CN106915131A - 一种复合板的制造方法 - Google Patents

一种复合板的制造方法 Download PDF

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CN106915131A
CN106915131A CN201511007771.4A CN201511007771A CN106915131A CN 106915131 A CN106915131 A CN 106915131A CN 201511007771 A CN201511007771 A CN 201511007771A CN 106915131 A CN106915131 A CN 106915131A
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composite plate
foam layer
roller coating
pvc foam
inspection
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严灵臣
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B32B5/20—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material foamed in situ
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/08—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/08—Coating on the layer surface on wood layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/10—Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102—Insulating

Abstract

本发明公开了一种复合板的制造方法，它涉及复合板技术领域，它的制造流程如下：步骤一：制作PVC发泡层；步骤二：挤出成型：将步骤一发泡的材料通过挤塑机挤出，并通过冷却机冷却成型；步骤三：压合：将步骤二挤出成型的PVC发泡层上面通过滚涂机均匀快速涂上PUR热熔胶，然后叠加实木木皮，叠加后通过冷压机压合10-20分钟而成型；步骤四：滚涂：将步骤三压合成型的PVC发泡层的实木木皮上面滚涂上水性漆，然后再滚涂上UV漆，并通过UV灯烤干；步骤五：检验：将步骤四中滚涂后是复合板进行正反面检验，检验合格的进行包装入库；本发明既能节约成本，且高档实用，具有静音效的果，可用作地板、墙面装饰板、门板、天花板等场合。

Description

一种复合板的制造方法
技术领域：
本发明涉及一种复合板的制造方法，属于复合板技术领域。
背景技术：
复合板材指的是由两种或者两种以上的材料组合而成的板材。实际上，针对与不同材质的板材，复合板材的概念和制作方法也不同。在日常生活中，经常用到的以金属复合板材、木塑复合板材和玻璃钢复合板材为主。
现有的复合板制造成本高，而且制造时间长，质量差，使用寿命短，操作复杂。
发明内容：
针对上述问题，本发明要解决的技术问题是提供一种复合板的制造方法。
本发明的一种复合板的制造方法，它的制造流程如下：
步骤一：制作PVC发泡层：将PVC材料、碳酸钙、复合发泡剂、稳定剂、抗冲剂、发泡调节剂和润滑剂物料加入混合机内混合，混合时间为10-30分钟，混合均匀后通过发泡机进行加热发泡，加热温度为100-200℃；
步骤二：挤出成型：将步骤一发泡的材料通过挤塑机挤出，并通过冷却机冷却成型；
步骤三：压合：将步骤二挤出成型的PVC发泡层上面通过滚涂机均匀快速涂上PUR热熔胶，然后叠加实木木皮，叠加后通过冷压机压合10-20分钟而成型；
步骤四：滚涂：将步骤三压合成型的PVC发泡层的实木木皮上面滚涂上水性漆，然后再滚涂上UV漆，并通过UV灯烤干；
步骤五：检验：将步骤四中滚涂后是复合板进行正反面检验，检验合格的进行包装入库。
作为优选，所述的冷却机为风冷冷却机或者水冷冷却机。
本发明的有益效果为：既能节约成本，且高档实用，具有静音效的果，可用作地板、墙面装饰板、门板、天花板等场合。
具体实施方式：
本具体实施方式采用以下技术方案：它的制造流程如下：
步骤一：制作PVC发泡层：将PVC材料、碳酸钙、复合发泡剂、稳定剂、抗冲剂、发泡调节剂和润滑剂物料加入混合机内混合，混合时间为20分钟，混合均匀后通过发泡机进行加热发泡，加热温度为100-200℃；
步骤二：挤出成型：将步骤一发泡的材料通过挤塑机挤出，并通过冷却机冷却成型；
步骤三：压合：将步骤二挤出成型的PVC发泡层上面通过滚涂机均匀快速涂上PUR热熔胶(湿气固化反应型聚氨酯热熔胶)，然后叠加实木木皮，叠加后通过冷压机压合15分钟而成型；
步骤四：滚涂：将步骤三压合成型的PVC发泡层的实木木皮上面滚涂上水性漆，然后再滚涂上UV漆，并通过UV灯烤干；
步骤五：检验：将步骤四中滚涂后是复合板进行正反面检验，检验合格的进行包装入库。
进一步的，所述的冷却机为风冷冷却机或者水冷冷却机。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (2)

1.一种复合板的制造方法，其特征在于：它的制造流程如下：
步骤一：制作PVC发泡层：将PVC材料、碳酸钙、复合发泡剂、稳定剂、抗冲剂、发泡调节剂和润滑剂物料加入混合机内混合，混合时间为10-30分钟，混合均匀后通过发泡机进行加热发泡，加热温度为100-200℃；
步骤二：挤出成型：将步骤一发泡的材料通过挤塑机挤出，并通过冷却机冷却成型；
步骤三：压合：将步骤二挤出成型的PVC发泡层上面通过滚涂机均匀快速涂上PUR热熔胶，然后叠加实木木皮，叠加后通过冷压机压合10-20分钟而成型；
步骤四：滚涂：将步骤三压合成型的PVC发泡层的实木木皮上面滚涂上水性漆，然后再滚涂上UV漆，并通过UV灯烤干；
步骤五：检验：将步骤四中滚涂后是复合板进行正反面检验，检验合格的进行包装入库。
2.根据权利要求1所述的一种复合板的制造方法，其特征在于：所述的冷却机为风冷冷却机或者水冷冷却机。
CN201511007771.4A 2015-12-24 2015-12-24 一种复合板的制造方法 Pending CN106915131A (zh)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107868361A (zh) * 2017-11-15 2018-04-03 安徽天润塑业有限公司 一种spc浸渍纸复合地板
CN108019028A (zh) * 2017-11-15 2018-05-11 安徽天润塑业有限公司 一种spc实木复合地板
CN109514966A (zh) * 2018-11-29 2019-03-26 泰州劲松股份有限公司 一种装饰板面料的一体化压制工艺及其生产线
CN110722646A (zh) * 2019-11-18 2020-01-24 巴洛克木业(中山)有限公司 一种适用于pur热熔胶的贴面工艺
CN111016201A (zh) * 2019-11-21 2020-04-17 安徽汇吉科技有限公司 一种金塑复合板的生产线及生产方法
CN112125638A (zh) * 2020-09-18 2020-12-25 黄国涛 一种复合型板材及其制备方法

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1631669A (zh) * 2005-01-26 2005-06-29 侯国华 一种复合装饰板
CN2791153Y (zh) * 2005-01-26 2006-06-28 侯国华 一种地板
CN101042015A (zh) * 2007-04-20 2007-09-26 吴潭波 实木硬质聚氯乙烯合成地板
US20110268937A1 (en) * 2008-12-19 2011-11-03 Benny Schacht Coated panel and method for manufacturing such panel

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1631669A (zh) * 2005-01-26 2005-06-29 侯国华 一种复合装饰板
CN2791153Y (zh) * 2005-01-26 2006-06-28 侯国华 一种地板
CN101042015A (zh) * 2007-04-20 2007-09-26 吴潭波 实木硬质聚氯乙烯合成地板
US20110268937A1 (en) * 2008-12-19 2011-11-03 Benny Schacht Coated panel and method for manufacturing such panel

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107868361A (zh) * 2017-11-15 2018-04-03 安徽天润塑业有限公司 一种spc浸渍纸复合地板
CN108019028A (zh) * 2017-11-15 2018-05-11 安徽天润塑业有限公司 一种spc实木复合地板
CN109514966A (zh) * 2018-11-29 2019-03-26 泰州劲松股份有限公司 一种装饰板面料的一体化压制工艺及其生产线
CN110722646A (zh) * 2019-11-18 2020-01-24 巴洛克木业(中山)有限公司 一种适用于pur热熔胶的贴面工艺
CN111016201A (zh) * 2019-11-21 2020-04-17 安徽汇吉科技有限公司 一种金塑复合板的生产线及生产方法
CN112125638A (zh) * 2020-09-18 2020-12-25 黄国涛 一种复合型板材及其制备方法

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Application publication date: 20170704