CN106923143A - A kind of industrial ball water-boiling equipment - Google Patents
A kind of industrial ball water-boiling equipment Download PDFInfo
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- CN106923143A CN106923143A CN201710264079.2A CN201710264079A CN106923143A CN 106923143 A CN106923143 A CN 106923143A CN 201710264079 A CN201710264079 A CN 201710264079A CN 106923143 A CN106923143 A CN 106923143A
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Abstract
本发明涉及一种工业丸子水煮设备,包括一电磁炉底座和一电机驱动机构,电磁炉底座上设置有一陶瓷锅,陶瓷锅的外围侧壁上环绕有一螺旋状接料槽;陶瓷锅的外围侧壁设置有升降机构,陶瓷锅中部垂直固定有一圆柱形管,圆柱形管内为中空腔体,陶瓷锅内设置有一铁质托盘,铁质托盘在升降机构驱动下能进行上下升降;中空腔体中部设置有一支撑柱,支撑柱上架设有一丸子挤料机构,丸子挤料机构包括成十字架形的挤料管和一进料管,成十字架形的挤料管的底部设置有多个的物料挤出头;圆柱形管的顶部设置有一切割组件,切割组件能切割挤料管中挤出的丸子。本发明对丸子进行智能挤出成型,然后进行蒸煮后,自动打捞,不仅能提高生产效率,而且制造的丸子干净,口感好。
The invention relates to an industrial meatball boiling equipment, which comprises an induction cooker base and a motor drive mechanism. A ceramic pot is arranged on the base of the induction cooker, and a spiral-shaped feeding trough surrounds the outer side wall of the ceramic pot; the outer side wall of the ceramic pot There is a lifting mechanism, and a cylindrical tube is vertically fixed in the middle of the ceramic pot. Inside the cylindrical tube is a hollow cavity. There is an iron tray inside the ceramic pot. The iron tray can be lifted up and down driven by the lifting mechanism; the middle of the hollow cavity is set There is a supporting column, and a ball extruding mechanism is set on the supporting column. The ball extruding mechanism includes a cross-shaped extruding tube and a feeding tube. The bottom of the cross-shaped extruding tube is provided with multiple material extruding heads. ; A cutting assembly is arranged on the top of the cylindrical tube, which can cut the pellets extruded from the extruding tube. According to the invention, the meatballs are intelligently extruded and shaped, and then steamed and then automatically salvaged, which can not only improve production efficiency, but also make the meatballs clean and taste good.
Description
技术领域technical field
本发明涉及工业设备技术领域,特别是一种工业丸子水煮设备。The invention relates to the technical field of industrial equipment, in particular to industrial meatball boiling equipment.
背景技术Background technique
现有丸子的生产方式都是人工进行手动操作,即将制作丸子的配料进行配置好后,放置在一个盆子里面,人工对配料进行挤压成型,然后再将成型的丸子放入蒸煮池中进行蒸煮,蒸煮好的丸子再倒入盛料框中;这样操作不仅效率低,而且通过几个人的人工手动操作,丸子也不干净,人工制造成本高。对于现有的一些机器加工丸子设备,也仅仅只是进行丸子挤压成型的工具,并未披露有丸子挤压成型后直接进行蒸煮,然后直接进行打捞的设备。The existing production methods of meatballs are manually operated, that is, after the ingredients for making meatballs are configured, they are placed in a basin, the ingredients are manually squeezed, and then the formed meatballs are put into the cooking pool for cooking , The steamed meatballs are poured into the material box; this operation is not only inefficient, but also through the manual operation of several people, the meatballs are not clean, and the labor cost is high. For some existing machine processing meatball equipment, it is only a tool for extruding meatballs, and there is no disclosure of equipment that directly steams meatballs after extrusion and then directly salvages them.
发明内容Contents of the invention
为克服上述问题,本发明的目的是提供一种工业丸子水煮设备,对丸子进行智能挤出成型,然后进行蒸煮后,自动打捞,不仅能提高生产效率,而且制造的丸子干净,口感好。In order to overcome the above problems, the purpose of this invention is to provide an industrial meatball boiling equipment, which can intelligently extrude and shape the meatballs, and then cook them, and then automatically salvage them, which can not only improve the production efficiency, but also make the meatballs clean and taste good.
本发明采用以下方案实现:一种工业丸子水煮设备,包括一电磁炉底座和一电机驱动机构,其特征在于:所述电磁炉底座上设置有一陶瓷锅,所述陶瓷锅的底部侧壁上开设有一出水孔,所述出水孔上设置有一手动阀;所述陶瓷锅的顶部左右两侧壁上对称设置有第一滑轮和第二滑轮,所述陶瓷锅的外围侧壁上环绕有一螺旋状接料槽;所述螺旋状接料槽的顶部上设置有第三滑轮,所述第三滑轮的位置与所述第二滑轮相对应,且第二滑轮和第三滑轮在同一水平面上;所述陶瓷锅的外围侧壁上还设置有第一电机和第二电机,所述第一电机位于所述第一滑轮的下方,所述第二电机位于所述第三滑轮的下方;所述第一电机和第二电机的转动轴上设置有卷绕辊;The present invention is realized by the following scheme: an industrial meatball boiling equipment, comprising an induction cooker base and a motor drive mechanism, characterized in that a ceramic pot is arranged on the base of the induction cooker, and a bottom side wall of the ceramic pot is provided with a The water outlet hole is provided with a manual valve; the first pulley and the second pulley are symmetrically arranged on the left and right side walls of the top of the ceramic pot; groove; the top of the spiral-shaped receiving tank is provided with a third pulley, the position of the third pulley is corresponding to the second pulley, and the second pulley and the third pulley are on the same level; the ceramic The peripheral side wall of the pot is also provided with a first motor and a second motor, the first motor is positioned under the first pulley, and the second motor is positioned under the third pulley; the first motor and the rotating shaft of the second motor is provided with a winding roller;
所述陶瓷锅中部垂直固定有一圆柱形管,所述圆柱形管内为中空腔体,且圆柱形管的高度高于所述陶瓷锅的高度;所述陶瓷锅内设置有一铁质托盘,所述铁质托盘中部开设有圆形孔,所述铁质托盘通过圆形孔套设在所述圆柱形管上,所述铁质托盘上设置有多个的过滤孔;所述铁质托盘两端分别设置有第一牵引绳和第二牵引绳,所述第一牵引绳绕过所述第一滑轮与第一电机上的卷绕辊连接,所述第二牵引绳绕过所述第二滑轮、第三滑轮与第二电机上的卷绕辊连接;所述铁质托盘在第一电机和第二电机的驱动下能进行上下升降操作;A cylindrical tube is vertically fixed in the middle of the ceramic pot, and the inside of the cylindrical tube is a hollow cavity, and the height of the cylindrical tube is higher than that of the ceramic pot; an iron tray is arranged in the ceramic pot, and the There is a circular hole in the middle of the iron tray, and the iron tray is set on the cylindrical tube through the circular hole, and a plurality of filter holes are arranged on the iron tray; the two ends of the iron tray A first traction rope and a second traction rope are respectively provided, the first traction rope goes around the first pulley and is connected to the winding roller on the first motor, and the second traction rope goes around the second pulley 1. The third pulley is connected to the winding roller on the second motor; the iron tray can be lifted up and down under the drive of the first motor and the second motor;
所述中空腔体中部设置有一支撑柱,且支撑柱的高度高于所述圆柱形管;所述支撑柱上架设有一丸子挤料机构,所述丸子挤料机构包括成十字架形的挤料管和一进料管,所述挤料管中部开设有一进料口,所述进料管与所述进料口连接,所述进料管设置有第一电磁阀,所述成十字架形的挤料管的底部设置有多个的物料挤出头;所述圆柱形管的顶部设置有一切割组件,所述切割组件包括切割刀和轴承,所述轴承分为上部分和下部分,所述上部分为光滑表面,所述切割刀固定于上部分光滑表面上;且切割刀位于所述物料挤出头的下方;所述下部分光滑表面上套有一第一齿轮,所述轴承套设在所述支撑柱上进行固定;所述电机驱动机构设置于所述中空腔体内,所述电机驱动机构中驱动电机的转动轴上设置有第二齿轮,所述第二齿轮与第一齿轮相啮合;A support column is arranged in the middle of the hollow cavity, and the height of the support column is higher than the cylindrical tube; a ball extruding mechanism is set on the support column, and the ball extruding mechanism includes a cross-shaped extruding tube and a feeding pipe, the middle part of the extruding pipe is provided with a feeding port, the feeding pipe is connected with the feeding port, the feeding pipe is provided with a first electromagnetic valve, and the cross-shaped extruding The bottom of the material pipe is provided with a plurality of material extruding heads; the top of the cylindrical pipe is provided with a cutting assembly, the cutting assembly includes a cutting knife and a bearing, and the bearing is divided into an upper part and a lower part. The part is a smooth surface, the cutting knife is fixed on the smooth surface of the upper part; and the cutting knife is located below the material extrusion head; a first gear is set on the smooth surface of the lower part, and the bearing sleeve is set on the fixed on the supporting column; the motor driving mechanism is arranged in the hollow cavity, and the rotating shaft of the driving motor in the motor driving mechanism is provided with a second gear, and the second gear is meshed with the first gear;
所述螺旋状接料槽的尾部设置有一导料板,所述导料板下方设置有一接料框。A material guide plate is provided at the tail of the spiral material receiving trough, and a material receiving frame is provided under the material guide plate.
在本发明一实施例中,所述电磁炉底座底部四周均设置有支撑脚。In an embodiment of the present invention, supporting feet are provided around the bottom of the induction cooker base.
在本发明一实施例中,所述切割刀为两个刀片,所述两个刀片对称固定在轴承的上部分的光滑表面上,且两个刀片成一字型。In one embodiment of the present invention, the cutting knife is two blades, and the two blades are symmetrically fixed on the smooth surface of the upper part of the bearing, and the two blades are in a straight line.
在本发明一实施例中,所述切割刀为四个刀片,所述四个刀片均匀固定在轴承的上部分的光滑表面上,且四个刀片成十字形。In an embodiment of the present invention, the cutting knife is four blades, and the four blades are evenly fixed on the smooth surface of the upper part of the bearing, and the four blades are in the shape of a cross.
在本发明一实施例中,所述工业丸子水煮设备还包括一圆形腔体,所述圆形腔体的底部开设有多个的孔洞,所述圆形腔体中开设有一通孔,所述进料管恰能穿过所述通孔,所述圆形腔体的顶部开设有一进水孔和一通风口,所述进水孔上连接有一进水管,所述进水管上设置有一第二电磁阀;所述通风口经第三电磁阀与一抽风机,所述抽风机上设置有一通风管。In one embodiment of the present invention, the industrial meatball boiling equipment further includes a circular cavity, a plurality of holes are opened at the bottom of the circular cavity, and a through hole is opened in the circular cavity, The feed pipe can just pass through the through hole, the top of the circular cavity is provided with a water inlet and a vent, the water inlet is connected with a water inlet, and the water inlet is provided with a The second solenoid valve; the vent passes through the third solenoid valve and an exhaust fan, and the exhaust fan is provided with a ventilation pipe.
在本发明一实施例中,还包括一控制盒,所述控制盒设置于所述陶瓷锅的侧壁上,所述控制盒内设置有控制电路,所述控制电路包括MCU,所述MCU连接有电磁炉控制电路、第一电机驱动电路、第二电机驱动电路、驱动电机驱动电路、第一电磁阀驱动电路、第二电磁阀驱动电路、第三电磁阀驱动电路、抽风机驱动电路、显示屏、温度传感器以及无线通讯电路;所述温度传感器设置于所述圆柱形管内壁,通过圆柱形管内壁的导热性检测陶瓷锅内液体的温度;所述MCU具有以下控制方式:工作时,MCU控制电磁炉对所述的铁质托盘进行加热,并开启第三电磁阀和抽风机;当陶瓷锅内的液体温度达到50~60度时,所述MCU控制第一电磁阀打开,物料则从所述物料挤出头挤出,控制所述的切割组件每隔N秒对所述物料挤出头挤出的物料切割一次,并保持一预定时间;关闭第一电磁阀;执行以下步骤:In an embodiment of the present invention, a control box is also included, the control box is arranged on the side wall of the ceramic pot, a control circuit is arranged in the control box, the control circuit includes an MCU, and the MCU is connected to There is an induction cooker control circuit, a first motor drive circuit, a second motor drive circuit, a drive motor drive circuit, a first solenoid valve drive circuit, a second solenoid valve drive circuit, a third solenoid valve drive circuit, an exhaust fan drive circuit, and a display screen , a temperature sensor and a wireless communication circuit; the temperature sensor is arranged on the inner wall of the cylindrical tube, and detects the temperature of the liquid in the ceramic pot by the thermal conductivity of the inner wall of the cylindrical tube; the MCU has the following control modes: during work, the MCU controls The induction cooker heats the iron tray, and opens the third electromagnetic valve and exhaust fan; when the liquid temperature in the ceramic pot reaches 50-60 degrees, the MCU controls the opening of the first electromagnetic valve, and the material is discharged from the Extruding from the material extrusion head, controlling the cutting assembly to cut the material extruded from the material extrusion head every N seconds, and keeping it for a predetermined time; closing the first solenoid valve; performing the following steps:
步骤S01:当陶瓷锅内液体达到沸点,关闭第三电磁阀和抽风机,并打开第二电磁阀,对陶瓷锅内的液体进行喷淋5~10S,然后关闭第二电磁阀,开启第三电磁阀和抽风机;Step S01: When the liquid in the ceramic pot reaches the boiling point, close the third solenoid valve and exhaust fan, and open the second solenoid valve, spray the liquid in the ceramic pot for 5~10 seconds, then close the second solenoid valve, and turn on the third solenoid valve. Solenoid valve and exhaust fan;
步骤S02:重复步骤S01三到五次后,继续保持陶瓷锅内的液体沸腾直至丸子煮熟;Step S02: After repeating step S01 three to five times, continue to keep the liquid in the ceramic pot boiling until the meatballs are cooked;
步骤S03:关闭电磁炉,控制第一电机和第二电机工作,对陶瓷锅内的丸子进行卸料。Step S03: Turn off the induction cooker, control the operation of the first motor and the second motor, and unload the balls in the ceramic pot.
在本发明一实施例中,所述MCU还连接有霍尔传感器,所述霍尔传感器设置于十字架形的挤料管下方;所述的切割刀上表面嵌设有一磁铁,当所述切割刀在转动时,与所述霍尔传感器垂直方向重合,则霍尔传感器传送一信号给所述MCU;所述MCU根据该数值进行计数,并根据所述物料挤出头的个数与该计数值的乘积,计算出丸子的个数。In an embodiment of the present invention, the MCU is also connected with a Hall sensor, and the Hall sensor is arranged under the cross-shaped extruding tube; a magnet is embedded on the upper surface of the cutting knife, and when the cutting knife When rotating, coincident with the vertical direction of the Hall sensor, the Hall sensor sends a signal to the MCU; the MCU counts according to the value, and according to the number of the material extrusion head and the count value The product of , calculate the number of meatballs.
在本发明一实施例中,所述切割刀为扇叶式刀片,所述步骤S03中关闭电磁炉后,控制第一电机和第二电机工作,将所述铁质托盘升起,让丸子脱离液面,然后启动所述切割刀片,以实现向铁质托盘鼓风,对丸子进行预散热处理。In one embodiment of the present invention, the cutting knife is a fan-blade blade. After the induction cooker is closed in the step S03, the first motor and the second motor are controlled to work, and the iron tray is raised to let the meatballs out of the liquid. surface, and then start the cutting blade, to realize the air blast to the iron tray, the meatballs are pre-heated.
在本发明一实施例中,在所述步骤S02“继续保持陶瓷锅内的液体沸腾直至丸子煮熟”的过程中,每隔时间T将所述铁质托盘缓慢提升到指定高度,然后再回位,以此来调节电磁炉发出的磁力线穿过所述铁质托盘的数量,进而实现加热功率的调节。In one embodiment of the present invention, in the process of step S02 "continue to keep the liquid in the ceramic pot boiling until the meatballs are cooked", the iron tray is slowly lifted to a specified height every time T, and then returned to position, so as to adjust the number of magnetic field lines emitted by the induction cooker passing through the iron tray, thereby realizing the adjustment of the heating power.
本发明的有益效果在于:本发明通过在电磁炉底座上设置有陶瓷锅,且陶瓷锅内有带有过滤孔的铁质托盘,巧妙的利用电磁炉对铁质托盘制热效果实现对陶瓷锅内的液体进行加热;采用陶瓷锅不仅能减少热能的流失,而且加热时温度上升较慢,能让食物均匀且充分受热,煮出来丸子表面光泽好,能提高卖相;该铁质托盘由一升降机构进行上升或者下降操作;该陶瓷锅内设置有圆柱形管,该圆柱形管内有支撑柱,支撑柱上设置有丸子挤料机构和丸子切割组件,该丸子切割组件通过巧妙的机构进行驱动转动切割,丸子通过挤料机构进行挤压成型后,由切割组件进行切割落入陶瓷锅后进行蒸煮,煮好后的丸子通过铁质托盘进行捞出,再由螺旋状接料槽进行接料,结构十分巧妙,具备了丸子制作、水煮、排气、出料、自动功率调节等特性,不仅能提高生产效率,而且制造的丸子干净,口感好。The beneficial effect of the present invention is that: the present invention is provided with a ceramic pot on the base of the electromagnetic cooker, and there is an iron tray with filter holes in the ceramic pot, and cleverly utilizes the heating effect of the electromagnetic cooker on the iron tray to realize the heating of the ceramic pot. The liquid is heated; the use of a ceramic pot can not only reduce the loss of heat energy, but also the temperature rises slowly during heating, which can make the food evenly and fully heated, and the boiled meatballs have a good surface gloss, which can improve the appearance; Carry out ascending or descending operation; the ceramic pot is provided with a cylindrical tube, and the cylindrical tube is provided with a support column, and the support column is provided with a ball extruding mechanism and a ball cutting assembly, and the ball cutting assembly is driven to rotate and cut through a clever mechanism After the meatballs are extruded by the extrusion mechanism, they are cut by the cutting component and dropped into the ceramic pot for cooking. The cooked meatballs are taken out through the iron tray, and then the material is received by the spiral material receiving trough. The structure It is very ingenious. It has the characteristics of making meatballs, boiling, exhausting, discharging, and automatic power adjustment. It can not only improve production efficiency, but also make meatballs that are clean and taste good.
附图说明Description of drawings
图1是本发明设备的剖面示意图;Fig. 1 is the schematic sectional view of equipment of the present invention;
图2是本发明设备的俯视图示意图;Fig. 2 is the schematic diagram of the top view of equipment of the present invention;
图3是本发明实施例设备控制电路原理框图。Fig. 3 is a functional block diagram of the device control circuit according to the embodiment of the present invention.
具体实施方式detailed description
下面结合附图及实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1、图2所示,本发明实施例提供一种工业丸子水煮设备,包括一电磁炉底座1和一电机驱动机构2,(电磁炉底座1和电机驱动机构2都是现有比较成熟的技术,在此不进行详细描述)所述电磁炉底座1上设置有一陶瓷锅3,所述陶瓷锅3的底部侧壁上开设有一出水孔,所述出水孔上设置有一手动阀31;陶瓷锅3中的液体能通过手动阀31进行控制流出;所述陶瓷锅3的顶部左右两侧壁上对称设置有第一滑轮32和第二滑轮33,所述陶瓷锅3的外围侧壁上环绕有一螺旋状接料槽4;这样煮熟后的丸子能从螺旋状接料槽4上滚落下去,十分方便;所述螺旋状接料槽4的顶部上设置有第三滑轮41,所述第三滑轮41的位置与所述第二滑轮33相对应,且第二滑轮33和第三滑轮41在同一水平面上;所述陶瓷锅3的外围侧壁上还设置有第一电机34和第二电机35,所述第一电机34位于所述第一滑轮32的下方,所述第二电机35位于所述第三滑轮41的下方;所述第一电机34和第二电机35的转动轴上设置有卷绕辊5;As shown in Figure 1 and Figure 2, the embodiment of the present invention provides a kind of industrial meatball boiling equipment, including an induction cooker base 1 and a motor drive mechanism 2, (the induction cooker base 1 and the motor drive mechanism 2 are existing relatively mature technology, will not be described in detail here) the base 1 of the induction cooker is provided with a ceramic pot 3, and a water outlet hole is provided on the bottom side wall of the ceramic pot 3, and a manual valve 31 is arranged on the water outlet hole; the ceramic pot 3 The liquid in the pot can be controlled to flow out through the manual valve 31; the first pulley 32 and the second pulley 33 are symmetrically arranged on the left and right side walls of the top of the ceramic pot 3, and there is a spiral on the peripheral side wall of the ceramic pot 3 shape receiving trough 4; the cooked meatballs can roll down from the spiral trough 4, which is very convenient; the top of the spiral trough 4 is provided with a third pulley 41, the third The position of the pulley 41 corresponds to the second pulley 33, and the second pulley 33 and the third pulley 41 are on the same level; the peripheral side wall of the ceramic pot 3 is also provided with a first motor 34 and a second motor 35, the first motor 34 is located below the first pulley 32, and the second motor 35 is located below the third pulley 41; the rotation shafts of the first motor 34 and the second motor 35 are set There is a winding roller 5;
所述陶瓷锅3中部垂直固定有一圆柱形管36,所述圆柱形管36内为中空腔体361,且圆柱形管36的高度高于所述陶瓷锅3的高度;所述陶瓷锅3内设置有一铁质托盘37,所述铁质托盘37中部开设有圆形孔371,所述铁质托盘37通过圆形孔371套设在所述圆柱形管36上,所述铁质托盘37上设置有多个的过滤孔372;所述铁质托盘37两端分别设置有第一牵引绳373和第二牵引绳374,所述第一牵引绳373绕过所述第一滑轮32与第一电机34上的卷绕辊5连接,所述第二牵引绳374绕过所述第二滑轮33、第三滑轮41与第二电机35上的卷绕辊5连接;所述铁质托盘在第一电机34和第二电机35的驱动下能进行上下升降操作;卷绕辊5将第一牵引绳373和第二牵引绳374进行卷绕起来;该卷绕辊5通过电机进行驱动。The middle part of the ceramic pot 3 is vertically fixed with a cylindrical tube 36, the inside of the cylindrical tube 36 is a hollow cavity 361, and the height of the cylindrical tube 36 is higher than the height of the ceramic pot 3; An iron tray 37 is provided, and a circular hole 371 is opened in the middle of the iron tray 37, and the iron tray 37 is sleeved on the cylindrical pipe 36 through the circular hole 371, and the iron tray 37 is A plurality of filter holes 372 are provided; the two ends of the iron tray 37 are respectively provided with a first traction rope 373 and a second traction rope 374, and the first traction rope 373 bypasses the first pulley 32 and the first pulley. The winding roller 5 on the motor 34 is connected, and the second traction rope 374 is passed around the second pulley 33, and the third pulley 41 is connected with the winding roller 5 on the second motor 35; Driven by a motor 34 and a second motor 35, the up and down operation can be carried out; the winding roller 5 winds up the first traction rope 373 and the second traction rope 374; the winding roller 5 is driven by the motor.
所述中空腔体361中部设置有一支撑柱6,且支撑柱6的高度高于所述圆柱形管36;所述支撑柱6上架设有一丸子挤料机构7,所述丸子挤料机构7包括成十字架形的挤料管71和一进料管72,所述挤料管71中部开设有一进料口(未图示),所述进料管72与所述进料口连接,所述进料管设置有第一电磁阀95,所述成十字架形的挤料管71的底部设置有多个的物料挤出头711;所述圆柱形管36的顶部设置有一切割组件8,所述切割组件8包括切割刀81和轴承82,所述轴承82分为上部分821和下部分822,所述上部分821为光滑表面,所述切割刀81固定于上部分821光滑表面上;且切割刀81位于所述物料挤出头711的下方;所述下部分822光滑表面上套有一第一齿轮823,所述轴承82套设在所述支撑柱6上进行固定;所述电机驱动机构2设置于所述中空腔体361内,所述电机驱动机构2中驱动电机的转动轴上设置有第二齿轮21,所述第二齿轮21与第一齿轮823相啮合;由于切割刀是固定在轴承的上部分,轴承的下部分设置有齿轮,这样轴承82通过电机驱动机构2的驱动作用,能进行旋转,从而轴承带动切割刀进行旋转切割;丸子在丸子挤料机构7中成型后从物料挤出头711流出切割刀进行切割。The middle part of the hollow cavity 361 is provided with a support column 6, and the height of the support column 6 is higher than the cylindrical tube 36; the support column 6 is provided with a ball extruding mechanism 7, and the ball extruding mechanism 7 includes A cross-shaped extruding tube 71 and a feeding tube 72, the middle part of the extruding tube 71 has a feeding port (not shown), the feeding tube 72 is connected with the feeding port, the feeding port The material pipe is provided with a first electromagnetic valve 95, and the bottom of the cross-shaped extruding pipe 71 is provided with a plurality of material extruding heads 711; the top of the cylindrical pipe 36 is provided with a cutting assembly 8, and the cutting The assembly 8 includes a cutting knife 81 and a bearing 82, the bearing 82 is divided into an upper part 821 and a lower part 822, the upper part 821 is a smooth surface, and the cutting knife 81 is fixed on the smooth surface of the upper part 821; and the cutting knife 81 is located below the material extrusion head 711; a first gear 823 is set on the smooth surface of the lower part 822, and the bearing 82 is set on the support column 6 for fixing; the motor drive mechanism 2 is set In the hollow cavity 361, a second gear 21 is arranged on the rotating shaft of the drive motor in the motor drive mechanism 2, and the second gear 21 is meshed with the first gear 823; since the cutting knife is fixed on the bearing The upper part of the bearing and the lower part of the bearing are provided with gears, so that the bearing 82 can rotate through the driving action of the motor drive mechanism 2, so that the bearing drives the cutting knife to perform rotary cutting; The head 711 flows out of the cutting knife for cutting.
所述螺旋状接料槽4的尾部设置有一导料板42,所述导料板42下方设置有一接料框43。螺旋状接料槽4中的丸子从导料板42导入到接料框43中,从而完成丸子的加工工序。A material guide plate 42 is provided at the tail of the spiral material receiving tank 4 , and a material receiving frame 43 is provided below the material guide plate 42 . The balls in the spiral material receiving trough 4 are introduced into the material receiving frame 43 from the material guide plate 42, thereby completing the processing procedure of the balls.
在本发明的一实施例中,所述电磁炉底座1底部四周均设置有支撑脚11。In an embodiment of the present invention, support feet 11 are provided around the bottom of the induction cooker base 1 .
本发明的一实施例,所述切割刀81为两个刀片,所述两个刀片对称固定在轴承的上部分的光滑表面上,且两个刀片成一字型。In one embodiment of the present invention, the cutting knife 81 is two blades, and the two blades are symmetrically fixed on the smooth surface of the upper part of the bearing, and the two blades are in a straight line.
本发明的另一实施例,所述切割刀81为四个刀片,所述四个刀片均匀固定在轴承的上部分的光滑表面上,且四个刀片成十字形。这样切割效果更高。In another embodiment of the present invention, the cutting knife 81 is four blades, and the four blades are evenly fixed on the smooth surface of the upper part of the bearing, and the four blades are in the shape of a cross. This results in a higher cutting effect.
其中,所述工业丸子水煮设备还包括一圆形腔体9,所述圆形腔体9的底部开设有多个的孔洞(未图示),所述圆形腔体9中开设有一通孔(未图示),所述进料管72恰能穿过所述通孔,所述圆形腔体9的顶部开设有一进水孔(未图示)和一通风口(未图示),所述进水孔上连接有一进水管91,所述进水管91上设置有一第二电磁阀92;所述通风口经第三电磁阀96与一抽风机93,所述抽风机93上设置有一通风管94。在丸子蒸煮的过程中需要往陶瓷锅3中加入冷水,这样能确保丸子的内部煮透,因此通过进水管91上的第二电磁阀92来控制往圆形腔体9中加水,水从孔洞流入到陶瓷锅3中;在陶瓷锅3进行蒸煮的过程中会冒出很多烟,此时开启抽风机93,抽风机93从孔洞中将陶瓷锅3上的烟雾进行抽吸。本实施例将水路与气路通过电磁阀控制实现喷淋和抽气共用一个圆形腔体,不仅节省了设备体积,而且可以在使用过程中联动配合。Wherein, the industrial meatball boiling equipment also includes a circular cavity 9, a plurality of holes (not shown) are opened in the bottom of the circular cavity 9, and a through hole is opened in the circular cavity 9 hole (not shown), the feed pipe 72 can just pass through the through hole, and the top of the circular cavity 9 is provided with a water inlet hole (not shown) and a vent (not shown) , the water inlet is connected with a water inlet pipe 91, the water inlet pipe 91 is provided with a second electromagnetic valve 92; A vent pipe 94 is provided. In the process of steaming meatballs, it is necessary to add cold water to the ceramic pot 3, which can ensure that the inside of the meatballs is fully boiled, so the second electromagnetic valve 92 on the water inlet pipe 91 is used to control the addition of water to the circular cavity 9, and the water flows from the hole. Flow into ceramic pot 3; Can emit a lot of smoke in the process that ceramic pot 3 is boiled, open exhaust fan 93 this moment, exhaust fan 93 is sucked the smog on ceramic pot 3 from hole. In this embodiment, the water path and the air path are controlled by solenoid valves to realize the sharing of a circular cavity for spraying and air extraction, which not only saves the volume of the equipment, but also can be coordinated during use.
总之,本发明通过在电磁炉底座上设置有陶瓷锅,且陶瓷锅内有带有过滤孔的铁质托盘,铁质托盘由一升降机构进行上升或者下降操作;该陶瓷锅内设置有圆柱形管,该圆柱形管内有支撑柱,支撑柱上设置有丸子挤料机构和丸子切割组件,该丸子切割组件通过巧妙的机构进行驱动转动切割,丸子通过挤料机构进行挤压成型后,由切割组件进行切割落入陶瓷锅后进行蒸煮,煮好后的丸子通过铁质托盘进行捞出,再由螺旋状接料槽进行接料,结构十分巧妙,不仅能提高生产效率,而且制造的丸子干净,口感好。In a word, the present invention is provided with a ceramic pot on the base of the induction cooker, and there is an iron tray with filter holes in the ceramic pot, and the iron tray is raised or lowered by a lifting mechanism; the ceramic pot is provided with a cylindrical tube , there is a support column in the cylindrical tube, and a ball extruding mechanism and a ball cutting assembly are arranged on the support column. The ball cutting assembly is driven to rotate and cut through a clever mechanism. After being cut and dropped into the ceramic pot, it is steamed. The cooked meatballs are taken out through the iron tray, and then the material is received by the spiral feeding trough. The structure is very ingenious, which not only improves the production efficiency, but also makes the meatballs clean. Good taste.
请继续参见图1、图2和图3,在本发明一实施例中,还包括一控制盒(图中未示意),所述控制盒设置于所述陶瓷锅的侧壁上,所述控制盒内设置有控制电路,所述控制电路包括MCU,所述MCU连接有电磁炉控制电路、第一电机驱动电路、第二电机驱动电路、驱动电机驱动电路、第一电磁阀驱动电路、第二电磁阀驱动电路、第三电磁阀驱动电路、抽风机驱动电路、显示屏、温度传感器以及无线通讯电路;所述温度传感器设置于所述圆柱形管内壁,通过圆柱形管内壁的导热性检测陶瓷锅内液体的温度;所述MCU具有以下控制方式:工作时,MCU控制电磁炉对所述的铁质托盘进行加热,并开启第三电磁阀和抽风机;当陶瓷锅内的液体温度达到50~60度时,所述MCU控制第一电磁阀打开,物料则从所述物料挤出头挤出,控制所述的切割组件每隔N秒对所述物料挤出头挤出的物料切割一次,并保持一预定时间;关闭第一电磁阀;执行以下步骤:Please continue to refer to Fig. 1, Fig. 2 and Fig. 3, in an embodiment of the present invention, a control box (not shown in the figure) is also included, the control box is arranged on the side wall of the ceramic pot, and the control box A control circuit is arranged in the box, and the control circuit includes an MCU, and the MCU is connected with an induction cooker control circuit, a first motor drive circuit, a second motor drive circuit, a drive motor drive circuit, a first solenoid valve drive circuit, a second electromagnetic Valve driving circuit, third solenoid valve driving circuit, exhaust fan driving circuit, display screen, temperature sensor and wireless communication circuit; the temperature sensor is arranged on the inner wall of the cylindrical tube, and the ceramic pot is detected through the thermal conductivity of the inner wall of the cylindrical tube The temperature of the liquid in the pot; the MCU has the following control methods: when working, the MCU controls the induction cooker to heat the iron tray, and opens the third solenoid valve and exhaust fan; when the liquid temperature in the ceramic pot reaches 50-60 When the temperature is high, the MCU controls the first electromagnetic valve to open, and the material is extruded from the material extrusion head, and the cutting assembly is controlled to cut the material extruded from the material extrusion head every N seconds, and Hold for a predetermined time; close the first solenoid valve; perform the following steps:
步骤S01:当陶瓷锅内液体达到沸点,关闭第三电磁阀和抽风机,并打开第二电磁阀,对陶瓷锅内的液体进行喷淋5~10S,然后关闭第二电磁阀,开启第三电磁阀和抽风机;Step S01: When the liquid in the ceramic pot reaches the boiling point, close the third solenoid valve and exhaust fan, and open the second solenoid valve, spray the liquid in the ceramic pot for 5~10 seconds, then close the second solenoid valve, and turn on the third solenoid valve. Solenoid valve and exhaust fan;
步骤S02:重复步骤S01三到五次后,继续保持陶瓷锅内的液体沸腾直至丸子煮熟,这个煮熟的时间可以根据用户的经验设定,每种丸子的煮熟时间不一样;较佳的,墨鱼丸可以煮2~4分钟,这里不以此为限制;Step S02: After repeating step S01 three to five times, continue to keep the liquid in the ceramic pot boiling until the meatballs are cooked. The cooking time can be set according to the user's experience. The cooking time of each meatball is different; it is better Yes, cuttlefish balls can be cooked for 2 to 4 minutes, and this is not a limit here;
步骤S03:关闭电磁炉,控制第一电机和第二电机工作,对陶瓷锅内的丸子进行卸料;需要说明的是,在铁质托盘提升后,需要人工将铁质托盘上的丸子往托盘外推,以保证丸子顺利的落到陶瓷锅体外表面的螺旋状接料槽上,螺旋状接料槽上的丸子由于重力的作用,会顺着螺旋状接料槽落入到接料框43中,且也可以设置一个拨杆,实现机械式拨料,这里就不进行描述;此外,本实施例中还可以在陶瓷锅体的内壁设置滑道(图中未示意),该滑道垂直于陶瓷锅底面,所述铁质托盘设置有限位套凸部(图中未示意),活动嵌设于所述滑道内,用于所述铁质托盘在提拉时顺着滑道上升,可避免铁质托盘提升过程中倾斜。Step S03: Turn off the induction cooker, control the first motor and the second motor to unload the balls in the ceramic pot; it should be noted that after the iron tray is lifted, the balls on the iron tray need to be manually moved out of the tray Push to ensure that the meatballs fall smoothly onto the spiral receiving trough on the outer surface of the ceramic pot, and the balls on the spiral receiving trough will fall into the receiving frame 43 along the spiral receiving trough due to the effect of gravity , and a lever can also be set to realize mechanical material shifting, which will not be described here; in addition, in this embodiment, a slideway (not shown in the figure) can also be set on the inner wall of the ceramic pot body, and the slideway is perpendicular to On the bottom surface of the ceramic pot, the iron tray is provided with a limited sleeve protrusion (not shown in the figure), which is movably embedded in the slideway, and is used for the iron tray to rise along the slideway when it is pulled, which can avoid The iron pallet tilts during lifting.
在本发明一实施例中,所述MCU还连接有霍尔传感器97,所述霍尔传感器设置于十字架形的挤料管下方;所述的切割刀上表面嵌设有一磁铁98,挤料过程中,当切割刀在转动时,与所述霍尔传感器垂直方向重合,则霍尔传感器传送一信号给所述MCU;所述MCU根据该数值进行计数,并根据所述物料挤出头的个数与该计数值的乘积,计算出丸子的个数。本实施例采用霍尔传感器进行判断,解决了蒸汽环境下,红外或激光判断存在误差的问题,而且本实施例巧妙的通过切割的次数实现计数,克服了现有人工清点的弊端,提高了生产效率。In an embodiment of the present invention, the MCU is also connected with a Hall sensor 97, and the Hall sensor is arranged under the cross-shaped extruding tube; a magnet 98 is embedded on the upper surface of the cutting knife, and the extruding process In the process, when the cutting knife is rotating and coincides with the vertical direction of the Hall sensor, the Hall sensor sends a signal to the MCU; the MCU counts according to this value, and according to the individual The product of the number and the count value is used to calculate the number of balls. This embodiment uses a Hall sensor for judgment, which solves the problem of errors in infrared or laser judgments in a steam environment, and this embodiment cleverly realizes counting through the number of cuttings, overcomes the disadvantages of existing manual counting, and improves production. efficiency.
在本发明一实施例中,所述切割刀为扇叶式刀片,所述步骤S03中关闭电磁炉后,控制第一电机和第二电机工作,将所述铁质托盘升起,让丸子脱离液面,然后启动所述切割刀片,以实现向铁质托盘鼓风,对丸子进行预散热处理。值得一提的是,该结构特征也是本申请的独特的地方,利用切割进行下料,且利用切割机构实现预散热,能在丸子出锅后第一时间进行散热,确保丸子的口感。In one embodiment of the present invention, the cutting knife is a fan-blade blade. After the induction cooker is closed in the step S03, the first motor and the second motor are controlled to work, and the iron tray is raised to let the meatballs out of the liquid. surface, and then start the cutting blade, to realize the air blast to the iron tray, the meatballs are pre-heated. It is worth mentioning that this structural feature is also a unique feature of this application. Cutting is used for cutting, and the cutting mechanism is used to achieve pre-heat dissipation, which can dissipate heat immediately after the meatballs are out of the pot, ensuring the taste of the meatballs.
在本发明一实施例中,在所述步骤S02“继续保持陶瓷锅内的液体沸腾直至丸子煮熟”的过程中,每隔时间T将所述铁质托盘缓慢提升到指定高度,然后再回位,以此来调节电磁炉发出的磁力线穿过所述铁质托盘的数量,进而实现加热功率的调节。通过该调节不仅利用了磁力线的原理,还能通过铁质托盘的上升,液体穿过圆形孔,实现锅内的液体流动,能有效的避免沸腾溢出现象,而且无需频繁调整电磁炉的功率,能有效延长电磁炉的寿命。此外,本实施例采用了无线通讯电路,能实现远程控制以及锅体状态的数据反馈。In one embodiment of the present invention, in the process of step S02 "continue to keep the liquid in the ceramic pot boiling until the meatballs are cooked", the iron tray is slowly lifted to a specified height every time T, and then returned to position, so as to adjust the number of magnetic field lines emitted by the induction cooker passing through the iron tray, thereby realizing the adjustment of the heating power. This adjustment not only utilizes the principle of magnetic force lines, but also allows the liquid to flow through the circular hole through the rise of the iron tray, which can effectively avoid the phenomenon of boiling overflow, and does not need to frequently adjust the power of the induction cooker. Effectively extend the life of the induction cooker. In addition, this embodiment adopts a wireless communication circuit, which can realize remote control and data feedback of the state of the pot body.
以上所述仅为本发明的较佳实施例,凡依本发明申请专利范围所做的均等变化与修饰,皆应属本发明的涵盖范围。The above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.
Claims (9)
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| CN201710264079.2A CN106923143B (en) | 2017-04-21 | 2017-04-21 | Industrial ball water boiling equipment |
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| CN107094824A (en) * | 2017-07-03 | 2017-08-29 | 程梅雪 | A kind of implementation method of subregion rotating flow ability of swimming croquette |
| CN113575652A (en) * | 2021-06-04 | 2021-11-02 | 漳州丸滋食品有限公司 | Intelligent production equipment and production process for quick-frozen food |
| CN118020816A (en) * | 2024-04-13 | 2024-05-14 | 江西赣云食品机械有限公司 | Hot water tank for processing intelligent food balls |
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| CN106923143B (en) | 2023-04-07 |
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Effective date of registration: 20250916 Address after: 476000 Henan Province Shangqiu City Suixiang District Xin Cheng Office Xia Ying Community Xia Ying Village Dong Wu Da Road South Side No. 1 Patentee after: Shangqiu Guanyuan Food Technology Co.,Ltd. Country or region after: China Address before: No. 26, Xuedong Road Front Lane, Shuinan Town, Jiangle County, Sanming City, Fujian Province, 353399 Patentee before: Qiu Xiujuan Country or region before: China |