CN106825723B - A kind of pcb board automatic clipper and its control circuit - Google Patents
A kind of pcb board automatic clipper and its control circuit Download PDFInfo
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- CN106825723B CN106825723B CN201611186234.5A CN201611186234A CN106825723B CN 106825723 B CN106825723 B CN 106825723B CN 201611186234 A CN201611186234 A CN 201611186234A CN 106825723 B CN106825723 B CN 106825723B
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- 208000019300 CLIPPERS Diseases 0.000 title claims 4
- 208000021930 chronic lymphocytic inflammation with pontine perivascular enhancement responsive to steroids Diseases 0.000 title claims 4
- 238000005520 cutting process Methods 0.000 claims abstract description 175
- 238000010008 shearing Methods 0.000 claims abstract description 42
- 230000005520 electrodynamics Effects 0.000 claims 1
- 208000011092 Hand injury Diseases 0.000 abstract description 5
- 230000005484 gravity Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 8
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- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/06—Sheet shears
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D36/00—Control arrangements specially adapted for machines for shearing or similar cutting, or for sawing, stock which the latter is travelling otherwise than in the direction of the cut
- B23D36/0008—Control arrangements specially adapted for machines for shearing or similar cutting, or for sawing, stock which the latter is travelling otherwise than in the direction of the cut for machines with only one cutting, sawing, or shearing devices
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Abstract
本发明涉及电学PCB板领域,具体的说是一种PCB板自动剪板机及其控制电路,具有对PCB板进行横向切割的横切单元、对PCB板进行竖向切割的竖切单元、容纳横切单元与竖切单元并提供PCB板运动空间的机体、对PCB板进行底部限位的底阻装置、对PCB板进行顶部限位的顶阻装置;其控制电路包括控制单元、气动单元、电动单元、传感器单元和数据统计单元。本发明的PCB板在切割的过程中无需人手推送,只需依靠PCB板自身重力作用向下运动即可实现对自身的横向与竖向切割,相对于传统剪板机而言,提高了剪板效率,且避免了手不小心接触剪板机的切割刀具而造成的手部受伤情况。
The invention relates to the field of electrical PCB boards, in particular to a PCB board automatic shearing machine and its control circuit, which has a cross-cutting unit for horizontally cutting the PCB board, a vertical cutting unit for vertically cutting the PCB board, and a The body that provides the movement space of the PCB board, the bottom resistance device that limits the bottom of the PCB board, and the top resistance device that limits the top position of the PCB board; its control circuit includes a control unit, a pneumatic unit, Electric unit, sensor unit and data statistics unit. The PCB board of the present invention does not need to be pushed by hand during the cutting process, and can realize its own horizontal and vertical cutting only by relying on the downward movement of the PCB board's own gravity. Compared with the traditional shearing machine, it improves the Efficiency, and avoid hand injury caused by accidentally touching the cutting tool of the shearing machine.
Description
技术领域technical field
本发明涉及电学PCB板领域,具体的说是一种PCB板自动剪板机及其控制电路。The invention relates to the field of electrical PCB boards, in particular to a PCB board automatic shearing machine and a control circuit thereof.
背景技术Background technique
剪板机是用一个刀片相对另一刀片作往复直线运动剪切板材的机器。是借于运动的上刀片和固定的下刀片,采用合理的刀片间隙,对各种厚度的金属板材施加剪切力,使板材按所需要的尺寸断裂分离。The shearing machine is a machine that uses one blade to make a reciprocating linear motion relative to the other blade to cut the plate. It uses the moving upper blade and the fixed lower blade to apply shearing force to metal sheets of various thicknesses with a reasonable blade gap, so that the sheets are broken and separated according to the required size.
现有的PCB板剪板机则往往采用水平布置的上刀片对PCB板进行切割,在PCB板切割之前,通过人手工将一块块PCB板放置在上刀片正下方,接着开动机器使得上刀片做水平切割运动,以使得PCB板被切割成规定的大小,在此全过程中,需要人持续手持PCB板、不断推送PCB板,且时常对PCB板进行转换方位,以满足横向和竖向两方向的切割作业,费时费力,降低了对PCB板的裁剪效率,且当PCB板体积较小时,人手很接近剪板机的刀片,从而存在手不小心接触剪板机的切割刀具而造成的手部受伤的可能性。Existing PCB board shearing machines often use horizontally arranged upper blades to cut PCB boards. Before cutting PCB boards, manually place a piece of PCB board directly below the upper blade, and then start the machine to make the upper blade cut. Horizontal cutting movement, so that the PCB board is cut into a specified size. During the whole process, people need to hold the PCB board continuously, push the PCB board continuously, and change the orientation of the PCB board from time to time to meet the horizontal and vertical directions. The cutting operation is time-consuming and laborious, which reduces the cutting efficiency of the PCB board, and when the PCB board is small, the human hand is very close to the blade of the shearing machine, so there is a hand injury caused by accidentally touching the cutting tool of the shearing machine. possibility of injury.
鉴于上述问题,本发明提供了一种一种PCB板自动剪板机及其控制电路,其具有以下有益效果;In view of the above problems, the present invention provides an automatic PCB shearing machine and its control circuit, which has the following beneficial effects;
(1)本发明中所述的一种PCB板自动剪板机及其控制电路,其通过滑板槽的设计,使得本发明的PCB板在切割的过程中无需人手推送,只需依靠PCB板自身重力作用向下运动即可实现对自身的横向与竖向切割,将手动推送改为自动下落,相对于传统剪板机而言,提高了剪板效率,且避免了手不小心接触剪板机的切割刀具而造成的手部受伤情况。(1) A kind of PCB board automatic shearing machine and its control circuit described in the present invention, it makes the PCB board of the present invention need not push manually in the process of cutting by the design of slide plate groove, only needs to rely on PCB board itself The horizontal and vertical cutting can be realized by moving downward under the action of gravity, and the manual push is changed to automatic falling. Compared with the traditional shearing machine, the shearing efficiency is improved, and the hand is avoided accidentally touching the shearing machine. Hand injuries caused by cutting knives.
(2)本发明中所述的一种PCB板自动剪板机及其控制电路,其横切单元的设计,使得PCB板在滑板槽内平行于滑板槽向下滑动过程中,能够自动被横切刀具进行横向切割,且横切刀具的切割位置可调,使得横切得到的PCB板高度可调,从而适应不同大小的PCB 板的切割。(2) A kind of PCB board automatic shearing machine and its control circuit described in the present invention, the design of its cross-cutting unit, make PCB board parallel to the slide plate groove downward sliding process in slide plate groove, can be automatically cut across The cutting tool performs horizontal cutting, and the cutting position of the cross-cutting tool is adjustable, so that the height of the PCB board obtained by cross-cutting can be adjusted, so as to adapt to the cutting of PCB boards of different sizes.
(3)本发明中所述的一种PCB板自动剪板机及其控制电路,其竖切单元的设计,使得在滑板槽内的PCB板能够自动被竖切刀具进行竖向切割。(3) a kind of PCB board automatic shearing machine described in the present invention and its control circuit, the design of its vertical cutting unit, make the PCB board in the slide plate groove can be cut vertically by vertical cutting tool automatically.
(4)本发明中所述的一种PCB板自动剪板机及其控制电路,其底阻装置能够沿平行于滑板槽方向做整体平动,从而使得本发明能够调整被竖向切割后的PCB板的左右宽度大小,从而使得本发明能够自动切割出不同任意大小的PCB板,适用面广。(4) A kind of PCB board automatic shearing machine and its control circuit described in the present invention, its bottom resistance device can do integral translation along the direction parallel to the slide plate groove, so that the present invention can adjust the vertically cut The left and right widths of the PCB board enable the present invention to automatically cut out PCB boards of different arbitrary sizes, and are widely applicable.
(5)本发明中所述的一种PCB板自动剪板机及其控制电路,其底阻装置能够自动收缩到机体内,从而使得被切割好的PCB板能够自动滑出机体外,节省了人力。(5) A kind of PCB board automatic shearing machine and its control circuit described in the present invention, its bottom resistance device can automatically shrink in the body, thereby makes the PCB board that is cut can slide out of the body automatically, saves manpower.
(6)本发明中所述的一种PCB板自动剪板机及其控制电路,其顶阻装置的设计使得本发明的PCB板在滑板槽内滑动时不会出现翻滚,且使PCB板能够被稳固的切割。(6) A kind of PCB board automatic shearing machine and its control circuit described in the present invention, the design of its top resistance device makes the PCB board of the present invention can not roll over when sliding in the slide plate groove, and makes the PCB board can Be firmly cut.
发明内容Contents of the invention
为了弥补现有技术的不足,本发明中所述的一种PCB板自动剪板机及其控制电路,其能够实现对PCB板的全自动横向切割和竖向切割,无需人工操作。In order to make up for the deficiencies of the prior art, an automatic PCB board shearing machine and its control circuit described in the present invention can realize fully automatic horizontal cutting and vertical cutting of PCB boards without manual operation.
本发明解决其技术问题所采用的技术方案是:一种PCB板自动剪板机,具有对PCB板进行横向切割的横切单元、对PCB板进行竖向切割的竖切单元、容纳横切单元与竖切单元并提供PCB板运动空间的机体、对PCB板进行底部限位的底阻装置、对PCB板进行顶部限位的顶阻装置;The technical solution adopted by the present invention to solve the technical problem is: a PCB board automatic shearing machine, which has a cross-cutting unit for horizontally cutting the PCB board, a vertical cutting unit for vertically cutting the PCB board, and an accommodating cross-cutting unit The body with the vertical cutting unit and provides the movement space of the PCB board, the bottom resistance device for the bottom limit of the PCB board, and the top resistance device for the top limit of the PCB board;
所述机体内设置有供PCB板从左往右逐步向下滑动的滑板槽;从而本发明的PCB板在切割的过程中无需人手推送,只需依靠PCB板自身重力作用向下运动即可实现对自身的横向与竖向切割,将手动推送改为自动下落,相对于传统剪板机而言,提高了剪板效率,且避免了手不小心接触剪板机的切割刀具而造成的手部受伤情况。The body is provided with a slide plate groove for the PCB board to slide down step by step from left to right; thus, the PCB board of the present invention does not need to be pushed by hand during the cutting process, and only needs to rely on the gravity of the PCB board itself to move downward. For its own horizontal and vertical cutting, the manual push is changed to automatic drop. Compared with the traditional shearing machine, the shearing efficiency is improved, and the hand injury caused by accidentally touching the cutting tool of the shearing machine is avoided. Injury situation.
具体的,所述横切单元上安装有横切刀具,横切刀具位于机体上部并沿平行于滑板槽方向做切割运动,PCB板在滑板槽内平行于滑板槽向下滑动过程中,横切刀具能够沿PCB 板左右方向将PCB板进行横向切割。Specifically, a cross-cutting tool is installed on the cross-cutting unit, and the cross-cutting tool is located on the upper part of the machine body and performs cutting movement along the direction parallel to the slide plate groove. The cutter can cut the PCB board horizontally along the left and right direction of the PCB board.
具体的,所述竖切单元上安装有竖切刀具,竖切刀具位于机体下部并沿垂直于滑板槽方向做切割运动,PCB板在滑板槽内平行于滑板槽向下滑动到竖切单元范围内,并且静止于竖切刀具处时,竖切刀具能够沿PCB板上下方向将横向切割过的PCB板再进行竖向切割。Specifically, a vertical cutting tool is installed on the vertical cutting unit, the vertical cutting tool is located at the lower part of the body and performs cutting motion along the direction perpendicular to the slide plate groove, and the PCB slides down in the slide plate groove parallel to the slide plate groove to the range of the vertical cutting unit Inside, and when it is still at the vertical cutting tool, the vertical cutting tool can vertically cut the horizontally cut PCB board along the up and down direction of the PCB board.
具体的,所述横切刀具能够沿垂直于滑板槽方向做整体平动,从而横切单元能够控制切割的PCB板的上下高度,当横切刀具运动到脱离滑板槽的范围时,PCB板在滑板槽内不进行横向切割,当需要从PCB板中部切开的各PCB板高度不同时,则可以调整横切刀具在滑板槽内的位置;从而本发明能够适应不同高度PCB板的切割作业。Specifically, the cross-cutting tool can do overall translation along the direction perpendicular to the slide plate groove, so that the cross-cutting unit can control the up and down height of the cut PCB board. Transverse cutting is not carried out in the slide plate groove, and when the heights of the PCB boards that need to be cut from the middle of the PCB board are different, the position of the cross-cutting tool in the slide plate groove can be adjusted; thus the present invention can adapt to the cutting operation of PCB boards of different heights.
具体的,所述竖切刀具能够沿垂直于滑板槽方向做整体平动,从而当PCB板需要从竖切单元处继续滑动到机体下方,或者PCB板不需要进行竖向切割时,只需将竖切刀具运动到脱离滑板槽的范围即可。Specifically, the vertical cutting tool can perform overall translation along the direction perpendicular to the sliding plate groove, so that when the PCB board needs to continue sliding from the vertical cutting unit to the bottom of the machine body, or when the PCB board does not need to be vertically cut, only the The vertical cutting tool moves to the range of breaking away from the slide plate groove.
具体的,所述底阻装置位于竖切单元右部的机体上,且对位于竖切单元切割范围内的 PCB板下端进行限位,使竖切刀具进行切割以使竖切单元和底阻装置之间区域的PCB板与机体内的PCB板整体进行分离。Specifically, the bottom resistance device is located on the body on the right side of the vertical cutting unit, and limits the lower end of the PCB board within the cutting range of the vertical cutting unit, so that the vertical cutting tool can cut so that the vertical cutting unit and the bottom resistance device The PCB board in the area between is separated from the PCB board in the body as a whole.
具体的,所述底阻装置能够沿平行于滑板槽方向做整体平动,从而本发明能够调节底阻装置与竖切刀具间的间距,进而能够调整被切割后的PCB板的左右宽度大小,当底阻装置沿平行于滑板槽方向向下滑动时,底阻装置与竖切刀具间的间距增大,被剪切过后的PCB 板左右宽度增大,反之,被剪切过后的PCB板左右宽度减小,从而使得本发明能够自动切割出不同任意大小的PCB板,适用面广。Specifically, the bottom resistance device can perform overall translation along the direction parallel to the slide plate groove, so that the present invention can adjust the distance between the bottom resistance device and the vertical cutting tool, and then can adjust the left and right width of the cut PCB board, When the bottom resistance device slides down parallel to the direction of the slide plate groove, the distance between the bottom resistance device and the vertical cutting tool increases, and the left and right width of the cut PCB board increases. On the contrary, the left and right width of the cut PCB board increases. The width is reduced, so that the present invention can automatically cut PCB boards of different and arbitrary sizes, and has a wide range of applications.
具体的,所述底阻装置能够收缩到机体内以使得底阻装置外端面与滑板槽内端面齐平,该设计使得切割过后的PCB板能够自动的从滑板槽滑出机体,相对于传统的旋转开合机构而言,本发明的底阻装置采用收缩到机体内的方式能够有效的减小底阻装置所需要占用的面积,从而减小本发明整体的体积。Specifically, the bottom resistance device can be shrunk into the body so that the outer end surface of the bottom resistance device is flush with the inner end surface of the slide plate groove. This design enables the cut PCB board to automatically slide out of the body from the slide plate groove. Compared with the traditional As far as the rotating opening and closing mechanism is concerned, the bottom resistance device of the present invention can effectively reduce the area occupied by the bottom resistance device by shrinking into the body, thereby reducing the overall volume of the present invention.
具体的,所述的顶阻装置分别安装在竖切单元左部与竖切单元右部的机体上,且可自动调整到滑板槽内PCB板上端面的距离;顶阻装置具有伸缩功能,无论PCB板的高度大小如何,位于竖切单元左部的顶阻装置与滑板槽内的PCB板上端面始终存在2-5mm的间距,该设计是对在滑板槽内滑动过程中的PCB上部进行限位,防止PCB板在滑板槽内滑动时出现翻转或倾斜状况而影响切割的准确性,而2-5mm的间距设计则能够使顶阻装置不与PCB 板进行接触,从而不会增大PCB板在滑板槽内下行的摩擦力而阻碍到PCB板向下的运动;无论PCB板的高度大小如何,位于竖切单元右部的顶阻装置与滑板槽内的PCB板上端面始终紧密接触,该顶阻装置与滑板槽内的PCB板上端面紧密接触的设计是使得竖切刀具在对 PCB板进行剪切时,位于竖切单元右部的PCB板能够始终稳固的位于滑板槽内,不会因竖切刀具切割时产生的振动使PCB板在受到切割力时产生偏移而影响切割效果。Specifically, the top resistance device is respectively installed on the body of the left part of the vertical cutting unit and the right part of the vertical cutting unit, and can be automatically adjusted to the distance from the end surface of the PCB board in the slide plate groove; the top resistance device has a telescopic function, no matter How about the height of the PCB board? There is always a distance of 2-5mm between the top resistance device located on the left of the vertical cutting unit and the end surface of the PCB board in the slider groove. This design is to limit the upper part of the PCB during the sliding process in the slider groove. position, to prevent the PCB board from flipping or tilting when it slides in the slide groove, which will affect the accuracy of cutting, and the 2-5mm spacing design can prevent the top resistance device from contacting the PCB board, so as not to increase the size of the PCB board The downward friction in the slide plate groove hinders the downward movement of the PCB board; no matter what the height of the PCB board is, the top resistance device located on the right of the vertical cutting unit is always in close contact with the end surface of the PCB board in the slide plate groove. The top resistance device is designed to be in close contact with the end surface of the PCB in the slide plate groove so that when the vertical cutting tool cuts the PCB, the PCB on the right side of the vertical cutting unit can always be firmly located in the slide plate groove without Due to the vibration generated by the vertical cutting tool during cutting, the PCB board is offset when it is subjected to cutting force, which affects the cutting effect.
一种PCB板自动剪板机的控制电路,包括控制单元,用于控制剪板机的操作,还包括A control circuit of a PCB board automatic shearing machine, including a control unit for controlling the operation of the shearing machine, and also includes
气动单元,连接控制单元,用于控制横切刀具沿垂直于滑板槽方向上的平动、用于控制竖切刀具沿垂直于滑板槽方向上的平动、用于控制底阻装置沿平行于滑板槽方向的平动、以及用于控制顶阻装置与滑板槽内PCB板上端面的距离;The pneumatic unit, connected with the control unit, is used to control the translation of the cross-cutting tool along the direction perpendicular to the slide plate groove, to control the translation of the vertical cutting tool along the direction perpendicular to the slide plate groove, and to control the translation of the bottom resistance device along the direction parallel to the slide plate groove. Translational movement in the direction of the slide plate groove, and used to control the distance between the top resistance device and the top surface of the PCB board in the slide plate groove;
电动单元,连接控制单元,用于控制横切刀具与竖切刀具的切割运动;The electric unit, connected with the control unit, is used to control the cutting motion of the cross-cutting knife and the vertical cutting knife;
传感器单元,连接控制单元,用于底阻装置感应PCB板的位置,从而使得PCB板接触底阻装置时,底阻装置能立刻感应到PCB板的位置,使得竖切装置能够及时对PCB板进行切割;The sensor unit, connected to the control unit, is used for the bottom resistance device to sense the position of the PCB board, so that when the PCB board touches the bottom resistance device, the bottom resistance device can immediately sense the position of the PCB board, so that the vertical cutting device can timely cut the PCB board cutting;
数据统计单元,连接控制单元,用于统计横切刀具、竖切刀具、底阻装置和顶阻装置在机体上所处的位置,从而使得本发明对PCB板的剪切位置更加准确。The data statistics unit is connected with the control unit, and is used to count the positions of the cross-cutting cutter, the vertical cutting cutter, the bottom resistance device and the top resistance device on the body, so that the cutting position of the PCB board in the present invention is more accurate.
有益效果:Beneficial effect:
(1)本发明中所述的一种PCB板自动剪板机及其控制电路,其通过滑板槽的设计,使得本发明的PCB板在切割的过程中无需人手推送,只需依靠PCB板自身重力作用向下运动即可实现对自身的横向与竖向切割,将手动推送改为自动下落,相对于传统剪板机而言,提高了剪板效率,且避免了手不小心接触剪板机的切割刀具而造成的手部受伤情况。(1) A kind of PCB board automatic shearing machine and its control circuit described in the present invention, it makes the PCB board of the present invention need not push manually in the process of cutting by the design of slide plate groove, only needs to rely on PCB board itself The horizontal and vertical cutting can be realized by moving downward under the action of gravity, and the manual push is changed to automatic falling. Compared with the traditional shearing machine, the shearing efficiency is improved, and the hand is avoided accidentally touching the shearing machine. Hand injuries caused by cutting knives.
(2)本发明中所述的一种PCB板自动剪板机及其控制电路,其横切单元的设计,使得PCB板在滑板槽内平行于滑板槽向下滑动过程中,能够自动被横切刀具进行横向切割,且横切刀具的切割位置可调,使得横切得到的PCB板高度可调,从而适应不同大小的PCB 板的切割。(2) A kind of PCB board automatic shearing machine and its control circuit described in the present invention, the design of its cross-cutting unit, make PCB board parallel to the slide plate groove downward sliding process in slide plate groove, can be automatically cut across The cutting tool performs horizontal cutting, and the cutting position of the cross-cutting tool is adjustable, so that the height of the PCB board obtained by cross-cutting can be adjusted, so as to adapt to the cutting of PCB boards of different sizes.
(3)本发明中所述的一种PCB板自动剪板机及其控制电路,其竖切单元的设计,使得在滑板槽内的PCB板能够自动被竖切刀具进行竖向切割。(3) a kind of PCB board automatic shearing machine described in the present invention and its control circuit, the design of its vertical cutting unit, make the PCB board in the slide plate groove can be cut vertically by vertical cutting tool automatically.
(4)本发明中所述的一种PCB板自动剪板机及其控制电路,其底阻装置能够沿平行于滑板槽方向做整体平动,从而使得本发明能够调整被竖向切割后的PCB板的左右宽度大小,从而使得本发明能够自动切割出不同任意大小的PCB板,适用面广。(4) A kind of PCB board automatic shearing machine and its control circuit described in the present invention, its bottom resistance device can do integral translation along the direction parallel to the slide plate groove, so that the present invention can adjust the vertically cut The left and right widths of the PCB board enable the present invention to automatically cut out PCB boards of different arbitrary sizes, and are widely applicable.
(5)本发明中所述的一种PCB板自动剪板机及其控制电路,其底阻装置能够自动收缩到机体内,从而使得被切割好的PCB板能够自动滑出机体外,节省了人力。(5) A kind of PCB board automatic shearing machine and its control circuit described in the present invention, its bottom resistance device can automatically shrink in the body, thereby makes the PCB board that is cut can slide out of the body automatically, saves manpower.
(6)本发明中所述的一种PCB板自动剪板机及其控制电路,其顶阻装置的设计使得本发明的PCB板在滑板槽内滑动时不会出现翻滚,且使PCB板能够被稳固的切割。(6) A kind of PCB board automatic shearing machine and its control circuit described in the present invention, the design of its top resistance device makes the PCB board of the present invention can not roll over when sliding in the slide plate groove, and makes the PCB board can Be firmly cut.
附图说明Description of drawings
下面结合附图和实施方式对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的整体示意图;Fig. 1 is the overall schematic diagram of the present invention;
图2是本发明横切刀具的示意图;Fig. 2 is the schematic diagram of cross cutting tool of the present invention;
图3是图1的A-A方向的底阻装置与下顶装置处的局部剖视图;Fig. 3 is a partial cross-sectional view of the bottom resistance device and the lower roof device in the A-A direction of Fig. 1;
图4是图1的B-B方向的底阻装置与下顶装置处的局部剖视图;Fig. 4 is the partial cross-sectional view of the bottom resistance device and the lower top device of the B-B direction of Fig. 1;
图5是图1的C-C方向的底阻装置与下顶装置处的局部剖视图;Fig. 5 is a partial cross-sectional view of the bottom resistance device and the lower roof device in the C-C direction of Fig. 1;
图6是本发明PCB板位于底阻装置处的示意图;Fig. 6 is the schematic diagram that the PCB board of the present invention is located at the bottom resistance device;
图7是图6在底阻装置收缩到弹射腔内时的示意图;Fig. 7 is a schematic diagram of Fig. 6 when the bottom resistance device shrinks into the ejection cavity;
图8是图6在底阻装置收缩到弹射腔内时另一情况的示意图;Fig. 8 is a schematic diagram of another situation when the bottom resistance device in Fig. 6 shrinks into the ejection cavity;
图中:机体 1、横切单元 2、竖切单元 3、底阻装置 4、顶阻装置 5、滑板槽 11、弹射腔 12、横切刀具 21、横切气缸 22、一号电磁铁 41、碰撞传感器 42、弹射单元 43、底阻气缸 44、底阻座 45、弹射板 431、弹簧 432、二号电磁铁 433、上顶装置 51、下顶装置 52、顶阻气缸 511、顶阻板 512。In the figure: machine body 1, cross-cutting unit 2, vertical cutting unit 3, bottom resistance device 4, top resistance device 5, slide plate slot 11, ejection chamber 12, cross-cutting cutter 21, cross-cutting cylinder 22, No. 1 electromagnet 41, Collision sensor 42, ejection unit 43, bottom resistance cylinder 44, bottom resistance seat 45, ejection plate 431, spring 432, No. 2 electromagnet 433, upper top device 51, lower top device 52, top resistance cylinder 511, top resistance plate 512 .
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合实施方式,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further elaborated below in conjunction with the embodiments.
本发明提供了一种PCB板自动剪板机,具有对PCB板进行横向切割的横切单元、对PCB 板进行竖向切割的竖切单元、容纳横切单元与竖切单元并提供PCB板运动空间的机体、对 PCB板进行底部限位的底阻装置、对PCB板进行顶部限位的顶阻装置;The invention provides an automatic PCB shearing machine, which has a cross-cutting unit for horizontally cutting the PCB board, a vertical cutting unit for vertically cutting the PCB board, accommodating the cross-cutting unit and the vertical cutting unit and providing movement of the PCB board. The body of the space, the bottom resistance device for the bottom limit of the PCB board, and the top resistance device for the top limit of the PCB board;
所述机体内设置有供PCB板从左往右逐步向下滑动的滑板槽;工作时,将需要切割裁剪的PCB板放置到滑板槽内,让PCB板随重力自动在滑板槽内向下滑动。The body is provided with a slide plate slot for the PCB board to slide down step by step from left to right; when working, place the PCB board that needs to be cut into the slide plate slot, so that the PCB board automatically slides down in the slide plate slot with gravity .
具体的,所述横切单元上安装有横切刀具,横切刀具位于机体上部并沿平行于滑板槽方向对PCB板做切割运动。Specifically, a cross-cutting knife is installed on the cross-cutting unit, and the cross-cutting knife is located on the upper part of the machine body and cuts the PCB along a direction parallel to the sliding plate groove.
具体的,所述竖切单元上安装有竖切刀具,竖切刀具位于机体下部并沿垂直于滑板槽方向对PCB板做切割运动。Specifically, a vertical cutting tool is installed on the vertical cutting unit, and the vertical cutting tool is located at the lower part of the machine body and performs cutting motion on the PCB board in a direction perpendicular to the slide plate groove.
具体的,所述横切刀具能够沿垂直于滑板槽方向做整体平动,最好是使用气缸带动横切刀具整体进行平动。Specifically, the cross-cutting tool can perform overall translational movement in a direction perpendicular to the groove of the slide plate, and it is preferable to use an air cylinder to drive the entire cross-cutting tool to perform translational movement.
具体的,所述竖切刀具能够沿垂直于滑板槽方向做整体平动,最好是使用气缸带动竖切刀具整体进行平动。Specifically, the vertical cutting tool can perform overall translation in a direction perpendicular to the slide plate groove, and it is preferable to use an air cylinder to drive the vertical cutting tool to perform overall translation.
具体的,所述底阻装置位于竖切单元右部的机体上,且对位于竖切单元切割范围内的 PCB板下端进行限位,使竖切刀具进行切割以使竖切单元和底阻装置之间区域的PCB板与机体内的PCB板整体进行分离,底阻装置可以是立方体长条结构。Specifically, the bottom resistance device is located on the body on the right side of the vertical cutting unit, and limits the lower end of the PCB board within the cutting range of the vertical cutting unit, so that the vertical cutting tool can cut so that the vertical cutting unit and the bottom resistance device The PCB board in the area between is separated from the PCB board in the body as a whole, and the bottom resistance device can be a cubic strip structure.
具体的,所述底阻装置能够沿平行于滑板槽方向做整体平动,最好是使用无杆气缸带动底阻装置的整体平动。Specifically, the bottom resistance device can perform overall translational movement in a direction parallel to the slide plate groove, preferably using a rodless cylinder to drive the overall translational movement of the bottom resistance device.
具体的,所述底阻装置能够收缩到机体内以使得底阻装置外端面与滑板槽内端面齐平,最好使用电磁通断控制底阻装置在机体内的伸出与收缩。Specifically, the bottom resistance device can be shrunk into the body so that the outer end surface of the bottom resistance device is flush with the inner end surface of the slide plate groove. It is best to use electromagnetic switching to control the extension and contraction of the bottom resistance device in the body.
具体的,所述的顶阻装置分别安装在竖切单元左部与竖切单元右部的机体上,且可自动调整到滑板槽内PCB板上端面的距离;最好是使用气缸来调整到PCB板上端面的距离。Specifically, the top resistance devices are respectively installed on the bodies of the left part of the vertical cutting unit and the right part of the vertical cutting unit, and can be automatically adjusted to the distance from the end surface of the PCB in the slide plate groove; it is best to use a cylinder to adjust to The distance from the top surface of the PCB board.
一种PCB板自动剪板机的控制电路,包括控制单元,用于控制剪板机的操作,还包括A control circuit of a PCB board automatic shearing machine, including a control unit for controlling the operation of the shearing machine, and also includes
气动单元,连接控制单元,用于控制横切刀具沿垂直于滑板槽方向上的平动、用于控制竖切刀具沿垂直于滑板槽方向上的平动、用于控制底阻装置沿平行于滑板槽方向的平动、以及用于控制顶阻装置与滑板槽内PCB板上端面的距离;The pneumatic unit, connected with the control unit, is used to control the translation of the cross-cutting tool along the direction perpendicular to the slide plate groove, to control the translation of the vertical cutting tool along the direction perpendicular to the slide plate groove, and to control the translation of the bottom resistance device along the direction parallel to the slide plate groove. Translational movement in the direction of the slide plate groove, and used to control the distance between the top resistance device and the top surface of the PCB board in the slide plate groove;
电动单元,连接控制单元,用于控制横切刀具与竖切刀具的切割运动;The electric unit, connected with the control unit, is used to control the cutting motion of the cross-cutting knife and the vertical cutting knife;
传感器单元,连接控制单元,用于底阻装置感应PCB板的位置,从而使得PCB板接触底阻装置时,底阻装置能立刻感应到PCB板的位置,使得竖切装置能够及时对PCB板进行切割;The sensor unit, connected to the control unit, is used for the bottom resistance device to sense the position of the PCB board, so that when the PCB board touches the bottom resistance device, the bottom resistance device can immediately sense the position of the PCB board, so that the vertical cutting device can timely cut the PCB board cutting;
数据统计单元,连接控制单元,用于统计横切刀具、竖切刀具、底阻装置和顶阻装置在机体上所处的位置,从而使得本发明对PCB板的剪切位置更加准确。The data statistics unit is connected with the control unit, and is used to count the positions of the cross-cutting cutter, the vertical cutting cutter, the bottom resistance device and the top resistance device on the body, so that the cutting position of the PCB board in the present invention is more accurate.
实施例1Example 1
如图1、图2、图3、图4、图5、图6、图7和图8所示,本发明提供的一种PCB板自动剪板机,包括机体1、横切单元2、竖切单元3、底阻装置4和顶阻装置5;横切单元 2安装在机体1上部,竖切单元3安装在机体1下部,底阻装置4安装在机体1上且位于竖切单元3下方,顶阻装置5贯穿整体机体1;As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8, a kind of PCB board automatic shearing machine provided by the present invention includes a body 1, a transverse cutting unit 2, a vertical The cutting unit 3, the bottom resistance device 4 and the top resistance device 5; the cross cutting unit 2 is installed on the upper part of the body 1, the vertical cutting unit 3 is installed on the lower part of the body 1, and the bottom resistance device 4 is installed on the body 1 and is located below the vertical cutting unit 3 , the top resistance device 5 runs through the whole body 1;
所述的机体1中部设置有倾斜向下布置的滑板槽11,滑板槽11外侧安装有机罩(图中未示出),滑板槽11下部内侧设置有立方体结构的弹射腔12;The middle part of the body 1 is provided with a slide groove 11 arranged obliquely downward, a machine cover (not shown in the figure) is installed outside the slide groove 11, and an ejection chamber 12 with a cubic structure is arranged inside the bottom of the slide groove 11;
所述的横切单元2包括横切刀具21和横切气缸22,横切气缸22与滑板槽11相垂直的安装在滑板槽11上下两侧的机体1上,横切刀具21安装在横切气缸22上,且横切刀具21的切割方向与滑板槽11的方向平行;The cross-cutting unit 2 includes a cross-cutting tool 21 and a cross-cutting cylinder 22, the cross-cutting cylinder 22 is installed on the body 1 on the upper and lower sides of the slide plate groove 11 perpendicular to the slide plate groove 11, and the cross-cutting tool 21 is installed on the cross-cutting on the cylinder 22, and the cutting direction of the crosscutting tool 21 is parallel to the direction of the slide groove 11;
所述的竖切单元3包括竖切刀具和竖切气缸,竖切气缸与滑板槽11相垂直的安装在滑板槽11上下两侧的机体1上,竖切刀具安装在竖切气缸上,且竖切刀具的切割方向与滑板槽11的方向垂直;The vertical cutting unit 3 includes a vertical cutting tool and a vertical cutting cylinder, the vertical cutting cylinder is installed on the body 1 on the upper and lower sides of the sliding plate groove 11 perpendicular to the sliding plate groove 11, and the vertical cutting tool is installed on the vertical cutting cylinder, and The cutting direction of the vertical cutting tool is perpendicular to the direction of the slide groove 11;
所述的底阻装置4整体为一根扁平长条形结构的板状物,底阻装置4底部设有一号电磁铁41,底阻装置4侧壁设置有碰撞传感器42,底阻装置4上端设置有立方体结构的通槽;底阻装置4能够起到阻碍位于竖切单元3下部的PCB板继续向下滑动的作用;工作时,当PCB板在滑板槽11内向下滑动到接触底阻装置4后,碰撞传感器42发出指令,使竖切单元3工作以切割PCB板;The whole of the bottom resistance device 4 is a flat strip-shaped plate, the bottom of the bottom resistance device 4 is provided with a No. 1 electromagnet 41, the side wall of the bottom resistance device 4 is provided with a collision sensor 42, and the upper end of the bottom resistance device 4 is A through groove with a cubic structure is provided; the bottom resistance device 4 can prevent the PCB board located at the bottom of the vertical cutting unit 3 from sliding downward; After 4, the collision sensor 42 sends an instruction to make the vertical cutting unit 3 work to cut the PCB board;
与底阻装置4相配套以带动底阻装置4工作的还包括弹射单元43、底阻气缸44和底阻座45,所述的弹射单元43数量至少为十,各弹射单元43分别从上往下依次安装在机体 1的弹射腔12内,初始状态下,各弹射单元43完全封闭弹射腔12,且此时弹射单元43 外端面与滑板槽11内端面相齐平;该设计使得PCB板能够平稳的滑动到竖切单元3下方的滑板槽11内,而不会存在凹凸不平感进而影响切割效果,Matched with the bottom resistance device 4 to drive the bottom resistance device 4 to work, it also includes an ejection unit 43, a bottom resistance cylinder 44 and a bottom resistance seat 45. The number of the ejection units 43 is at least ten, and each ejection unit 43 is from top to bottom respectively. The bottom is installed in the ejection chamber 12 of the body 1 in sequence. In the initial state, each ejection unit 43 completely closes the ejection chamber 12, and at this time, the outer end surface of the ejection unit 43 is flush with the inner end surface of the slide groove 11; this design enables the PCB board to Smoothly slide into the slide plate groove 11 below the vertical cutting unit 3, without any uneven feeling and affect the cutting effect,
各弹射单元43均包括弹射板431、弹簧432和二号电磁铁433,各弹射板431均为立方体长条形结构,且弹射板431中参杂有铁质材料,弹簧432一端与弹射腔12相固连,弹簧432另一端与弹射板431内侧面相固连,且对应弹射板431正内侧的弹射腔12上均安装有二号电磁铁433;初始状态下,弹簧432处于正常松弛状态,此时弹射板431外端面与滑板槽11内端面相齐平;工作时,当需要将底阻装置4收缩到弹射腔12内,则一号电磁铁41与二号电磁铁433同时通电,进而带动弹射板431与底阻装置4均嵌入机体1 的弹射腔12内,此时,底阻装置4外端面与滑板槽11内端面相齐平,底阻装置4无法对滑板槽11内的PCB板进行限位作用,从而使得被切割好的PCB板能够从滑板槽11滑出机体1外;当上述PCB板刚好滑过底阻装置4处时,二号电磁铁433立马断电,使得底阻装置4再复位以便于后续PCB板的切割作业,重复上述步骤以实现对PCB板的切割和切割好的PCB板的自动滑出。Each ejection unit 43 all comprises ejection plate 431, spring 432 and No. 2 electromagnet 433, and each ejection plate 431 is cube elongated structure, and is mixed with ferrous material in ejection plate 431, and one end of spring 432 and ejection cavity 12 The other end of the spring 432 is fixedly connected with the inner surface of the ejection plate 431, and the ejection cavity 12 corresponding to the inner side of the ejection plate 431 is equipped with a second electromagnet 433; in the initial state, the spring 432 is in a normal relaxation state, and the During operation, when the bottom resistance device 4 needs to be shrunk into the ejection chamber 12, the No. 1 electromagnet 41 and the No. 2 electromagnet 433 are energized at the same time, thereby driving The ejection plate 431 and the bottom resistance device 4 are all embedded in the ejection cavity 12 of the body 1. At this time, the outer end surface of the bottom resistance device 4 is flush with the inner end surface of the slide plate groove 11, and the bottom resistance device 4 cannot align the PCB board in the slide plate groove 11. Carry out the limit function, so that the cut PCB board can slide out of the body 1 from the slide slot 11; when the above-mentioned PCB board just slides over the bottom resistance device 4, the second electromagnet 433 is immediately powered off, so that the bottom resistance The device 4 is reset again to facilitate the subsequent cutting operation of the PCB board, and the above steps are repeated to realize the cutting of the PCB board and the automatic sliding out of the cut PCB board.
作为本发明的一种优选技术方案,所述的弹射板431内侧面设置有一对倒角,该倒角的设计使得弹射板431在复位的过程中更容易嵌入对应的其他弹射板431之间,而不至于与其他弹射板431发生碰撞而损坏本发明。As a preferred technical solution of the present invention, the inner surface of the ejection plate 431 is provided with a pair of chamfers, and the design of the chamfers makes it easier for the ejection plate 431 to be embedded between the corresponding other ejection plates 431 during the reset process. Without colliding with other ejection plates 431 and damaging the present invention.
所述的底阻气缸44与滑板槽11相 平行的安装在滑板槽11上方的机体1上,底阻气缸44与底阻装置4之间通过底阻座45相连接,且底阻座45可前后滑动的嵌入底阻装置4 上部的立方体结构通槽内,从而底阻气缸44能够带动底阻装置4沿平行于滑板槽11方向进行滑动,进而调节被切割的PCB板的左右宽度大小,且底阻座45与底阻装置4可前后滑动的设计,使得底阻装置4既能沿平行于滑板槽11方向滑动,又能嵌入到弹射腔12内。The bottom resistance cylinder 44 is installed parallel to the slide plate groove 11 on the body 1 above the slide plate groove 11, the bottom resistance cylinder 44 is connected with the bottom resistance device 4 through a bottom resistance seat 45, and the bottom resistance seat 45 can be Sliding back and forth is embedded in the cubic structure channel on the upper part of the bottom resistance device 4, so that the bottom resistance cylinder 44 can drive the bottom resistance device 4 to slide along the direction parallel to the slide groove 11, thereby adjusting the left and right width of the cut PCB board, and The bottom resistance seat 45 and the bottom resistance device 4 are designed to slide back and forth, so that the bottom resistance device 4 can not only slide along the direction parallel to the slide groove 11 , but also be embedded in the ejection cavity 12 .
所述的顶阻装置5包括上顶装置51和下顶装置52,上顶装置51安装在竖切单元3左上部的机体1上,下顶装置52安装在竖切单元3右下部的机体1上,上顶装置51与下顶装置52均包括顶阻气缸511和顶阻板512,各顶阻板512均为扁平方形板,各顶阻板512 均与滑板槽11相平行的布置在对应滑板槽11的上方,且各顶阻板512上端均固连有顶阻气缸511,各顶阻气缸511另一端固连在机体1上。当PCB板经过竖切单元3左上部的滑板槽11时,上顶装置51工作使其对应的顶阻板512与滑板槽11内的PCB板上端面始终存在2-5mm的间距,当PCB板底端与底阻装置4相接触时,则下顶装置52工作使其对应的顶阻板512与滑板槽11内的PCB板上端面紧密接触。The top resistance device 5 includes an upper top device 51 and a lower top device 52, the upper top device 51 is installed on the body 1 at the upper left part of the vertical cutting unit 3, and the lower top device 52 is installed on the body 1 at the lower right part of the vertical cutting unit 3 Above, the upper top device 51 and the lower top device 52 all include a top resistance cylinder 511 and a top resistance plate 512, each top resistance plate 512 is a flat square plate, and each top resistance plate 512 is arranged in a corresponding position parallel to the slide plate groove 11. Above the sliding plate groove 11 , and the upper ends of each top resistance plate 512 are fixedly connected with top resistance cylinders 511 , and the other ends of each top resistance cylinders 511 are fixedly connected on the body 1 . When the PCB board passes through the slide plate groove 11 on the upper left of the vertical cutting unit 3, the upper top device 51 works so that the corresponding top resistance plate 512 and the end surface of the PCB board in the slide plate groove 11 always have a distance of 2-5 mm. When the bottom end is in contact with the bottom resistance device 4 , the lower top device 52 works so that the corresponding top resistance plate 512 is in close contact with the top surface of the PCB in the slide groove 11 .
一种PCB板自动剪板机的控制电路,包括控制单元,用于控制剪板机的操作,还包括A control circuit of a PCB board automatic shearing machine, including a control unit for controlling the operation of the shearing machine, and also includes
气动单元,连接控制单元,用于控制横切刀具沿垂直于滑板槽方向上的平动、用于控制竖切刀具沿垂直于滑板槽方向上的平动、用于控制底阻装置沿平行于滑板槽方向的平动、以及用于控制顶阻装置与滑板槽内PCB板上端面的距离;The pneumatic unit, connected with the control unit, is used to control the translation of the cross-cutting tool along the direction perpendicular to the slide plate groove, to control the translation of the vertical cutting tool along the direction perpendicular to the slide plate groove, and to control the translation of the bottom resistance device along the direction parallel to the slide plate groove. Translational movement in the direction of the slide plate groove, and used to control the distance between the top resistance device and the top surface of the PCB board in the slide plate groove;
电动单元,连接控制单元,用于控制横切刀具与竖切刀具的切割运动;The electric unit, connected with the control unit, is used to control the cutting motion of the cross-cutting knife and the vertical cutting knife;
传感器单元,连接控制单元,用于底阻装置感应PCB板的位置,从而使得PCB板接触底阻装置时,底阻装置能立刻感应到PCB板的位置,使得竖切装置能够及时对PCB板进行切割;The sensor unit, connected to the control unit, is used for the bottom resistance device to sense the position of the PCB board, so that when the PCB board touches the bottom resistance device, the bottom resistance device can immediately sense the position of the PCB board, so that the vertical cutting device can timely cut the PCB board cutting;
数据统计单元,连接控制单元,用于统计横切刀具、竖切刀具、底阻装置和顶阻装置在机体上所处的位置,从而使得本发明对PCB板的剪切位置更加准确。The data statistics unit is connected with the control unit, and is used to count the positions of the cross-cutting cutter, the vertical cutting cutter, the bottom resistance device and the top resistance device on the body, so that the cutting position of the PCB board in the present invention is more accurate.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中的描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. The descriptions in the above-mentioned embodiments and the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also There are various changes and improvements which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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