CN106881299A - A kind of cleaning method of metallic article - Google Patents
A kind of cleaning method of metallic article Download PDFInfo
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- CN106881299A CN106881299A CN201710164149.7A CN201710164149A CN106881299A CN 106881299 A CN106881299 A CN 106881299A CN 201710164149 A CN201710164149 A CN 201710164149A CN 106881299 A CN106881299 A CN 106881299A
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- water
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/20—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
本发明提供一种金属制品的清洗方法,其特征在于,所述的方法包括步骤:(1)水洗步骤,采用纯水喷淋清洗,水温为10℃‑55℃;(2)吹水步骤,采用压缩空气喷淋,空气压力为0.1MPa‑0.3MPa,连续喷淋;(3)烘干步骤,温度为100‑120℃。本发明通过引入吹水设备,减少了轮毂进入烘箱前表面所携带水量,拓宽了预处理后水洗的操作窗口,降低水洗换水频率,同时可降低烘箱烘烤温度,缩短烘烤时间,降低能耗并缩小车间占地面积。
The invention provides a cleaning method for metal products, which is characterized in that the method comprises the steps: (1) washing step, using pure water to spray and clean, and the water temperature is 10°C-55°C; (2) blowing water step, Use compressed air to spray, the air pressure is 0.1MPa-0.3MPa, spray continuously; (3) Drying step, the temperature is 100-120°C. The present invention reduces the amount of water carried by the wheel hub into the front surface of the oven by introducing water blowing equipment, widens the operating window for water washing after pretreatment, reduces the frequency of water washing and water changes, and at the same time reduces the oven baking temperature, shortens the baking time, and reduces energy consumption. Consumption and reduce the workshop floor space.
Description
技术领域technical field
本发明涉及一种轮毂制造领域,尤其涉及一种铝合金轮毂涂装预处理工艺。The invention relates to the field of wheel hub manufacturing, in particular to an aluminum alloy wheel hub coating pretreatment process.
背景技术Background technique
铝合金轮毂的预处理工序是涂装生产过程中的重要一环。其目的是去除轮毂表面油污及氧化皮并提供与粉末具有良好结合力的膜层,一般要经过预清洗→脱脂→酸洗→钝化→封闭等几道工序。轮毂经过药液和水的清洗以后还要经历烘干过程以使轮毂表面无污染物残留,从而保证涂料与铝基体之间具有优良的附着力及耐腐蚀性能。烘干不但直接影响涂装效果而且消耗了大量能源。若能开发一种新型烘干工艺,使其既具有优秀的预处理清洗效果又能节省能源,则具有重要意义。The pretreatment process of aluminum alloy wheels is an important part of the painting production process. Its purpose is to remove the oil and scale on the surface of the hub and provide a film layer with good adhesion to the powder. Generally, it needs to go through several processes such as pre-cleaning→degreasing→pickling→passivation→sealing. After the hub is cleaned with liquid medicine and water, it will go through a drying process to make the surface of the hub free of pollutants, so as to ensure excellent adhesion and corrosion resistance between the paint and the aluminum substrate. Drying not only directly affects the coating effect but also consumes a lot of energy. It is of great significance if a new type of drying process can be developed so that it can not only have excellent pretreatment cleaning effect but also save energy.
发明内容Contents of the invention
因此,本发明的目的是提供一种快速、低能耗的铝合金工件表面干燥方式。Therefore, the object of the present invention is to provide a fast, low-energy consumption method for drying the surface of aluminum alloy workpieces.
在本发明的一个方面,提供了一种金属制品的清洗方法,其特征在于,所述的方法包括步骤:(1)水洗步骤,采用纯水喷淋清洗,水温为10℃-55℃;(2)吹水步骤,采用压缩空气喷淋,空气压力为0.1MPa-0.3MPa,连续喷淋;(3)烘干步骤,温度为100-120℃,烘干时间为2-12分钟。In one aspect of the present invention, there is provided a cleaning method for metal products, characterized in that the method comprises steps: (1) washing step, using pure water to spray and clean, and the water temperature is 10°C-55°C; ( 2) Water blowing step, spraying with compressed air, the air pressure is 0.1MPa-0.3MPa, continuous spraying; (3) Drying step, the temperature is 100-120°C, and the drying time is 2-12 minutes.
在本发明优选的方面,在步骤(1)中,所述的喷淋清洗的水温是25℃。In a preferred aspect of the present invention, in step (1), the water temperature of the spray cleaning is 25°C.
在本发明优选的方面,在步骤(2)中,所述的空气压力为0.2MPa。In a preferred aspect of the present invention, in step (2), the air pressure is 0.2MPa.
在本发明优选的方面,在步骤(2)中,所述的吹水喷头为塑料或者不锈钢材质。In a preferred aspect of the present invention, in step (2), the water blowing nozzle is made of plastic or stainless steel.
在本发明优选的方面,在步骤(3)中,所述的烘干温度是110℃,烘干时间是4分钟。In a preferred aspect of the present invention, in step (3), the drying temperature is 110° C., and the drying time is 4 minutes.
在本发明优选的方面,所述的金属制品是铝合金制品。In a preferred aspect of the present invention, said metal product is an aluminum alloy product.
在本发明优选的方面,所述的金属制品是铝合金轮毂。In a preferred aspect of the present invention, said metal product is an aluminum alloy wheel hub.
在本发明的其他方面,还提供一种轮毂涂装预处理快速烘干工艺,该工艺通过以下技术方案实现:预处理→水洗→吹水→烘干。所述水洗工序采用纯水喷淋,温度10℃-55℃。所述吹水段采用压缩空气喷淋,空气压力0.1MPa-0.3MPa,连续喷淋。所述吹水喷嘴优选塑料或不锈钢材质。In other aspects of the present invention, there is also provided a rapid drying process for hub coating pretreatment, which is realized through the following technical solutions: pretreatment→water washing→water blowing→drying. The water washing process is sprayed with pure water at a temperature of 10°C-55°C. The water blowing section is sprayed with compressed air, the air pressure is 0.1MPa-0.3MPa, and sprayed continuously. The water blowing nozzle is preferably made of plastic or stainless steel.
本发明通过引入吹水设备,减少了轮毂进入烘箱前表面所携带水量,拓宽了预处理后水洗的操作窗口,降低水洗换水频率,同时可降低烘箱烘烤温度,缩短烘烤时间,降低能耗并缩小车间占地面积。The present invention reduces the amount of water carried by the wheel hub into the front surface of the oven by introducing water blowing equipment, widens the operating window for water washing after pretreatment, reduces the frequency of water washing and water changes, and at the same time can reduce the baking temperature of the oven, shorten the baking time, and reduce energy consumption. Consumption and reduce the workshop floor space.
附图说明Description of drawings
以下,结合附图来详细说明本发明的实施方案,其中:Below, describe embodiment of the present invention in detail in conjunction with accompanying drawing, wherein:
图1:本发明实施例1-3的工艺流程示意图。Figure 1: Schematic process flow diagram of Embodiment 1-3 of the present invention.
图中:1-水洗步骤;2-吹水步骤;3-烘干步骤。In the figure: 1-washing step; 2-blowing step; 3-drying step.
具体实施方式detailed description
实施例1:Example 1:
一种轮毂涂装预处理快速烘干工艺,该工艺通过以下技术方案实现:预处理→水洗→吹水→烘干。所述水洗工序采用纯水喷淋,温度10℃。所述吹水段采用压缩空气喷淋,空气压力0.1MPa,连续喷淋。所述吹水喷嘴为塑料材质。烘干温度为120℃,可实现铝合金轮毂的完全干燥。A rapid drying process for wheel hub coating pretreatment, which is realized through the following technical scheme: pretreatment→water washing→water blowing→drying. The water washing process is sprayed with pure water at a temperature of 10°C. The water blowing section is sprayed with compressed air, the air pressure is 0.1MPa, and sprayed continuously. The water blowing nozzle is made of plastic material. The drying temperature is 120°C, which can realize the complete drying of aluminum alloy wheels.
实施例2:Example 2:
一种轮毂涂装预处理快速烘干工艺,该工艺通过以下技术方案实现:预处理→水洗→吹水→烘干。所述水洗工序采用纯水喷淋,温度25℃。所述吹水段采用压缩空气喷淋,空气压力0.2MPa,连续喷淋。所述吹水喷嘴为塑料材质。烘干温度为110℃,可实现铝合金轮毂的完全干燥。A rapid drying process for wheel hub coating pretreatment, which is realized through the following technical scheme: pretreatment→water washing→water blowing→drying. The water washing process is sprayed with pure water at a temperature of 25°C. The water blowing section is sprayed with compressed air, the air pressure is 0.2MPa, and sprayed continuously. The water blowing nozzle is made of plastic material. The drying temperature is 110°C, which can realize the complete drying of aluminum alloy wheels.
实施例3:Example 3:
一种轮毂涂装预处理快速烘干工艺,该工艺通过以下技术方案实现:预处理→水洗→吹水→烘干。所述水洗工序采用纯水喷淋,温度55℃。所述吹水段采用压缩空气喷淋,空气压力0.3MPa,连续喷淋。所述吹水喷嘴为不锈钢材质。烘干温度为100℃,可实现铝合金轮毂的完全干燥。A rapid drying process for wheel hub coating pretreatment, which is realized through the following technical scheme: pretreatment→water washing→water blowing→drying. The water washing process is sprayed with pure water at a temperature of 55°C. The water blowing section is sprayed with compressed air, the air pressure is 0.3MPa, and sprayed continuously. The water blowing nozzle is made of stainless steel. The drying temperature is 100°C, which can realize the complete drying of aluminum alloy wheels.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201710164149.7A CN106881299A (en) | 2017-03-20 | 2017-03-20 | A kind of cleaning method of metallic article |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710164149.7A CN106881299A (en) | 2017-03-20 | 2017-03-20 | A kind of cleaning method of metallic article |
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| CN106881299A true CN106881299A (en) | 2017-06-23 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108212888A (en) * | 2018-01-08 | 2018-06-29 | 惠安贤江金刚石工具开发有限公司 | A kind of natural gas line is laid with construction tool cleaning equipment |
| CN110629233A (en) * | 2019-09-25 | 2019-12-31 | 秦皇岛艾科晟科技有限公司 | Surface treatment process of automobile hub before powder spraying |
| CN113751443A (en) * | 2020-06-02 | 2021-12-07 | 武义鹏盛工贸有限公司 | Cup cleaning process |
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| JPH07207476A (en) * | 1994-01-13 | 1995-08-08 | Setouchi Giken:Kk | Metal plate cleaning equipment |
| CN1796003A (en) * | 2004-12-27 | 2006-07-05 | 比亚迪股份有限公司 | Cleaning method for pre-processing |
| CN101830147A (en) * | 2010-05-27 | 2010-09-15 | 尤飞君 | Color ring-decorating wheel hub and manufacture method thereof |
| CN103706601A (en) * | 2013-12-18 | 2014-04-09 | 常熟市天河机械设备制造有限公司 | Water-aqua ultrasonic cleaning process for steel belt |
| CN203648907U (en) * | 2013-12-18 | 2014-06-18 | 常熟市天河机械设备制造有限公司 | Fully-automatic water aqua ultrasonic cleaning machine |
| CN105944946A (en) * | 2016-06-13 | 2016-09-21 | 安徽越天特种车桥有限公司 | Special axle coating process for automobile |
| CN106011837A (en) * | 2016-06-01 | 2016-10-12 | 江苏汇宏机械制造有限公司 | Environment-friendly type metal surface treatment technology |
| CN106148936A (en) * | 2015-03-25 | 2016-11-23 | 株洲时代新材料科技股份有限公司 | A kind of stainless steel material improving antiseptic property processes technique |
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2017
- 2017-03-20 CN CN201710164149.7A patent/CN106881299A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07207476A (en) * | 1994-01-13 | 1995-08-08 | Setouchi Giken:Kk | Metal plate cleaning equipment |
| CN1796003A (en) * | 2004-12-27 | 2006-07-05 | 比亚迪股份有限公司 | Cleaning method for pre-processing |
| CN101830147A (en) * | 2010-05-27 | 2010-09-15 | 尤飞君 | Color ring-decorating wheel hub and manufacture method thereof |
| CN103706601A (en) * | 2013-12-18 | 2014-04-09 | 常熟市天河机械设备制造有限公司 | Water-aqua ultrasonic cleaning process for steel belt |
| CN203648907U (en) * | 2013-12-18 | 2014-06-18 | 常熟市天河机械设备制造有限公司 | Fully-automatic water aqua ultrasonic cleaning machine |
| CN106148936A (en) * | 2015-03-25 | 2016-11-23 | 株洲时代新材料科技股份有限公司 | A kind of stainless steel material improving antiseptic property processes technique |
| CN106011837A (en) * | 2016-06-01 | 2016-10-12 | 江苏汇宏机械制造有限公司 | Environment-friendly type metal surface treatment technology |
| CN105944946A (en) * | 2016-06-13 | 2016-09-21 | 安徽越天特种车桥有限公司 | Special axle coating process for automobile |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108212888A (en) * | 2018-01-08 | 2018-06-29 | 惠安贤江金刚石工具开发有限公司 | A kind of natural gas line is laid with construction tool cleaning equipment |
| CN110629233A (en) * | 2019-09-25 | 2019-12-31 | 秦皇岛艾科晟科技有限公司 | Surface treatment process of automobile hub before powder spraying |
| CN113751443A (en) * | 2020-06-02 | 2021-12-07 | 武义鹏盛工贸有限公司 | Cup cleaning process |
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Application publication date: 20170623 |