CN106834917A - 一种抗变形截止阀门用合金阀板 - Google Patents
一种抗变形截止阀门用合金阀板 Download PDFInfo
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- CN106834917A CN106834917A CN201611182304.XA CN201611182304A CN106834917A CN 106834917 A CN106834917 A CN 106834917A CN 201611182304 A CN201611182304 A CN 201611182304A CN 106834917 A CN106834917 A CN 106834917A
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- 239000000956 alloy Substances 0.000 title claims abstract description 25
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 25
- 210000002435 tendon Anatomy 0.000 claims abstract description 12
- 210000003205 muscle Anatomy 0.000 claims abstract description 8
- 238000005275 alloying Methods 0.000 claims abstract description 4
- 239000012535 impurity Substances 0.000 claims abstract description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 238000003801 milling Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005452 bending Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
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- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K51/00—Other details not peculiar to particular types of valves or cut-off apparatus
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Abstract
本发明公开了一种抗变形截止阀门用合金阀板,该合金阀板两侧壁分别设有斜槽,斜槽底部侧壁设有横向的凸筋,凸筋上方设有竖向的多个条筋,且该合金阀板中各合金元素重量百分比为:1.55%≤C≤1.76%,1.15≤Si≤1.25%,1.15%≤Mn≤1.25%,0.003≤P≤0.01%,0.004≤S≤0.006%,2.15%≤Cr≤2.25%,0.3%≤Mo≤0.5%,0.12≤Ni≤0.22%,0.01%≤Bi≤0.03%,0.07≤Ti≤0.11%,0.3%≤Re≤0.4%,余量为Fe和不可避免的杂质;本发明具有较强的抗压能力,且抗变形的特性优良,使用寿命长,适用于各种型号的大批量生产。
Description
技术领域
本发明涉及截止阀门制备领域,具体属于一种抗变形截止阀门用合金阀板。
背景技术
截止阀又称截门阀,属于强制密封式阀门,所以在阀门关闭时,必须向阀瓣施加压力,以强制密封面不泄漏。当介质由阀瓣下方进入阀门时,操作力所需要克服的阻力,是阀杆和填料的摩擦力与由介质的压力所产生的推力,关阀门的力比开阀门的力大,所以阀杆的直径要大,否则会发生阀杆顶弯的故障。其阀板产品质量全凭人为控制、劳动密集型工艺,生产效率很低。
发明内容
本发明的目的是提供一种抗变形截止阀门用合金阀板,具有较强的抗压能力,且抗变形的特性优良,使用寿命长,安全可靠,适用于各种型号的大批量生产。
本发明的技术方案如下:
一种抗变形截止阀门用合金阀板,该合金阀板两侧壁分别设有斜槽,斜槽底部侧壁设有横向的凸筋,凸筋上方设有竖向的多个条筋,且该合金阀板中各合金元素重量百分比为:1.55%≤C≤1.76%,1.15≤Si≤1.25%,1.15%≤Mn≤1.25%,0.003≤P≤0.01%,0.004≤S≤0.006%,2.15%≤Cr≤2.25%,0.3%≤Mo≤0.5%,0.12≤Ni≤0.22%,0.01%≤Bi≤0.03%,0.07≤Ti≤0.11%,0.3%≤Re≤0.4%,余量为Fe和不可避免的杂质;将合金阀板加热至850-890℃并保温0.6-0.8h,油冷至不高于90℃后重新加热至650℃-710℃的温度范围并保温1-1.2h,之后水冷,水冷后进行铣斜槽,然后将凸筋、条筋按设计标准焊接于斜槽内。
该合金阀板中各合金元素重量百分比为:1.6%≤C≤1.7%,1.18≤Si≤1.22%,1.18%≤Mn≤1.22%,0.005≤P≤0.008%,0.0045≤S≤0.0055%,2.18%≤Cr≤2.22%,0.35%≤Mo≤0.45%,0.15≤Ni≤0.19%,0.015%≤Bi≤0.025%,0.075≤Ti≤0.095%,0.32%≤Re≤0.38%,余量为Fe和不可避免的杂质。
本发明在阀板的两侧分别设有凸筋和条筋,既减轻了阀板的重量,又保证了阀板的强度,工作状态具有较强的抗压能力,且抗变形的特性优良,使用寿命长,安全可靠,适用于各种型号的大批量生产。
附图说明
图1为本发明的合金阀板的结构示意图。
具体实施方式
参见附图,一种抗变形截止阀门用合金阀板,该合金阀板两侧壁分别设有斜槽1,斜槽1底部侧壁设有横向的凸筋2,凸筋2上方设有竖向的多个条筋3,且该合金阀板中各合金元素重量百分比为:1.6%≤C≤1.7%,1.18≤Si≤1.22%,1.18%≤Mn≤1.22%,0.005≤P≤0.008%,0.0045≤S≤0.0055%,2.18%≤Cr≤2.22%,0.35%≤Mo≤0.45%,0.15≤Ni≤0.19%,0.015%≤Bi≤0.025%,0.075≤Ti≤0.095%,0.32%≤Re≤0.38%,余量为Fe和不可避免的杂质;将合金阀板加热至870℃并保温0.7h,油冷至不高于90℃后重新加热至680℃的温度范围并保温1.1h,之后水冷,水冷后进行铣斜槽,然后将凸筋、条筋按设计标准焊接于斜槽内。
本发明合金踏板的力学性能:抗拉强度Rm≥840Mpa,屈服强度Re≥670Mpa,伸长率A≥14%,力学性能Z≥30%。
Claims (2)
1.一种抗变形截止阀门用合金阀板,其特征在于,该合金阀板两侧壁分别设有斜槽,斜槽底部侧壁设有横向的凸筋,凸筋上方设有竖向的多个条筋,且该合金阀板中各合金元素重量百分比为:1.55%≤C≤1.76%,1.15≤Si≤1.25%,1.15%≤Mn≤1.25%,0.003≤P≤0.01%,0.004≤S≤0.006%,2.15%≤Cr≤2.25%,0.3%≤Mo≤0.5%,0.12≤Ni≤0.22%,0.01%≤Bi≤0.03%,0.07≤Ti≤0.11%,0.3%≤Re≤0.4%,余量为Fe和不可避免的杂质;将合金阀板加热至850-890℃并保温0.6-0.8h,油冷至不高于90℃后重新加热至650℃-710℃的温度范围并保温1-1.2h,之后水冷,水冷后进行铣斜槽,然后将凸筋、条筋按设计标准焊接于斜槽内。
2.根据权利要求1所述抗变形截止阀门用合金阀板,其特征在于,该合金阀板中各合金元素重量百分比为:1.6%≤C≤1.7%,1.18≤Si≤1.22%,1.18%≤Mn≤1.22%,0.005≤P≤0.008%,0.0045≤S≤0.0055%,2.18%≤Cr≤2.22%,0.35%≤Mo≤0.45%,0.15≤Ni≤0.19%,0.015%≤Bi≤0.025%,0.075≤Ti≤0.095%,0.32%≤Re≤0.38%,余量为Fe和不可避免的杂质。
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102994886A (zh) * | 2012-09-29 | 2013-03-27 | 铜陵国方水暖科技有限责任公司 | 一种铸造制截止阀阀板的方法 |
CN203190635U (zh) * | 2013-04-12 | 2013-09-11 | 蒋浩 | 与柔性内胆配套使用的承重箱 |
CN104917123A (zh) * | 2015-05-25 | 2015-09-16 | 力拓电力合金电缆股份有限公司 | 一种底板直接搭接相扣式电缆桥架结构 |
CN105483523A (zh) * | 2015-12-28 | 2016-04-13 | 合肥中澜新材料科技有限公司 | 一种抗变形汽车合金踏板 |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102994886A (zh) * | 2012-09-29 | 2013-03-27 | 铜陵国方水暖科技有限责任公司 | 一种铸造制截止阀阀板的方法 |
CN203190635U (zh) * | 2013-04-12 | 2013-09-11 | 蒋浩 | 与柔性内胆配套使用的承重箱 |
CN104917123A (zh) * | 2015-05-25 | 2015-09-16 | 力拓电力合金电缆股份有限公司 | 一种底板直接搭接相扣式电缆桥架结构 |
CN105483523A (zh) * | 2015-12-28 | 2016-04-13 | 合肥中澜新材料科技有限公司 | 一种抗变形汽车合金踏板 |
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