CN106914552A - A kind of manual buckle machine of automobile radiators - Google Patents
A kind of manual buckle machine of automobile radiators Download PDFInfo
- Publication number
- CN106914552A CN106914552A CN201510992993.XA CN201510992993A CN106914552A CN 106914552 A CN106914552 A CN 106914552A CN 201510992993 A CN201510992993 A CN 201510992993A CN 106914552 A CN106914552 A CN 106914552A
- Authority
- CN
- China
- Prior art keywords
- cylinder
- buckle machine
- automobile radiators
- push rod
- clamping plate
- Prior art date
Links
- 238000002788 crimping Methods 0.000 claims abstract description 48
- 238000005452 bending Methods 0.000 claims description 6
- 210000003128 Head Anatomy 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 3
- 239000011901 water Substances 0.000 description 3
- 238000005516 engineering processes Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000009376 nuclear reprocessing Methods 0.000 description 2
- 210000001331 Nose Anatomy 0.000 description 1
- 210000003491 Skin Anatomy 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000001276 controlling effects Effects 0.000 description 1
- 230000000875 corresponding Effects 0.000 description 1
- 238000010586 diagrams Methods 0.000 description 1
- 239000000686 essences Substances 0.000 description 1
- 239000007789 gases Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metals Substances 0.000 description 1
- 238000000034 methods Methods 0.000 description 1
- 239000011257 shell materials Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/02—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
Abstract
Description
Technical field
The present invention relates to a kind of metal stamping device, more particularly, to a kind of manual buckle machine of automobile radiators.
Background technology
Automobile radiators are made up of hydroecium, main leaf and the part of radiator core body three, and hydroecium and main leaf are close by sealing gasket Envelope press-fits, the crimping cutter that the hydroecium pressing machine for using at present is fixed using shape, and main leaf is press-fited, and presses Filling different main leaves need to change different flanging knife and folding knifes, and some positions of main leaf often occurs during press-fiting and press-fit Situation not in place, causes the leakage quality problems during radiator use.Sledge boiling water room is needed after leakage again Press-fit, it is secondary to press-fit occupancy board, influence production on duty, it is impossible to enough to hand on schedule.If to take a pressure daily Installation carries out product water chamber pressure dress and reprocesses, and causes board production efficiency low, and board is not effectively using high.Specific table It is now:
1:Reprocessing product needs one knife correspondence is press-fited a kind of product, cutter poor universality, high cost.
2:Adjusting machine time is long, wide in variety due to reprocessing, and need to frequently adjust machine.
3:Other operator's leisure such as need to evacuate and reprocess when without unnecessary board, it is impossible to enough friendship orders in time.
The content of the invention
The purpose of the present invention is exactly to provide that a kind of versatility is good, pressure for the defect for overcoming above-mentioned prior art to exist The low manual buckle machine of automobile radiators of dress repair rate.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of manual buckle machine of automobile radiators, for main leaf and hydroecium to be press-fited into assembling, it is characterised in that described Buckle machine include frame, the two pieces of clamping plates parallel to each other, leading screw push rod and the cylinder that are arranged in the frame, And the crimping knife being connected is rotated with the clamping plate, described leading screw push rod is arranged in frame and connects with the clamping plate Connect;Rotational lead screw push rod when using, leading screw push rod push-and-pull clamping plate is translated, and two clamping plates spacing is adjusted, by main leaf It is fixed between two clamping plates, the piston of cylinder is moved towards hydroecium, and hydroecium is pressed on main leaf, then rotates folding Push type broach carries out crimping to the main leaf of radiator.
It is strap that described two clamping plates are one of, and another piece is sliding clamp, and described strap is consolidated Surely it is arranged in frame, described sliding clamp is vertical with leading screw push rod to be connected.
Be arranged in parallel a plurality of slide rail in described frame, and described sliding clamp is connected with slide rail.
Described clamping plate is provided with slide bar, and on slide bar, crimping knife is moved axially described crimping broach shell along slide bar, Crimping knife is rotated around slide bar axis.
Described crimping knife includes sleeve, and described sleeve is set on slide bar.
Described crimping knife is included in the shaft-like tommy bar of bending.
Described crimping knife is provided with multiple.
Described buckle machine also includes cylinder support seat, and described cylinder support seat is in bar shaped, cylinder support seat and machine Frame is slidably connected, and with clamping plate keeping parallelism when cylinder support seat is slided, described cylinder is arranged on cylinder support seat And it is provided with multiple.
The cylinder barrel of each cylinder is slidably connected with cylinder support seat, and each described cylinder is along cylinder support seat length Slide in direction.
Described leading screw push rod one end is provided with handwheel, and the other end is connected with clamping plate by bearing block.
Compared with prior art, the present invention has advantages below:
(1) it is by rotating crimping knife that main leaf is corresponding by adjusting two spacing of clamping plate so as to main leaf be clamped Position crimping, manually adjusting crimping nose angle degree can flexibly control crimping dynamics, so as to main leaf and hydroecium be fastened Press-fit.
(2) it is strap that two clamping plates are one of, and another piece is sliding clamp, can essence by leading screw push rod Really adjust two clamping plate spacing.
(3) be arranged in parallel a plurality of slide rail in frame, and sliding clamp is connected with slide rail can ensure that two clamping plates are put down all the time OK, so as to ensure that main leaf will not be moved between clamping plate, raising press-fits reliability.
(4) clamping plate is provided with slide bar, and crimping knife is moved axially along slide bar, i.e., crimping knife can be moved along main leaf, is protected Each position for demonstrate,proving main leaf can be by crimping knife crimping.
(5) tommy bar of crimping knife is shaft-like in bending, is easy to hand-held, rapid operation.
(6) crimping knife is provided with multiple, therefore cutter head can make different shape, and main leaf is press-fited into different journeys The shape of bending is spent, so as to adapt to the radiator of various different models, the crimping knife not used need to be only moved to cunning Bar two ends, without changing machine, improve board versatility.
(7) cylinder is arranged on cylinder support seat above and is provided with multiple, and cylinder support seat is connected with housing slide, gas With clamping plate keeping parallelism, i.e. sliding trace perpendicular to clamping plate when cylinder fulcrum bearing is slided so that cylinder can perpendicular to Arbitrarily move in the direction of clamping plate, it is adaptable to answer the hydroecium of different in width.
(8) cylinder barrel of cylinder is slidably connected with cylinder support seat, and each cylinder is slided along cylinder support seat length direction It is dynamic, it is adaptable to answer the hydroecium of different length.
Brief description of the drawings
Fig. 1 is main structure diagram of the invention;
Fig. 2 is right side structural representation of the invention;
Reference:
1 is frame;2 is slide rail;4 is left fulcrum bearing;5 is cylinder support seat;6 is cylinder;9 is slide bar; 10 is right fulcrum bearing;11 is Pneumatic controlled box;12 is leading screw push rod;121 is handwheel;13 is sliding clamp;14 It is strap;15 is crimping knife;151 is sleeve;152 is tommy bar.
Specific embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.The present embodiment is with the technology of the present invention side Implemented premised on case, given detailed implementation method and specific operating process, but protection model of the invention Enclose and be not limited to following embodiments.
Embodiment
A kind of manual buckle machine of automobile radiators, for main leaf and hydroecium to be press-fited into assembling, buckle machine including frame 1, Two pieces of clamping plates parallel to each other in frame 1, leading screw push rod 12 and cylinder 6 are arranged on, and are rotated with clamping plate The crimping knife 15 of connection, leading screw push rod 12 is arranged in frame 1 and is connected with clamping plate;Rotational lead screw is pushed away when using The screw rod of bar 12, one end push-and-pull clamping plate of leading screw push rod 12 is translated, and adjusts two clamping plates spacing, and main leaf is consolidated It is scheduled between two clamping plates, the piston of cylinder 6 is moved towards hydroecium, and hydroecium is pressed on main leaf, then rotates folding Push type broach 15 carries out crimping to the main leaf of radiator.It is strap 14 that two clamping plates are one of, and another piece is cunning Dynamic clamping plate 13, strap 14 is fixedly installed in frame 1, and sliding clamp 13 is vertical with leading screw push rod 12 to be connected Connect.
Be arranged in parallel a plurality of slide rail 2 in frame 1, and sliding clamp 13 is connected with slide rail 2, it is ensured that sliding clamp In 13 translation motions, two clamping plates are parallel all the time, after ensureing that main leaf is fixedly clamped, will not be between clamping plate Move, raising press-fits reliability.
Clamping plate is provided with slide bar 9, and crimping knife 15 is enclosed within slide bar 9, and crimping knife 15 moves axially shape along slide bar 9 Into sliding pair, crimping knife 15 rotates to form rotation pair around the axis of slide bar 9, and the adjustable crimping knife 15 of sliding pair is along master Piece edge movement to be press-fited, press-fits one by one to each position, rotates secondary adjustable crimping knife 15 and withholds Dynamics, so as to main leaf and hydroecium fastening be press-fited.For original pressing machine, its repair rate is low, flexibility It is high.
Crimping knife 15 includes sleeve 151, and sleeve 151 is set on slide bar 9, forms sliding pair.
Crimping knife 15 includes, in the shaft-like tommy bar 152 of bending, being easy to hand-held, rapid operation.
Crimping knife 15 is provided with multiple, therefore cutter head can make different shape, and main leaf is press-fited into different degrees of The shape of bending, so as to adapt to the radiator of various different models, the crimping knife not used need to be only moved to slide bar Two ends, without changing machine, improve board versatility.
Also including cylinder support seat 5, cylinder support seat 5 is in bar shaped to buckle machine, on cylinder support seat 5 and frame 1 Left fulcrum bearing 4 and the connection of right fulcrum bearing 10 form sliding pair, keep flat with clamping plate when cylinder support seat 5 is slided OK, i.e. sliding trace is perpendicular to clamping plate, so that cylinder can arbitrarily be moved in the direction perpendicular to clamping plate, it is adaptable to Answer the hydroecium of different in width.
Cylinder 6 is arranged on cylinder support seat 5 and is provided with multiple, cylinder barrel and the cylinder support seat 5 of each cylinder 6 Connection forms sliding pair, and each cylinder 6 is slided along cylinder support 5 length directions of seat, it is adaptable to answer the water of different length Room.
The one end of leading screw push rod 12 is provided with handwheel 121, and the other end is connected with clamping plate by bearing block.Bearing block one End face is fixed on sliding clamp 13, and leading screw push rod 12 is connected with the central axis of bearing block, such that it is able to push away Dynamic or pulling sliding clamp is translated.Handwheel 121 is laborsaving, and degree of regulation is high.
The side of frame 1 is provided with Pneumatic controlled box 11, the piston movement for controlling cylinder 6.
The operating method of buckle machine of the present invention is as follows:
1st, upper part:The sealing gasket on the main leaf of radiator core body one end, and correspondence hydroecium is buckled on main leaf, use glue Skin hammer raps hydroecium makes hydroecium enter main leaf groove.
2nd, compress:The core body for above having hydroecium and sealing gasket is put between sliding clamp 13 and strap 14 and is closed Right position is put, and makes thick stick push rod assembly 12 drive sliding clamp 13 to move by rotating handwheel 121, clamps core body main piece, Dynamic Pneumatic controlled box 11 is opened, cylinder 6 is acted, hydroecium is compressed.
3rd, toolsetting:
3-1, to knife:The cutter head of suitable crimping knife 15 is selected by the main leaf number of teeth and the facewidth, plus-minus pad adjustment cutter head is low Plane is higher than hydroecium plane 0.5-1 millimeters.
After 3-2, pressure testing flanging, the front portion of crimping knife 15 can not encounter hydroecium side wall.
4th, flanging:After to good knife, crimping knife 15 is rotated manually, main leaf tooth is overwhelmed one by one.
5th, flanging:Main leaf tooth, is compressed compacting by mobile crimping knife 15 one by one.
6th, lower part:After the completion of acting above, cylinder 6 is unclamped, mobile sliding clamp 13 removes core body, changes core 1~6 step sequence above is continued to repeat in body another side, completes core body another side hydroecium and press-fits work.
Contrasted with existing pressing machine:
Pressing machine:To knife time 20-40 points;Reprocess kind:3-5 kind/day;Timely presentate can not be met.
Manual buckle machine:To knife time 5-8 points;Reprocess kind:8-12 kind/day;Being capable of presentate in time.
Therefore, buckle machine of the present invention has the advantages that, highly versatile short to knife and adjusting machine time, high working efficiency.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510992993.XA CN106914552A (en) | 2015-12-25 | 2015-12-25 | A kind of manual buckle machine of automobile radiators |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510992993.XA CN106914552A (en) | 2015-12-25 | 2015-12-25 | A kind of manual buckle machine of automobile radiators |
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CN106914552A true CN106914552A (en) | 2017-07-04 |
Family
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Family Applications (1)
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CN201510992993.XA CN106914552A (en) | 2015-12-25 | 2015-12-25 | A kind of manual buckle machine of automobile radiators |
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Citations (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2213413A (en) * | 1988-01-05 | 1989-08-16 | King & Sons Pty Ltd | A radiator clamping jig, crimping and decrimping devices |
CN2150941Y (en) * | 1992-07-31 | 1993-12-29 | 吴东兴 | Rediator processing machine |
JPH08155563A (en) * | 1994-12-07 | 1996-06-18 | Asuni Kk | Caulking machine of tank for heat exchanger |
DE10112656A1 (en) * | 2001-03-16 | 2002-09-19 | Bayerische Motoren Werke Ag | Flanging unit for use on aluminum has tilt-back jaw parallel in pre-flanging phase and controlled to maintain reverse setting angle |
JP2004066283A (en) * | 2002-08-05 | 2004-03-04 | Denso Corp | Device and method for caulking heat exchanger |
CN2826349Y (en) * | 2005-08-18 | 2006-10-11 | 上海贝洱热系统有限公司 | Assembly equipment for automobile radiator water room |
CN201669342U (en) * | 2010-08-16 | 2010-12-15 | 佛山市南海蕾特汽车配件有限公司 | Radiating water tank press-mounting machine |
CN202105924U (en) * | 2011-05-11 | 2012-01-11 | 上海德朗汽车零部件制造有限公司 | Undercutting machine for heat radiators |
CN203003003U (en) * | 2012-12-28 | 2013-06-19 | 葛建锋 | Buckling-pressing device for heat dissipating device water chamber |
CN203091563U (en) * | 2013-03-14 | 2013-07-31 | 佛山市南海蕾特汽车配件有限公司 | Automobile water tank master leaf and water chamber riveting machine |
CN103506502A (en) * | 2012-06-21 | 2014-01-15 | 上海德朗汽车零部件制造有限公司 | Undercut mechanism of automobile radiator main fin side |
JP2014119431A (en) * | 2012-12-19 | 2014-06-30 | Calsonic Kansei Corp | Crack detection device and method in heat exchanger tank assembling process |
JP2014124644A (en) * | 2012-12-25 | 2014-07-07 | Denso Corp | Setup data generation device, and sequentially caulking device with the same |
CN104325041A (en) * | 2014-09-22 | 2015-02-04 | 瑞安市鑫海汽车部件有限公司 | Side undercutting mechanism for side plate of automobile radiator |
CN204430027U (en) * | 2015-02-02 | 2015-07-01 | 王淑英 | A kind of title, pads riveter |
CN205386601U (en) * | 2015-12-25 | 2016-07-20 | 上海德朗汽车散热器制造有限公司 | Manual machine of withholding of auto radiator |
-
2015
- 2015-12-25 CN CN201510992993.XA patent/CN106914552A/en not_active Application Discontinuation
Patent Citations (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2213413A (en) * | 1988-01-05 | 1989-08-16 | King & Sons Pty Ltd | A radiator clamping jig, crimping and decrimping devices |
CN2150941Y (en) * | 1992-07-31 | 1993-12-29 | 吴东兴 | Rediator processing machine |
JPH08155563A (en) * | 1994-12-07 | 1996-06-18 | Asuni Kk | Caulking machine of tank for heat exchanger |
DE10112656A1 (en) * | 2001-03-16 | 2002-09-19 | Bayerische Motoren Werke Ag | Flanging unit for use on aluminum has tilt-back jaw parallel in pre-flanging phase and controlled to maintain reverse setting angle |
JP2004066283A (en) * | 2002-08-05 | 2004-03-04 | Denso Corp | Device and method for caulking heat exchanger |
CN2826349Y (en) * | 2005-08-18 | 2006-10-11 | 上海贝洱热系统有限公司 | Assembly equipment for automobile radiator water room |
CN201669342U (en) * | 2010-08-16 | 2010-12-15 | 佛山市南海蕾特汽车配件有限公司 | Radiating water tank press-mounting machine |
CN202105924U (en) * | 2011-05-11 | 2012-01-11 | 上海德朗汽车零部件制造有限公司 | Undercutting machine for heat radiators |
CN103506502A (en) * | 2012-06-21 | 2014-01-15 | 上海德朗汽车零部件制造有限公司 | Undercut mechanism of automobile radiator main fin side |
JP2014119431A (en) * | 2012-12-19 | 2014-06-30 | Calsonic Kansei Corp | Crack detection device and method in heat exchanger tank assembling process |
JP2014124644A (en) * | 2012-12-25 | 2014-07-07 | Denso Corp | Setup data generation device, and sequentially caulking device with the same |
CN203003003U (en) * | 2012-12-28 | 2013-06-19 | 葛建锋 | Buckling-pressing device for heat dissipating device water chamber |
CN203091563U (en) * | 2013-03-14 | 2013-07-31 | 佛山市南海蕾特汽车配件有限公司 | Automobile water tank master leaf and water chamber riveting machine |
CN104325041A (en) * | 2014-09-22 | 2015-02-04 | 瑞安市鑫海汽车部件有限公司 | Side undercutting mechanism for side plate of automobile radiator |
CN204430027U (en) * | 2015-02-02 | 2015-07-01 | 王淑英 | A kind of title, pads riveter |
CN205386601U (en) * | 2015-12-25 | 2016-07-20 | 上海德朗汽车散热器制造有限公司 | Manual machine of withholding of auto radiator |
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Application publication date: 20170704 |
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