CN106835588A - A kind of two-sided roughing-up machine of vertical list - Google Patents
A kind of two-sided roughing-up machine of vertical list Download PDFInfo
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- CN106835588A CN106835588A CN201710213940.2A CN201710213940A CN106835588A CN 106835588 A CN106835588 A CN 106835588A CN 201710213940 A CN201710213940 A CN 201710213940A CN 106835588 A CN106835588 A CN 106835588A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
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Abstract
本发明是一种立式单双面磨毛机,包括机架,机架上设有进布机构和出布机构,在进布机构和出布机构之间设有前、后两段磨毛机构,每段磨毛机构由6个磨毛辊组件组成,通过调整穿布路径即可完成对织物的单面或双面磨毛操作;设有牵引辊组件和张力辊组件;设有可调单展布机构和整体回转双展布机构,使织物在行进过程中充分展开,不会起皱;设有PLC系统,PLC系统根据接收到的张力传感器的反馈信号自动调控起毛机运行速度;本发明集单面磨毛和双面磨毛功能于一体,且具有自动化程度高、效率高、磨毛效果好的优点。
The invention is a vertical single and double-sided sanding machine, which includes a frame, a cloth feeding mechanism and a cloth discharging mechanism are arranged on the frame, and front and rear stages of sanding are arranged between the cloth feeding mechanism and the cloth discharging mechanism. Each section of the sanding mechanism is composed of 6 sanding roller assemblies, and the single-side or double-side sanding operation of the fabric can be completed by adjusting the cloth-passing path; it is equipped with a traction roller assembly and a tension roller assembly; it is equipped with an adjustable The single spreading mechanism and the overall rotary double spreading mechanism make the fabric fully unfolded during the traveling process without wrinkling; it is equipped with a PLC system, and the PLC system automatically adjusts the running speed of the raising machine according to the feedback signal received from the tension sensor; The invention integrates the functions of single-side sanding and double-side sanding, and has the advantages of high automation, high efficiency and good sanding effect.
Description
技术领域technical field
本发明涉及一种纺织设备,尤其涉及一种立式单双面磨毛机。The invention relates to a textile equipment, in particular to a vertical single- and double-sided sanding machine.
背景技术Background technique
目前市场上的磨毛机种类较多,但都是卧式磨毛机,没有立式磨毛机,更没有既能单面磨毛又能双面磨毛的磨毛机,对织物进行双面磨毛需要使用两台磨毛机,或者用一台磨毛机磨两次,效率非常低,而且人工成本高、占用场地大、耗时长。At present, there are many types of sanding machines on the market, but they are all horizontal sanding machines. There is no vertical sanding machine, and there is no sanding machine that can be both single-sided and double-sided. Surface sanding needs to use two sanding machines, or use one sanding machine to grind twice, the efficiency is very low, and the labor cost is high, occupying a large space and taking a long time.
发明内容Contents of the invention
本发明所要解决的技术问题是针对现有技术的不足,提供一种结构合理、集单面磨毛和双面磨毛两种功能于一体的高效率的立式单双面磨毛机。The technical problem to be solved by the present invention is to provide a high-efficiency vertical single-side and double-side sanding machine with reasonable structure and two functions of single-side sanding and double-side sanding.
本发明所要解决的技术问题是通过以下的技术方案来实现的。本发明是一种立式单双面磨毛机,其特点是:包括机架,机架上设有进布机构和出布机构,在进布机构和出布机构之间设有前、后两段磨毛机构,每段磨毛机构由6个磨毛辊组件组成,所述磨毛辊组件包括磨毛辊和将织物压紧贴合在磨毛辊侧边的压辊组件;在前、后两段磨毛机构的上方分别设有牵引辊组件Ⅲ和牵引辊组件Ⅴ;在前段磨毛机构与牵引辊组件Ⅲ之间由上到下依次设有张力辊组件Ⅱ和展布辊组件Ⅲ;在前段磨毛机构的下方设有张力辊组件Ⅰ,在张力辊组件Ⅰ的前部设有可调单展布机构Ⅰ;在前、后两段磨毛机构之间机架的下部依次设有牵引辊组件Ⅳ、张力辊组件Ⅲ和整体回转双展布机构,在两段磨毛机构之间的上部机架上设有一根导向辊;在后段磨毛机构下方的机架上设有可调单展布机构Ⅱ;在后段磨毛机构与牵引辊组件Ⅴ之间设有展布辊组件Ⅳ;在牵引辊组件Ⅴ与出布机构之间设有牵引辊组件Ⅷ;The technical problem to be solved by the present invention is achieved through the following technical solutions. The present invention is a vertical single and double-sided sanding machine, which is characterized in that it includes a frame, a cloth feeding mechanism and a cloth discharging mechanism are arranged on the frame, and a front and a rear Two-stage sanding mechanism, each sanding mechanism is composed of 6 sanding roller assemblies, the sanding roller assembly includes a sanding roller and a pressure roller assembly that presses the fabric to the side of the sanding roller; , Above the last two stages of sanding mechanism, there are traction roller assembly III and traction roller assembly V respectively; between the front stage sanding mechanism and traction roller assembly III, there are tension roller assembly II and spreading roller assembly in sequence from top to bottom Ⅲ; There is a tension roller assembly Ⅰ under the front section of the sanding mechanism, and an adjustable single spreading mechanism Ⅰ is installed in the front of the tension roller assembly Ⅰ; the lower part of the frame between the front and rear sections of the sanding mechanism is sequentially It is equipped with traction roller assembly IV, tension roller assembly III and integral rotary double spreading mechanism, and a guide roller is installed on the upper frame between the two sections of sanding mechanism; There is an adjustable single spreading mechanism II; a spreading roller assembly IV is provided between the rear sanding mechanism and the traction roller assembly V; a traction roller assembly VIII is provided between the traction roller assembly V and the cloth output mechanism;
所述的可调单展布机构Ⅰ和可调单展布机构Ⅱ的结构相同,包括安装架,安装架上装有电机Ⅰ驱动的转轴,转轴与安装架固定,带动安装架摆动,在安装架上还装有与转轴平行设置的展布辊,在展布辊的轴端设有电机Ⅱ带动的同步带轮,电机Ⅱ通过配合使用的同步带轮和同步带与展布辊连接;电机Ⅰ上装有档位调节杆,在机架的相应位置设有若干档位调节孔,通过螺栓将档位调节杆的端部固定在其中一个档位调节孔处;The adjustable single spreading mechanism I and the adjustable single spreading mechanism II have the same structure, including a mounting frame, on which the rotating shaft driven by the motor I is installed, and the rotating shaft is fixed to the mounting frame, driving the mounting frame to swing, and the mounting frame There is also a spreading roller set parallel to the rotating shaft on the top, and a synchronous pulley driven by motor II is arranged at the shaft end of the spreading roller. Motor II is connected with the spreading roller through the synchronous pulley and synchronous belt used in conjunction; The gear adjustment rod is installed on the frame, and several gear adjustment holes are set at the corresponding positions of the frame, and the end of the gear adjustment rod is fixed to one of the gear adjustment holes by bolts;
所述的整体回转双展布机构包括安装架,安装架上对称装有互相平行的2根展布辊,在展布辊一侧的安装架的中部固定有电机Ⅲ驱动的主动轴,主动轴带动安装架上的2根展布辊绕主动轴的轴线摆动,所述电机Ⅲ为蜗杆减速电机,其上装有档位调节杆,在机架的相应位置设有若干档位调节孔,通过螺栓将档位调节杆的端部固定在其中一个档位调节孔处;在展布辊另一侧的安装架的中部装有电机Ⅳ带动的传动轴,传动轴通过轴承与安装架和机架连接,在传动轴靠近展布辊一侧的轴端设有同步带轮,在2根展布辊上均固定有同步带轮,传动轴上的同步带轮通过同步带带动2根展布辊上的同步带轮转动,展布辊上的同步带轮固定在展布辊的辊壳上,展布辊的中心轴体与辊壳之间通过轴承连接;在传动轴与电机Ⅳ之间设有控制动力传递的离合器;The integral rotary double spreading mechanism includes a mounting frame, on which two spreading rollers parallel to each other are symmetrically installed, and a driving shaft driven by a motor III is fixed in the middle of the mounting frame on one side of the spreading rollers, and the driving shaft Drive the two spreading rollers on the installation frame to swing around the axis of the drive shaft. The motor III is a worm gear motor with gear adjustment rods installed on it. There are several gear adjustment holes at the corresponding positions of the frame. Fix the end of the gear adjustment lever to one of the gear adjustment holes; the middle part of the mounting frame on the other side of the spreading roller is equipped with a drive shaft driven by the motor IV, and the drive shaft is connected with the mounting frame and the frame through bearings , there is a synchronous pulley at the shaft end of the transmission shaft close to the spread roller, and the two spread rollers are fixed with a synchronous pulley, and the synchronous pulley on the drive shaft drives the two spread rollers through the synchronous belt. The timing pulley of the spreading roller rotates, and the timing pulley on the spreading roller is fixed on the roller shell of the spreading roller, and the central shaft body of the spreading roller is connected with the roller shell through a bearing; Clutches that control power transmission;
单面磨毛的穿布路径为:织物由进布机构牵引进入磨毛区域,穿过展布辊组件Ⅴ,穿过牵引辊组件Ⅲ,绕张力辊组件Ⅱ,进入前段磨毛机构,穿过6个压辊组件,穿过张力辊组件Ⅰ,穿过牵引辊组件Ⅳ,穿过张力辊组件Ⅲ,穿过整体回转双展布机构,绕可调单展布机构Ⅱ,进入后段磨毛机构,穿过6个压辊组件,绕展布辊组件Ⅳ,穿过牵引辊组件Ⅴ,穿过牵引辊组件Ⅷ,进入出布机构出布;The cloth threading path of single-side sanding is: the fabric is pulled by the cloth feeding mechanism into the sanding area, passes through the spreading roller assembly Ⅴ, passes through the traction roller assembly Ⅲ, winds around the tension roller assembly Ⅱ, enters the front sanding mechanism, passes through 6 pressure roller assemblies, passing through the tension roller assembly Ⅰ, passing through the traction roller assembly Ⅳ, passing through the tension roller assembly Ⅲ, passing through the integral rotary double spreading mechanism, winding around the adjustable single spreading mechanism Ⅱ, and entering the rear section of sanding Mechanism, through 6 pressing roller assemblies, around the spreading roller assembly IV, through the traction roller assembly V, through the traction roller assembly VIII, and enter the cloth outlet mechanism to output the cloth;
双面磨毛的穿布路径为:织物由进布机构牵引进入磨毛区域,绕可调单展布机构Ⅰ,穿过张力辊组件Ⅰ,进入前段磨毛机构,穿过6个压辊组件,绕张力辊组件Ⅱ,穿过牵引辊组件Ⅲ,绕牵引辊组件Ⅳ上方的一根导向辊后穿过牵引辊组件Ⅳ,穿过张力辊组件Ⅲ,穿过整体回转双展布机构,绕可调单展布机构Ⅱ,进入后段磨毛机构,穿过6个压辊组件,绕展布辊组件Ⅳ,穿过牵引辊组件Ⅴ,穿过牵引辊组件Ⅷ,进入出布机构出布。The threading path of double-sided sanding is: the fabric is drawn by the cloth feeding mechanism into the sanding area, around the adjustable single spreading mechanism I, passes through the tension roller assembly I, enters the front sanding mechanism, and passes through 6 pressure roller assemblies , go around the tension roller assembly II, pass through the traction roller assembly III, pass around a guide roller above the traction roller assembly IV, pass through the traction roller assembly IV, pass through the tension roller assembly III, pass through the integral rotary double spreading mechanism, and wind around Adjustable single spreading mechanism Ⅱ, enters the rear sanding mechanism, passes through 6 pressure roller assemblies, winds around spreading roller assembly Ⅳ, passes through traction roller assembly Ⅴ, passes through traction roller assembly Ⅷ, enters the cloth outlet mechanism and discharges the cloth .
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。在以上所述的一种立式单双面磨毛机中:所述的进布机构包括设置在进布端机架上的牵引辊组件Ⅰ,在牵引辊组件Ⅰ的下方依次设有展布辊组件Ⅰ,纠偏机构和牵引辊组件Ⅶ,在牵引辊组件Ⅶ的正后方依次设有牵引辊组件Ⅱ和展布辊组件Ⅱ,所述纠偏机构包括纠偏辊组件和设在纠偏辊组件下方的光电管组件。The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the above-mentioned vertical single and double-sided sanding machine: the cloth feeding mechanism includes a traction roller assembly I arranged on the cloth feeding end frame, and a spreading cloth is arranged sequentially below the traction roller assembly I. The roller assembly Ⅰ, the deviation correction mechanism and the traction roller assembly VII are provided with the traction roller assembly II and the spreading roller assembly II in sequence directly behind the traction roller assembly VII, and the deviation correction mechanism includes the deviation correction roller assembly and the Photocell assembly.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。在以上所述的一种立式单双面磨毛机中:所述的出布机构包括摆布组件和打卷组件,所述摆布组件包括设置在出布端机架上的牵引辊组件Ⅵ,在牵引辊组件Ⅵ的正下方设有摆布的摆臂;所述打卷组件包括卷轴架,卷轴架上设有电机驱动的卷轴,卷轴架通过活动连接件活动安装在出布端的机架上,在卷轴架的左右两侧设有气缸,气缸通过活动连接件活动安装在卷轴架上方的机架上,气缸活塞连接在卷轴架上。The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the above-mentioned vertical single and double-sided sanding machine: the cloth outlet mechanism includes a cloth assembly and a rolling assembly, and the cloth assembly includes a traction roller assembly VI arranged on the frame at the cloth outlet end, There is a left and right swing arm directly below the traction roller assembly VI; the rolling assembly includes a reel frame, on which a motor-driven reel is arranged, and the reel frame is movably installed on the frame at the cloth outlet end through a movable connector. The left and right sides of the reel stand are provided with cylinders, which are movably installed on the frame above the reel stand through movable connectors, and the cylinder pistons are connected on the reel stand.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。在以上所述的一种立式单双面磨毛机中:所述磨毛辊为砂皮磨毛辊或/和碳素磨毛辊。The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the above-mentioned vertical single and double-sided sanding machine: the sanding roller is a sanding roller or/and a carbon sanding roller.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。在以上所述的一种立式单双面磨毛机中:所述张力辊组件Ⅰ、Ⅱ、Ⅲ均包括张力辊和张力传感器,张力传感器安装在张力辊上;The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the above-mentioned vertical single and double-sided sanding machine: the tension roller assemblies I, II, and III all include tension rollers and tension sensors, and the tension sensors are installed on the tension rollers;
所述牵引辊组件Ⅱ、Ⅲ、Ⅴ均由一根主动橡胶牵引辊和一根橡胶压辊组成,牵引辊组件Ⅰ、Ⅳ、Ⅵ、Ⅶ、Ⅷ分别由若干牵引辊组成;The traction roller assemblies II, III, and V are all composed of an active rubber traction roller and a rubber pressure roller, and the traction roller assemblies I, IV, VI, VII, and VIII are respectively composed of several traction rollers;
所述展布辊组件Ⅰ-Ⅴ分别由若干根展布辊组成;The spreading roller assemblies Ⅰ-Ⅴ are composed of several spreading rollers respectively;
所述纠偏辊组件由上下设置的两根纠偏辊组成;The deviation correction roller assembly is composed of two deviation correction rollers arranged up and down;
所述光电管组件由设置在同一水平高度的两个红外线光电管组成。The photoelectric cell assembly is composed of two infrared photoelectric cells arranged at the same level.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。在以上所述的一种立式单双面磨毛机中:每个压辊组件由一对上下错开设置的压辊组成。The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the above-mentioned vertical single- and double-sided sanding machine: each pressing roller assembly is composed of a pair of pressing rollers arranged staggered up and down.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。在以上所述的一种立式单双面磨毛机中:所述的电机Ⅰ和电机Ⅲ均为蜗杆减速电机。The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the above-mentioned vertical single and double-sided sanding machine: the motors I and III are both worm geared motors.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。在以上所述的一种立式单双面磨毛机中:设有PLC系统,PLC系统根据接收到的张力传感器的反馈信号自动调控起毛机运行速度。The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the above-mentioned vertical single-sided and double-sided sanding machine: a PLC system is provided, and the PLC system automatically regulates the running speed of the raising machine according to the feedback signal received from the tension sensor.
本发明通过在磨毛机的进布机构和出布机构之间设置前、后两段磨毛机构,通过调整穿布路径即可完成对织物的单面或双面磨毛操作,通过设若干个张力辊组件,实时监测织物在行进过程中的张力,通过张力传感器将监测结果反馈给PLC系统,实现PLC系统对磨毛机运行的自动控制;通过设可调单展布机构Ⅰ-Ⅱ和整体回转双展布机构,使织物在行进过程中充分展开,不会起皱,利于提升磨毛效果,与传统的磨毛机相比,本发明集单面磨毛和双面磨毛功能于一体,且具有自动化程度高、效率高、磨毛效果好的优点。In the present invention, the front and rear two-stage sanding mechanisms are arranged between the cloth feeding mechanism and the cloth outlet mechanism of the sanding machine, and the single-side or double-side sanding operation of the fabric can be completed by adjusting the cloth passing path. A tension roller assembly monitors the tension of the fabric in real time during the process of traveling, and feeds back the monitoring results to the PLC system through the tension sensor to realize the automatic control of the operation of the sanding machine by the PLC system; through the adjustable single spreading mechanism Ⅰ-Ⅱ and The integral rotary double spreading mechanism makes the fabric fully spread during the traveling process without wrinkling, which is beneficial to improve the sanding effect. Compared with the traditional sanding machine, the present invention integrates the functions of single-side sanding and double-side sanding. It is integrated, and has the advantages of high automation, high efficiency and good sanding effect.
附图说明Description of drawings
图1为运用本发明进行单面磨毛的示意图;Fig. 1 is the schematic diagram that utilizes the present invention to carry out one-sided sanding;
图2为运用本发明进行双面磨毛的示意图;Fig. 2 is the schematic diagram that uses the present invention to carry out double-sided sanding;
图3为可调单展布机构Ⅰ的结构示意图,可调单展布机构Ⅱ与可调单展布机构Ⅰ的结构相同;Figure 3 is a schematic structural diagram of the adjustable single spreading mechanism I, and the structure of the adjustable single spreading mechanism II is the same as that of the adjustable single spreading mechanism I;
图4为整体回转双展布机构的结构示意图。Fig. 4 is a structural schematic diagram of the integral rotary double spreading mechanism.
具体实施方式detailed description
以下进一步描述本发明的具体技术方案,以便于本领域的技术人员进一步地理解本发明,而不构成对其权利的限制。The specific technical solutions of the present invention are further described below, so that those skilled in the art can further understand the present invention, without limiting their rights.
参照图1-4,一种立式单双面磨毛机,包括机架1,机架1上设有进布机构和出布机构,在进布机构和出布机构之间设有前、后两段磨毛机构,每段磨毛机构由6个磨毛辊组件组成,所述磨毛辊组件包括磨毛辊11和将织物压紧贴合在磨毛辊11侧边的压辊组件12;在前、后两段磨毛机构的上方分别设有牵引辊组件Ⅲ4和牵引辊组件Ⅴ6;在前段磨毛机构与牵引辊组件Ⅲ4之间由上到下依次设有张力辊组件Ⅱ42和展布辊组件Ⅲ15;在前段磨毛机构的下方设有张力辊组件Ⅰ41,在张力辊组件Ⅰ41的前部设有可调单展布机构Ⅰ22;在前、后两段磨毛机构之间机架1的下部由前到后依次设有牵引辊组件Ⅳ5、张力辊组件Ⅲ43和整体回转双展布机构40,在两段磨毛机构之间的上部机架1上设有一根导向辊10;在后段磨毛机构下方的机架1上设有可调单展布机构Ⅱ23;在后段磨毛机构与牵引辊组件Ⅴ6之间设有展布辊组件Ⅳ16;在牵引辊组件Ⅴ6与出布机构之间设有牵引辊组件Ⅷ9;Referring to Figures 1-4, a vertical single and double-sided sanding machine includes a frame 1, a cloth feeding mechanism and a cloth outlet mechanism are arranged on the frame 1, and a front, a The last two stages of sanding mechanism, each stage of sanding mechanism is composed of 6 sanding roller assemblies, the sanding roller assembly includes the sanding roller 11 and the pressure roller assembly that presses the fabric onto the side of the sanding roller 11 12. Traction roller assembly Ⅲ4 and traction roller assembly Ⅴ6 are arranged above the front and rear sections of sanding mechanism respectively; tension roller assembly Ⅱ 42 and tension roller assembly Ⅱ 42 and Spreading roller assembly Ⅲ15; Tension roller assembly Ⅰ41 is provided under the front section of the sanding mechanism, and an adjustable single spreading mechanism Ⅰ22 is installed in front of the tension roller assembly Ⅰ41; Between the front and rear sections of sanding mechanism The lower part of the frame 1 is provided with a traction roller assembly IV5, a tension roller assembly III43 and an integral rotary double spreading mechanism 40 from front to back, and a guide roller 10 is arranged on the upper frame 1 between the two sections of sanding mechanisms; An adjustable single spreading mechanism II23 is arranged on the frame 1 below the rear-stage sanding mechanism; a spreading roller assembly IV16 is arranged between the rear-stage sanding mechanism and the traction roller assembly V6; There is a traction roller assembly Ⅷ9 between the fabric mechanisms;
磨毛机上还设有控制磨毛机启停和运行速度的PLC系统;The sanding machine is also equipped with a PLC system to control the start, stop and running speed of the sanding machine;
所述的可调单展布机构Ⅰ22和可调单展布机构Ⅱ23的结构相同,包括安装架,安装架上装有电机Ⅰ24驱动的转轴29,转轴29与安装架固定,带动安装架进行小角度往复循环摆动,在安装架上还装有与转轴29平行设置的展布辊30,在展布辊30的轴端设有电机Ⅱ25带动的同步带轮32,电机Ⅱ25通过配合使用的同步带轮32和同步带33与展布辊30连接;电机Ⅰ24上装有档位调节杆31,在机架1的相应位置设有若干档位调节孔,通过螺栓将档位调节杆31的端部固定在其中一个档位调节孔处,根据织物类型的不同来调节织物在展布辊30上的展布包角,改变展布轻重,完成对织物的单面展布除皱;The structure of the adjustable single spread mechanism I22 and the adjustable single spread mechanism II23 is the same, including a mounting frame, the mounting frame is equipped with a rotating shaft 29 driven by a motor I24, and the rotating shaft 29 is fixed to the mounting frame, driving the mounting frame to perform a small angle The reciprocating cycle swings, and the spreading roller 30 parallel to the rotating shaft 29 is installed on the mounting frame, and the synchronous pulley 32 driven by the motor Ⅱ 25 is arranged at the shaft end of the spreading roller 30, and the synchronous pulley 32 driven by the motor Ⅱ 25 passes through the cooperating synchronous pulley 32 and the synchronous belt 33 are connected with the spreading roller 30; the motor I24 is equipped with a gear adjustment rod 31, and a number of gear adjustment holes are arranged at the corresponding position of the frame 1, and the end of the gear adjustment rod 31 is fixed on the At one of the gear adjustment holes, adjust the spread angle of the fabric on the spread roller 30 according to the different fabric types, change the spread weight, and complete the single-side spread wrinkle removal of the fabric;
所述的整体回转双展布机构40包括安装架,安装架上对称装有互相平行的2根展布辊30,在展布辊30一侧的安装架的中部固定有电机Ⅲ26驱动的主动轴34,主动轴34带动安装架上的2根展布辊30绕主动轴34的轴线摆动,所述电机Ⅲ26上装有档位调节杆31,在机架1的相应位置设有若干档位调节孔,通过螺栓将档位调节杆31的端部固定在其中一个档位调节孔处;在展布辊30另一侧的安装架的中部装有电机Ⅳ27带动的传动轴35,传动轴35通过轴承36与安装架和机架1连接,在传动轴35靠近展布辊30一侧的轴端设有同步带轮32,在2根展布辊30上均固定有同步带轮32,传动轴35上的同步带轮32通过同步带33带动2根展布辊30上的同步带轮32转动,展布辊30上的同步带轮32固定在展布辊30的辊壳37上,展布辊30的中心轴体38与辊壳37之间通过轴承36连接;在传动轴35与电机Ⅳ27之间设有控制动力传递的离合器39;由于织物从2根展布辊30中间穿过,因此能够实现对织物的双面进行充分展布,保证织物不起皱,利于提升磨毛效果;The integral rotary double spreading mechanism 40 includes a mounting frame on which two spreading rollers 30 parallel to each other are symmetrically installed, and a driving shaft driven by a motor III 26 is fixed in the middle of the mounting frame on one side of the spreading rollers 30 34. The drive shaft 34 drives the two spreading rollers 30 on the installation frame to swing around the axis of the drive shaft 34. The motor III 26 is equipped with a gear adjustment lever 31, and a number of gear adjustment holes are provided at the corresponding positions of the frame 1 , the end of the gear adjustment rod 31 is fixed at one of the gear adjustment holes through bolts; the transmission shaft 35 driven by the motor IV 27 is installed in the middle of the installation frame on the other side of the spreading roller 30, and the transmission shaft 35 passes through the bearing 36 is connected with the mounting frame and the frame 1, and a synchronous pulley 32 is provided at the shaft end of the transmission shaft 35 near the side of the spreading roller 30, and a synchronous pulley 32 is fixed on the two spreading rollers 30, and the transmission shaft 35 The synchronous pulley 32 on the top drives the synchronous pulley 32 on the two spreading rollers 30 to rotate through the synchronous belt 33, and the synchronous pulley 32 on the spreading roller 30 is fixed on the roller shell 37 of the spreading roller 30, and the spreading roller The central axis body 38 of 30 is connected with the roller shell 37 through the bearing 36; a clutch 39 for controlling power transmission is provided between the drive shaft 35 and the motor IV 27; since the fabric passes through the middle of the two spreading rollers 30, it can Realize the full spreading of both sides of the fabric to ensure that the fabric does not wrinkle, which is conducive to improving the sanding effect;
所述的进布机构包括设置在进布端机架1上的牵引辊组件Ⅰ2,在牵引辊组件Ⅰ2的下方依次设有展布辊组件Ⅰ13、纠偏机构和牵引辊组件Ⅶ8,在牵引辊组件Ⅶ8的正后方依次设有牵引辊组件Ⅱ3和展布辊组件Ⅱ14,所述纠偏机构包括纠偏辊组件18和设在纠偏辊组件18下方的光电管组件19;The cloth feeding mechanism includes a traction roller assembly I2 arranged on the cloth feeding end frame 1, and a spreading roller assembly I13, a deviation correction mechanism and a traction roller assembly VII8 are sequentially arranged under the traction roller assembly I2, and the traction roller assembly Immediately behind VII8 is a traction roller assembly II3 and a spreading roller assembly II14 in sequence, and the deviation correction mechanism includes a deviation correction roller assembly 18 and a photocell assembly 19 arranged below the deviation correction roller assembly 18;
所述的出布机构包括摆布组件和打卷组件,所述摆布组件包括设置在出布端机架1上的牵引辊组件Ⅵ7,在牵引辊组件Ⅵ7的正下方设有摆布的摆臂21;所述打卷组件包括卷轴架,卷轴架上设有电机驱动的卷轴20,卷轴架通过活动连接件活动安装在出布端的机架1上,在卷轴架的左右两侧设有气缸44,气缸44通过活动连接件活动安装在卷轴架上方的机架1上,气缸44活塞通过活动连接件活动连接在卷轴架的侧边;The cloth outlet mechanism includes a cloth arrangement assembly and a rolling assembly, the arrangement assembly includes a traction roller assembly VI7 arranged on the frame 1 at the cloth outlet end, and a swing arm 21 for arrangement is provided directly below the traction roller assembly VI7; The rolling assembly includes a reel frame, which is provided with a motor-driven reel 20, and the reel frame is movably installed on the frame 1 at the cloth outlet end through a movable connector, and a cylinder 44 is arranged on the left and right sides of the reel frame. 44 is movably installed on the frame 1 above the reel rack through the movable connector, and the cylinder 44 piston is movably connected to the side of the reel rack through the movable connector;
织物磨毛结束后,通过打卷组件收卷或由摆布组件落入收布车;After the fabric is sanded, it is rolled up by the rolling component or dropped into the cloth receiving car by the left and right components;
单面磨毛的穿布路径为:织物由进布机构牵引进入磨毛区域,穿过展布辊组件Ⅴ17,穿过牵引辊组件Ⅲ4,绕张力辊组件Ⅱ42,进入前段磨毛机构,穿过6个压辊组件12,穿过张力辊组件Ⅰ41,穿过牵引辊组件Ⅳ5,穿过张力辊组件Ⅲ43,穿过整体回转双展布机构40,绕可调单展布机构Ⅱ23,进入后段磨毛机构,穿过6个压辊组件12,绕展布辊组件Ⅳ16,穿过牵引辊组件Ⅴ6,穿过牵引辊组件Ⅷ9,进入出布机构出布;The cloth threading path of single-side sanding is: the fabric is drawn by the cloth feeding mechanism into the sanding area, passes through the spreading roller assembly Ⅴ17, passes through the traction roller assembly Ⅲ4, winds around the tension roller assembly Ⅱ42, enters the front sanding mechanism, passes through 6 pressure roller assemblies 12, pass through the tension roller assembly I41, pass through the traction roller assembly IV5, pass through the tension roller assembly III43, pass through the integral rotary double spreading mechanism 40, go around the adjustable single spreading mechanism II23, and enter the rear section The sanding mechanism passes through 6 press roller assemblies 12, goes around the spreading roller assembly IV16, passes through the traction roller assembly V6, passes through the traction roller assembly VIII9, and enters the cloth outlet mechanism to output the cloth;
双面磨毛的穿布路径为:织物由进布机构牵引进入磨毛区域,绕可调单展布机构Ⅰ22,穿过张力辊组件Ⅰ41,进入前段磨毛机构,穿过6个压辊组件12,绕张力辊组件Ⅱ42,穿过牵引辊组件Ⅲ4,绕牵引辊组件Ⅳ5上方的一根导向辊10后穿过牵引辊组件Ⅳ5,穿过张力辊组件Ⅲ43,穿过整体回转双展布机构40,绕可调单展布机构Ⅱ23,进入后段磨毛机构,穿过6个压辊组件12,绕展布辊组件Ⅳ16,穿过牵引辊组件Ⅴ6,穿过牵引辊组件Ⅷ9,进入出布机构出布;The threading path of double-sided sanding is: the fabric is drawn by the cloth feeding mechanism into the sanding area, around the adjustable single spreading mechanism I22, passes through the tension roller assembly I41, enters the front sanding mechanism, and passes through 6 pressing roller assemblies 12. Wind around the tension roller assembly II42, pass through the traction roller assembly III4, wind around a guide roller 10 above the traction roller assembly IV5, pass through the traction roller assembly IV5, pass through the tension roller assembly III43, and pass through the integral rotary double spreading mechanism 40. Go around the adjustable single spreading mechanism Ⅱ23, enter the rear sanding mechanism, pass through 6 pressure roller assemblies 12, wrap around the spreading roller assembly Ⅳ16, pass through the traction roller assembly Ⅴ6, pass through the traction roller assembly Ⅷ9, enter and exit The cloth mechanism releases the cloth;
在双面磨毛的过程中,磨毛机上装有的PLC系统控制牵引辊组件Ⅱ对织物的牵引速度稍快于牵引辊组件Ⅰ,将织物初步拉伸出张力,使织物不易起皱;In the process of double-sided sanding, the PLC system installed on the sanding machine controls the traction roller assembly II to pull the fabric at a slightly faster speed than the traction roller assembly I, and initially stretches the fabric out of tension, so that the fabric is not easy to wrinkle;
所述磨毛辊11为砂皮磨毛辊或/和碳素磨毛辊,根据工艺需求将砂皮磨毛辊或/和碳素磨毛辊任意安装在所需位置,磨毛辊11的数量也可以根据磨毛工艺进行调整,砂皮磨毛辊的表面缠绕有磨毛砂皮,磨毛砂皮的表面尖锐颗粒割断织物表面纤维,织物表面于是产生短而密的绒毛,碳素磨毛辊能够对织物表面进行磨刷作用,能够使织物表面的绒毛变得更加均匀;The sanding roller 11 is a sanding roller or/and a carbon sanding roller, and the sanding roller or/and a carbon sanding roller are arbitrarily installed in a required position according to the process requirements, and the sanding roller 11 The quantity can also be adjusted according to the sanding process. The surface of the sanded sanding roller is wrapped with sanded sanded skin. The sharp particles on the surface of the sanded sanded skin cut off the fibers on the surface of the fabric, and then produce short and dense fluff on the surface of the fabric. The hair roller can brush the surface of the fabric and make the fluff on the surface of the fabric more uniform;
所述张力辊组件Ⅰ、Ⅱ、Ⅲ(41、42、43)均包括张力辊和张力传感器28,张力传感器28安装在张力辊上,对织物的表面张力进行实时监测,张力传感器28将监测结果反馈给PLC系统,实现PLC系统对磨毛机运行的自动控制;The tension roller assemblies I, II, III (41, 42, 43) all include a tension roller and a tension sensor 28. The tension sensor 28 is installed on the tension roller to monitor the surface tension of the fabric in real time, and the tension sensor 28 will monitor the result Feedback to the PLC system to realize the automatic control of the operation of the sanding machine by the PLC system;
所述牵引辊组件Ⅱ、Ⅲ、Ⅴ(3、4、6)均由一根主动橡胶牵引辊和一根橡胶压辊组成,牵引辊组件Ⅰ、Ⅳ、Ⅵ、Ⅶ、Ⅷ(2、5、7、8、9)分别由若干根牵引辊组成;The traction roller assemblies II, III, V (3, 4, 6) are all composed of an active rubber traction roller and a rubber pressure roller, and the traction roller assemblies I, IV, VI, VII, VIII (2, 5, 7, 8, 9) are composed of several traction rollers;
所述展布辊组件Ⅰ-Ⅴ(13-17)分别由若干根展布辊30组成;The spreading roller assembly I-V (13-17) is composed of several spreading rollers 30 respectively;
所述纠偏辊组件18由上下设置的两根纠偏辊组成;The deviation-correcting roller assembly 18 is composed of two deviation-correcting rollers arranged up and down;
所述光电管组件19由两个红外线光电管组成,能够检测织物是否偏移中间位置,一旦出现偏移,纠偏辊就会把织物纠回设备的中间位置;The photocell assembly 19 is composed of two infrared photocells, which can detect whether the fabric is offset from the middle position. Once the deviation occurs, the deviation correction roller will correct the fabric back to the middle position of the equipment;
每个压辊组件12由一对上下错开设置的压辊组成,压辊组件12在起毛机开机后由气缸推动,使织物贴靠在磨毛辊11侧边,气缸力控制织物在磨毛辊11上的包角;Each pressing roller assembly 12 is composed of a pair of pressing rollers that are set up and down staggered. After the raising machine is turned on, the pressing roller assembly 12 is pushed by the cylinder to make the fabric lean against the side of the sanding roller 11, and the force of the cylinder controls the movement of the fabric on the sanding roller. wrap angle on 11;
所述的电机Ⅰ24和电机Ⅲ26均为蜗杆减速电机。Both the motor I24 and the motor III26 are worm geared motors.
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Denomination of invention: A vertical single and double sided carding machine Granted publication date: 20221223 Pledgee: Bank of China Limited by Share Ltd. Lianyungang branch Pledgor: JIANGSU YINGYOU TEXTILE MACHINERY Co.,Ltd. Registration number: Y2025980055392 |