CN106876056A - Insulator self-cleaning implementation method and self-cleaning insulator and self-cleaning intelligence system - Google Patents

Insulator self-cleaning implementation method and self-cleaning insulator and self-cleaning intelligence system Download PDF

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Publication number
CN106876056A
CN106876056A CN201710165129.1A CN201710165129A CN106876056A CN 106876056 A CN106876056 A CN 106876056A CN 201710165129 A CN201710165129 A CN 201710165129A CN 106876056 A CN106876056 A CN 106876056A
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China
Prior art keywords
cleaning
insulator
self
umbrella sheath
rotation
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CN201710165129.1A
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CN106876056B (en
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孟新安
秦启兰
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孟新安
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    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B17/00Insulators or insulating bodies characterised by their form
    • H01B17/52Insulators or insulating bodies characterised by their form having cleaning devices
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B17/00Insulators or insulating bodies characterised by their form
    • H01B17/38Fittings, e.g. caps; Fastenings therefor

Abstract

The invention discloses a kind of self-cleaning insulator, including insulation mandrel (1), the umbrella sheath (2) that can be rotated on plug (1) is arranged with described plug (1), and umbrella sheath (2) is rotated by drive device;Using the insulator of above structure, can but be rotated because umbrella sheath is set on plug, the dirt adsorbed on full skirt is thrown away umbrella sheath by the centrifugal force produced by the rotation of umbrella sheath, play the function of self-cleaning, in order that umbrella sheath can rotate, blade is provided with umbrella sheath, drives blade to realize the rotation of umbrella sheath by wind-force, self-cleaning environmental protection again can be realized.

Description

Insulator self-cleaning implementation method and self-cleaning insulator and self-cleaning intelligence system
Technical field
The present invention relates to insulator method for cleaning, insulator and realize the intelligence system of the method.
Background technology
As electric railway is to high speed, stability, safe sexual development, the operation to contact net proposes more and more higher Requirement.But because current environmental pollution is increasingly serious, flashover mainly has pollution flashover, mist to dodge, icing, the weather shadow such as dew, frost, wind Ring, or dust, waste gas, naturally saline and alkaline, dust, birds droppings, wait filthy pollution to railway power supply equipment especially insulator Generation increasing baneful influence, high-tension insulator pollution flashover accident can cause multiple traction substation dead electricity, or even cause Tractive power supply system vibrates, and makes electric network from collapsing, causes the major accidents such as large-area power-cuts, railway operation interruption, stoppage in transit.It is electrified Insulator arc-over is the one of the main reasons for causing electric railway tripping fault, and insulator contamination is made to electric railway operation Into harm it is maximum, the accident of electric railway 80% is pollution flashover accident, and the workload of contact net 50% is to wipe porcelain vase.It is electrified Almost large area, power failure for a long time are all that pollution flashover accident is caused to railway each time.This allows for giving insulator cleaning band Huge difficulty, pollution flashover accident increases the reactive power consumption that line electricity is damaged, and annual contact net accident of power supply loss is up to more than one hundred million units.High pressure The antifouling work of insulator has become current intelligent grid significant problem urgently to be resolved hurrily both at home and abroad.
At present, railway administer insulator porcelain bottle dirt there is several methods that;Manual cleaning, rail-High pressure water rob cleaning Vehicle, absolutely The filthy online alarm of edge, converting equipment increases the resistance to pollution flashover of equipment outer insulation using RTV coating (including PRTV coating) During ability.National grid does insulator porcelain vase cleaning using high-altitude robot and helicopter, and the big effect of input cost is not Ideal, cannot especially solve, the presence of the hidden danger that causes the accident at all in cold district winter insulator floating ice, be domestic and international iron Road, the problem that power industry maximum bottleneck is broken through.
The railway vision of wisdom is built, sought to using its more thorough perception and measurement, more fully interconnected, with And deeper into intelligent three big features, realize the networking of intelligent information, and then power in the whole railway system, rolling stock The car five big departments that work realize the interconnection of information and shared.Traffic safety video and big data early warning reliability are improved, is reduced Manual inspection labour intensity, it is eternal target to reduce maintenance cost.
The content of the invention
In order to solve deficiency of the prior art, there is provided a kind of safe and reliable, can be cleared up on full skirt by self structure Dirt, reduces the insulator of the labour intensity of manual cleaning, realizes self-cleaning method and self-cleaning intelligence system, institute of the present invention The technical scheme of use is:
Insulator self-cleaning implementation method, is arranged the full skirt that can be rotated freely on plug on the insulation mandrel of insulator Sheath, umbrella sheath is thrown away by the dirt that wind-force or driven by power rotation will attach to insulator surface by centrifugal force and come off.
Helical form full skirt is set on umbrella sheath simultaneously, spiral cleaning brush is cased with helical form full skirt, by clear Reason brush 7 freely clears up the dirt of insulator surface along the spiral of helical form full skirt up and down.
A kind of self-cleaning insulator, including insulation mandrel, are arranged with the umbrella that can be rotated on plug on described plug Skirt sheath, and umbrella sheath is rotated by drive device.
The drive device is the blade for being arranged on umbrella sheath one end.
The driving device structure is input power drive mechanism, and it includes the rotation dish being fixed on umbrella sheath, Gu The drive disk on plug is scheduled on, motor is provided with described drive disk.
There is helical form full skirt on described umbrella sheath, spiral cleaning brush and cleaning are cased with helical form full skirt Brush can be freely upper and lower along the spiral of helical form full skirt, and described cleaning brush includes spiral skeleton, in described skeleton Bristle is provided with, side is provided with balancing weight on described skeleton, includes the push dress that cleaning brush is pushed to full skirt position Put, mounting cup is fixed with described insulation mandrel, described pusher is fixed on mounting cup, described pusher Including the mounting disc being fixed on mounting cup, promotion electromagnet is provided with described mounting disc, is provided with electromagnet is promoted Disk is pushed, sponge ring is provided with described mounting cup aperture position, breach, described balancing weight are provided with described sponge ring It is placed in breach, the brake solenoid that rotation dish can be made to stop the rotation is provided with described mounting disc.
The generator driven by rotation dish is provided with described drive disk, being provided with described drive disk can make rotation The brake solenoid that disk stops the rotation, described rotation dish is gear, and described motor is movably arranged on drive disk, Described drive disk is provided with the clutch magnet for making motor enter working position, and lock electricity is provided with described mounting cup Magnet.
The bearing for umbrella sheath rotation is provided between described plug and umbrella sheath, described bearing is ceramic shaft Hold, described plug material uses safety glass, high-strength ceramic, composite fiberglass, umbrella sheath polytetrafluoroethylene PTFE material Material.
A kind of insulator self-cleaning intelligence system that self-cleaning insulator builds, in including self-cleaning insulator, and from It is provided with cleaning insulator:Temperature sensor, mainly returns to interval weather temperature information and monitors;Rain sensor, It is main to start cleaning of the hairbrush to insulator using rainwater;Wind sensor, enters to insulator erecting bed wind-force size Row monitoring;Wind-driven generator, the voltage monitoring of Graphene lithium battery;And above-mentioned each sensor accesses master cpu, master cpu It is connected to control servomotor and solenoid actuated clear with servo-driver on self-cleaning insulator and magnet control circuit again Reason dataller make.
It is also equipped with self-cleaning insulator:High-definition camera, head, light sensor, spotlight and wireless telecommunications Module simultaneously accesses master cpu, and master cpu is connected with servo-driver on self-cleaning insulator and magnet control circuit again Control servomotor and the work of solenoid actuated cleaning brush.
Using the insulator of above structure, can but be rotated because umbrella sheath is set on plug, by umbrella sheath Rotate the centrifugal force for producing and the dirt adsorbed on full skirt is thrown away into umbrella sheath, the function of self-cleaning is played, in order that full skirt Sheath can be rotated, and blade is provided with umbrella sheath, drive blade to realize the rotation of umbrella sheath by wind-force, can be realized Self-cleaning environmental protection again;Motor is set, and motor can provide the dynamic of umbrella sheath rotation in the case of no wind energy Power;Full skirt is set into curl, and helical form cleaning brush is set, cleaning brush is made along umbrella sheath by the rotation of umbrella sheath Movement is cleared up, and makes cleaning effect more preferable.Coordinate the insulation method and Intelligent insulation system all will greatly improve right The prevention of insulator contamination.
Brief description of the drawings
Fig. 1 is the structural representation of inventive embodiments 1.
Fig. 2 is the explosive view of the embodiment of the present invention 1.
Fig. 3 is the structural representation of the embodiment of the present invention 2.
Fig. 4 is the explosive view of the embodiment of the present invention 2.
Fig. 5 is the structural representation of the embodiment of the present invention 3.
Fig. 6 is the explosive view of the embodiment of the present invention 3.
Fig. 7 is the sectional view of the embodiment of the present invention 3.
Fig. 8 is cleaning brush structural representation of the present invention.
Fig. 9 self-cleaning intelligence system schematic diagrames.
Specific embodiment
The present invention provides a kind of insulator self-cleaning implementation method, and being arranged on the insulation mandrel of insulator can be on plug The umbrella sheath for rotating freely, umbrella sheath will attach to insulator surface by wind-force or driven by power rotation by centrifugal force Dirt throws away and comes off.
Helical form full skirt is set on umbrella sheath simultaneously, spiral cleaning brush is cased with helical form full skirt, by clear Reason brush 7 freely clears up the dirt of insulator surface along the spiral of helical form full skirt up and down.
A kind of insulator structure of self-cleaning is proposed according to above method, the concrete structure below according to accompanying drawing should The different embodiments of invention are illustrated one by one:
Embodiment 1:
Include plug 1 as depicted in figs. 1 and 2, plug 1 is processed using insulating materials, and full skirt is arranged with outside plug 1 Sheath 2, umbrella sheath 2 can be rotated freely on plug 1, in order that the smooth rotation of umbrella sheath 2, in plug 1 and umbrella sheath 2 Between bearing 15 is set, the bearing is also adopted by the ceramic bearing of insulating materials, the one end of umbrella sheath 2 is provided with blade 3, blade 3 can rotate umbrella sheath 2 under wind energy effect, and the wind energy produced when train passes through when quoting in power network is with regard to energy When umbrella sheath 2 rotate, the dirt that the centrifugal force that produces will be attached on full skirt 2-1 when umbrella sheath 2 rotates throws away full skirt 2- 1, so as to reach the effect of self-cleaning.
Embodiment 2:
As shown in Figure 3 and Figure 4 in the fixed drive disk 5 of plug 1 on the basis of embodiment 1, set on drive disk 5 and drive electricity Machine 6, fixes rotation dish 4 on umbrella sheath 2, drives rotation dish 4 to realize that umbrella sheath 2 rotates by motor 6, is not having The rotation of umbrella sheath 2 can be realized in the case of wind energy using which.
Wherein rotation dish 4 is adopted as gear, is provided with motor 6 and realizes that power is passed with the meshed gears of rotation dish 4 It is defeated.Generator 12 also can be set in the embodiment on drive disk 5, generator 12 is provided with gear and coordinates with rotation dish 4, in wind The lower umbrella sheath 2 of power effect drives rotation dish 4 to rotate to be generator 12 and provides kinetic energy power generation, the electric energy storage produced by generator 12 Used on motor 6 after depositing, realize the utilization of eco-friendly power source.
In order that motor 6 does not influence rotation dish 4 to rotate when not working, that is, the drive of motor 6 is not being needed to turn Gear when Moving plate 4 rotates on motor 6 can depart from rotation dish 4, and motor 6 is movably arranged on drive disk 5, and drive Clutch magnet 13 is set on Moving plate 5, and clutch magnet 13 can drive the activity of motor 6 to make the gear on motor 6 Depart from rotation dish 4 or engaged with rotation dish 4.
Embodiment 3
Cleaning brush 7 is set as shown in Fig. 5, Fig. 6 and Fig. 7 on the basis of embodiment 2, by the upper full skirt 2-1 of umbrella sheath 2 Curl is set, and cleaning brush 7 can be similarly arranged to the helical form matched with full skirt 2-1 shapes, be additionally provided with pusher, Pusher includes mounting disc 9-1, is set on mounting disc 9-1 and promotes electromagnet 9-2, is provided with electromagnet 9-2 is promoted and pushed away Disk 9-3 is sent, pusher needs to fix in the embodiment, so being fixed with mounting cup 8 on plug 1, mounting disc 9-1 is fixed On mounting cup 8, bearing 15 can be set between mounting disc 9-1 and umbrella sheath 2 in order to firm, by promoting electromagnet 9- 2 drive push disk 9-3 that cleaning brush 7 is sent into full skirt 2-1 positions, and so when full skirt 2-1 rotates, cleaning brush 7 could be along full skirt 2-1 is climbed, and has certain distance and full skirt 2-1 between when cleaning brush 7 is idle, it is to avoid umbrella sheath 2 is acted in wind-force Under rotarily drive cleaning brush 7 and climb, so pusher can just start when cleaning.
Using the structure of the embodiment, except realizing will be attached on full skirt 2-1 using the centrifugal force in embodiment 1 and 2 Dirt throw away, cleaning brush 7 is also set up in embodiment 3 and is cleared up, usually have spacing between cleaning brush 7 and full skirt 2-1, so Will not be contacted with full skirt 2-1, cleaning brush 7 is pushed to by full skirt 2-1 positions by pusher, by the band of motor 6 Dynamic umbrella sheath 2 rotates so that cleaning brush 7 climbs along full skirt 2-1, and umbrella sheath 2 is realized more thoroughly by cleaning brush 7 Cleaning, in order that cleaning brush 7 can climb along umbrella sheath 2, set counterweight on the external cleaning brush 7 of helical structure, such as except using Cleaning brush 7 shown in Fig. 8 includes that spiral skeleton 7-1 and the bristle 7-2 being arranged on skeleton 7-1, skeleton 7-1 are provided with and match somebody with somebody Pouring weight 7-3, rotary motion is not sat when umbrella sheath 2 rotates because the effect cleaning brush 7 of balancing weight 7-3 is always to maintain, so that Cleaning brush 7 is set to be climbed along umbrella sheath 2 in the presence of helical form full skirt 2-1.
In order that motor 6 avoids damage to gear when being engaged with rotation dish 4 in the embodiment, set on mounting disc 9-1 Put brake solenoid 11, by brake solenoid 11 rotation dish 4 is carried out brake so as to when rotation dish 4 stop operating, then pass through Clutch magnet 13 makes the gear on motor 6 realize engaging with rotation dish 4.Except brake solenoid 11 is arranged on into installation On disk 9-1, brake solenoid 11 can also to be arranged on drive disk 5 implement rotation dish and braked.
In this embodiment in order to protect part in mounting cup 8 not contaminated, sponge ring is set in the opening of mounting cup 8 10, breach 10-1 is set on sponge ring 10, balancing weight 7-3 is placed in breach 10-1.Lock electromagnet 14 is additionally provided with mounting cup 8 To limit the activity of cleaning brush 7, the unblock of electromagnet 14 is latched when cleaning brush 7 needs to clear up full skirt 2-1 enables cleaning brush 7 Enter working position under pusher effect, sponge ring 10 can effectively stop dirt of the external environment condition to component in mounting cup 8 Dye.
Mounting cup 8 and sponge ring 10 are equally usable in embodiment 1 and 2, play a part of to prevent pollution.
The material that plug 1 in embodiments above is used for:Safety glass, high-strength ceramic, composite fiberglass;Full skirt The polytetrafluoroethylene PTFE material of sheath 2.The bearing 15 for being set between umbrella sheath 2 and plug 1 simultaneously uses ceramic bearing.
Also include being not provided with 3 forms by the embodiment of motor 6 of blade in addition to above example.Each reality above Apply in example and to be driven by the wind energy of blade 3 and drive device is referred to as by the electrical energy drive of motor 6.
A kind of insulator self-cleaning intelligence system that the self-cleaning insulator builds, including self-cleaning insulator, and certainly It is provided with cleaning insulator:
Temperature sensor, mainly returns to interval weather temperature information and monitors;
Rain sensor, it is main to start cleaning of the hairbrush to insulator using rainwater;
Wind sensor, is monitored to insulator erecting bed wind-force size;
Wind-driven generator, the voltage monitoring of Graphene lithium battery;
And above-mentioned each sensor accesses master cpu, master cpu again with servo-driver and magnetic on self-cleaning insulator Iron control circuit is connected to control servomotor and solenoid actuated cleaning brush to work.
It is also equipped with self-cleaning insulator:High-definition camera, head, light sensor, spotlight and wireless telecommunications Module simultaneously accesses master cpu, and master cpu is connected with servo-driver on self-cleaning insulator and magnet control circuit again The work of servomotor and electromagnet in control self-cleaning insulator.

Claims (10)

1. insulator self-cleaning implementation method, it is characterised in that:Being arranged on the insulation mandrel of insulator can be on plug freely The umbrella sheath of rotation, umbrella sheath will attach to the dirt of insulator surface by wind-force or driven by power rotation by centrifugal force Throw away and come off.
2. insulator self-cleaning implementation method according to claim 1, it is characterised in that:Spiral shell is set on umbrella sheath simultaneously Rotation shape full skirt, spiral cleaning brush is cased with helical form full skirt, by cleaning brush (7) along helical form full skirt spiral freedom The dirt of insulator surface is cleared up up and down.
3. a kind of self-cleaning insulator, including insulation mandrel (1), it is characterised in that:Being arranged with described plug (1) can be The umbrella sheath (2) rotated on plug (1), and umbrella sheath (2) is rotated by drive device.
4. a kind of self-cleaning insulator according to claim 3, it is characterised in that:The drive device is to be arranged on full skirt The blade (3) of sheath (2) one end.
5. a kind of self-cleaning insulator according to claim 3, it is characterised in that:The driving device structure is dynamic for input Power drive mechanism, it includes the rotation dish (4) being fixed on umbrella sheath (2), is fixed on the drive disk (5) on plug (1), Described drive disk (5) is provided with motor (6).
6. a kind of self-cleaning insulator according to claim 4 or 5, it is characterised in that:On described umbrella sheath (2) also There is helical form full skirt (2-1), spiral cleaning brush (7) is cased with helical form full skirt (2-1) and cleaning brush (7) can be along spiral shell Freely up and down, described cleaning brush (7) includes spiral skeleton (7-1) to the spiral of rotation shape full skirt (2-1), in described bone Frame (7-1) is provided with bristle (7-2), and side is provided with balancing weight (7-3) on described skeleton (7-1), includes cleaning brush (7) pusher of full skirt (2-1) position is pushed to, mounting cup (8) is fixed with described insulation mandrel (1), it is described Pusher is fixed on mounting cup (8), and described pusher includes the mounting disc (9-1) being fixed on mounting cup (8), Described mounting disc (9-1) is provided with promotion electromagnet (9-2), and push disk (9-3) is provided with electromagnet (9-2) is promoted, Described mounting cup (8) aperture position is provided with sponge ring (10), and breach (10-1) is provided with described sponge ring (10), described Balancing weight (7-3) be placed in breach (10-1), being provided with described mounting disc (9-1) can make rotation dish (4) stop the rotation Brake solenoid (11), be provided with described mounting cup (8) lock electromagnet (14).
7. a kind of self-cleaning insulator according to claim 5, it is characterised in that:It is provided with described drive disk (5) The generator (12) driven by rotation dish (4), is provided with stopping that rotation dish (4) can be made to stop the rotation on described drive disk (5) Car electromagnet (11), described rotation dish (4) is gear, and described motor (6) is movably arranged on drive disk (5), Described drive disk (5) is provided with the clutch magnet (13) for making motor (6) enter working position.
8. a kind of self-cleaning insulator according to any one of claim 3,4,5,7, it is characterised in that:In described core The bearing (15) for umbrella sheath (2) rotation is provided between rod (1) and umbrella sheath (2), described bearing (15) is ceramic shaft Hold, described plug (1) material uses safety glass, high-strength ceramic, composite fiberglass, umbrella sheath (2) polytetrafluoroethylene (PTFE) PTFE material.
9. a kind of insulator self-cleaning intelligence system for being built using self-cleaning insulator described in claim 7, its feature is existed:In Including self-cleaning insulator, and it is provided with self-cleaning insulator:Temperature sensor, mainly believes interval weather temperature change Breath passback monitoring;Rain sensor, it is main to start cleaning of the hairbrush to insulator using rainwater;Wind sensor, to exhausted Edge erecting bed wind-force size is monitored;Wind-driven generator, the voltage monitoring of Graphene lithium battery;And above-mentioned each sensor Master cpu is accessed, master cpu is connected to control to watch with servo-driver on self-cleaning insulator and magnet control circuit again Take motor and the work of solenoid actuated cleaning brush.
10. a kind of insulator self-cleaning intelligence system according to claim 10, it is characterised in that:In self-cleaning insulator On be also equipped with:High-definition camera, head, light sensor, spotlight and wireless communication module simultaneously access master cpu, main Control CPU is connected to control servomotor and electromagnet to drive with servo-driver on self-cleaning insulator and magnet control circuit again Dynamic cleaning brush work.
CN201710165129.1A 2017-03-20 2017-03-20 Self-cleaning insulator and self-cleaning intelligence system Active CN106876056B (en)

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CN106876056B CN106876056B (en) 2018-09-11

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108845093A (en) * 2018-06-26 2018-11-20 安徽科技学院 Breeding water body real time monitoring apparatus
CN109859909A (en) * 2019-03-06 2019-06-07 泉州台商投资区恒鑫隆网络科技有限公司 A kind of pre- anti-breakdown insulator arrangement of electric pole station local coordinate frame
CN112208858A (en) * 2020-08-13 2021-01-12 苏州云刚智能科技有限公司 Food detection packaging equipment and using method

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CN202977007U (en) * 2012-12-18 2013-06-05 山西省电力公司大同供电分公司 Rod-type suspension insulator for railway catenaries
CN103325499A (en) * 2013-06-24 2013-09-25 国家电网公司 Rotation type three-proofing insulator
CN106356163A (en) * 2016-11-16 2017-01-25 国网江苏省电力公司检修分公司 Suspension insulator string type wind-power full-automatic sweeper for power transmission lines
CN205984461U (en) * 2016-08-22 2017-02-22 湖南高强电瓷电器有限公司 Easy -cleaning mutual inductor hollow porcelain insulator
CN206574551U (en) * 2017-03-20 2017-10-20 孟新安 Self-cleaning insulator and self-cleaning intelligence system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202977007U (en) * 2012-12-18 2013-06-05 山西省电力公司大同供电分公司 Rod-type suspension insulator for railway catenaries
CN103325499A (en) * 2013-06-24 2013-09-25 国家电网公司 Rotation type three-proofing insulator
CN205984461U (en) * 2016-08-22 2017-02-22 湖南高强电瓷电器有限公司 Easy -cleaning mutual inductor hollow porcelain insulator
CN106356163A (en) * 2016-11-16 2017-01-25 国网江苏省电力公司检修分公司 Suspension insulator string type wind-power full-automatic sweeper for power transmission lines
CN206574551U (en) * 2017-03-20 2017-10-20 孟新安 Self-cleaning insulator and self-cleaning intelligence system

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108845093A (en) * 2018-06-26 2018-11-20 安徽科技学院 Breeding water body real time monitoring apparatus
CN108845093B (en) * 2018-06-26 2021-05-07 安徽科技学院 Real-time monitoring device for aquaculture water
CN109859909A (en) * 2019-03-06 2019-06-07 泉州台商投资区恒鑫隆网络科技有限公司 A kind of pre- anti-breakdown insulator arrangement of electric pole station local coordinate frame
CN109859909B (en) * 2019-03-06 2020-08-28 安徽锦标电气科技有限公司 Insulator device for preventing breakdown of transformer for telegraph pole station
CN112208858A (en) * 2020-08-13 2021-01-12 苏州云刚智能科技有限公司 Food detection packaging equipment and using method

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