CN106862430A - Modern assembled architecture engineering steel reinforcement cage synchronization coiling device - Google Patents

Modern assembled architecture engineering steel reinforcement cage synchronization coiling device Download PDF

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Publication number
CN106862430A
CN106862430A CN201710050477.4A CN201710050477A CN106862430A CN 106862430 A CN106862430 A CN 106862430A CN 201710050477 A CN201710050477 A CN 201710050477A CN 106862430 A CN106862430 A CN 106862430A
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CN
China
Prior art keywords
cylinder
coiling
ball
synchronous
reinforcement cage
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Granted
Application number
CN201710050477.4A
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Chinese (zh)
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CN106862430B (en
Inventor
倪志军
彭勇
夏金平
蒲述
汪洋
姚慧
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Chongqing Hengjia Engineering Consulting Co Ltd
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Chongqing Hengjia Engineering Consulting Co Ltd
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Priority to CN201710050477.4A priority Critical patent/CN106862430B/en
Publication of CN106862430A publication Critical patent/CN106862430A/en
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Publication of CN106862430B publication Critical patent/CN106862430B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F3/00Coiling wire into particular forms
    • B21F3/02Coiling wire into particular forms helically
    • B21F3/04Coiling wire into particular forms helically externally on a mandrel or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire

Abstract

The present invention discloses a kind of modern assembled architecture engineering steel reinforcement cage synchronization coiling device, including coiling cartridge module, and synchronizer is provided near the coiling cartridge module;Coiling cartridge module includes cylinder, and the barrel of cylinder is provided with bar shaped and cuts mouth, and bar shaped cuts and intraoral is provided with inner cutter along its length;Synchronizer includes linear slide and synchronous screw, active roller is installed in linear slide, screw thread is arranged with driven nut on synchronous screw, and synchronous axial system part is provided between active roller and driven nut, and synchronous slide keeper is provided between active roller and driven nut.It is that stirrup during coiling, moves along a straight line on cylinder with active roller, by the own rotation of coiling cylinder, directly obtains multi-circle spiral flow muscle using remarkable result of the invention;After the completion of coiling, then the cutting knife by peripheral hardware and inner cutter cooperation, spiral reinforcement is cut in cylinder directly, so as to obtain the annulus of multiple coilings shapings, substantially increase efficiency.

Description

Modern assembled architecture engineering steel reinforcement cage synchronization coiling device
Technical field
The present invention relates to a kind of modern assembled architecture engineering steel reinforcement cage synchronization coiling device.
Background technology
The modern assembled architecture classification such as including factory, warehouse, house, railroad construction, bridge, refers to prefabricated component In the building of assemble in site.The advantage of this building is fast construction speed, and climate conditionality is small, saves labour simultaneously Construction quality can be improved.And in bridges and culverts or high-building construction, basis is may require as requested is driven piles, method is Drilled with using machine punching and water mill, and hole depth reaches design requirement, then transfers steel reinforcement cage to stake holes, is inserted into conduit Carry out concrete cast.In steel reinforcement cage, stirrup is used for meeting anti-shear intensity, and is coupled stress cage bar and the mixed muscle of compressive region The reinforcing bar of skeleton.Divide single hoop muscle, open rectangle stirrup, enclosing square stirrup, rhombus stirrup, polygon u stirrup, groined type hoop Muscle and circular stirrups etc..Using manually more than the machine-shaping of circular stirrups, this mode of production labour intensity is big, operating efficiency It is low, waste time and energy, while the artificial size for beaing the stirrup being made often has larger deviation with the size being actually needed, make In the form work engineering of post-production, thickness of protection tier is difficult to control, it is difficult to ensure the quality of template.Later someone designs A kind of aid, helps workman to complete the coiling of circular stirrups, but stills need more labour, inefficient.It is circular The main contents of stirrup processing and forming have a coiling of annulus, and reinforcing bar cuts, welding of termination etc..Mechanized Processing circular, hoop Muscle is, it is necessary to take into full account above content.
The content of the invention
In view of this, to solve above-mentioned one or individual many technical problems, the present invention provides a kind of modern assembled Architectural engineering steel reinforcement cage synchronization coiling device.
Technical scheme is as follows:
A kind of modern assembled architecture engineering steel reinforcement cage synchronization coiling device, it is critical only that:Including coiling cartridge module, lean on The nearly coiling cartridge module is provided with synchronizer;
The coiling cartridge module includes cylinder, and cylinder rotating shaft is equipped with the cylinder, and the barrel of the cylinder is provided with bar Shape cuts mouth, and the length direction that the bar shaped cuts mouth is parallel with the cylinder heart line of cylinder, the bar shaped cut it is intraoral along its length Inner cutter is provided with, the inner cutter is fixed on cylinder, the edge of a knife of the inner cutter is radially;
The synchronizer includes the linear slide and the synchronous screw that are set parallel to the cylinder rotating shaft, the straight line Active roller is installed, the roller shaft of the active roller is parallel to each other with the synchronous screw on carriage, the active roller Near the cylinder body outer wall, screw thread is arranged with driven nut on the synchronous screw, between the active roller and driven nut Synchronous axial system part is provided with, synchronous slide keeper is provided between the active roller and driven nut.
Using above technical scheme, stirrup during coiling, makes reinforcing bar be adjacent to active roller on cylinder, so as to drive actively Roller is rolled, and by synchronous axial system part, drives driven nut to be rotated on synchronous screw, driven nut edge in rotation process Synchronous screw moves along a straight line, so as to drive synchronous slide keeper to move along a straight line, makes active roller along linear slide straight line Motion;Finally, active roller moves along a straight line while rotating along linear slide, so that stirrup edge while coiling Rectilinear direction is moved, and obtains multi-circle spiral flow muscle, and the program can rely on the own rotation of coiling cylinder, directly obtain spiral reinforcement; After the completion of coiling, then the cutting knife by peripheral hardware and inner cutter cooperation, spiral reinforcement is cut in cylinder directly, so that To the annulus of multiple coilings shaping, efficiency is substantially increased.
The barrel of the cylinder is provided with steel bar end spliced eye, any of the steel bar end spliced eye near the cylinder End.Before coiling, steel bar end is plugged in steel bar end spliced eye, reinforcing bar pitch of the laps is driven during barrel body rotation.
Above-mentioned linear slide includes line slideway, and the line slideway is provided with sliding block, and the two ends of the roller shaft lead to Cross support to be arranged on the sliding block, leading arm is provided near the active roller on the sliding block, offered on the leading arm Reinforcing bar pilot hole, forms reinforcing bars with rolling area, the reinforcing bar pilot hole between the periphery of the active roller and the outer wall of cylinder Towards the reinforcing bars with rolling area.Reinforcing bar is located in reinforcing bar pilot hole, and leading arm drives reinforcing bar linear motion.
Above-mentioned synchronous axial system part is gear pair, and the gear pair is speed reducing gear pair, and the driving gear of the gear pair is solidly set on On the roller shaft, the driven gear of the gear pair is solidly set in the driven nut, and driving gear and driven gear are mutually nibbled Close.
The synchronous slide keeper includes two chucks, and two chucks are solidly set on the rolling of the driving gear both sides On wheel shaft, two chucks are folded in the driven gear both sides.In the design, driven gear with driven nut rotation, and Chuck is promoted, so that being slided in linear slide from chuck, driving gear, active roller.
Ball being offered in the medial surface of the chuck and annular groove being installed, the bottom land of ball installation annular groove is circumferentially distributed many Individual ball positioning counterbore, the inwall of the ball positioning counterbore is arcwall face, and chuck rolling is respectively equipped with the ball positioning counterbore Pearl, the ball installs annular groove overlying and is stamped ball bezel ring, circumferentially distributed on the ball bezel ring, to have ball spacing hole, the ball Spacing hole is corresponded with ball positioning counterbore, the diameter of the aperture less than the chuck ball of the ball spacing hole, described Chuck ball stretches out the ball spacing hole, and chuck ball is rolled in the end face of the driven gear.The program can reduce chuck Friction and driven gear between.
Ring is provided with deep-slotted chip breaker on the outer circumference surface of above-mentioned active roller, and the deep-slotted chip breaker inwall is fitted with rubber layer.Stirrup During coiling, reinforcing bar is fastened in deep-slotted chip breaker, keeps stabilization, is moved along a straight line with active roller, and rubber layer can increase and reinforcing bar Friction.
The two ends that above-mentioned bar shaped cuts mouth are closed, and two are radially provided with the cylinder and cut lock hole, described in two The two ends that lock hole cuts mouth respectively close to the bar shaped are cut, described one end for cutting lock hole radially passes the cylinder Barrel.More than cutting lock hole is used for cylinder position and lock, stabilization when holding cuts.
Above-mentioned cylinder rotating shaft is provided with least two star-shaped supports, and the star-shaped support is axially distributed in cylinder rotating shaft, The center of the star-shaped support is solidly set in cylinder rotating shaft, and the external part end of the star-shaped support is respectively equipped with cylinder reinforcement Arc, the cylinder is strengthened inwall of the outer surface of arc respectively with the cylinder and is fixedly connected, the same star Support bracing piece is respectively equipped between two adjacent cantilever arms of support, the inner cutter is fixedly installed on support bracing piece.
The length direction for cutting mouth along the bar shaped on the inside of above-mentioned cylinder is provided with tool rest, and the tool rest is cut out near the bar shaped Otch, the tool rest is fixedly connected with the support bracing piece, and the inner cutter is fixedly connected with the tool rest, the knife of the inner cutter Outer wall of the mouth near the cylinder.
Beneficial effect:Using modern assembled architecture engineering steel reinforcement cage of the invention synchronization coiling device, stirrup is in cylinder During upper coiling, reinforcing bar is adjacent to active roller, so as to drive active roller to roll, and by synchronous axial system part, drive driven Nut is rotated on synchronous screw, and driven nut moves along a straight line in rotation process along synchronous screw, so as to drive synchronous slide Keeper moves along a straight line, and active roller is moved along a straight line along linear slide;Finally, active roller rotate while along straight Line carriage moves along a straight line, so that stirrup is linearly moved while coiling, obtains multi-circle spiral flow muscle, the program The own rotation of coiling cylinder can be relied on, spiral reinforcement is directly obtained;After the completion of coiling, then the cutting knife and inscribe for passing through peripheral hardware Knife coordinates, and spiral reinforcement is cut in cylinder directly, so as to obtain the annulus of multiple coiling shapings, substantially increases effect Rate.
Brief description of the drawings
Fig. 1 is structural representation of the invention;
Fig. 2 is the structural representation of coiling cartridge module a;
Fig. 3 is the cross-sectional view of coiling cartridge module a;
Fig. 4 is the A portions enlarged drawing of Fig. 3;
Fig. 5 is the structural representation of synchronizer b;
Fig. 6 is the top view of Fig. 6;
Fig. 7 is the structural representation of chuck b71;
Fig. 8 is the cross-sectional view of chuck b71 when being not provided with chuck ball b93;
Fig. 9 is the cross-sectional view of chuck b71 when setting chuck ball b93.
Specific embodiment
With reference to embodiment and accompanying drawing, the invention will be further described.
As shown in Fig. 1 to Fig. 9, a kind of modern assembled architecture engineering steel reinforcement cage synchronization coiling device, including coiling cylinder group Part a, synchronizer b is provided near coiling cartridge module a;
The coiling cartridge module a includes cylinder a1, and cylinder rotating shaft a5, the barrel of the cylinder a1 are equipped with cylinder a1 It is provided with bar shaped and cuts a mouthful a2, the length direction that the bar shaped cuts mouthful a2 is parallel with the cylinder heart line of cylinder a1, and the bar shaped cuts mouth Inner cutter a3 is provided with along its length in a2, inner cutter a3 is fixed on cylinder a1, the edge of a knife of inner cutter a3 radially towards Outward;
The synchronizer b includes the linear slide b1 and synchronous screw b2 that are set parallel to the cylinder rotating shaft a5, Active roller b4 is installed on the linear slide b1, the roller shaft b8 of active roller b4 and the synchronous screw b2 phases Mutually parallel, near the cylinder a1 outer walls, screw thread is arranged with driven nut b5, institute to active roller b4 on the synchronous screw b2 State and synchronous axial system part b6 is provided between active roller b4 and driven nut b5, set between the active roller b4 and driven nut b5 There is synchronous slide keeper b7.
The barrel of the cylinder a1 is provided with steel bar end spliced eye, and the steel bar end spliced eye is near the cylinder a1's Either end.
The linear slide b1 includes line slideway, and the line slideway is provided with sliding block, the two of the roller shaft b8 End is arranged on the sliding block by support, is provided with leading arm b3 near the active roller b4 on the sliding block, the leading arm Reinforcing bar pilot hole is offered on b3, reinforcing bars with rolling area is formed between the periphery of the active roller b4 and the outer wall of cylinder a1, The reinforcing bar pilot hole is towards the reinforcing bars with rolling area.
The synchronous axial system part b6 is gear pair, and the gear pair is speed reducing gear pair, and the driving gear of the gear pair covers admittedly On the roller shaft b8, the driven gear of the gear pair is solidly set on the driven nut b5, driving gear and driven gear Intermeshing.
The synchronous slide keeper b7 is solidly set on the driving gear including two chucks b71, two chuck b71 On the roller shaft b8 of both sides, two chuck b71 are folded in the driven gear both sides.
Ball being offered in the medial surface of the chuck b71 and annular groove b91 being installed, the ball installs the bottom land ring of annular groove b91 To multiple ball positioning counterbore b92 are distributed with, the inwall of ball positioning counterbore b92 is arcwall face, the ball positioning counterbore Chuck ball b93 is respectively equipped with b92, the ball to be installed and be coated with ball bezel ring, b94 on annular groove b91, ball bezel ring, b94 Above circumferentially distributed to have ball spacing hole, the ball spacing hole is corresponded with ball positioning counterbore b92, the ball spacing hole Diameter of the aperture less than the chuck ball b93, the chuck ball b93 stretches out the ball spacing hole, chuck ball b93 Rolled in the end face of the driven gear.
Ring is provided with deep-slotted chip breaker b41 on the outer circumference surface of the active roller b4, and deep-slotted chip breaker b41 inwalls are fitted with rubber Layer.
The two ends that the bar shaped cuts mouthful a2 are closed, and two are radially provided with the cylinder a1 and cut lock hole a4, two The two ends that lock hole a4 cuts mouthful a2 respectively close to the bar shaped are cut described in individual, described one end for cutting lock hole a4 is radially worn Go out the barrel of the cylinder a1.
The cylinder rotating shaft a5 is provided with least two star-shaped support a61, and the star-shaped support a61 is on cylinder rotating shaft a5 Axially distribution, the center of the star-shaped support a61 is solidly set on cylinder rotating shaft a5, the external part end of the star-shaped support a61 Portion is respectively equipped with cylinder and strengthens arc a62, the cylinder strengthen the outer surface of arc a62 respectively with the cylinder a1 in Wall is fixedly connected, and support bracing piece a63, institute are respectively equipped between two adjacent cantilever arms of the same star-shaped support a61 Inner cutter a3 is stated to be fixedly installed on support bracing piece a63.
The length direction for cutting mouthful a2 along the bar shaped on the inside of the cylinder a1 is provided with tool rest a7, and tool rest a7 is near institute State bar shaped and cut a mouthful a2, tool rest a7 is fixedly connected with the support bracing piece a63, and the inner cutter a3 is fixed with tool rest a7 Connection, the edge of a knife of the inner cutter a3 is close to the outer wall of the cylinder a1.
Finally it should be noted that foregoing description is only the preferred embodiments of the present invention, the ordinary skill people of this area Member on the premise of without prejudice to present inventive concept and claim, can make table as multiple types under enlightenment of the invention Show, such conversion is each fallen within protection scope of the present invention.

Claims (10)

1. a kind of modern assembled architecture engineering steel reinforcement cage synchronization coiling device, it is characterised in that:Including coiling cartridge module (a), Synchronizer (b) is provided near coiling cartridge module (a);
Coiling cartridge module (a) includes being equipped with cylinder rotating shaft (a5), the cylinder (a1) in cylinder (a1), the cylinder (a1) Barrel be provided with bar shaped and cut mouth (a2), the length direction that the bar shaped cuts mouth (a2) is parallel with the cylinder heart line of cylinder (a1), The bar shaped is cut in mouth (a2) and is provided with inner cutter (a3) along its length, and the inner cutter (a3) is fixed on cylinder (a1), should The edge of a knife of inner cutter (a3) is radially;
The synchronizer (b) includes the linear slide (b1) and the synchronous screw that are set parallel to the cylinder rotating shaft (a5) (b2) active roller (b4), is installed on the linear slide (b1), the roller shaft (b8) of the active roller (b4) and institute State synchronous screw (b2) to be parallel to each other, the active roller (b4) is close to the cylinder (a1) outer wall, on the synchronous screw (b2) Screw thread is arranged with driven nut (b5), and synchronous axial system part (b6) is provided between the active roller (b4) and driven nut (b5), Synchronous slide keeper (b7) is provided between the active roller (b4) and driven nut (b5).
2. modern assembled architecture engineering steel reinforcement cage according to claim 1 synchronization coiling device, it is characterised in that:It is described The barrel of cylinder (a1) is provided with steel bar end spliced eye, either end of the steel bar end spliced eye near the cylinder (a1).
3. modern assembled architecture engineering steel reinforcement cage according to claim 1 and 2 synchronization coiling device, it is characterised in that: The linear slide (b1) includes line slideway, and the line slideway is provided with sliding block, and the two ends of the roller shaft (b8) lead to Cross support to be arranged on the sliding block, leading arm (b3), the leading arm are provided near the active roller (b4) on the sliding block (b3) reinforcing bar pilot hole is offered on, reinforcing bar rolling is formed between the periphery of the active roller (b4) and the outer wall of cylinder (a1) Nip, the reinforcing bar pilot hole is towards the reinforcing bars with rolling area.
4. modern assembled architecture engineering steel reinforcement cage according to claim 1 synchronization coiling device, it is characterised in that:It is described Synchronous axial system part (b6) is gear pair, and the gear pair is speed reducing gear pair, and the driving gear of the gear pair is solidly set on the roller On axle (b8), the driven gear of the gear pair is solidly set in the driven nut (b5), and driving gear and driven gear are mutually nibbled Close.
5. modern assembled architecture engineering steel reinforcement cage according to claim 4 synchronization coiling device, it is characterised in that:It is described Synchronous slide keeper (b7) includes two chucks (b71), and two chucks (b71) are solidly set on the driving gear both sides On roller shaft (b8), two chucks (b71) are folded in the driven gear both sides.
6. modern assembled architecture engineering steel reinforcement cage according to claim 5 synchronization coiling device, it is characterised in that:Institute The medial surface for stating chuck (b71) offers ball installation annular groove (b91), and the bottom land that the ball installs annular groove (b91) is circumferentially distributed There are multiple ball positioning counterbores (b92), the inwall of the ball positioning counterbore (b92) is arcwall face, the ball positioning counterbore (b92) chuck ball (b93) is respectively equipped with, the ball to be installed and be coated with ball bezel ring, (b94), the rolling on annular groove (b91) Circumferentially distributed on pearl bezel ring, (b94) to have ball spacing hole, the ball spacing hole is corresponded with ball positioning counterbore (b92), The aperture of the ball spacing hole is less than the diameter of the chuck ball (b93), and the chuck ball (b93) stretches out the ball Spacing hole, chuck ball (b93) is rolled in the end face of the driven gear.
7. the synchronous coiling device of modern assembled architecture engineering steel reinforcement cage according to claim 1,2,4,5 or 6, its feature It is:Ring is provided with deep-slotted chip breaker (b41) on the outer circumference surface of the active roller (b4), and deep-slotted chip breaker (b41) inwall is fitted with Rubber layer.
8. the synchronous coiling device of modern assembled architecture engineering steel reinforcement cage according to claim 1,2,4,5 or 6, its feature It is:The two ends that the bar shaped cuts mouth (a2) are closed, and being radially provided with two on the cylinder (a1) cuts lock hole (a4), The two ends that lock hole (a4) cuts mouth (a2) respectively close to the bar shaped are cut described in two, it is described to cut the one of lock hole (a4) End radially passes the barrel of the cylinder (a1).
9. the synchronous coiling device of modern assembled architecture engineering steel reinforcement cage according to claim 1,2,4,5 or 6, its feature It is:The cylinder rotating shaft (a5) is provided with least two star-shaped supports (a61), and the star-shaped support (a61) is in cylinder rotating shaft (a5) axially it is distributed on, the center of the star-shaped support (a61) is solidly set in cylinder rotating shaft (a5), the star-shaped support (a61) external part end is respectively equipped with cylinder and strengthens arc (a62), and the cylinder strengthens the outer surface of arc (a62) The inwall with the cylinder (a1) is fixedly connected respectively, between two adjacent cantilever arms of the same star-shaped support (a61) Support bracing piece (a63) is respectively equipped with, the inner cutter (a3) is fixedly installed on support bracing piece (a63).
10. modern assembled architecture engineering steel reinforcement cage according to claim 9 synchronization coiling device, it is characterised in that: The length direction that cylinder (a1) inner side cuts mouth (a2) along the bar shaped is provided with tool rest (a7), and the tool rest (a7) is near described Bar shaped cuts mouth (a2), and the tool rest (a7) is fixedly connected with the support bracing piece (a63), the inner cutter (a3) and the tool rest (a7) it is fixedly connected, the edge of a knife of the inner cutter (a3) is close to the outer wall of the cylinder (a1).
CN201710050477.4A 2017-01-23 2017-01-23 Modern assembled architecture engineering steel reinforcement cage synchronizes coiling device Active CN106862430B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109834458A (en) * 2017-11-27 2019-06-04 中国电子科技集团公司第四十八研究所 The assembly correcting device and method of multi-turn part for long bar coiling
CN111229987A (en) * 2020-01-18 2020-06-05 侯彤彤 Heating coil winding device

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Publication number Priority date Publication date Assignee Title
US2130324A (en) * 1934-10-02 1938-09-13 Firestone Steel Products Co Method of making metal rings
US4365492A (en) * 1980-06-25 1982-12-28 Intercole Bolling Corp. Ring former and cutoff
JP2002086310A (en) * 2000-09-12 2002-03-26 Kobe Steel Ltd Wire rod coil cutting device
DE202009016214U1 (en) * 2009-11-27 2010-03-04 Ruf, Harry Device for winding and unwinding strand-like winding material
CN106001322A (en) * 2016-07-30 2016-10-12 陕西大润福门业有限公司 Spiral stirrup continuously and synchronously machining machine and machining method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2130324A (en) * 1934-10-02 1938-09-13 Firestone Steel Products Co Method of making metal rings
US4365492A (en) * 1980-06-25 1982-12-28 Intercole Bolling Corp. Ring former and cutoff
JP2002086310A (en) * 2000-09-12 2002-03-26 Kobe Steel Ltd Wire rod coil cutting device
DE202009016214U1 (en) * 2009-11-27 2010-03-04 Ruf, Harry Device for winding and unwinding strand-like winding material
CN106001322A (en) * 2016-07-30 2016-10-12 陕西大润福门业有限公司 Spiral stirrup continuously and synchronously machining machine and machining method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109834458A (en) * 2017-11-27 2019-06-04 中国电子科技集团公司第四十八研究所 The assembly correcting device and method of multi-turn part for long bar coiling
CN109834458B (en) * 2017-11-27 2020-11-10 中国电子科技集团公司第四十八研究所 Assembly correction equipment and method for multi-circle part wound by long bar
CN111229987A (en) * 2020-01-18 2020-06-05 侯彤彤 Heating coil winding device

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