CN106929901A - An integrated equipment for sheet metal electroplating - Google Patents
An integrated equipment for sheet metal electroplating Download PDFInfo
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- CN106929901A CN106929901A CN201710314452.0A CN201710314452A CN106929901A CN 106929901 A CN106929901 A CN 106929901A CN 201710314452 A CN201710314452 A CN 201710314452A CN 106929901 A CN106929901 A CN 106929901A
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/06—Suspending or supporting devices for articles to be coated
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Abstract
Description
技术领域technical field
本发明涉及电镀设备领域,特别是一种钣金电镀一体化设备。The invention relates to the field of electroplating equipment, in particular to an integrated sheet metal electroplating equipment.
背景技术Background technique
电镀(Electroplating)就是利用电解原理在某些金属表面上镀上一薄层其它金属或合金的过程,是利用电解作用使金属或其它材料制件的表面附着一层金属膜的工艺从而起到防止金属氧化(如锈蚀),提高耐磨性、导电性、反光性、抗腐蚀性(硫酸铜等)及增进美观等作用。不少硬币的外层亦为电镀。Electroplating is the process of plating a thin layer of other metals or alloys on the surface of certain metals using the principle of electrolysis. It is a process of using electrolysis to attach a layer of metal film to the surface of metal or other material parts to prevent Metal oxidation (such as rust), improve wear resistance, electrical conductivity, reflective properties, corrosion resistance (copper sulfate, etc.) and enhance the appearance. The outer layer of many coins is also electroplated.
而目前的电镀中,基本为半自动化设备,这样一来增加工作人员的工作压力,同时电镀是非常危险的,电解液会对人体造成一定的伤害。In the current electroplating, it is basically a semi-automatic equipment, which increases the working pressure of the staff. At the same time, electroplating is very dangerous, and the electrolyte will cause certain harm to the human body.
发明内容Contents of the invention
本发明的目的是为了解决上述问题,设计了一种钣金电镀一体化设备。The object of the present invention is to solve the above-mentioned problems and design an integrated equipment for sheet metal electroplating.
实现上述目的本发明的技术方案为,一种钣金电镀一体化设备,包括电镀池,所述电镀池上分别固定一号支撑架和二号支撑架,其特征在于,所述一号支撑架上设有进给机构,所述进给机构上设有抓紧机构,所述二号支撑架上固定一对一号无杆气缸,所述一号无杆气缸移动端固定升降件,所述升降件上固定一号轴架,所述一号轴架上插装丝杠,所述丝杠上配装丝杠副,所述一号轴架一端固定驱动件,所述驱动件驱动端通过联轴器与丝杠端面固定连接,所述丝杠副上套装固定板,所述固定板上设有一对移动槽,所述移动槽内配装滑块,所述滑块上固定滑板,所述固定板上;且分别位于其两端部设有电动推杆,所述电动推杆伸缩端与滑板端面固定,所述滑板上固定抓紧机械手,所述进给机构是由固定在电镀池一侧的四根导向柱、套装在四根导向柱上的移动板、安装在导向柱一侧的气缸、一端与气缸伸缩端固定连接;且另一端与移动板下端面固定连接、设置在移动板下端面的一对二号无杆气缸、固定在一对二号无杆气缸移动端的走向板、安装在走向板下端面的一对二号轴架、插装在一对二号轴架上的滚轴丝杠、套装在滚轴丝杠上的花键、套装在花键上的紧固块共同构成的,所述二号轴架上固定伺服马达,所述伺服马达与滚轴丝杠固定连接。To achieve the above object, the technical solution of the present invention is an integrated sheet metal electroplating equipment, including an electroplating tank, and the No. 1 support frame and the No. 2 support frame are respectively fixed on the electroplating pool. A feeding mechanism is provided, and a grasping mechanism is provided on the feeding mechanism. A pair of rodless cylinders are fixed on the No. 2 support frame. The No. 1 shaft frame is fixed on the No. 1 shaft frame, and a lead screw is inserted on the No. 1 shaft frame. The device is fixedly connected with the end face of the lead screw, and the lead screw pair is covered with a fixed plate, and a pair of moving grooves are arranged on the fixed plate, and a slider is equipped in the moving groove, and a slide plate is fixed on the slider, and the fixed plate and electric push rods are respectively located at both ends thereof, the telescopic end of the electric push rod is fixed to the end surface of the slide plate, the manipulator is fixed on the slide plate, and the feed mechanism is fixed on one side of the electroplating pool Four guide columns, a moving plate set on the four guiding columns, a cylinder installed on one side of the guide column, one end is fixedly connected to the telescopic end of the cylinder; and the other end is fixedly connected to the lower end surface of the moving plate, and is arranged on the lower end surface of the moving plate A pair of No. 2 rodless cylinders, a running plate fixed on the moving end of a pair of No. 2 rodless cylinders, a pair of No. 2 shaft brackets installed on the lower end of the running plate, and a pair of rollers inserted on the No. 2 shaft brackets The lead screw, the spline fitted on the roller screw, and the fastening block fitted on the spline are jointly formed. The servo motor is fixed on the No. 2 axle frame, and the servo motor is fixedly connected with the roller screw.
于,所述抓紧机构是由固定在紧固块上的伸缩气缸、固定在伸缩气缸伸缩端的加紧板和固定在加紧板上的夹具共同构成的。Therefore, the grasping mechanism is composed of a telescopic cylinder fixed on the fastening block, a tightening plate fixed at the telescopic end of the telescopic cylinder, and a clamp fixed on the tightening plate.
所述电镀池一侧设有支撑架,所述支撑架上设有工业电流表。A support frame is provided on one side of the electroplating pool, and an industrial ammeter is provided on the support frame.
所述工业电流表两接线端分别通过导线与夹具和抓紧机械手连接。The two terminals of the industrial ammeter are respectively connected to the fixture and the grasping manipulator through wires.
所述电镀池一侧配装工具架。One side of the electroplating pool is equipped with a tool rack.
所述工具架上设有开关和保险器。A switch and a safety device are arranged on the tool rack.
所述一号无杆气缸和二号无杆气缸上均固定继电器,所述继电器通过导线与一号无杆气缸和二号无杆气缸的接线端连接。Relays are fixed on the No. 1 rodless cylinder and the No. 2 rodless cylinder, and the relays are connected to the terminals of the No. 1 rodless cylinder and the No. 2 rodless cylinder through wires.
所述电镀池一侧设有物料箱,所述物料箱内设有物料架。A material box is arranged on one side of the electroplating pool, and a material rack is arranged in the material box.
所述物料箱上设有开口,所述开口上设有合页,所述合页上设有挡门。The material box is provided with an opening, the opening is provided with a hinge, and the hinge is provided with a blocking door.
所述挡门上固定把手,所述把手。A handle is fixed on the door, the handle.
利用本发明的技术方案制作的钣金电镀一体化设备,本技术方案为电镀线使用的电镀设备,本装置可减少工人的操作次数,只需要工作人员按下开关即可完成电镀的整个过程,操作简单,使用方便。The sheet metal electroplating integrated equipment produced by the technical solution of the present invention is an electroplating equipment used in the electroplating line. This device can reduce the number of operations of the workers, and the entire process of electroplating can be completed only by the staff pressing the switch. Simple operation and convenient use.
附图说明Description of drawings
图1是本发明所述钣金电镀一体化设备的结构示意图;Fig. 1 is the structural representation of sheet metal electroplating integration equipment of the present invention;
图2是本发明所述进给机构的结构示意图;Fig. 2 is a structural representation of the feed mechanism of the present invention;
图3是本发明所述钣金电镀一体化设备的整体结构示意图;Fig. 3 is a schematic diagram of the overall structure of the sheet metal electroplating integrated equipment of the present invention;
图中,1、电镀池;2、一号支撑架;3、二号支撑架;4、一号无杆气缸;5、升降件;6、一号轴架;7、滚轴丝杠;8、丝杠;9、丝杠副;10、驱动件;11、联轴器;12、固定板;13、移动槽;14、滑块;15、滑板;16、电动推杆;17、抓紧机械手;18、导向柱;19、移动板;20、气缸;21、走向板;22、二号轴架;23、花键;24、伺服马达;25、紧固块;26、加紧板;27、夹具;28、支撑架;29、工业电流表;30、工具架;31、继电器;32、物料箱;33、物料架;34、合页;35、挡门;36、把手。In the figure, 1. Electroplating pool; 2. No. 1 support frame; 3. No. 2 support frame; 4. No. 1 rodless cylinder; 5. Lifting parts; 6. No. 1 shaft frame; 7. Roller screw; , lead screw; 9, lead screw pair; 10, driving part; 11, coupling; 12, fixed plate; 13, moving groove; 14, slider; 15, slide plate; 16, electric push rod; ; 18, guide column; 19, moving plate; 20, cylinder; 21, direction plate; 22, No. 2 shaft frame; 23, spline; 24, servo motor; 25, fastening block; 26, tightening plate; Fixture; 28, support frame; 29, industrial ammeter; 30, tool rack; 31, relay; 32, material box; 33, material rack; 34, hinge; 35, door stop; 36, handle.
具体实施方式detailed description
下面结合附图对本发明进行具体描述,如图1-3所示,一种钣金电镀一体化设备,包括电镀池1,所述电镀池1上分别固定一号支撑架2和二号支撑架3,其特征在于,所述一号支撑架2上设有进给机构,所述进给机构上设有抓紧机构,所述二号支撑架3上固定一对一号无杆气缸4,所述一号无杆气缸4移动端固定升降件5,所述升降件5上固定一号轴架6,所述一号轴架6上插装丝杠8,所述丝杠8上配装丝杠副9,所述一号轴架6一端固定驱动件10,所述驱动件10驱动端通过联轴器11与丝杠8端面固定连接,所述丝杠副9上套装固定板12,所述固定板12上设有一对移动槽13,所述移动槽13内配装滑块14,所述滑块14上固定滑板15,所述固定板12上;且分别位于其两端部设有电动推杆16,所述电动推杆16伸缩端与滑板15端面固定,所述滑板15上固定抓紧机械手17,所述进给机构是由固定在电镀池1一侧的四根导向柱18、套装在四根导向柱18上的移动板19、安装在导向柱18一侧的气缸20、一端与气缸20伸缩端固定连接;且另一端与移动板19下端面固定连接、设置在移动板19下端面的一对二号无杆气缸20、固定在一对二号无杆气缸20移动端的走向板21、安装在走向板21下端面的一对二号轴架22、插装在一对二号轴架22上的滚轴丝杠7、套装在滚轴丝杠7上的花键23、套装在花键23上的紧固块25共同构成的,所述二号轴架22上固定伺服马达24,所述伺服马达24与滚轴丝杠7固定连接;所述抓紧机构是由固定在紧固块25上的伸缩气缸20、固定在伸缩气缸20伸缩端的加紧板26和固定在加紧板26上的夹具27共同构成的;所述电镀池1一侧设有支撑架28,所述支撑架28上设有工业电流表29;所述工业电流表29两接线端分别通过导线与夹具和抓紧机械手17连接;所述电镀池1一侧配装工具架30;所述工具架22上设有开关23和保险器24;所述一号无杆气缸4和二号无杆气缸20上均固定继电器,所述继电器31通过导线与一号无杆气缸4和二号无杆气缸20的接线端连接;所述电镀池1一侧设有物料箱32,所述物料箱32内设有物料架33;所述物料箱32上设有开口,所述开口上设有合页34,所述合页34上设有挡门35;所述挡门35上固定把手36,所述把手36。The present invention will be described in detail below in conjunction with the accompanying drawings. As shown in Figures 1-3, a sheet metal electroplating integrated equipment includes an electroplating pool 1 on which No. 1 support frame 2 and No. 2 support frame are respectively fixed. 3. It is characterized in that a feed mechanism is provided on the No. 1 support frame 2, and a grasping mechanism is provided on the feed mechanism, and a pair of No. 1 rodless cylinders 4 are fixed on the No. 2 support frame 3, so that The lifting part 5 is fixed at the mobile end of the No. 1 rodless cylinder 4, and the No. 1 axle frame 6 is fixed on the lifting part 5. The No. 1 shaft frame 6 is inserted with a screw 8, and the screw 8 is equipped with a screw. A rod pair 9, one end of the No. 1 shaft frame 6 fixes a driving part 10, and the driving end of the driving part 10 is fixedly connected to the end face of the lead screw 8 through a coupling 11, and a fixing plate 12 is set on the lead screw pair 9, so that The fixed plate 12 is provided with a pair of moving grooves 13, and the sliding block 14 is equipped in the moving groove 13, and the sliding plate 15 is fixed on the sliding block 14, and on the fixed plate 12; Electric push rod 16, the telescopic end of described electric push rod 16 is fixed with slide plate 15 end faces, fixedly grasps manipulator 17 on described slide plate 15, and described feeding mechanism is by four guide posts 18, The mobile plate 19 set on the four guide columns 18, the cylinder 20 installed on one side of the guide column 18, one end is fixedly connected with the telescopic end of the cylinder 20; A pair of No. 2 rodless cylinders 20 on the lower end surface, a pair of No. 2 axle brackets 22 fixed on the moving ends of a pair of No. 2 rodless cylinders 20, a pair of No. 2 shaft brackets 22 installed on the lower end of the pair of No. 2 rodless cylinders, and inserted in a pair of No. 2 rodless cylinders. The roller screw 7 on the No. 2 shaft frame 22, the spline 23 set on the roller screw 7, and the fastening block 25 fitted on the spline 23 are jointly formed. The No. 2 shaft frame 22 is fixed with the servo Motor 24, described servo motor 24 is fixedly connected with roller lead screw 7; Described grasping mechanism is by the telescopic cylinder 20 that is fixed on fastening block 25, the tightening plate 26 that is fixed on telescopic cylinder 20 telescopic end and is fixed on tightening plate The fixture 27 on 26 constitutes jointly; Described electroplating tank 1 side is provided with support frame 28, and described support frame 28 is provided with industrial ammeter 29; 17 connection; said electroplating tank 1 side is equipped with a tool rack 30; said tool rack 22 is provided with a switch 23 and a fuse 24; said No. 1 rodless cylinder 4 and No. 2 rodless cylinder 20 are all fixed relays , the relay 31 is connected to the terminals of the No. 1 rodless cylinder 4 and the No. 2 rodless cylinder 20 through wires; one side of the electroplating pool 1 is provided with a material box 32, and the material box 32 is provided with a material rack 33 The material box 32 is provided with an opening, the opening is provided with a hinge 34, and the hinge 34 is provided with a door 35; the door 35 is fixed with a handle 36, the handle 36.
本实施方案的特点为,电镀池上分别固定一号支撑架和二号支撑架,其特征在于,一号支撑架上设有进给机构,进给机构上设有抓紧机构,二号支撑架上固定一对一号无杆气缸,一号无杆气缸移动端固定升降件,升降件上固定一号轴架,一号轴架上插装丝杠,丝杠上配装丝杠副,一号轴架一端固定驱动件,驱动件驱动端通过联轴器与丝杠端面固定连接,丝杠副上套装固定板,固定板上设有一对移动槽,移动槽内配装滑块,滑块上固定滑板,固定板上;且分别位于其两端部设有电动推杆,电动推杆伸缩端与滑板端面固定,滑板上固定抓紧机械手,进给机构是由固定在电镀池一侧的四根导向柱、套装在四根导向柱上的移动板、安装在导向柱一侧的气缸、一端与气缸伸缩端固定连接;且另一端与移动板下端面固定连接、设置在移动板下端面的一对二号无杆气缸、固定在一对二号无杆气缸移动端的走向板、安装在走向板下端面的一对二号轴架、插装在一对二号轴架上的滚轴丝杠、套装在滚轴丝杠上的花键、套装在花键上的紧固块共同构成的,二号轴架上固定伺服马达,伺服马达与滚轴丝杠固定连接,本技术方案为电镀线使用的电镀设备,本装置可减少工人的操作次数,只需要工作人员按下开关即可完成电镀的整个过程,操作简单,使用方便。The feature of this embodiment is that No. 1 support frame and No. 2 support frame are respectively fixed on the electroplating pool. One pair of rodless cylinders are fixed, the moving end of the first rodless cylinder is fixed with the lifting part, and the No. 1 axle frame is fixed on the lifting part. The drive part is fixed at one end of the shaft frame, and the drive end of the drive part is fixedly connected with the end face of the screw through a coupling. The sliding plate is fixed on the fixed plate; and electric push rods are respectively located at both ends of the sliding plate. The telescopic end of the electric push rod is fixed to the end surface of the sliding plate. The guide column, the mobile plate set on the four guide columns, the cylinder installed on one side of the guide column, one end is fixedly connected with the telescopic end of the cylinder; the other end is fixedly connected with the lower end surface of the mobile plate, and a For the No. 2 rodless cylinder, the running plate fixed on the moving end of a pair of No. 2 rodless cylinders, the pair of No. 2 shaft brackets installed on the lower end of the running plate, and the roller screws inserted on the pair of No. 2 shaft brackets , the spline set on the roller screw, and the fastening block set on the spline are jointly composed. The servo motor is fixed on the second shaft frame, and the servo motor is fixedly connected with the roller screw. This technical solution is an electroplating line The electroplating equipment used, this device can reduce the number of operations of the workers, and only needs the staff to press the switch to complete the entire process of electroplating, which is easy to operate and easy to use.
在本实施方案中,首先通过本领域人员,将开关通过导线连接在工业电流表29上,同时将工业电流表29的接线端与工业用电连接,并且在其上连接保险器,达到保护作用,首先控制一号无杆气缸4移动端的升降,带着抓紧机械手17上下动作,其次驱动件10通过联轴器11驱动丝杠8,丝杠副9带着固定板12左右移动,这样一来便可实现抓紧机械手17左右移动,同时通过电动推杆16推动滑板15在固定板12上移动,来带着抓紧机械手17前后移动,抓紧机械手17将待镀件进入到电镀池1内,同时气缸20工作,带动位于导向柱18上的移动板19运动,不断调节高度,一对二号无杆气缸20移动端带动走向板21前后运动,通过伺服马达24驱动位于二号轴架22上的滚轴丝杠7旋转,位于其上的花键23会做左右直线运动,这样位于花键23上的紧固块25也会做左右直线运动,那么位于紧固块25的伸缩气缸20也会移动,同时伸缩气缸20推动加紧板26,加紧板26通过夹具27夹住待镀件,接通电源后,整体设备开始工作,完成电镀后,通过上述原理,将钣金取出,放置电镀池1一旁的物料箱32中的物料架33中,可通过把手36将挡门打开,取出镀金件。In this embodiment, at first by the person skilled in the art, switch is connected on the industrial ammeter 29 by lead wire, simultaneously the terminal of industrial ammeter 29 is connected with industrial electricity, and fuse is connected on it, reaches protection function, first Control the lifting of the moving end of the No. 1 rodless cylinder 4, move up and down with the grasping manipulator 17, and then the driving member 10 drives the screw 8 through the coupling 11, and the screw pair 9 moves left and right with the fixed plate 12, so that it can Realize the left and right movement of the grasping manipulator 17, and at the same time push the slide plate 15 to move on the fixed plate 12 through the electric push rod 16, to move back and forth with the grasping manipulator 17, and grasp the manipulator 17 to enter the plating pool 1, while the cylinder 20 works , drives the moving plate 19 on the guide column 18 to move, and constantly adjusts the height, a pair of No. When the bar 7 rotates, the spline 23 on it will move linearly from side to side, so that the fastening block 25 on the spline 23 will also move linearly from side to side, so the telescopic cylinder 20 positioned on the fastening block 25 will also move, and at the same time The telescopic cylinder 20 pushes the tightening plate 26, and the tightening plate 26 clamps the piece to be plated through the clamp 27. After the power is turned on, the overall equipment starts to work. After the electroplating is completed, the sheet metal is taken out through the above principle and placed on the side of the electroplating pool 1. In the material rack 33 in the case 32, the door can be opened by the handle 36, and the gold-plated parts can be taken out.
上述技术方案仅体现了本发明技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本发明的原理,属于本发明的保护范围之内。The above-mentioned technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention, and some changes that those skilled in the art may make to certain parts reflect the principles of the present invention and fall within the protection scope of the present invention.
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| CN201710314452.0A CN106929901B (en) | 2017-05-06 | 2017-05-06 | A sheet metal electroplating integrated equipment |
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| CN113832520A (en) * | 2021-09-23 | 2021-12-24 | 曾玉华 | Sheet metal component surface is rust-resistant with electroplating device |
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| CN109666967B (en) | 2020-11-06 |
| CN106929901B (en) | 2019-04-26 |
| CN109666967A (en) | 2019-04-23 |
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