CN106925572A - A vehicle-mounted controllable pulse resonance cleaning device - Google Patents
A vehicle-mounted controllable pulse resonance cleaning device Download PDFInfo
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- CN106925572A CN106925572A CN201710275596.XA CN201710275596A CN106925572A CN 106925572 A CN106925572 A CN 106925572A CN 201710275596 A CN201710275596 A CN 201710275596A CN 106925572 A CN106925572 A CN 106925572A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
- B08B9/0328—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid by purging the pipe with a gas or a mixture of gas and liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
- B08B9/0326—Using pulsations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2209/00—Details of machines or methods for cleaning hollow articles
- B08B2209/02—Details of apparatuses or methods for cleaning pipes or tubes
- B08B2209/027—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces
- B08B2209/032—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces by the mechanical action of a moving fluid
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
技术领域technical field
本发明涉及管道清洗技术领域,特别是一种车载式可控脉冲共振清洗装置。The invention relates to the technical field of pipeline cleaning, in particular to a vehicle-mounted controllable pulse resonance cleaning device.
背景技术Background technique
目前清理供水、供油管道内壁铁锈、水垢、油脂粘合物的方法主要有化学法,机械刮管法和连续水射流技术。其中化学法是将酸性或碱性的化学试剂投入到管道网络中,这样容易危及供水安全,还会使较薄的管壁加快腐蚀,造成管道穿孔;而机械刮管法是采用清管器渗入管道内部进行物理刮磨,使用刮管法需要停工断管,刮磨清理后还需要为管道补内衬,施工量大且复杂;连续水射流技术虽然对环境无污染但是需要价格昂贵的超高压水泵,来提供连续不断地高压水射流,这种方法存在能耗高,效率低等问题。At present, there are mainly chemical methods, mechanical scraping pipe method and continuous water jet technology to clean up the inner wall rust, scale and grease adhesion of water supply and oil supply pipelines. Among them, the chemical method is to put acidic or alkaline chemical reagents into the pipeline network, which will easily endanger the safety of water supply, and will also accelerate the corrosion of the thinner pipe wall, causing pipeline perforation; while the mechanical scraping method is to use a pig to infiltrate Physical scraping and grinding is carried out inside the pipeline. The use of the scraping method requires shutdown and broken pipes. After scraping and grinding, the pipeline needs to be relined. The construction volume is large and complicated. Although the continuous water jet technology is not polluting to the environment, it requires expensive ultra-high pressure Water pumps are used to provide continuous high-pressure water jets. This method has problems such as high energy consumption and low efficiency.
发明内容Contents of the invention
本发明的目的在于解决绿色,安全,环保的清理供水、供油管道内壁问题,设计了一种可移动式,清洗效率高的车载式可控脉冲共振清洗装置。The purpose of the present invention is to solve the problem of cleaning the inner wall of water supply and oil supply pipelines in a green, safe and environment-friendly manner, and designs a movable, high-efficiency vehicle-mounted controllable pulse resonance cleaning device.
实现上述目的本发明的技术方案为,一种车载式可控脉冲共振清洗装置,包括:运载车、电源、供水装置、压缩气瓶、高压气水脉冲控制仪、排污装置,所述供水装置包括储水箱和水泵,所述水泵的出水口与所述高压气水脉冲控制仪的进水口相连;所述压缩气瓶的出气口与所述高压气水脉冲控制仪的进气口相连;所述排污装置包括排污管和排污泵;所述高压气水脉冲控制仪的输出管道与待清洗管道的一端相连,待清洗管道的另一端与排污管相连,排污管的另一端与排污泵进水口相连。To achieve the above object, the technical solution of the present invention is a vehicle-mounted controllable pulse resonance cleaning device, including: a carrier vehicle, a power supply, a water supply device, a compressed gas cylinder, a high-pressure gas-water pulse controller, and a sewage discharge device. The water supply device includes A water storage tank and a water pump, the water outlet of the water pump is connected to the water inlet of the high-pressure air-water pulse controller; the gas outlet of the compressed gas cylinder is connected to the air inlet of the high-pressure air-water pulse controller; The sewage device includes a sewage pipe and a sewage pump; the output pipeline of the high-pressure air-water pulse controller is connected to one end of the pipeline to be cleaned, the other end of the pipeline to be cleaned is connected to the sewage pipe, and the other end of the sewage pipe is connected to the water inlet of the sewage pump .
进一步地,所述排污泵出水口污水回收装置相连,所述排污泵的出水口还设有污水检测仪。Further, the water outlet of the sewage pump is connected to a sewage recovery device, and the water outlet of the sewage pump is also equipped with a sewage detector.
进一步地,所述压缩气瓶内气体为空气。Further, the gas in the compressed gas cylinder is air.
进一步地,所述电源为小型柴油或汽油发电机。Further, the power source is a small diesel or gasoline generator.
进一步地,所述水泵和排污泵均为液压泵。Further, both the water pump and the sewage pump are hydraulic pumps.
利用本发明的技术方案制作的车载式可控脉冲清洗装置其有益效果在于:The beneficial effects of the vehicle-mounted controllable pulse cleaning device made by the technical solution of the present invention are:
(1)不使用化学药剂,对管网无腐蚀,对水质无污染,绿色、安全、环保。(1) No chemical agents are used, no corrosion to the pipe network, no pollution to water quality, green, safe and environmentally friendly.
(2)实用性强,整套装置不需要额外配备电源,利用车载具有可移动性,可适用各种复杂管网。(2) Strong practicability, the whole device does not need to be equipped with an additional power supply, and it is mobile by vehicle, and can be applied to various complex pipe networks.
(3)高效快速、省时省力,可以在不开挖、不进户、不断水、不停产、不拆解管网内部的条件下进行,给生产生活带来极大的方便。(3) It is efficient, fast, time-saving and labor-saving, and can be carried out without excavation, without entering the house, without continuous water, without production, and without dismantling the inside of the pipe network, which brings great convenience to production and life.
(5)可控度高,根据待清理管道内壁的情况调节高压气水脉冲控制仪的频率从而调节输出的高压气水流的能量大小。(5) High controllability, adjust the frequency of the high-pressure air-water pulse controller according to the inner wall of the pipeline to be cleaned to adjust the energy of the output high-pressure air-water flow.
(4)节省资金效果好,先以气和水为介质进入管道清洗,清洗一段时间后管内的固体杂质也会随气和水共同高频振动,进一步对管道进行清洗,所以较其他的清洗方法成本低,能清洗管道内95%以上的铁锈水垢和油状物并将其排出管网系统,明显恢复供水能力和设备运行能力。(4) The effect of saving money is good. First, air and water are used as the medium to enter the pipeline for cleaning. After cleaning for a period of time, the solid impurities in the pipe will also vibrate at high frequency with the air and water to further clean the pipeline. Therefore, compared with other cleaning methods Low cost, it can clean more than 95% of the rust, scale and oil in the pipeline and discharge it out of the pipeline system, obviously restoring the water supply capacity and equipment operation capacity.
附图说明Description of drawings
图1是本发明工作状态的结构示意图;Fig. 1 is the structural representation of working state of the present invention;
图中,1、运载车;2、供水装置;3、压缩气瓶;4、高压气水脉冲控制仪;5、排污管;6、排污泵;7、污水检测仪;8、污水回收装置;9、待清洗管道。In the figure, 1. Carrier; 2. Water supply device; 3. Compressed gas cylinder; 4. High-pressure air-water pulse controller; 5. Sewage pipe; 6. Sewage pump; 7. Sewage detector; 8. Sewage recovery device; 9. Pipeline to be cleaned.
具体实施方式detailed description
应当理解此处所描述的具体实施例仅仅用于解释本发明,并不用于限定本发明。It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
请参阅图1,图1是本发明工作状态时的结构示意图。Please refer to Fig. 1, Fig. 1 is a schematic structural diagram of the present invention in working state.
实施例1:Example 1:
先将管道进行连接:供水装置2中水泵的出水口与高压气水脉冲控制仪的进水口相连;压缩气瓶3的出气口与高压气水脉冲控制仪4的进气口相连;高压气水脉冲控制仪4的输出管道与待清洗管道9的一端相连,待清洗管道9的另一端与排污管5相连,排污管5的另一端与排污泵6进水口相连,排污泵6的出水口处还设有污水检测仪7,排污泵6的出水口与污水回收装置8相连;利用小型柴油发电机为高压气水脉冲控制仪4、水泵、排污泵6、污水检测仪7、污水回收装置8供电,压缩气瓶3中的气体和供水装置中的水通过高压气水脉冲控制仪4后,形成间断的高速水气流输出,进入待清洗管道9,根据待清洗管道9的实际含杂情况通过调节高压气水脉冲控制仪4的频率来控制高压气水流的能量大小,清洗后带有杂质的污水通过排污管5,排水泵6流向污水回收装置8,排水泵6出水口还有污水检测仪7,时时检测排出污水的含杂量,当含杂量低于设定值后,会发出提醒,这时管道已清理完毕,关闭电源,停止清理将清理好的管路接回原管道即可。Connect the pipeline first: the water outlet of the water pump in the water supply device 2 is connected to the water inlet of the high-pressure air-water pulse controller; the gas outlet of the compressed gas cylinder 3 is connected to the inlet of the high-pressure air-water pulse controller 4; The output pipeline of the pulse controller 4 is connected to one end of the pipeline 9 to be cleaned, the other end of the pipeline 9 to be cleaned is connected to the sewage pipe 5, the other end of the sewage pipe 5 is connected to the water inlet of the sewage pump 6, and the water outlet of the sewage pump 6 is There is also a sewage detector 7, and the outlet of the sewage pump 6 is connected to the sewage recovery device 8; a small diesel generator is used as a high-pressure air-water pulse controller 4, a water pump, a sewage pump 6, a sewage detector 7, and a sewage recovery device 8 Power supply, the gas in the compressed gas cylinder 3 and the water in the water supply device pass through the high-pressure gas-water pulse controller 4 to form an intermittent high-speed water flow output, enter the pipeline 9 to be cleaned, and pass through according to the actual impurities in the pipeline 9 to be cleaned Adjust the frequency of the high-pressure air-water pulse controller 4 to control the energy of the high-pressure air-water flow. After cleaning, the sewage with impurities passes through the sewage pipe 5, and the drainage pump 6 flows to the sewage recovery device 8. There is also a sewage detector at the outlet of the drainage pump 6 7. Check the impurity content of the discharged sewage from time to time. When the impurity content is lower than the set value, a reminder will be issued. At this time, the pipeline has been cleaned, turn off the power, stop cleaning and connect the cleaned pipeline back to the original pipeline. .
从高压气水脉冲控制仪4输出的间断的高压气水流,利用脉冲集中释放能量,形成沿管壁方向的切向力,气水流的高能动量迅速转成冲量,形成炮弹流,进而对管道内铁锈,水垢,油脂等的生长环产生冲击、气蚀效应,有效的去除生长环。被击落的固体颗粒继续和气流、水流相互作用,从而构成气、液、固三相流,这种三相流继续冲击未脱落的生长环,能清洗管道内95%以上的杂志从而恢复供水能力和设备运行能力。The intermittent high-pressure air-water flow output from the high-pressure air-water pulse controller 4 uses the pulse to release energy intensively to form a tangential force along the direction of the pipe wall. The growth rings of rust, scale, grease, etc. produce impact and cavitation effects, and effectively remove the growth rings. The knocked down solid particles continue to interact with the airflow and water flow to form a three-phase flow of gas, liquid and solid. This three-phase flow continues to impact the growth ring that has not fallen off, and can clean more than 95% of the impurities in the pipeline to restore the water supply capacity and equipment performance.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still It is possible to modify the technical solutions recorded in the foregoing embodiments, or to perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. within the spirit and principles of the present invention shall be included in the within the protection scope of the present invention.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710275596.XA CN106925572A (en) | 2017-04-25 | 2017-04-25 | A vehicle-mounted controllable pulse resonance cleaning device |
| CN202110517002.8A CN113102400A (en) | 2017-04-25 | 2017-04-25 | Vehicle-mounted controllable pulse resonance cleaning device and method |
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| CN201710275596.XA CN106925572A (en) | 2017-04-25 | 2017-04-25 | A vehicle-mounted controllable pulse resonance cleaning device |
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| CN202110517002.8A Division CN113102400A (en) | 2017-04-25 | 2017-04-25 | Vehicle-mounted controllable pulse resonance cleaning device and method |
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| CN202110517002.8A Pending CN113102400A (en) | 2017-04-25 | 2017-04-25 | Vehicle-mounted controllable pulse resonance cleaning device and method |
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| CN113877899A (en) * | 2021-09-15 | 2022-01-04 | 苏州市自来水有限公司 | Pulse type pipeline flushing device |
| CN115569933A (en) * | 2022-09-23 | 2023-01-06 | 内蒙古恒坤化工有限公司 | A VOCs tail gas treatment device flushing device |
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| KR20090111089A (en) * | 2008-04-21 | 2009-10-26 | 김창곤 | Pipe cleaning device and method |
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2017
- 2017-04-25 CN CN201710275596.XA patent/CN106925572A/en active Pending
- 2017-04-25 CN CN202110517002.8A patent/CN113102400A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN201135984Y (en) * | 2007-12-27 | 2008-10-22 | 大庆石油学院 | Pollution-free and energy-saving water-gas pulse cleaning device |
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