CN106922230B - Strip seedbed preparation device - Google Patents
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- CN106922230B CN106922230B CN201710117255.XA CN201710117255A CN106922230B CN 106922230 B CN106922230 B CN 106922230B CN 201710117255 A CN201710117255 A CN 201710117255A CN 106922230 B CN106922230 B CN 106922230B
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- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 239000000725 suspension Substances 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 3
- 238000003971 tillage Methods 0.000 claims description 21
- 238000005192 partition Methods 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims 54
- 239000002689 soil Substances 0.000 abstract description 19
- 230000012010 growth Effects 0.000 abstract description 4
- 239000003337 fertilizer Substances 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000010899 nucleation Methods 0.000 description 3
- 241001632427 Radiola Species 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000012271 agricultural production Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000035558 fertility Effects 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000035040 seed growth Effects 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B49/00—Combined machines
- A01B49/02—Combined machines with two or more soil-working tools of different kind
- A01B49/022—Combined machines with two or more soil-working tools of different kind at least one tool being actively driven
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Abstract
本发明公开了一种带状种床整备装置,包括机架及三点悬挂装置,以及均安装在机架底部的灭茬刀轴和旋耕刀轴、安装在灭茬刀轴上的多套灭茬刀组和安装在旋耕刀轴上的旋耕刀组合,所述灭茬刀轴的一端与灭茬刀轴传动齿轮箱相连,所述旋耕刀轴的一端与旋耕刀轴传动齿轮箱相连,所述灭茬刀轴传动齿轮箱和所述旋耕刀轴传动齿轮箱相连的中央齿轮箱;采用灭茬带刀组和种床带刀组这种交替排布方式,相对于全旋模式的刀片排布方式,降低了机具的功耗,且所有刀片按照多区段螺旋排列方式避免了土壤侧向属土,从而减少了土壤的翻动,具有保土、保水及保肥等作用;机架底部后端的后置托板,避免了种床带土壤向灭茬带窜动,更有利于种子生长。
The invention discloses a strip-shaped seed bed preparation device, which comprises a frame, a three-point suspension device, and a stubble removal knife shaft and a rotary tiller shaft installed at the bottom of the frame, and multiple sets of stubble removal knives installed on the stubble removal shaft The group is combined with the rotary tiller installed on the rotary tiller shaft. One end of the stubble cutter shaft is connected with the stubble cutter shaft transmission gearbox, and one end of the rotary tiller shaft is connected with the rotary tiller shaft transmission gearbox. Describe the central gear box that is connected to the transmission gearbox of the stubble cutter shaft and the rotary tiller shaft; the alternate arrangement of the stubble removal belt knife group and the seed bed belt knife group is adopted, compared to the blade arrangement of the full rotation mode method, which reduces the power consumption of the machine tool, and all the blades are arranged in a multi-section spiral to avoid the soil from being sideways, thereby reducing the turning of the soil, and has the functions of soil conservation, water conservation and fertilizer conservation; the rear end of the bottom of the frame The rear support plate prevents the soil from the seedbed belt from moving to the stubble removal belt, which is more conducive to the growth of seeds.
Description
技术领域technical field
本发明涉及农业机械设备技术领域,具体涉及一种带状种床整备装置。The invention relates to the technical field of agricultural machinery and equipment, in particular to a belt-shaped seed bed preparation device.
背景技术Background technique
耕整地机械是农业生产中的关键环节,其耕整质量直接影响作物的生长质量。现有的耕整地机具包括卧式旋耕机、立式旋耕机、铧式犁及圆盘犁等;传统的旋耕机以全旋模式为主,打乱了土壤自下而上的肥力梯度,改变了原有良好的土壤结构,作物根茬固土能力下降,造成土壤板结,抗旱与耐涝能力下降,有机质含量减少,土壤状况恶化等不良影响;而针对长江流域土壤黏重板结的工况,立式旋耕机、铧式犁及圆盘犁等机具作业后土壤碎土率较低,不适宜种子生长。因此,设计一种带状种床整备装置,既满足保护性耕作的技术要求,也适应我国长江流域土壤黏重板结、前茬作物留下秸秆处理难的工况。Tilling machinery is a key link in agricultural production, and its plowing quality directly affects the growth quality of crops. Existing plowing and soil preparation machines include horizontal rotary tillers, vertical rotary tillers, share plows and disc plows, etc.; traditional rotary tillers are mainly in the full-rotation mode, which disrupts the fertility of the soil from bottom to top. Gradient changes the original good soil structure, and the ability of crop root stubble to fix soil decreases, resulting in soil compaction, decreased drought and waterlogging tolerance, reduced organic matter content, and deterioration of soil conditions; Working conditions, the soil fragmentation rate is low after vertical rotary tillers, conventional plows and disc plows are operated, which is not suitable for seed growth. Therefore, a belt-shaped seed bed preparation device is designed, which not only meets the technical requirements of conservation tillage, but also adapts to the working conditions of the Yangtze River Basin in my country, where the soil is sticky and heavily compacted, and the straw left by the previous crop is difficult to deal with.
发明内容Contents of the invention
本发明的目的是为了克服上述技术的不足,提供一种作业后形成种床带与灭茬带交错排列形式的带状种床整备装置。The object of the present invention is to overcome the deficiencies of the above-mentioned technologies, and provide a strip-shaped seed bed preparation device that forms a staggered arrangement of seed bed belts and stubble removal belts after operation.
为实现上述目的,本发明所设计的带状种床整备装置,包括机架及设置在机架上用于与拖拉机相连的三点悬挂装置,以及均安装在机架底部的灭茬刀轴和旋耕刀轴、安装在灭茬刀轴上的多套灭茬刀组和安装在旋耕刀轴上的旋耕刀组合,所述灭茬刀轴的一端与灭茬刀轴传动齿轮箱相连,所述旋耕刀轴的一端与旋耕刀轴传动齿轮箱相连,所述灭茬刀轴传动齿轮箱和所述旋耕刀轴传动齿轮箱相连的中央齿轮箱;每套所述灭茬刀组包括套置在灭茬刀轴上的灭茬刀圆盘、多片沿圆周均匀安装在灭茬刀圆盘一面上的右旋灭茬刀及多片沿圆周均匀安装在灭茬刀圆盘另一面上的左旋灭茬刀,灭茬刀圆盘上的右旋灭茬刀和左旋灭茬刀沿圆周交替布置,且每相邻灭茬刀组上的右旋灭茬刀和左旋灭茬刀均交错呈螺旋布置;In order to achieve the above object, the belt-shaped seed bed preparation device designed by the present invention includes a frame and a three-point suspension device arranged on the frame for being connected with a tractor, and a stubble cutter shaft and a rotating shaft all installed at the bottom of the frame. The combination of the tiller shaft, multiple sets of stubble cutter sets installed on the stubble cutter shaft and the rotary tiller mounted on the rotary tiller shaft, one end of the stubble cutter shaft is connected with the stubble cutter shaft transmission gearbox, and the rotary tiller One end of the cutter shaft is connected with the rotary tiller shaft transmission gearbox, and the stubble removal cutter shaft transfer gearbox is connected with the central gearbox connected with the rotary tiller shaft transfer gearbox; The stubble cutter disk on the cutter shaft, the right-handed stubble cutter with multiple pieces evenly installed on one side of the stubble cutter disk along the circumference, and the left-handed stubble cutter with multiple left-handed stubble cutters evenly installed on the other side of the stubble cutter disk along the circumference, the stubble cutter circle The right-handed stubble removal knives and left-handed stubble removal knives on the disk are arranged alternately along the circumference, and the right-handed stubble removal knives and left-handed stubble removal knives on each adjacent stubble removal knife group are all alternately arranged in a spiral;
所述旋耕刀组合包括一组中间灭茬带刀组,及以中间灭茬带刀组为对称中心对称分布在中间灭茬带刀组每侧且交替布置的多组侧灭茬带刀组和多组种床带刀组,与中间灭茬带刀组相邻的是种床带刀组且其与种床带刀组沿圆周错开布置;The rotary cultivating knife combination includes a set of intermediate stubble removing belt knife sets, and multiple sets of side stubble removing belt knife sets and multiple seeding knife sets arranged alternately on each side of the middle stubble removing belt knife set symmetrically centered on the intermediate stubble removing belt knife set. The bed belt knife group, adjacent to the middle stubble removal belt knife group is the seed bed belt knife group and it is arranged staggered along the circumference with the seed bed belt knife group;
所述中间灭茬带刀组包括第一对中间灭茬带刀、第二对中间灭茬带刀和第三对中间灭茬带刀,第一对中间灭茬带刀和第三对中间灭茬带刀以第二对中间灭茬带刀为对称中心对称布置在第二对中间灭茬带刀的两侧且与第二对中间灭茬带刀沿圆周错开布置,每对中间灭茬带刀的两片中间灭茬带刀沿圆周均匀布置在旋耕刀轴上且旋向相反;The belt knife group for stubble removal includes the first pair of belt knives for stubble removal, the second pair of belt knives for stubble removal and the third pair of belt knives for stubble removal, the first pair of belt knives for stubble removal and the third pair of belt knives for stubble removal The pair of intermediate stubble removal belt knives are symmetrically arranged on both sides of the second pair of intermediate stubble removal belt knives and arranged in a staggered manner along the circumference of the second pair of intermediate stubble removal belt knives. Arranged evenly on the shaft of the rotary tiller with opposite directions of rotation;
每组种床带刀组包括两对正交的种床带刀,每对种床带刀的两片种床带刀沿圆周均匀布置在旋耕刀轴上且旋向相同,两对种床带刀的旋向相对布置;Each group of seed bed belt knives includes two pairs of orthogonal seed bed belt knives. The two seed bed belt knives of each pair of seed bed belt knives are evenly arranged on the rotary knife shaft along the circumference and have the same rotation direction. The two pairs of seed bed belt knives The direction of rotation of the knife is relatively arranged;
每组侧灭茬带刀组包括第一对侧灭茬带刀、第二对侧灭茬带刀及第三对侧灭茬带刀,每对侧灭茬带刀的两片侧灭茬带刀沿圆周均匀布置在旋耕刀轴上且旋向相反,每组侧灭茬带刀组的所有六片侧灭茬带刀错开且沿圆周均匀分布;Each group of side stubble removal belt knives includes the first pair of side stubble removal belt knives, the second pair of side stubble removal belt knives and the third pair of side stubble removal belt knives, and the two side stubble removal belt knives of each pair of side stubble removal belt knives are evenly arranged on the circumference On the axis of the rotary cultivating knife and in the opposite direction of rotation, all six side stubble cutting belt knives of each group of side stubble cutting belt knives are staggered and evenly distributed along the circumference;
并且,所述中间灭茬带刀组每侧的多组侧灭茬带刀组中的所有侧灭茬带刀与多组种床带刀组中的所有种床带刀均沿圆周错开呈螺旋布置。Moreover, all the side stubble removal belt knives in the multiple side stubble removal belt knife groups on each side of the middle stubble removal belt knife group and all the seed bed belt knives in the multiple seed bed belt knife groups are staggered along the circumference and arranged in a spiral.
进一步地,所述机架底部后端设置有斜向下的后置托板,所述后置托板的末端插入有若干个平行布置的隔板,所述后置托板上位于每相邻所述隔板之间的位置处开设有与外部连通的种床带缺口,且所述种床带缺口分别与多组种床带刀组一一对应分布;与所述种床带缺口交替布置的所述后置托板上的凸板与中间灭茬带刀组与侧灭茬带刀组一一对应分布。Further, the rear end of the bottom of the rack is provided with an obliquely downward rear support plate, and several partitions arranged in parallel are inserted into the end of the rear support plate, and the rear support plate is located on each adjacent The positions between the partitions are provided with gaps in the seed bed belts that communicate with the outside, and the gaps in the seed bed belts are distributed in one-to-one correspondence with multiple groups of seed bed belt knife groups; they are arranged alternately with the gaps in the seed bed belts The convex plate on the said rear support plate is distributed in one-to-one correspondence with the middle band knife group for stubble removal and the side stubble band knife group.
进一步地,所述种床带刀为IT245旋耕弯刀,所述灭茬带刀为IT195旋耕弯刀。Further, the belt knife for seed bed is IT245 rotary tillage scimitar, and the belt knife for stubble removal is IT195 rotary tillage scimitar.
与现有技术相比,本发明具有以下优点:本发明采用灭茬带刀组和种床带刀组这种交替排布方式,相对于全旋模式的刀片排布方式,降低了机具的功耗,且所有刀片按照多区段螺旋排列方式避免了土壤侧向输土,从而减少了土壤的翻动,具有保土、保水及保肥等作用;机架底部后端的后置托板,避免了种床带土壤向灭茬带窜动,更有利于种子生长。Compared with the prior art, the present invention has the following advantages: the present invention adopts the alternate arrangement of the stubble removal belt knife group and the seed bed belt knife group, which reduces the power consumption of the machine compared with the blade arrangement of the full rotation mode , and all the blades are arranged in a multi-segment helical manner to avoid the soil from being transported sideways, thereby reducing the turning of the soil, which has the functions of soil, water and fertilizer preservation; the rear supporting plate at the bottom of the frame avoids the need for planting The soil in the bed zone moves to the stubble removal zone, which is more conducive to the growth of seeds.
附图说明Description of drawings
图1为本发明带状种床整备装置的结构示意图;Fig. 1 is the structural representation of band seed bed preparation device of the present invention;
图2为图1的立体结构结构示意图;Fig. 2 is a schematic diagram of the three-dimensional structure of Fig. 1;
图3为图1中旋耕刀组合排布示意图;Fig. 3 is a schematic diagram of the combined arrangement of the rotary tiller in Fig. 1;
图4为图1的作业示意图;Fig. 4 is the operation sketch map of Fig. 1;
图5为图3的排布示意简图。FIG. 5 is a schematic diagram of the arrangement in FIG. 3 .
图中:旋耕刀轴1(其中:旋耕刀组合11、中间灭茬带刀组11a、侧灭茬带刀组11b、种床带刀组11c)、灭茬刀轴2(其中:灭茬刀组21、灭茬刀圆盘22、左旋灭茬刀23、右旋灭茬刀24)、机架3(其中:侧板3.1)、灭茬刀轴传动齿轮箱4、旋耕刀轴传动齿轮箱5、三点悬挂装置6、后置托板7、隔板8、种床带缺口9、凸板10、中央齿轮箱12、厢沟13、原始地表14、作业后地表15、种床带16、灭茬带17;In the figure: rotary tiller shaft 1 (among them:
第一对中间灭茬带刀a1、第二对中间灭茬带刀a2、第三对中间灭茬带刀a3、第一对侧灭茬带刀b1、第二对侧灭茬带刀b2、第三对侧灭茬带刀b3、种床带刀c1。The first pair of middle stubble removal with knife a1, the second pair of middle stubble removal with knife a2, the third pair of middle stubble removal with knife a3, the first pair of side stubble removal with knife b1, the second pair of side stubble removal with knife b2, the third pair of side stubble removal With knife b3, seed bed with knife c1.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示为本发明的带状种床整备装置,结合图2所示,包括机架3、三点悬挂装置6、中央齿轮箱12、灭茬刀轴2、旋耕刀轴1、灭茬刀轴传动齿轮箱4、旋耕刀轴传动齿轮箱5及后置托板7。其中,三点悬挂装置6通过销钉固定在机架3的上部,作业时,三点悬挂装置6通过销钉与拖拉机上对应的三点悬挂装置相连,从而将本发明的带状种床整备装置固定安装在拖拉机上;另外,灭茬刀轴2的一端固定在机架3一侧板3.1的底部前端,灭茬刀轴2的另一端固定在机架3另一侧板3.1的底部前端,灭茬刀轴2上安装有多套灭茬刀组21,同理,旋耕刀轴1的一端固定在机架3一侧板3.1的底部后端,旋耕刀轴1的另一端固定在机架3另一侧板3.1的底部后端,旋耕刀轴1上安装有旋耕刀组合11,灭茬刀轴2和旋耕刀轴2平行布置且两者之间具有足够的间隙,使得灭茬刀轴2上的灭茬刀组21与旋耕刀轴1上的旋耕刀组合11不发生干涉,同时,灭茬刀轴2的一端与灭茬刀轴传动齿轮箱4相连,旋耕刀轴1的一端与旋耕刀轴传动齿轮箱5相连,且灭茬刀轴传动齿轮箱4和旋耕刀轴传动齿轮箱5布置在机箱3的两侧即两者不在同一侧,使得整体结构紧凑、所占空间小,中央齿轮箱12均与灭茬刀轴传动齿轮箱4和旋耕刀轴传动齿轮箱5相连。As shown in Figure 1, it is the belt-shaped seed bed preparation device of the present invention, in conjunction with shown in Figure 2, comprises
再次如图1所示,每套灭茬刀组21包括套置在灭茬刀轴2上的灭茬刀圆盘22、多片沿圆周均匀安装在灭茬刀圆盘22一面上的右旋灭茬24刀及多片沿圆周均匀安装在灭茬刀圆盘22另一面上的左旋灭茬刀23,本实施例中,右旋灭茬刀24和左旋灭茬刀23均为三片且均通过灭茬刀轴刀座安装在灭茬刀圆盘22上;另外,灭茬刀圆盘22上的三片右旋灭茬刀24和三片左旋灭茬刀23沿圆周交替布置,即每个左旋灭茬刀23位于两个右旋灭茬刀24之间,相连两片灭茬刀的夹角为60°,且每相邻灭茬刀组21上的左旋灭茬刀23和右旋灭茬刀24都错开布置,使得每相邻灭茬刀组21上的右旋灭茬刀24和左旋灭茬刀23均交错呈螺旋布置。As shown in Figure 1 again, each set of stubble
如图3所示,旋耕刀组合11包括一组中间灭茬带刀组11a,及以中间灭茬带刀组11a为对称中心对称分布在中间灭茬带刀组11a每侧且交替布置的多组侧灭茬带刀组11b和多组种床带刀组11c,即种床带刀组11c和侧灭茬带刀组11b交替排布,与中间灭茬带刀组11a相邻的是种床带刀组11c且与种床带刀组11c沿圆周错开布置;灭茬带刀组(包括中间灭茬带刀组11a和侧灭茬带刀组11b)和种床带刀组11c这种交替排布,相对于全旋模式的刀片排布方式,降低了机具的功耗。As shown in Figure 3, the
中间灭茬带刀组11a包括第一对中间灭茬带刀a1、第二对中间灭茬带刀a2和第三对中间灭茬带刀a3,第一对中间灭茬带刀a1和第三对中间灭茬带刀a3以第二对中间灭茬带刀a2为对称中心对称布置在第二对中间灭茬带刀a2的两侧且与第二对中间灭茬带刀a2沿圆周错开布置,本实施例中错开的角度为120°,每对中间灭茬带刀的两片中间灭茬带刀沿圆周均匀布置在旋耕刀轴1上且旋向相反;The
每组种床带11c刀组包括两对正交的种床带刀c1,每对种床带刀c1的两片种床带刀沿圆周均匀布置在旋耕刀轴1上且旋向相同,同时,两对种床带刀c1的旋向相对布置;本实施例中所有种床带刀为IT245旋耕弯刀,进行深旋播种;Each group of
每组侧灭茬带刀组11b包括第一对侧灭茬带刀b1、第二对侧灭茬带刀b2及第三对侧灭茬带刀b3,每对侧灭茬带刀的两片侧灭茬带刀沿圆周均匀布置在旋耕刀轴1上且旋向相反,每组侧灭茬带刀组11b的六片侧灭茬带刀错开且沿圆周均匀分布;本实施例中所有灭茬带刀为IT195旋耕弯刀,进行浅旋灭茬;Each group of side stubble
并且,中间灭茬带刀组11a每侧的多组侧灭茬带刀组11b中的所有侧灭茬带刀与多组种床带刀组11c中的所有种床带刀均沿圆周错开呈螺旋布置,即所有的中间灭茬带刀、所有的侧灭茬带刀及所有的种床带刀排布的形式和角度按如图5所示布置(其中A1为IT245右旋、A2为IT245左旋、B1为IT195右旋、B2为IT195左旋),本实施例中如图总共形成交错排列的6个种床带和7个灭茬带,所有刀片按照多区段螺旋排列方式避免了土壤侧向输土;另外,所有种床带刀和所有灭茬带刀均通过旋耕刀轴刀座安装在旋耕刀轴上。In addition, all the side stubble removal belt knives in the multiple side stubble removal
结合图1和图2所示,后置托板7通过销钉斜向下安装在机架3的底部后端,后置托板7的末端插入有若干个平行布置的隔板8,且后置托板7上位于每相邻隔板8之间的位置处开设有与外部连通的种床带缺口9,种床带缺口9分别与多组种床带刀组11c一一对应分布,与种床带缺口9交替布置的后置托板7上的凸板10与一组中间灭茬带刀组11a和多组侧灭茬带刀组11b一一对应分布,如图4所示,即6个种床带缺口9与6个种床带16一一对应布置,且种床带16缺口的宽度为100mm,后置托板7上的7个凸板10(即后置托板上非种床带缺口)与7个灭茬带17一一对应布置。机架3底部后端的后置托板7,避免了种床带土壤向灭茬带窜动,更有利于种子生长。As shown in Figure 1 and Figure 2, the
工作时,拖拉机后输出轴提供动力,通过中央齿轮箱12传递至灭茬刀轴传动齿轮箱4和旋耕刀轴传动齿轮箱5,带动旋耕刀辊1和灭茬刀辊2转动,从而带动灭茬刀组21和旋耕刀组合11转动,作业后形成交错排列的6个种床带16和7个灭茬带17,如图4所示,为作业示意图,包括厢沟13、原始地表14、作业后地表15、种床带16(与之对应后置托板7上的种床带缺口9区域位置)、灭茬带17(与之对应后置托板7上的凸板10区域位置)。When working, the rear output shaft of the tractor provides power, which is transmitted to the stubble cutter shaft transmission gearbox 4 and the rotary tiller
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| CN1094884A (en) * | 1993-05-12 | 1994-11-16 | 上海松江农业机具厂 | The multi-region section spiral line symmetric arrays mode of rotary blade on cutter shaft |
| JP2002034303A (en) * | 2000-07-28 | 2002-02-05 | National Agricultural Research Organization | Rotary working machine |
| CN101305650B (en) * | 2008-06-27 | 2012-04-25 | 华中农业大学 | A seed bed rotary tillage device for rapeseed with less tillage and precision combined direct seeding machine |
| CN102204430B (en) * | 2010-03-29 | 2013-09-04 | 现代农装科技股份有限公司 | Strip seedbed preparing device and seeder provided with same |
| CN102523766A (en) * | 2011-12-14 | 2012-07-04 | 河南科技大学 | In situ stubble breaking mechanism for breaking and cutting stubbles of crops |
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