CN106826057A - A kind of T-shaped workpiece centralising device - Google Patents
A kind of T-shaped workpiece centralising device Download PDFInfo
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- CN106826057A CN106826057A CN201710109941.2A CN201710109941A CN106826057A CN 106826057 A CN106826057 A CN 106826057A CN 201710109941 A CN201710109941 A CN 201710109941A CN 106826057 A CN106826057 A CN 106826057A
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- web
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- lifting platform
- hydraulic cylinder
- shaped workpiece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machines For Laying And Maintaining Railways (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种工业领域使用的对中装置,尤其涉及一种T型工件对中装置。The invention relates to a centering device used in the industrial field, in particular to a T-shaped workpiece centering device.
背景技术Background technique
T型工件对中装配一直是限制工作效率提高的一个难题,现在工厂基本上还是一个人扶着腹板另外一个人点焊,固定好之后施焊的纯手动原始方式。这种方法工作量大,且对中精度不高。而某些工厂使用的自动组立机,虽然可以解决T型工件的对中装配问题,但是设备造价高,后期维护困难,且工作受场地限制。The centering assembly of T-shaped workpieces has always been a problem that limits the improvement of work efficiency. At present, the factory basically still uses a purely manual original method in which one person supports the web and the other person spot welds, and then welds after fixing. This method has a large workload, and the alignment accuracy is not high. The automatic assembly machine used in some factories can solve the problem of centering and assembling T-shaped workpieces, but the cost of the equipment is high, the later maintenance is difficult, and the work is limited by the site.
发明内容Contents of the invention
本发明的目的是针对T型工件焊接中存在的对中困难问题而提供一种T型工件对中装置,简单可靠,可实现T型工件对中与夹紧的装置,旨在减轻劳动强度,提高生产效率。The purpose of the present invention is to provide a T-shaped workpiece centering device for the difficult centering problem in the welding of T-shaped workpieces, which is simple and reliable, and can realize the centering and clamping of T-shaped workpieces, aiming at reducing labor intensity. Increase productivity.
本发明的目的是这样实现的:包括安装底座、设置在安装底座上的导轨、安装在导轨上的升降台底座和腹板支撑台、与腹板支撑台端部连接的腹板夹紧液压缸、与升降台底座端部连接的翼板夹紧液压缸,所述翼板夹紧液压缸的缸筒端铰接在安装底座的一端,所述腹板夹紧液压缸的缸筒端铰接在安装底座的另一端,所述升降台底座的顶端安装有电机安装座,电机安装座上安装有电机,电机的输出端与安装在升降台底座上的丝杠连接,丝杠上设置有翼板升降台,所述翼板升降台包括与丝杠配合的螺纹段和与升降台底座配合的支撑段,支撑段的端部放置有翼板,所述腹板支撑台的上端设置有旋转压板,旋转压板的端部设置有螺纹孔,螺纹孔内安装有压紧螺杆,所述腹板支撑台上放置有腹板,压紧螺杆位于腹板的上方。The object of the present invention is achieved in the following way: including the installation base, the guide rail arranged on the installation base, the lifting platform base and the web support platform installed on the guide rail, the web clamping hydraulic cylinder connected with the end of the web support platform, The wing plate clamping hydraulic cylinder connected to the end of the base of the lifting platform, the cylinder end of the wing plate clamping hydraulic cylinder is hinged at one end of the installation base, and the cylinder end of the web clamping hydraulic cylinder is hinged at the installation base The other end of the lifting table base is equipped with a motor mounting seat on the top of the lifting table base, and a motor is installed on the motor mounting seat. , the wing plate lifting platform includes a threaded section matched with the lead screw and a supporting section matched with the base of the lifting platform, the end of the supporting section is placed with a wing plate, and the upper end of the web supporting platform is provided with a rotating pressing plate, and the rotating pressing plate A threaded hole is provided at the end of the threaded hole, and a compression screw is installed in the threaded hole. A web is placed on the web support platform, and the compression screw is located above the web.
本发明还包括这样一些结构特征:The present invention also includes such structural features:
1.所述压紧螺杆的端部设置有压紧水平板。1. The end of the compression screw is provided with a compression horizontal plate.
2.升降台底座和腹板支撑台分别通过底端设置的滑块安装在导轨上。2. The base of the lifting platform and the web supporting platform are respectively installed on the guide rails through the sliders set at the bottom.
3.所述安装底座上均匀设置有与工作台配合的U型槽。3. The installation base is evenly provided with U-shaped grooves matching the workbench.
与现有技术相比,本发明的有益效果是:本发明的主要工作对象是需要进行对中装卡的T型工件,整个装置可以通过U型安装底座安装在不同的工作台上。工作时,压紧螺杆将腹板固定在支撑台上,伺服电机通过螺杆驱动升降台上下移动,使翼板与腹板对中,翼板夹紧液压缸推动升降台向内运动将翼板与腹板对齐夹紧。本发明主要解决了焊接T型工件时对中困难的问题,相较于现有对中方式,具有操作简单,工作可靠,工作量小,成本较低的特点,且该装置结构简单,易于拆卸,适应性强,使用方便,可以减小劳动强度,提高生产效率。适合焊接车间解决T型工件装卡、矫正和焊接作业,可提高效率。Compared with the prior art, the beneficial effect of the present invention is that the main working object of the present invention is a T-shaped workpiece that needs to be centered and clamped, and the whole device can be installed on different workbenches through the U-shaped mounting base. When working, press the screw to fix the web on the support platform, the servo motor drives the lifting platform to move up and down through the screw, so that the wing and the web are centered, and the wing is clamped by the hydraulic cylinder to push the lifting platform to move inward to align the wing and the web. The webs are aligned and clamped. The invention mainly solves the problem of difficult centering when welding T-shaped workpieces. Compared with the existing centering methods, it has the characteristics of simple operation, reliable work, small workload and low cost, and the device is simple in structure and easy to disassemble. , strong adaptability, easy to use, can reduce labor intensity and improve production efficiency. It is suitable for welding workshops to solve T-shaped workpiece clamping, straightening and welding operations, which can improve efficiency.
附图说明Description of drawings
图1是本发明的剖视图;Fig. 1 is a sectional view of the present invention;
图2是本发明的俯视图;Fig. 2 is a top view of the present invention;
图3是本发明的左视图;Fig. 3 is the left view of the present invention;
图4是本发明的整体结构示意图。Fig. 4 is a schematic diagram of the overall structure of the present invention.
图中:1为安装底座,2为液压缸安装座,3为腹板夹紧液压缸,4为腹板支撑台,5为旋转压板,6为压紧螺杆,7为电机,8为电机安装座,9为联轴器,10为翼板升降台,11为升降台底座,12为丝杠,13为翼板夹紧液压缸,14为液压缸安装座,15为导轨,16为滑块。In the figure: 1 is the installation base, 2 is the hydraulic cylinder mounting seat, 3 is the web clamping hydraulic cylinder, 4 is the web support platform, 5 is the rotating platen, 6 is the compression screw, 7 is the motor, 8 is the motor installation Seat, 9 is the coupling, 10 is the lifting platform of the wing plate, 11 is the base of the lifting platform, 12 is the screw, 13 is the clamping hydraulic cylinder of the wing plate, 14 is the mounting seat of the hydraulic cylinder, 15 is the guide rail, and 16 is the slider .
具体实施方式detailed description
下面结合附图与具体实施方式对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
结合图1至图4,本发明是一种T型工件对中装置,主要由安装底座1、液压缸安装座2、腹板夹紧液压缸3、腹板支撑台4、旋转压板5、压紧螺杆6、电机7、电机安装座8、联轴器9、翼板升降台10、升降台底座11、丝杠12、翼板夹紧液压缸13、液压缸安装座14、导轨15、滑块16等组成。1 to 4, the present invention is a T-shaped workpiece centering device, which mainly consists of a mounting base 1, a hydraulic cylinder mounting base 2, a web clamping hydraulic cylinder 3, a web support table 4, a rotating pressure plate 5, and a pressure plate. Tightening screw 6, motor 7, motor mounting seat 8, coupling 9, wing plate lifting platform 10, lifting platform base 11, lead screw 12, wing plate clamping hydraulic cylinder 13, hydraulic cylinder mounting seat 14, guide rail 15, sliding Block 16 and so on.
旋转压板5攻有螺纹,通过螺纹与压紧螺杆6配合,旋转压板5和压紧螺杆6固定在腹板支撑台4上,腹板支撑台4为铸造件,为减轻其重量,设计成中空形式。The rotating pressure plate 5 is tapped with threads, and is matched with the compression screw 6 through the threads. The rotary pressure plate 5 and the compression screw 6 are fixed on the web support platform 4. The web support platform 4 is a casting, and it is designed to be hollow in order to reduce its weight. form.
由图1和图2可以看出,电机7安装在电机安装座8上,电机安装座8固定在升降台底座11上。电机输出转轴通过凸缘式联轴器9与丝杠12连接,丝杠12两端对称布置有角接触球轴承,以分担重力。翼板升降台10上攻有螺纹,通过螺纹与丝杠12配合,并设计有加强肋板,翼板升降台10安装在升降台底座11上。电机7转动可带动丝杠12旋转,与之配合的翼板升降台10便可沿着升降台底座11上下移动。翼板升降台10前端有伸出的支撑平台,用来提升面板。As can be seen from FIGS. 1 and 2 , the motor 7 is mounted on the motor mount 8 , and the motor mount 8 is fixed on the base 11 of the lifting platform. The output rotating shaft of the motor is connected with the lead screw 12 through the flange coupling 9, and the two ends of the lead screw 12 are symmetrically arranged with angular contact ball bearings to share the gravity. The wing plate lifting platform 10 has a thread on the upper tap, cooperates with the leading screw 12 by the thread, and is designed with a reinforcing rib plate, and the wing plate lifting platform 10 is installed on the lifting platform base 11 . Motor 7 rotates and can drive leading screw 12 to rotate, and the wing plate elevating platform 10 that cooperates with it just can move up and down along elevating platform base 11. There is a supporting platform stretching out at the front end of the wing plate lifting platform 10, which is used to lift the panel.
由图1和图2还可以看出,腹板工作台与翼板工作台的前端均安装有液压缸安装座,腹板夹紧液压缸3和翼板夹紧液压缸13均是一端固定在工作台上的液压缸安装座上,另一端固定在安装底座的液压缸安装座上,其固定方式均为销轴与螺母配合拧紧。液压缸安装座2,14通过螺钉固定在工作台和安装底座上1。It can also be seen from Figures 1 and 2 that the front ends of the web workbench and the wing plate workbench are equipped with hydraulic cylinder mounting seats, and the web clamping hydraulic cylinder 3 and the wing plate clamping hydraulic cylinder 13 are both fixed at one end. On the hydraulic cylinder mounting seat on the workbench, the other end is fixed on the hydraulic cylinder mounting seat of the mounting base, and the fixing methods are all tightened by the cooperation of the pin shaft and the nut. The hydraulic cylinder mounts 2, 14 are fixed on the workbench and the mounting base 1 by screws.
由图1和图3可以看出,腹板工作台与翼板工作台底部均有滑块16支撑,安装底座1上设置有导轨15,腹板工作台与翼板工作台整体的移动可以通过滑块16在导轨15上的滑动来实现。It can be seen from Figures 1 and 3 that the bottom of the web worktable and the wing worktable are supported by sliders 16, and the installation base 1 is provided with guide rails 15, and the overall movement of the web workbench and the wing worktable can be achieved by Slider 16 slides on guide rail 15 to realize.
整个对中装置在安装底座1上开有多个U型槽,可通过螺栓安装在不同的工作台上。The entire centering device is provided with a plurality of U-shaped grooves on the installation base 1, and can be installed on different workbenches through bolts.
本发明的腹板的夹紧是通过腹板支撑台4、旋转压板5和压紧螺杆6来实现的,通过压紧螺杆6的上下移动实现对腹板的压紧和放松。The clamping of the web of the present invention is realized by the web support table 4, the rotating pressing plate 5 and the compression screw 6, and the compression and relaxation of the web are realized by the up and down movement of the compression screw 6.
本发明的腹板与翼板的对中是通过电机7、电机安装座8、联轴器9、翼板升降台10、升降台底座11和丝杠12来实现的,电机7通过联轴器9可带动翼板升降台10沿着升降台底座11上下移动,当翼板与腹板对中后,电机7停止转动。The centering of the web and the wing plate of the present invention is realized by the motor 7, the motor mounting seat 8, the coupling 9, the wing plate lifting platform 10, the lifting platform base 11 and the lead screw 12, and the motor 7 is through the coupling 9 can drive the wing plate lifting platform 10 to move up and down along the lifting platform base 11, and when the wing plate and the web are aligned, the motor 7 stops rotating.
本发明的腹板与翼板的夹紧是通过液压缸安装座2、腹板夹紧液压缸3、翼板夹紧液压缸13、导轨15和滑块16来实现的,腹板夹紧液压缸3将腹板沿导轨15移动到适当位置并夹紧,翼板夹紧液压缸13将已经与腹板对中的翼板沿导轨15移动,将腹板翼板对齐夹紧,也即两个液压缸带动腹板工作台与翼板工作台到达导轨上的指定位置并实现夹紧。The clamping of the web and the wing in the present invention is realized by the hydraulic cylinder mounting seat 2, the web clamping hydraulic cylinder 3, the wing clamping hydraulic cylinder 13, the guide rail 15 and the slider 16, and the web clamping hydraulic pressure Cylinder 3 moves the web to an appropriate position along the guide rail 15 and clamps it. The wing plate clamping hydraulic cylinder 13 moves the wing plate that has been aligned with the web along the guide rail 15 to align and clamp the web and wing plates, that is, the two A hydraulic cylinder drives the web table and the wing table to the designated position on the guide rail and realizes clamping.
Claims (5)
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Cited By (2)
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CN109531018A (en) * | 2018-12-27 | 2019-03-29 | 杨位芳 | A kind of positioning device for the welding of cooker burner shell |
CN114178765A (en) * | 2021-12-29 | 2022-03-15 | 山东华中重钢有限公司 | Automatic assembling machine for H-shaped steel |
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CN114178765B (en) * | 2021-12-29 | 2024-02-06 | 山东华中重钢有限公司 | Automatic H-shaped steel assembling machine |
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