CN106863522B - Automatic log barking machine - Google Patents
Automatic log barking machine Download PDFInfo
- Publication number
- CN106863522B CN106863522B CN201710092198.4A CN201710092198A CN106863522B CN 106863522 B CN106863522 B CN 106863522B CN 201710092198 A CN201710092198 A CN 201710092198A CN 106863522 B CN106863522 B CN 106863522B
- Authority
- CN
- China
- Prior art keywords
- rotary
- frame
- conveying
- shaft
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
- B27L1/00—Debarking or removing vestiges of branches from trees or logs; Machines therefor
- B27L1/10—Debarking or removing vestiges of branches from trees or logs; Machines therefor using rotatable tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
- B27L1/00—Debarking or removing vestiges of branches from trees or logs; Machines therefor
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Debarking, Splitting, And Disintegration Of Timber (AREA)
Abstract
Description
技术领域technical field
本发明涉及木工机械技术领域,具体地说是一种原木自动剥皮机。The invention relates to the technical field of woodworking machinery, in particular to an automatic log peeling machine.
背景技术Background technique
在人造板或纸浆生产中,其原料是原木,最后的产品是纤维板或纸浆,而原木的树皮被认为是影响产品品质的物质,需要对原木进行剥皮处理。In the production of wood-based panels or pulp, the raw material is logs, and the final product is fiberboard or pulp. The bark of the logs is considered to affect the quality of the products, and the logs need to be peeled.
经检索,CN201505971公开了一种树木剥皮机,CN201693626公开了一种双滚筒原木自动剥皮机,其都是将原木置于剥皮滚筒内,利用剥皮滚筒内腔面上的剥皮刀对原木进行剥皮。After searching, CN201505971 discloses a tree peeling machine, and CN201693626 discloses a double-drum log automatic peeling machine, which all place the log in the peeling drum, and use the peeling knife on the inner surface of the peeling drum to peel the log.
CN201537960公开了一种链条传动原木自动剥皮机,其是将原木置于剥皮滚筒内,利用剥皮滚筒内腔面上的剥皮齿对原木进行剥皮。CN201537960 discloses a chain-driven log automatic peeling machine, which places the log in a peeling drum, and uses the peeling teeth on the inner surface of the peeling drum to peel the log.
CN201353812公开了一种木材剥皮机,其剥皮辊为一圆辊,其圆辊表面设有若干组相同的剥皮齿。CN201353812 discloses a wood peeling machine, the peeling roller is a round roller, and the surface of the round roller is provided with several groups of identical peeling teeth.
CN201261207公开了一种滚轴式木材剥皮机,其也是利用设置在剥皮滚轴上的山字型刮刀进行剥皮。CN201261207 discloses a roller type wood peeling machine, which also utilizes a mountain-shaped scraper arranged on a peeling roller for peeling.
上述技术方案的优点在于适合加工原木笔直、直径较圆、表面光滑无结节的原木的剥皮,其实质性不足是:上述剥刀机都是在原木旋转时进行剥皮处理,由于原木在生长过程中有很多弯曲、且有不规则的横切面,以及表面有结节,在剥皮过程中,为了保证剥皮彻底、通常会剥去一部分板皮才能达到,导致板皮的不必要浪费;而且由于原木粗大,吨位重,通常需要起吊设备将原木移动到旋切机上,被动轴向旋转原木进行剥皮,等剥皮完成后,再通过人工操作起吊设备将剥皮后的原木吊出,然后再吊下一段原木进行剥皮,导致操作程序复杂、工作效率低。The advantage of the above-mentioned technical scheme is that it is suitable for processing logs that are straight, round in diameter, and have a smooth surface without nodules. There are many curved, irregular cross-sections, and nodules on the surface. In the peeling process, in order to ensure complete peeling, a part of the slab is usually peeled off, resulting in unnecessary waste of the slab; and because the log Large and heavy tonnage, lifting equipment is usually required to move the log to the rotary cutter, and the log is passively rotated axially for peeling. After the peeling is completed, the peeled log is lifted out by manual lifting equipment, and then a section of log is hoisted Carry out peeling, cause operation program complexity, work efficiency is low.
为了解决上述技术问题,CN85103381公开了一种沿原木表面剥皮的方法及剥皮机的发明专利,该专利在切剥树皮时,原木只做纵向进给,带有切刀和剥刀的转动刀盘由电机通过三角带带动旋转来对原木树皮进行切剥,安装有切剥刀的转动刀盘沿纵横滑道随动到纵横方向的任何位置,刀盘中心跟踪剥断面中心,这种结构的实质性不足是:由于原木种类不同,其表皮的硬度不同,因此,在剥皮时,操作工人只能是根据经验手动调整增压螺栓和增压螺母,从而将由单刀缓冲弹簧传给平衡圈的压力传到刀盘转体上,然后才能进行环形剥皮,导致操作不方便、费时费力、工作效率低。In order to solve the above technical problems, CN85103381 discloses a method for peeling along the log surface and an invention patent of a peeling machine. When cutting and peeling the bark, the log is only fed longitudinally, with a rotary knife for cutting and peeling. The disc is rotated by the motor through the V-belt to cut and peel the bark of the log. The rotating cutter disc equipped with a cutting and stripping knife moves along the vertical and horizontal slideways to any position in the vertical and horizontal directions. The center of the cutter disc tracks the center of the stripped surface. This structure The substantive deficiency is that: due to the different types of logs, the hardness of the skin is different. Therefore, when peeling, the operator can only manually adjust the booster bolt and the booster nut according to experience, so as to transmit the pressure of the single-knife buffer spring to the balance ring. The pressure is transmitted to the rotating body of the cutter head, and then the circular peeling can be performed, resulting in inconvenient operation, time-consuming and labor-intensive work, and low work efficiency.
发明内容Contents of the invention
本发明的目的在于解决现有技术的不足,提供一种结构新颖、剥皮彻底、节约能源、操作方便、工作效率高、出板率高、加工精确、运行平稳的原木自动剥皮机。The purpose of the present invention is to solve the deficiencies of the prior art and provide an automatic log peeling machine with novel structure, thorough peeling, energy saving, convenient operation, high work efficiency, high board yield, precise processing and stable operation.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种原木自动剥皮机,包括机架和控制系统,其特征在于机架上设有前压料装置、剥皮装置和后压料装置,所述前压料装置、剥皮装置和后压料装置在机架上由前至后依次设置,所述前压料装置和后压料装置分别包括输送装置和压料装置,且所述压料装置位于输送装置上方,其中,An automatic log peeling machine, including a frame and a control system, is characterized in that the frame is provided with a front pressing device, a peeling device and a rear pressing device, and the front pressing device, the peeling device and the rear pressing device are in the The frame is arranged in turn from front to back, the front pressing device and the rear pressing device respectively include a conveying device and a pressing device, and the pressing device is located above the conveying device, wherein,
所述输送装置包括链轮Ⅰ、链轮Ⅱ、输送链条、输送轴Ⅰ、输送轴Ⅱ和输送伺服电机,所述机架的下横梁前部设有输送轴Ⅰ,后部设有输送轴Ⅱ,所述输送轴Ⅰ两端分别经轴承、轴承座与下横梁前端固定连接,并经输送伺服电机驱动,所述输送轴Ⅱ两端分别经轴承、轴承座与下横梁后端固定连接,所述输送轴Ⅰ上分别对称设有链轮Ⅰ,所述输送轴Ⅱ上分别对称设有链轮Ⅱ,链轮Ⅰ经输送链条与链轮Ⅱ相连接,所述输送链条上设有V形链板,以使输送伺服电机驱动输送轴Ⅰ旋转,经链轮Ⅰ带动输送链条旋转,进而达到输送原木的作用;The conveying device includes a sprocket I, a sprocket II, a conveying chain, a conveying shaft I, a conveying shaft II and a conveying servo motor. The front part of the lower beam of the frame is provided with a conveying shaft I, and the rear part is provided with a conveying shaft II. The two ends of the conveying shaft I are fixedly connected to the front end of the lower crossbeam through bearings and bearing seats respectively, and are driven by a conveying servo motor. The two ends of the conveying shaft II are fixedly connected to the rear end of the lower crossbeam through bearings and bearing seats respectively. Sprocket I is symmetrically arranged on the conveying shaft I, respectively, and sprocket II is symmetrically arranged on the conveying shaft II, and sprocket I is connected with sprocket II through a conveying chain, and V-shaped chain Plate, so that the conveying servo motor drives the conveying shaft I to rotate, and the sprocket I drives the conveying chain to rotate, thereby achieving the function of conveying logs;
所述压料装置包括压辊连接架、压辊液缸、升降滑轨、压辊连接架、滑套、压辊Ⅰ、压辊Ⅱ,所述压辊液缸经控制系统控制,所述压辊液缸固定在机架的上横梁上,所述压辊液缸的伸缩杆下端与压辊连接架固定连接,所述压辊连接架前部设有压辊Ⅰ,后部设有压辊Ⅱ,所述压辊连接架左右两侧分别设有滑套,所述滑套与升降滑轨滑动连接,所述升降滑轨上端与机架的上横梁固定连接,下端与机架的下横梁固定连接,以使压辊液缸驱动压辊连接架上的压辊Ⅰ和压辊Ⅱ将原木压在输送装置上,并通过输送装置中的输送链条移动,以利于根据不同直径或不规则原木使压辊液缸自动驱动压辊Ⅰ和压辊Ⅱ上下动作,达到夹持原木并自动输送的作用;The pressing device includes a pressure roller connection frame, a pressure roller cylinder, a lifting slide rail, a pressure roller connection frame, a sliding sleeve, a pressure roller I, and a pressure roller II. The pressure roller cylinder is controlled by a control system, and the pressure roller The roller cylinder is fixed on the upper beam of the frame, and the lower end of the telescopic rod of the pressure roller cylinder is fixedly connected with the pressure roller connecting frame. Ⅱ. There are sliding sleeves on the left and right sides of the pressure roller connecting frame, and the sliding sleeves are slidingly connected with the lifting slide rail. The upper end of the lifting slide rail is fixedly connected with the upper beam of the frame, and the lower end is connected with the lower beam of the frame. Fixed connection, so that the pressure roller hydraulic cylinder drives the pressure roller Ⅰ and pressure roller Ⅱ on the pressure roller connection frame to press the log on the conveying device, and moves through the conveying chain in the conveying device, so as to facilitate the processing of different diameters or irregular logs. Make the pressure roller hydraulic cylinder automatically drive the pressure roller Ⅰ and pressure roller Ⅱ to move up and down, so as to achieve the function of clamping and automatically conveying logs;
所述剥皮装置包括回转刀盘架、刀盘架升降液缸、回转刀盘、刀盘回转电机、回转轴、回转轴承、回转齿轮、前挡板、后挡板和剥刀装置,所述回转刀盘架两侧分别设有刀盘架升降液缸和升降滑套,并经升降滑套与机架内侧设有的滑轨滑动连接,所述回转刀盘架上端设有刀盘回转电机,中心设有回转轴,前端设有前挡板,后端设有后挡板;The peeling device includes a rotary cutterhead frame, a cutterhead frame lifting cylinder, a rotary cutterhead, a cutterhead rotary motor, a rotary shaft, a rotary bearing, a rotary gear, a front baffle, a rear baffle and a stripping knife device. The two sides of the cutter frame are respectively equipped with a lifting cylinder and a lifting sliding sleeve, and are slidably connected with the slide rail provided on the inside of the frame through the lifting sliding sleeve. There is a rotary shaft in the center, a front baffle at the front end, and a rear baffle at the rear end;
所述回转刀盘架内设有回转空腔,所述回转轴中心设有原木穿孔,所述回转空腔内的回转轴上由前至后依次套有回转刀盘、回转齿轮、回转轴承和后挡板,所述回转轴承外圈前端与密封盖固定连接,后端经轴承座与后挡板固定连接,所述回转轴承内圈与回转轴固定连接,所述回转刀盘内圈与回转轴固定连接,外圈前端经密封圈与前挡板滑动连接,外圈后端与回转齿轮固定连接,所述回转齿轮经传动带与刀盘回转电机的主动轮相连接,以利于通过刀盘回转电机经传动带驱动回转齿轮旋转,回转齿轮带动回转刀盘和回转轴旋转,所述回转刀盘上以回转刀盘中心为圆心圆周阵列设有剥刀装置;There is a rotary cavity in the rotary cutter frame, and a log perforation is arranged in the center of the rotary shaft. The rotary shaft in the rotary cavity is sequentially covered with a rotary cutter head, a rotary gear, a rotary bearing and The rear baffle, the front end of the outer ring of the slewing bearing is fixedly connected to the sealing cover, the rear end is fixedly connected to the back baffle through the bearing seat, the inner ring of the slewing bearing is fixedly connected to the rotary shaft, and the inner ring of the rotary cutterhead is connected to the rotary shaft. The rotating shaft is fixedly connected, the front end of the outer ring is slidingly connected to the front baffle through the sealing ring, the rear end of the outer ring is fixedly connected to the rotary gear, and the rotary gear is connected to the driving wheel of the rotary motor of the cutter head through the transmission belt, so as to facilitate the rotation of the cutter head The motor drives the rotary gear to rotate through the transmission belt, and the rotary gear drives the rotary cutterhead and the rotary shaft to rotate. The rotary cutterhead is provided with a stripping device in a circular array with the center of the rotary cutterhead as the center;
所述剥刀装置包括刀头气缸、刀杆支轴、气缸连接杆、刀头连接杆、剥皮刀头、支轴轴承和支轴轴承套,所述刀杆支轴穿过回转刀盘并经支轴轴承、支轴轴承套固定在回转刀盘上,所述刀杆支轴一端与气缸连接杆固定连接,另一端与刀头连接杆相连接,所述气缸连接杆另一端与固定在回转刀盘上的刀头气缸相连接,所述刀头连接杆另一端与剥皮刀头固定连接,所述刀头气缸经控制系统控制,以利于根据现场剥皮情况通过控制系统控制剥皮刀头与原木的压力,并通过调整回转刀盘转速与输送速度的比值和剥皮刀头的压力,使回转刀盘上的剥皮刀头在回转刀盘旋转作用下产生离心力,共同对轴向方向输送的不规则原木进行自动旋转剥皮,避免了板皮的不必要浪费,所述刀盘架升降液缸下端与机架固定连接,上端经伸缩杆与回转刀盘架固定连接,所述刀盘架升降液缸经控制系统控制,以利于通过控制系统控制刀盘架升降液缸带动回转刀盘架上升或下降,进而达到根据不同直径的原木自动调整回转刀盘架内的回转刀盘的中心位置,保证原木以最佳的轴心输入。The knife stripping device includes a knife head cylinder, a knife bar support shaft, a cylinder connecting rod, a knife head connecting rod, a peeling knife head, a support shaft bearing and a support shaft bearing sleeve, and the knife bar support shaft passes through the rotary cutter head and passes through The fulcrum bearing and the fulcrum bearing sleeve are fixed on the rotary cutter head. One end of the fulcrum fulcrum is fixedly connected to the connecting rod of the cylinder, and the other end is connected to the connecting rod of the cutter head. The other end of the connecting rod of the cylinder is fixed to the rotary The cutter head cylinder on the cutter head is connected, and the other end of the cutter head connecting rod is fixedly connected with the peeling cutter head. The cutter head cylinder is controlled by the control system, so as to control the peeling cutter head and the log through the control system according to the on-site peeling situation. The pressure, and by adjusting the ratio of the rotating speed of the rotary cutter head to the conveying speed and the pressure of the peeling head, the peeling head on the rotary cutter head will generate centrifugal force under the action of the rotation of the rotary cutter head, and jointly control the irregularities conveyed in the axial direction. Logs are automatically rotated and peeled to avoid unnecessary waste of the board. The lower end of the cutter frame lifting cylinder is fixedly connected to the frame, and the upper end is fixedly connected to the rotary cutter frame through a telescopic rod. The cutter frame lifting cylinder Controlled by the control system, it is beneficial to control the lifting cylinder of the cutter head frame through the control system to drive the rotary cutter head frame to rise or fall, so as to automatically adjust the center position of the rotary cutter head in the rotary cutter head frame according to logs of different diameters, ensuring that the log Input with the best axis.
本发明可在所述回转刀盘架的后挡板上以回转轴轴心为中心圆周阵列设有至少三个短木挤辊装置,所述短木挤辊装置包括挤辊、挤辊气缸、挤辊连接板、联动杆、铰轴和挤辊轴套,所述铰轴固定在后挡板上,所述挤辊连接板铰接在铰轴上,相邻挤辊连接板经联动杆相连接,其中一个挤辊连接板与固定在后挡板上的挤辊气缸的伸缩杆相连接,挤辊连接板内端设有挤辊轴套,所述挤辊经轴承与挤辊轴套相连接,使挤辊以回转轴中心为圆心形成圆周阵列,辅助夹持原木,所述挤辊表面布设有钉齿,以利于增加对木料的抓持力,所述挤辊气缸经控制系统控制,当要夹持短原木时,挤辊气缸动作,驱动挤辊连接板以铰轴为中心旋转,带动回转轴周边的至少三个挤辊对原木的圆周进行三点夹持并输送,达到避免较短原木在前后压辊同时挤紧时不能剥皮而造成原木活动损坏机床的作用。In the present invention, at least three short wood squeeze roller devices can be arranged on the rear baffle plate of the rotary cutter frame with the axis of the rotary shaft as the center circle, and the short wood squeeze roller devices include squeeze rollers, squeeze roller cylinders, Squeeze roller connecting plate, linkage rod, hinge shaft and squeeze roller bushing, the hinge shaft is fixed on the rear baffle, the squeeze roller connecting plate is hinged on the hinge shaft, and the adjacent squeezing roller connecting plates are connected through the linkage rod , one of the squeeze roller connecting plates is connected with the telescopic rod of the squeeze roller cylinder fixed on the tailgate, and the inner end of the squeeze roller connecting plate is provided with a squeeze roller bushing, and the squeeze roller is connected with the squeeze roller bushing through a bearing , so that the extrusion rollers form a circular array with the center of the rotary shaft as the center of the circle, and assist in clamping the logs. The surface of the extrusion rollers is provided with nail teeth to facilitate the increase of the gripping force on the wood. The extrusion roller cylinder is controlled by the control system. When When clamping a short log, the cylinder of the squeezing roller moves to drive the connecting plate of the squeezing roller to rotate around the hinge shaft, and drives at least three squeezing rollers around the rotary shaft to clamp and transport the log at three points on the circumference of the log to avoid short logs. The log cannot be peeled when the front and rear pressure rollers are squeezed at the same time, which will cause the log to move and damage the machine tool.
本发明可在所述前压料装置一侧的机架上设有前计数装置,所述后压料装置一侧的机架上设有后计数装置,所述前计数装置和后计数装置分别与控制系统相连接,以利于通过前计数装置对前压料装置的升降距离进行计数并上传至控制系统,后计数装置对后压料装置的升降距离进行计数并上传至控制系统,控制系统根据信息再指令前压料装置中的压辊液缸动作,实时调整压辊Ⅰ、压辊Ⅱ的位置,使压辊Ⅰ、压辊Ⅱ实时根据原木的尺寸压紧原木,保证了原木的稳定输送。In the present invention, a front counting device can be provided on the frame on one side of the front pressing device, and a rear counting device can be arranged on the frame on one side of the rear pressing device. The front counting device and the rear counting device are respectively It is connected with the control system, so as to count the lifting distance of the front pressing device through the front counting device and upload it to the control system. The rear counting device counts the lifting distance of the rear pressing device and uploads it to the control system. The control system according to The information then instructs the action of the pressure roller hydraulic cylinder in the front pressing device to adjust the positions of pressure roller I and pressure roller II in real time, so that pressure roller I and pressure roller II can compress the logs according to the size of the logs in real time, ensuring the stable transportation of logs .
本发明也可在所述剥皮装置一侧的机架上设有刀盘计数装置,所述刀盘计数装置与控制系统相连接,以利于通过刀盘计数装置对剥皮装置的升降距离进行计数并上传至控制系统,控制系统再指令剥皮装置两侧的刀盘架升降液缸移动,带动回转刀盘架移动到原木的最佳中心位置,使回转刀盘架上的剥皮刀头始终对原木的外周进行旋转剥皮,达到加工精确、剥皮彻底、避免板皮浪费、出板率低的作用。In the present invention, a cutter head counting device can also be provided on the frame on one side of the peeling device, and the cutter head counting device is connected with the control system, so as to facilitate counting the lifting distance of the peeling device by the cutter head counting device and Uploaded to the control system, the control system then instructs the lift cylinders on both sides of the peeling device to move, driving the rotary cutter frame to move to the best center position of the log, so that the peeling head on the rotary cutter frame is always aligned with the direction of the log. Rotary peeling is performed on the outer periphery to achieve precise processing, thorough peeling, avoiding waste of boards, and low board yield.
本发明可在所述输送装置两侧的下横梁上设有导向挡板,所述导向挡板上端面设有弧形斜面,所述弧形斜面由输送链条端向外逐渐向上倾斜,以达到对原木进行导向的作用。In the present invention, guide baffles can be provided on the lower beams on both sides of the conveying device, and the upper surface of the guide baffle is provided with an arc-shaped inclined surface, and the arc-shaped inclined surface is gradually inclined upward from the end of the conveying chain to achieve The role of guiding logs.
本发明所述压辊Ⅰ和压辊Ⅱ分别是由滚轴和单元压环构成,所述滚轴上间隔设有单元压环,且滚轴上的单元压环直径由中心向两端逐渐增大,以利于对原木进行夹持的同时并保持原木始终在中心直线输送。The pressure roller I and the pressure roller II of the present invention are composed of a roller shaft and a unit pressure ring respectively, and the unit pressure rings are arranged at intervals on the roller shaft, and the diameter of the unit pressure ring on the roller shaft gradually increases from the center to both ends. Large, in order to facilitate the clamping of the logs while keeping the logs always conveyed in a straight line in the center.
本发明由于采用上述结构,具有结构新颖、剥皮彻底、节约能源、操作方便、出板率高、加工精确、运行平稳等优点。Due to the adoption of the above-mentioned structure, the present invention has the advantages of novel structure, thorough peeling, energy saving, convenient operation, high board yield, precise processing, stable operation and the like.
附图说明Description of drawings
图1是本发明的立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2是图1的主视图。Fig. 2 is a front view of Fig. 1 .
图3是图1的左视图。Fig. 3 is a left side view of Fig. 1 .
图4是图1的右视图。Fig. 4 is a right side view of Fig. 1 .
图5是图2的俯视图。FIG. 5 is a top view of FIG. 2 .
图6是本发明中剥皮装置3的结构示意图。Fig. 6 is a structural schematic diagram of the
图7是图6的后视图,也是本发明中短木挤辊装置的结构示意图。Fig. 7 is a rear view of Fig. 6, which is also a schematic structural view of the short log extruding roller device in the present invention.
图8是图6中A-A的剖视图。Fig. 8 is a sectional view of A-A in Fig. 6 .
图9是图6的左视图。FIG. 9 is a left side view of FIG. 6 .
附图标记:机架1、前压料装置2、剥皮装置3、后压料装置4、链轮Ⅰ5、链轮Ⅱ6、输送链条7、输送轴Ⅰ8、输送轴Ⅱ9、输送伺服电机10、下横梁11 、V形链板12、压辊连接架14、压辊液缸15、升降滑轨16、滑套18、压辊Ⅰ19、压辊Ⅱ20、上横梁21、回转刀盘架22、刀盘架升降液缸23、回转刀盘24、刀盘回转电机25、回转轴26、回转轴承27、回转齿轮28、前挡板29、后挡板30、轴承座31、刀头气缸32、刀杆支轴33、气缸连接杆34、刀头连接杆35、剥皮刀头36、支轴轴承37、支轴轴承套38、升降滑套39、滑轨40、挤辊41、挤辊气缸42、挤辊连接板43、联动杆44、铰轴45、挤辊轴套46、链条47、计数器48、计数伺服电机49、上链轮50、下链轮51、连接块52、导向挡板55、前计数装置53-1、刀盘计数装置53-2、后计数装置53-3、控制系统54。Reference signs: frame 1, front pressing device 2, peeling device 3, rear pressing device 4, sprocket I5, sprocket II6, conveying chain 7, conveying shaft I8, conveying shaft II9, conveying servo motor 10, lower Beam 11, V-shaped chain plate 12, pressure roller connecting frame 14, pressure roller hydraulic cylinder 15, lifting slide rail 16, sliding sleeve 18, pressure roller Ⅰ19, pressure roller Ⅱ20, upper beam 21, rotary cutter frame 22, cutter head Frame lift cylinder 23, rotary cutterhead 24, cutterhead rotary motor 25, rotary shaft 26, rotary bearing 27, rotary gear 28, front baffle 29, rear baffle 30, bearing seat 31, cutter head cylinder 32, cutter bar Support shaft 33, cylinder connecting rod 34, cutter head connecting rod 35, peeling cutter head 36, supporting shaft bearing 37, supporting shaft bearing sleeve 38, lifting sliding sleeve 39, slide rail 40, squeeze roller 41, squeeze roller cylinder 42, squeeze Roller connecting plate 43, linkage rod 44, hinge shaft 45, extrusion roller sleeve 46, chain 47, counter 48, counting servo motor 49, upper sprocket 50, lower sprocket 51, connecting block 52, guide baffle 55, front Counting device 53-1, cutter head counting device 53-2, rear counting device 53-3, control system 54.
具体实施方式Detailed ways
下面结合附图对本发明进行说明。The present invention will be described below in conjunction with the accompanying drawings.
如附图所示,一种原木自动剥皮机,包括机架1和控制系统54,其特征在于机架1上设有前压料装置2、剥皮装置3和后压料装置4,所述前压料装置2、剥皮装置3和后压料装置4在机架1上由前至后依次设置,所述前压料装置2和后压料装置4分别包括输送装置和压料装置,且所述压料装置位于输送装置上方,其中,As shown in the accompanying drawings, a log automatic peeling machine includes a
所述输送装置包括链轮Ⅰ5、链轮Ⅱ6、输送链条7、输送轴Ⅰ8、输送轴Ⅱ9和输送伺服电机10,所述机架1的下横梁11前部设有输送轴Ⅰ8,后部设有输送轴Ⅱ9,所述输送轴Ⅰ8两端分别经轴承、轴承座与下横梁11前端固定连接,并经输送伺服电机10驱动,所述输送轴Ⅱ9两端分别经轴承、轴承座与下横梁11后端固定连接,所述输送轴Ⅰ8上分别对称设有链轮Ⅰ5,所述输送轴Ⅱ9上分别对称设有链轮Ⅱ6,链轮Ⅰ5经输送链条7与链轮Ⅱ6相连接,所述输送链条7上设有V形链板12,以使输送伺服电机10驱动输送轴Ⅰ8旋转,经链轮Ⅰ5带动输送链条7旋转,进而达到输送原木的作用;The conveying device includes a sprocket I5, a sprocket II6, a conveying chain 7, a conveying shaft I8, a conveying shaft II9 and a conveying
所述压料装置包括压辊连接架14、压辊液缸15、升降滑轨16、滑套18、压辊Ⅰ19、压辊Ⅱ20,所述压辊液缸15经控制系统控制,所述压辊液缸15固定在机架1的上横梁21上,所述压辊液缸15的伸缩杆下端与压辊连接架14固定连接,所述压辊连接架14前部设有压辊Ⅰ19,后部设有压辊Ⅱ20,所述压辊连接架14左右两侧分别设有滑套18,所述滑套18与升降滑轨16滑动连接,所述升降滑轨16上端与机架1的上横梁21固定连接,下端与机架1的下横梁11固定连接,以使压辊液缸15驱动压辊连接架14上的压辊Ⅰ19和压辊Ⅱ20将原木压在输送装置上,并通过输送装置中的输送链条7移动,以利于根据不同直径或不规则原木使压辊液缸15自动驱动压辊Ⅰ19和压辊Ⅱ20上下动作,达到在输送原木过程中夹持原木并自动输送的作用;The pressing device includes a pressing
所述剥皮装置3包括回转刀盘架22、刀盘架升降液缸23、回转刀盘24、刀盘回转电机25、回转轴26、回转轴承27、回转齿轮28、前挡板29、后挡板30和剥刀装置,所述回转刀盘架22两侧分别设有刀盘架升降液缸23和升降滑套39,并经升降滑套39与机架1内侧设有的滑轨40滑动连接,所述回转刀盘架22上端设有刀盘回转电机25,中心设有回转轴26,前端设有前挡板29,后端设有后挡板30,Described
所述回转刀盘架22内设有回转空腔,所述回转轴26中心设有原木穿孔,所述回转空腔内的回转轴26上由前至后依次套有回转刀盘24、回转齿轮28、回转轴承27和后挡板30,所述回转轴承27外圈前端与密封盖固定连接,后端经轴承座31与后挡板30固定连接,所述回转轴承27内圈与回转轴26固定连接,所述回转刀盘24内圈与回转轴26固定连接,外圈前端经密封圈与前挡板29滑动连接,外圈后端与回转齿轮28固定连接,所述回转齿轮28经传动带与刀盘回转电机25的主动轮相连接,以利于通过刀盘回转电机25经传动带驱动回转齿轮28旋转,回转齿轮28带动回转刀盘24和回转轴26旋转,所述回转刀盘24上以回转刀盘24中心为圆心圆周阵列设有剥刀装置,The
所述剥刀装置包括刀头气缸32、刀杆支轴33、气缸连接杆34、刀头连接杆35、剥皮刀头36、支轴轴承37和支轴轴承套38,所述刀杆支轴33穿过回转刀盘24并经支轴轴承37、支轴轴承套38固定在回转刀盘24上,所述刀杆支轴33一端与气缸连接杆34固定连接,另一端与刀头连接杆35相连接,所述气缸连接杆34另一端与固定在回转刀盘24上的刀头气缸32相连接,所述刀头连接杆35另一端与剥皮刀头36固定连接,所述刀头气缸32经控制系统控制,以利于根据现场剥皮情况通过控制系统控制剥皮刀头36与原木的压力,并通过调整回转刀盘24转速与输送速度的比值和剥皮刀头36的压力,使回转刀盘24上的剥皮刀头36在回转刀盘24旋转作用下产生离心力,共同对轴向方向输送的不规则原木进行自动旋转剥皮,避免了板皮的不必要浪费,所述刀盘架升降液缸23下端与机架1固定连接,上端经伸缩杆与回转刀盘架22固定连接,所述刀盘架升降液缸23经控制系统控制,以利于通过控制系统控制刀盘架升降液缸23带动回转刀盘架22上升或下降,进而达到根据不同直径的原木自动调整回转刀盘架22内的回转刀盘24的中心位置,保证原木以最佳的轴心输入。Described knife stripping device comprises
本发明可在所述回转刀盘架22的后挡板30上以回转轴26轴心为中心圆周阵列设有至少三个短木挤辊装置,所述短木挤辊装置包括挤辊41、挤辊气缸42、挤辊连接板43、联动杆44、铰轴45和挤辊轴套46,所述铰轴45固定在后挡板30上,所述挤辊连接板43铰接在铰轴45上,相邻挤辊连接板43经联动杆44相连接,其中一个挤辊连接板43与固定在后挡板30上的挤辊气缸42的伸缩杆相连接,挤辊连接板43内端设有挤辊轴套46,所述挤辊41经轴承与挤辊轴套46相连接,使挤辊41以回转轴26中心为圆心形成圆周阵列,辅助夹持原木,所述挤辊41表面布设有钉齿,以利于增加对木料的抓持力,所述挤辊气缸42经控制系统控制,当要夹持短原木时,挤辊气缸42动作,驱动挤辊连接板43以铰轴45为中心旋转,带动回转轴26周边的至少三个挤辊41对原木的圆周进行三点夹持并输送,达到避免较短原木在前后压辊同时挤紧时不能剥皮而造成原木活动损坏机床的作用。In the present invention, at least three short wood extrusion roller devices can be arranged on the
本发明可在所述前压料装置2一侧的机架1上设有前计数装置53-1,所述后压料装置4一侧的机架1上设有后计数装置53-3,所述前计数装置53-1和后计数装置53-3分别与控制系统相连接,以利于通过前计数装置53-1对前压料装置2的升降距离进行计数并上传至控制系统,后计数装置53-3对后压料装置4的升降距离进行计数并上传至控制系统,控制系统根据信息再指令前压料装置2中的压辊液缸15动作,实时调整压辊Ⅰ19、压辊Ⅱ20的位置,使压辊Ⅰ19、压辊Ⅱ20实时根据原木的尺寸压紧原木,保证了原木的稳定输送。In the present invention, a front counting device 53-1 may be provided on the
本发明也可在所述剥皮装置3一侧的机架1上设有刀盘计数装置53-2,所述刀盘计数装置53-2与控制系统相连接,以利于通过刀盘计数装置53-2对剥皮装置3的升降距离进行计数并上传至控制系统,控制系统再指令剥皮装置3两侧的刀盘架升降液缸23移动,带动回转刀盘架22移动到原木的最佳中心位置,使回转刀盘架22上的剥皮刀头36始终对原木的外周进行旋转剥皮,达到加工精确、剥皮彻底、避免板皮浪费、出板率低的作用。The present invention also can be provided with cutterhead counting device 53-2 on the
本发明所述前计数装置53-1和后计数装置53-3分别包括链条47、计数器48、计数伺服电机49、上链轮50和下链轮51,(本发明中所标注的引出序号的实施例采用的是指前计数装置53-1),所述压料装置的压辊连接架14一侧分别设有连接块52,所述连接块52与链条47固定连接,所述链条47一端与上链轮50相连接,另一端与下链轮51相连接,所述上链轮50和下链轮51上下设置,所述下链轮51经轴承与固定在机架1上的下小轴相连接,所述上链轮50经轴承与固定在机架1上的上小轴相连接,所述上小轴经计数伺服电机49驱动,并与计数器48相连接,所述计数器48和计数伺服电机49分别与控制系统连接,以使前压料装置2、后压料装置4分别在压辊液缸15的带动下升降时,经连接块52带动链条47转动,进而带动计数伺服电机49转动,并通过计数器48来计数,并上传至控制系统,控制系统根据信息再指令前压料装置2中的压辊液缸15动作,实时调整压辊Ⅰ19、压辊Ⅱ20的位置,使压辊Ⅰ19、压辊Ⅱ20实时根据原木的尺寸压紧原木,保证了原木的稳定输送。The front counting device 53-1 and the rear counting device 53-3 of the present invention include respectively a
本发明所述刀盘计数装置53-2包括链条、计数器、计数伺服电机、上链轮和下链轮,所述回转刀盘架22一侧的升降滑套39经滑套连接块与链条固定连接,所述链条一端与上链轮相连接,另一端与下链轮相连接,所述上链轮和下链轮上下设置,所述下链轮经轴承与固定在机架1上的下小轴相连接,所述上链轮经轴承与固定在机架1上的上小轴相连接,所述上小轴经计数伺服电机驱动,并与计数器相连接,以使计数器实时记录上升或下降的数据,并将数据信息上传至控制系统,通过控制系统指令刀盘架升降液缸23动作,使回转刀盘架22按计算出的直径移动到原木的相对中心位置开始作剥皮动作,保证回转刀盘24的中心也时时处在原木的理论轴心位置,并通过回转刀盘架22上的剥皮刀头36在离心力和压力作用下进行旋转剥皮,保证了剥刀旋转对行进中的原木进行精确的剥皮加工。The cutterhead counting device 53-2 of the present invention includes a chain, a counter, a counting servo motor, an upper sprocket and a lower sprocket, and the
本发明可在所述输送装置两侧的下横梁11上设有导向挡板55,所述导向挡板55上端面设有弧形斜面,所述弧形斜面由输送链条7端向外逐渐向上倾斜,以达到对原木进行导向的作用。In the present invention, guide baffles 55 can be provided on the
本发明所述压辊Ⅰ19和压辊Ⅱ20分别是由滚轴和单元压环构成,所述滚轴上间隔设有单元压环,且滚轴上的单元压环直径由中心向两端逐渐增大,以利于对原木进行夹持的同时保持原木始终在中心直线输送。The pressure roller I19 and the pressure roller II20 of the present invention are composed of a roller shaft and a unit pressure ring respectively, and the unit pressure rings are arranged at intervals on the roller shaft, and the diameter of the unit pressure ring on the roller shaft gradually increases from the center to both ends. Large, in order to facilitate the clamping of the logs while keeping the logs always conveyed in a straight line in the center.
本发明在工作时,启动控制系统,首先根据现场的原木的剥皮情况,在控制系统上输入刀盘转速与输送速度的比值以及剥皮刀头36的压力值,当原木到达输送装置的信号上传至控制系统,控制系统即指令输送伺服电机10动作,带动原木一端轴向向剥皮装置3移动,同时,前压料装置2和后压料装置4中的压辊液缸15动作,驱动压辊连接架14上的压辊Ⅰ19和压辊Ⅱ20将原木压在输送装置上,并通过输送装置中的输送链条7继续移动,在压辊液缸15带动压辊连接架14下移的过程中,经连接块52带动链条47转动,链条47带动计数伺服电机49转动,通过计数器48将信息实时上传至控制系统,再通过控制系统计算出原木的实际直径,并根据计算出的原木直径值指令刀盘架升降液缸23动作,在回转刀盘架22下移的过程中,回转刀盘架22的下移距离经回转刀盘架22一侧的计数器来计数,以使回转刀盘架22的中心始终与原木的轴心相一致,并通过刀盘回转电机25和刀头气缸32动作,使刀盘回转电机25驱动回转刀盘24旋转,气源把气通到刀头气缸32上,剥皮刀头36在回转刀盘24的旋转作用下产生离心力,在离心力的作用下,刀头顶向原木表面,并在回转刀盘24的回转作用和刀头气缸32的作用下对行进中的原木表皮进行回转剥皮,在回转剥皮的过程中,由于不规则原木或者是原木的大头直径或小头直径时大时小时不断的变化,控制系统即自动指令刀盘架升降液缸23上下动作,带动回转刀盘架22上下移动,使回转刀盘架22始终将回转刀盘24移动到正确位置,并且,压辊液缸15也会通过计数器48实时上传的信息经控制系统指令带动压辊Ⅰ19、压辊Ⅱ20随木径变化上下自由浮动,保证原木输送过程中不卡死,并达到剥皮彻底、精细、加工精确的作用;当较短原木在输送过程中不能同时被前压料装置2和后压料装置4挤紧时,控制系统即指令挤辊气缸42动作,驱动挤辊连接板43以铰轴45为中心旋转,带动回转轴26周边的至少三个挤辊41对行进剥皮中的原木的外周进行三点滚动夹持,进而达到避免较短原木在前后压辊同时挤紧时不能剥皮而造成原木活动损坏机床的作用。When the present invention is working, start the control system, at first according to the peeling situation of the log on the spot, input the ratio of the cutter head speed and the conveying speed and the pressure value of the
本发明由于采用上述结构,具有结构新颖、剥皮彻底、节约能源、操作方便、出板率高、加工精确、运行平稳等优点。Due to the adoption of the above-mentioned structure, the present invention has the advantages of novel structure, thorough peeling, energy saving, convenient operation, high board yield, precise processing, stable operation and the like.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710092198.4A CN106863522B (en) | 2017-02-21 | 2017-02-21 | Automatic log barking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710092198.4A CN106863522B (en) | 2017-02-21 | 2017-02-21 | Automatic log barking machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106863522A CN106863522A (en) | 2017-06-20 |
| CN106863522B true CN106863522B (en) | 2023-03-14 |
Family
ID=59167272
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710092198.4A Active CN106863522B (en) | 2017-02-21 | 2017-02-21 | Automatic log barking machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106863522B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107225431B (en) * | 2017-07-21 | 2024-03-01 | 中国重型机械研究院股份公司 | Guide and guard device with pretightening force and round blank clamping method |
| CN107357253A (en) * | 2017-08-25 | 2017-11-17 | 太仓贝斯特机械设备有限公司 | A kind of intelligentized peeling machine |
| CN119589778A (en) * | 2024-12-03 | 2025-03-11 | 南京林业大学 | Automatic peeling machine for Chinese golden sandalwood |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2774397A (en) * | 1951-11-03 | 1956-12-18 | Svenska Cellulose Aktiebolaget | Barking machine having feed roller power-driven at certain peripheral speed or log-driven at higher speed |
| US2821220A (en) * | 1954-02-01 | 1958-01-28 | Thomas W Nicholson | Log feed mechanism |
| US3970126A (en) * | 1975-07-14 | 1976-07-20 | Kockum Industries, Inc. | Log debarker |
| US4020883A (en) * | 1976-04-30 | 1977-05-03 | Nicholson Manufacturing Company | Feed works for rotary ring log barkers |
| US4036270A (en) * | 1974-12-05 | 1977-07-19 | Robert L. Westbrook | Log peeling machine |
| US4506713A (en) * | 1983-12-09 | 1985-03-26 | Kockums Cancar, Corp. | Debarking machine with feed rolls having elongated members accommodating lateral movement |
| CN85103381A (en) * | 1985-05-09 | 1986-09-03 | 丁广德 | A kind of along the peeling of bending wood surfaces of complex shape method and realize the peeling machine of this method |
| US5704409A (en) * | 1996-09-23 | 1998-01-06 | Denis Comact Chicoutimi Inc. | Flexible mounting system for log debarking equipment |
| CN201124508Y (en) * | 2007-10-19 | 2008-10-01 | 罗志华 | Press revolving tree debarker |
| CN203919268U (en) * | 2014-07-14 | 2014-11-05 | 杨燕芬 | A kind of Novel wood peeling |
| CN206520070U (en) * | 2017-02-21 | 2017-09-26 | 山东百圣源集团有限公司 | A kind of log auto peeling machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2708579A1 (en) * | 2009-07-02 | 2011-01-02 | 9143-4316 Quebec Inc. | Log debarking assembly |
-
2017
- 2017-02-21 CN CN201710092198.4A patent/CN106863522B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2774397A (en) * | 1951-11-03 | 1956-12-18 | Svenska Cellulose Aktiebolaget | Barking machine having feed roller power-driven at certain peripheral speed or log-driven at higher speed |
| US2821220A (en) * | 1954-02-01 | 1958-01-28 | Thomas W Nicholson | Log feed mechanism |
| US4036270A (en) * | 1974-12-05 | 1977-07-19 | Robert L. Westbrook | Log peeling machine |
| US3970126A (en) * | 1975-07-14 | 1976-07-20 | Kockum Industries, Inc. | Log debarker |
| US4020883A (en) * | 1976-04-30 | 1977-05-03 | Nicholson Manufacturing Company | Feed works for rotary ring log barkers |
| US4506713A (en) * | 1983-12-09 | 1985-03-26 | Kockums Cancar, Corp. | Debarking machine with feed rolls having elongated members accommodating lateral movement |
| CN85103381A (en) * | 1985-05-09 | 1986-09-03 | 丁广德 | A kind of along the peeling of bending wood surfaces of complex shape method and realize the peeling machine of this method |
| US5704409A (en) * | 1996-09-23 | 1998-01-06 | Denis Comact Chicoutimi Inc. | Flexible mounting system for log debarking equipment |
| CN201124508Y (en) * | 2007-10-19 | 2008-10-01 | 罗志华 | Press revolving tree debarker |
| CN203919268U (en) * | 2014-07-14 | 2014-11-05 | 杨燕芬 | A kind of Novel wood peeling |
| CN206520070U (en) * | 2017-02-21 | 2017-09-26 | 山东百圣源集团有限公司 | A kind of log auto peeling machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106863522A (en) | 2017-06-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106863522B (en) | Automatic log barking machine | |
| CN206982933U (en) | A kind of log bark removing machine | |
| CN106625957B (en) | Clamping and conveying device for peeling logs | |
| CN206520070U (en) | A kind of log auto peeling machine | |
| CN210361752U (en) | Bamboo tube continuous green removing and outer joint device | |
| CN106625959A (en) | Log peeling knife device | |
| CN101590658B (en) | Automatic multi-axis multi-saw log dividing sawing machine | |
| CN113749134B (en) | High-speed cutting and finishing machine for fine dried noodles | |
| FI73907C (en) | MASKIN FOER AVLAEGSNING AV ROTANSVAELLNINGAR I STOCKAR. | |
| CN111037656A (en) | Optimized cutting intelligent production line | |
| CN202622933U (en) | Knife gate automatic adjusting device for log core veneer lathe | |
| CN209615813U (en) | A kind of novel small dimension wood thickness veneer processing automatic retainer rotary cutting mechanism of four-roller | |
| US3008503A (en) | Barker | |
| CN217098169U (en) | Raw wood surface extruding and conveying device | |
| CN212498202U (en) | There is not integrative peeler of card | |
| US2576966A (en) | Method of barking logs | |
| CN113635416A (en) | Veneer rotary-cutting rolling shear device | |
| CN211333693U (en) | Automatic peeling machine for wickers for wickerwork | |
| CN211967779U (en) | Optimized sectioning pliers type feeding conveyor | |
| CN202344638U (en) | Hydraulic card-free debarking machine | |
| CN206501206U (en) | A kind of clamping conveying device for log debarking | |
| CN212312240U (en) | Adjustable cutting length's flush saw | |
| CN216465178U (en) | Novel it is integrative that automatic cutting splits firewood device | |
| CN206185987U (en) | Automatic squaring machine | |
| CN223371964U (en) | Solid waste and biomass guide conveying device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Automatic wood peeling machine Granted publication date: 20230314 Pledgee: SHANDONG WEIHAI RURAL COMMERCIAL BANK Co.,Ltd. Pledgor: SHANDONG BAISHENGYUAN GROUP Co.,Ltd. Registration number: Y2024980046845 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20230314 Pledgee: SHANDONG WEIHAI RURAL COMMERCIAL BANK Co.,Ltd. Pledgor: SHANDONG BAISHENGYUAN GROUP Co.,Ltd. Registration number: Y2024980046845 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right |