢筋1端头顶在下部带肋连接钢筋1端头上,用箍筋或其他固定材料固定好上、下部带肋连接钢筋1,再按以上相同步骤依次安装本构件的其它连接钢筋,安装完毕后,用箍筋将本灌浆套筒连接的带肋连接钢筋1和其它钢筋相互横向拉接,再用细铁丝将箍筋和各个连接钢筋相互捆扎紧固;Then, insert the ribbed connecting
最后,按水泥基灌浆料2的产品要求,制好水泥基灌浆料2浆体,用灌浆设备将水泥基灌浆料2浆体从下方的过浆孔6注入,直至水泥基灌浆料2浆体从连接套筒3上方的过浆孔6流出,用密封塞堵住上方的过浆孔6,直至水泥基灌浆料2从连接套筒3上方的灌浆连接腔端口7与上部带肋连接钢筋1的间隙处流出,再移开灌浆装置,及时用密封塞堵住连接套筒3下方的过浆孔6,此对带肋连接钢筋1的灌浆连接即告完成,再按同样步骤完成其它连接套筒3的灌浆,保证在水泥基灌浆料2凝固并达到规定的强度前钢筋和套筒均不受扰动,水泥基灌浆料2抗压强度满足要求后,本构件的钢筋连接全部完成,再进行支护模板、浇筑混凝土的工序。Finally, according to the product requirements of the cement-based
实施例二
如图3所示,应用本发明的接头和连接套筒连接水平钢筋的示意图。As shown in FIG. 3 , a schematic diagram of applying the joint and connecting sleeve of the present invention to connect horizontal steel bars.
本发明的接头的连接套筒由筒体15和端盖14组成,且灌浆腔端部孔口处设有密封件16。The connecting sleeve of the joint of the present invention is composed of a
首先同实施例一步骤,取与钢筋规格相匹配的承压环4,将承压环4按要求固定在两根被连接的带肋连接钢筋1的端部横肋10之间;First, with the first step of the embodiment, take the pressure-
然后,将一根带肋连接钢筋1水平固定,密封件16缠在固定的带肋连接钢筋1距端头为设计插入深度的位置,将连接套筒3的灌浆连接腔端口7横向套在该带肋连接钢筋1和承压环4端部,再将带肋连接钢筋1和承压环4经连接套筒3的灌浆连接腔端口7进入灌浆连接腔5,直至连接套筒3靠紧密封件16,达到设计要求的位置;再将一根带肋连接钢筋1同样按照第一根钢筋侧操作,将密封件16缠在固定的带肋连接钢筋1距端头为设计插入深度的位置,把带肋连接钢筋1和承压环4经连接套筒3的灌浆连接腔端口7进入灌浆连接腔5,直至连接套筒3靠紧密封件16,达到设计要求的位置;将连接套筒3的过浆孔6转至本接头连接的带肋连接钢筋1的上方位置,再按相同步骤依次安装本构件的其它连接钢筋,安装完毕后,用箍筋将本灌浆套筒连接的带肋连接钢筋1和其它钢筋相互横向拉接,再用细铁丝将箍筋和各个连接钢筋相互捆扎紧固;Then, fix a ribbed connecting
最后,按水泥基灌浆料2的产品要求,制好水泥基灌浆料2浆体,用灌浆设备将水泥基灌浆料2浆体从连接套筒3一端的过浆孔6注入,直至水泥基灌浆料2浆体从连接套筒3另一端的过浆孔6流出,此对带肋连接钢筋1的灌浆连接即告完成,保证连接套筒3不再受到碰撞或转动,再按同样步骤完成其它连接套筒3的灌浆,在水泥基灌浆料2凝固并达到规定的强度前确保钢筋和套筒均不受扰动,水泥基灌浆料2抗压强度满足要求后,本构件的钢筋连接全部完成,再进行支护模板、浇筑混凝土的工序。Finally, according to the product requirements of the cement-based
实施例三
如图4所示,应用本发明的接头和连接套筒连接水平钢筋的示意图。As shown in FIG. 4 , it is a schematic diagram of applying the joint and connecting sleeve of the present invention to connect horizontal steel bars.
本实施例与实施例二操作基本相同,只是密封件16不用先缠在带肋连接钢筋1上,由于连接套筒3中间安装的定位限位销钉或螺钉17,两端插入的带肋连接钢筋1进入连接套筒3的灌浆连接腔5后,直到顶在该限位销钉或螺钉上后,即停止,两边钢筋都插入到位后,将连接套筒3的过浆孔6转至本接头连接的带肋连接钢筋1的上方位置,再在连接套筒3的端部孔口处缠绕密封件16或其它封堵材料,最后,同上步骤进行固定和灌浆,此对带肋连接钢筋1的灌浆连接即告完成,保证连接套筒3不再受到碰撞或转动,再按同样步骤完成其它连接套筒3的灌浆,在水泥基灌浆料2凝固并达到规定的强度前确保钢筋和套筒均不受扰动,水泥基灌浆料2抗压强度满足要求后,本构件的钢筋连接全部完成,再进行支护模板、浇筑混凝土的工序。The operation of this embodiment is basically the same as that of the second embodiment, except that the sealing
以上的说明和实施例仅是范例性的,并不对本发明的范围构成任何限制。本领域技术人员应该理解的是,在不偏离本发明的精神和范围下可以对本发明技术方案的细节和形式进行修改或替换,但这些修改和替换均落入本发明的保护范围内。The above descriptions and examples are exemplary only and do not limit the scope of the present invention in any way. It should be understood by those skilled in the art that the details and forms of the technical solutions of the present invention can be modified or replaced without departing from the spirit and scope of the present invention, but these modifications and replacements all fall within the protection scope of the present invention.
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| CN202391019U (en) * | 2011-12-09 | 2012-08-22 | 中冶建筑研究总院有限公司 | End part thickened grouting connector of steel bar |
| CN103061513A (en) * | 2012-12-29 | 2013-04-24 | 华北水利水电学院 | Rebar mechanical anchoring method |
| CN104358360A (en) * | 2014-10-31 | 2015-02-18 | 沈阳建筑大学 | Full-grouting sleeve for connection of construction reinforcing steel bars |
| CN204456670U (en) * | 2015-02-15 | 2015-07-08 | 河北联合大学 | Fabricated construction straight screw sleeve connection joint |
| CN205617661U (en) * | 2015-12-31 | 2016-10-05 | 中冶建筑研究总院有限公司 | Short sleeve grout steel bar connection connects and connecting sleeve and pressure -bearing ring that have thereof |
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|---|---|
| CN106930472A (en) | 2017-07-07 |
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