CN106824866A - A kind of button cell production technology water saving aluminum foil cleaner - Google Patents

Abstract

The invention discloses a water-saving aluminum foil cleaning machine for button battery production technology, which belongs to the technical field of button battery production. The automatic cleaning machine includes a bottom plate, a left frame, a top plate, a spring, a cleaning box, a water outlet pipe, a first electric control valve, a spray pipe, a second electric control valve, a water inlet pipe and a hanging hollow shaft, and the left frame is welded at the left end of the bottom plate. There is a top plate on the top of the left frame, and two springs are symmetrically arranged on the top of the bottom plate. The tops of the two springs are connected to the cleaning box by bolts. The bottom of the cleaning box is equipped with a water outlet pipe. A suspended hollow shaft perpendicular to the top plate is provided on the top plate, a spray pipe is provided at the lower end of the suspended hollow shaft, and a water inlet pipe is provided on the suspended hollow shaft, and a second electric control valve is provided on the water inlet pipe. The invention cleans evenly, cleans thoroughly, and has fast cleaning speed.

Description

A water-saving aluminum foil cleaning machine for button battery production process

technical field

The invention belongs to the technical field of button battery production, and relates to an aluminum foil cleaning device, in particular to a water-saving aluminum foil cleaning machine for button battery production technology.

Background technique

Button battery is also called button battery, which refers to a battery whose external dimensions are like a small button. Generally speaking, the diameter is larger and the thickness is thinner. Button batteries are divided into batteries from the appearance. , Square battery, shaped battery.

Aluminum foil refers to a hot stamping material that is directly rolled into thin sheets by metallic aluminum. Its hot stamping effect is similar to that of pure silver foil hot stamping, so it is also called fake silver foil. Due to the soft texture, good ductility and silvery white luster of aluminum, if the calendered sheet is mounted on offset paper with sodium silicate and other substances to make aluminum foil, it can also be printed. However, the aluminum foil itself is easy to oxidize and darken in color, and will fade when rubbed or touched, so it is not suitable for hot stamping on the covers of books and periodicals that are stored for a long time.

The existing aluminum foil cleaning machines have the disadvantages of uneven cleaning, incomplete cleaning, and slow cleaning speed, and water is needed for cleaning, and water resources are a very precious resource. Therefore, it is urgent to develop a uniform and thorough cleaning machine. 1. Water-saving aluminum foil cleaning machine for button battery production process with fast cleaning speed.

Contents of the invention

In order to overcome the disadvantages of uneven cleaning, incomplete cleaning, slow cleaning speed and waste of water in the existing aluminum foil cleaning machine, the technical problem to be solved by the present invention is to provide a cleaning machine with uniform cleaning, thorough cleaning, fast cleaning speed and energy saving. Water-saving aluminum foil cleaning machine for button battery production process.

In order to solve the above-mentioned technical problems, the present invention provides a water-saving aluminum foil cleaning machine for button battery production process. Valve, spray pipe, second electric control valve, water inlet pipe and hanging hollow shaft, the left frame is welded on the left end of the top of the bottom plate, the top plate is set on the top of the left frame, and two springs are arranged symmetrically on the top of the bottom plate, and the top ends of the two springs are connected by bolts The cleaning tank is connected in the same way, the bottom of the cleaning tank is provided with a water outlet pipe, the first electric control valve is provided on the outlet pipe, the hanging hollow shaft perpendicular to the top board is provided on the top plate, the nozzle pipe is provided at the lower end of the hanging hollow shaft, and the hanging hollow shaft A water inlet pipe is also arranged on the water inlet pipe, and a second electric control valve is arranged on the water inlet pipe. A water quality monitoring sensor is respectively arranged in the bottom of the cleaning tank and the outlet pipe, and a water pressure sensor is arranged at the bottom of the cleaning tank. A second water pressure sensor is arranged on the side wall of the box, and a control unit is arranged on the top plate, and the control unit is respectively connected with the water quality monitoring sensor, the water pressure sensor, the second water pressure sensor, the first electric control valve and the second water pressure sensor through wires. Two electrically controlled valves are connected.

The control unit is provided with a timing unit. The outlet of the water outlet pipe is divided into two pipes, namely the first water outlet pipe and the second water outlet pipe, the first electric control valve is set on the first water outlet pipe, and the second water outlet pipe is provided with a third electric control valve. valve. The outlet of the first water outlet pipe is connected to the sewage pool, the outlet of the second water outlet pipe is connected to the reservoir, the water inlet pipe is also provided with a second water inlet pipe, the second water inlet pipe is inserted into the reservoir, and the second water inlet pipe is also connected to the reservoir. A water pump is provided, and a fourth electric control valve is provided on the second water inlet pipe. A screen is provided in the cleaning box. The spray pipe is provided with a plurality of spray heads, and the hanging hollow shaft is also provided with a rotating motor for driving the spray pipe to rotate. The length of the spout is less than the diameter of the cleaning tank. The left frame is connected with a slide rail through a bolt connection, and a slide block is slidably connected with the slide rail, and the slide block cooperates with the slide rail. The slide block is connected with a wave bar through a bolt connection. Elevating rod, the elevating rod is provided with the wave-shaped through hole that is sleeved on the wave rod, and the left frame is also provided with a crank linkage mechanism that promotes the reciprocating motion of the slide block. The crank-link mechanism includes a turntable, a drive motor arranged on the turntable to drive the turntable to rotate, and a connecting rod arranged on the turntable. The turntable is arranged on the left frame, and the turntable is provided with a cylindrical protrusion. The axis is parallel to the axis of the turntable. Mounting holes are provided at both ends of the connecting rod. The axes of the two mounting holes are parallel to each other. One end of the connecting rod is set on the cylindrical protrusion through the mounting hole, and the end of the connecting rod is away from the cylindrical protrusion. It is connected with the upper part of the slider through a hinge.

Preferably, the bottom plate is made of high-quality steel, and the surface is coated with a galvanized layer.

Preferably, the material of the left frame is stainless steel.

Preferably, the roof material is Q235 steel.

Preferably, the nozzle material is stainless steel.

Working principle: When the aluminum foil needs to be cleaned, the worker first pours the aluminum foil to be cleaned into the cleaning box, turns on the rotating motor and the driving motor, the rotating motor drives the nozzle to rotate, and the driving motor drives the turntable to rotate, making the cleaning box swing, and then Control the opening of the second electric control valve, the water flows to the spray nozzle through the water inlet pipe, and the drive motor continues to drive the cleaning box to shake. When the water in the cleaning box reaches a certain amount, control the second electric control valve to close, and the first electric control valve Open it to remove the sewage in the cleaning box. After the sewage in the cleaning box is discharged, control the second electric control valve to open and the first electric control valve to close. At the same time, the nozzle continues to rotate to spray and clean the aluminum foil in the cleaning box evenly, so that The aluminum foil in the cleaning box is flipped, and then the cleaning is more thorough. When the cleaning of the aluminum foil is completed, the second electric control valve, the rotating motor and the driving motor are closed, the first electric control valve is opened to discharge the sewage, and the nozzle stops rotating. After all the water flows out through the outlet pipe, the first electric control valve is controlled to close, and the workers can take out the cleaned aluminum foil in the cleaning box.

Because the bottom plate is made of high-quality steel, and the surface is covered with galvanized layer, the device is not easy to corrode and the service life is improved.

Because the material of the left frame is stainless steel, the stainless steel has strong corrosion resistance and acid resistance, so that the service life of the device is longer.

Because the top plate material is Q235 steel, Q235 steel has high hardness and is not easily deformed, so that the service life of the device is longer.

Because the material of the nozzle is stainless steel, the stainless steel has strong corrosion resistance and acid resistance, so that the service life of the device is longer.

Beneficial effects of the present invention: the present invention achieves the effects of uniform cleaning, thorough cleaning, and fast cleaning speed, and the device has reasonable structure, low manufacturing cost, and is easy to maintain, and because of the effect of reinforcing ribs, the stability of the device is maintained performance, thereby prolonging the life of the entire device.

Description of drawings

Fig. 1 is a schematic diagram of the first front view structure of the present invention.

The marks in the drawings are: 1-bottom plate, 2-left frame, 3-top plate, 4-spring, 5-cleaning box, 6-outlet pipe, 7-first electric control valve, 8-slide rail, 9-slide Block, 10-wave rod, 11-wave through hole, 12-lifting rod, 13-hinge, 14-connecting rod, 15-nozzle, 16-nozzle, 17-turntable, 18-rotating motor, 19-second electric Control valve, 20-water inlet pipe, 21-hanging hollow shaft, 22-screen, 23-water quality monitoring sensor, 24-water pressure sensor, 25-second water pressure sensor, 26-control unit, 27-second water outlet pipe , 28-first water outlet pipe, 29-sewage tank, 30-reservoir, 31-water pump, 32-second water inlet pipe, 33-fourth electric control valve, 34-third electric control valve.

detailed description

Referring to the accompanying drawings, through the description of the embodiments, the specific embodiments of the present invention include the shape, structure, mutual position and connection relationship of each part, the function and working principle of each part, and the manufacturing process of the various components involved. And the method of operation and use, etc., are described in further detail to help those skilled in the art have a more complete, accurate and in-depth understanding of the inventive concepts and technical solutions of the present invention.

A water-saving aluminum foil cleaning machine for the button battery production process, including a bottom plate 1, a left frame 2, a top plate 3, a spring 4, a cleaning box 5, a water outlet pipe 6, a first electric control valve 7, a slide rail 8, and a slider 9 , wave rod 10, lifting rod 12, hinge 13, connecting rod 14, nozzle 15, nozzle pipe 16, turntable 17, rotating motor 18, second electric control valve 19, water inlet pipe 20, suspension hollow shaft 21 and screen cloth 22, A left frame 2 is welded on the left end of the top of the bottom plate 1, a top plate 3 is arranged on the top of the left frame 2, and two springs 4 are arranged symmetrically on the top of the bottom plate 1, and the tops of the two springs 4 are connected with a cleaning box 5 by means of bolts, and the cleaning box 5 A water outlet pipe 6 is arranged at the bottom, and a first electric control valve 7 is arranged on the water outlet pipe 6 . The top plate 3 is provided with a suspended hollow shaft 21 perpendicular to the top plate 3, the lower end of the suspended hollow shaft 21 is provided with a nozzle 16, and the suspended hollow shaft 21 is also provided with a water inlet pipe 20, and the water inlet pipe 20 is provided with a second electric control valve 19. Since the manual control of the removal and injection of water in the cleaning tank 5 depends on the experience of the staff, the control will be inaccurate and will cause additional waste. In order to reduce waste, it is necessary to monitor in real time whether the water in the cleaning tank 5 exceeds the warning value and monitor the cleaning The cleanliness of the water content in the box 5, the bottom of the cleaning box 5 and the water outlet pipe 6 are respectively provided with a water quality monitoring sensor 23, the bottom of the cleaning box 5 is also provided with a water pressure sensor 24, the side wall of the cleaning box 5 A second water pressure sensor 25 is arranged on the top plate, and a control unit 26 is arranged on the top plate. The valve 7 is connected with the second electric control valve 19, and the control unit 26 judges the content and the water quality of the water in the cleaning tank 5 by receiving the data from the water quality monitoring sensor 23, the water pressure sensor 24, and the second water pressure sensor 25. When it is poor, the control unit 26 controls the second electric control valve 19 to close, and the first electric control valve 7 to open to remove the water with poor water quality in the cleaning tank 5. After the water with poor water quality is detected by the water pressure sensor 24 , the control unit 26 controls the second electric control valve 19 to open, and the first electric control valve 7 to close, so as to replenish water to the cleaning box 5 and clean the aluminum foil in the cleaning box 5, when the second water pressure sensor 25 transmits When the water level is high, the control unit 26 controls the second electric control valve 19 to close, and the water inlet pipe 20 is closed. In this way, the timing and duration of water intake and drainage are automatically controlled, effectively avoiding waste. Because in the process of cleaning a batch of aluminum foil, along with the increase or decrease of the number of times of cleaning, the water discharged at the back will become cleaner and cleaner, so when cleaning for the last time, the water quality in the cleaning box 5 will be detected by the water quality monitoring sensor 23. It will be clean all the time. In order to prevent the control unit 26 from not controlling the first electric control valve 7 to open the drain, the control unit 26 is provided with a timing unit. When the time is up, even if the control unit 26 does not receive water quality Monitoring the signal of poor water quality from the sensor 23, the control unit 26 will also control the first electric control valve 7 to open the drain, and remind the staff that the current batch of aluminum foil has been cleaned.

In order to further save water, because in the process of cleaning a batch of aluminum foil, as the number of cleanings increases or decreases, the water discharged at the end will become cleaner and cleaner, especially the last batch of water can still be used. In order to save Water resources, make full use of the last batch of water, the outlet of the outlet pipe 6 is divided into two pipes, namely the first outlet pipe 28 and the second outlet pipe 27, the first electric control valve 7 is set at the first outlet On the water pipe 28, the second water outlet pipe 27 is provided with a third electric control valve 34. In order to make full use of clean water, collect sewage in a concentrated manner, and prevent pollution, the outlet of the first water outlet pipe 28 is connected to the sewage pool 29 , and the outlet of the second water outlet pipe 27 is connected to the reservoir 30 . In order to utilize the relatively clean water in the reservoir 30, the water inlet pipe 20 is also provided with a second water inlet pipe 32, the second water inlet pipe 32 is inserted into the reservoir 30, and the second water inlet pipe 32 is also provided with a water pump 31 , in order to prevent the water in the water inlet pipe 20 from flowing into the reservoir 30 through the second water inlet pipe 32 , the second water inlet pipe 32 is provided with a fourth electric control valve 33 . For the convenience of control, the control unit 26 is respectively connected with the fourth electric control valve 33 , the third electric control valve 34 and the water pump 31 through wires.

In order to prevent the relatively clean water in the reservoir 30 from causing secondary pollution to the aluminum foil in the later stage of cleaning, the relatively clean water in the reservoir 30 can only be used at the beginning of cleaning a new batch of aluminum foil, and it is strictly forbidden to use water storage in the later stage. The water in the pool 30.

In order to remove the sewage conveniently, prevent the aluminum foil from blocking the outlet pipe 6, and isolate the aluminum foil from the sewage at the bottom of the cleaning box 5, the cleaning box 5 is provided with a screen 22.

In order to increase the cleaning efficiency and improve the cleaning effect, the spray pipe 16 is provided with a plurality of spray nozzles 15, and the hanging hollow shaft 21 is also provided with a rotating motor 18, which drives the spray pipe 16 to rotate.

In order to prevent the cleaning water from spilling out to the outside and causing waste of resources, the length of the spray pipe 16 is smaller than the diameter of the cleaning tank 5 .

In order to improve the efficiency of cleaning, the left frame 2 is connected with a slide rail 8 by means of bolt connection, the slide rail 8 is slidably connected with a slide block 9, and the slide block 9 cooperates with the slide rail 8, and the slide block 9 is connected by a bolt The mode of connection is connected with wave bar 10, and cleaning box 5 is provided with elevating bar 12, and elevating bar 12 is provided with waveform through hole 11, and wave form through hole 11 is enclosed within on wave bar 10.

The left frame 2 is also provided with a crank-link mechanism that pushes the slider 9 to reciprocate. rod 14. The rotating disk 17 is arranged on the left frame 2, and the rotating disk 17 is provided with a cylindrical protrusion, the axis of the cylindrical protrusion is parallel to the axis of the rotating disk 17, and the two ends of the connecting rod 14 are all provided with mounting holes, and the axes of the two mounting holes are Parallel to each other, one end of the connecting rod 14 is set on the cylindrical protrusion through the mounting hole, and the end of the connecting rod 14 away from the cylindrical protrusion is connected with the upper part of the slider 9 through the hinge 13, so that the rotating disk 17 is driven by the drive motor to drive the slider 9 Move on the slide rail 8, and then make the corrugated through-hole 11 on the elevating rod 12 and the wave rod 10 produce relative sliding, make the cleaning box 5 swing, so that the efficiency of cleaning is greatly improved.

The bottom plate 1 is made of high-quality steel, and the surface is coated with a galvanized layer.

Left frame 2 material is stainless steel.

The material of the top plate 3 is Q235 steel.

Spout pipe 16 material is stainless steel.

Working principle: When the aluminum foil needs to be cleaned, the worker first pours the aluminum foil to be cleaned into the cleaning box 5, turns on the rotating motor 18 and the driving motor, the rotating motor 18 drives the nozzle 16 to rotate, and the driving motor drives the turntable 17 to rotate, so that The cleaning box 5 swings, and then the second electric control valve 19 is controlled to open, the water flows to the nozzle 15 through the water inlet pipe 20 and is sprayed out, and the driving motor continues to drive the cleaning box 5 to shake. When the water in the cleaning box 5 reaches a certain amount, control the first The second electric control valve 19 is closed, the first electric control valve 7 is opened, and the sewage in the cleaning tank 5 is removed. After the sewage in the cleaning tank 5 is removed, the second electric control valve 19 is controlled to open, and the first electric control valve 7 is closed. , the spray pipe 16 continues to rotate, and evenly sprays and cleans the aluminum foil in the cleaning box 5, so that the aluminum foil in the cleaning box 5 is turned over, and then the cleaning is more thorough. 18 and the drive motor, open the first electric control valve 7 to discharge the sewage, and the nozzle pipe 16 stops rotating. After the water in the cleaning box 5 flows out through the outlet pipe 6, the first electric control valve 7 is controlled to close, and the worker will clean the cleaning box 5 again. The aluminum foil that has been cleaned inside can be taken out.

Because the material of the bottom plate 1 is high-quality steel, and the surface is coated with a galvanized layer, the device is not easy to corrode, and the service life is improved.

Because the material of the left frame 2 is stainless steel, the corrosion resistance and acid resistance of stainless steel are strong, so that the service life of the device is longer.

Because the material of the top plate 3 is Q235 steel, the Q235 steel has high hardness and is not easily deformed, so that the service life of the device is longer.

Because the nozzle pipe 16 is made of stainless steel, the stainless steel has strong corrosion resistance and acid resistance, so that the service life of the device is longer.

The above-mentioned embodiments only express the preferred implementation of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be noted that those skilled in the art can make several modifications, improvements and substitutions without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.

Claims (9)

1. A water-saving aluminum foil cleaning machine for button battery production technology, characterized in that, the automatic cleaning machine for aluminum foil includes base plate (1), left frame (2), top plate (3), spring (4), cleaning box (5), water outlet pipe (6), first electric control valve (7), spray pipe (16), second electric control valve (19), water inlet pipe (20) and hanging hollow shaft 21, bottom plate (1) top The left end is welded with a left frame (2), the top of the left frame (2) is provided with a top plate (3), and the top of the bottom plate (1) is symmetrically provided with two springs (4), and the tops of the two springs (4) are connected by bolts A cleaning box (5) is connected, the bottom of the cleaning box (5) is provided with a water outlet pipe (6), the water outlet pipe (6) is provided with a first electric control valve (7), and the top board (3) is provided with the top board (3). ) vertical hanging hollow shaft (21), the lower end of the hanging hollow shaft (21) is provided with a spray pipe (16), and the hanging hollow shaft (21) is also provided with a water inlet pipe (20), and the water inlet pipe (20) is provided with There is a second electric control valve (19), a water quality monitoring sensor (23) is respectively provided in the bottom of the cleaning box (5) and the outlet pipe (6), and a water pressure sensor ( 24), the side wall of the cleaning box (5) is provided with a second water pressure sensor (25), and the top plate (3) is provided with a control unit (26), and the control unit (26) is connected with the The water quality monitoring sensor (23), the water pressure sensor (24), the second water pressure sensor (25), the first electric control valve (7) and the second electric control valve (19) are connected. 2. The water-saving aluminum foil cleaning machine for button battery production process according to claim 1, characterized in that, the control unit (26) is provided with a timing unit. 3. The water-saving aluminum foil cleaning machine for a button battery production process according to claim 1, wherein the outlet of the outlet pipe (6) is divided into two pipes, which are respectively the first outlet pipe (28) and the second water outlet pipe (27), the first electric control valve (7) is arranged on the first water outlet pipe (28), and the third electric control valve (34) is arranged on the second water outlet pipe (27). 4. The water-saving aluminum foil cleaning machine for button battery production process according to claim 3, characterized in that, the outlet of the first water outlet pipe (28) is connected to the sewage pool (29), and the second water outlet pipe (27) ) is connected to the water reservoir (30), the water inlet pipe (20) is also provided with a second water inlet pipe (32), the second water inlet pipe (32) is inserted into the water reservoir (30), and the second water inlet pipe (32) A water pump (31) is also provided, and a fourth electric control valve (33) is provided on the second water inlet pipe (32). 5. The water-saving aluminum foil cleaning machine for button battery production process according to claim 1, characterized in that, a screen (22) is arranged inside the cleaning box (5). 6. The water-saving aluminum foil cleaning machine for a button battery production process according to claim 1, wherein a plurality of nozzles 15 are arranged on the nozzle pipe (16), and a plurality of nozzles 15 are arranged on the hanging hollow shaft (21). There is a rotating motor 18 that drives the nozzle pipe (16) to rotate. 7. The water-saving aluminum foil cleaning machine for button battery production process according to claim 1, characterized in that, the length of the nozzle (16) is smaller than the diameter of the cleaning box (5). 8. A kind of water-saving aluminum foil cleaning machine for button battery production process according to claim 1, characterized in that, the left frame (2) is connected with a slide rail (8) by means of a bolt connection, and the slide rail ( 8) The upper sliding type is connected with a slider (9), and the slider (9) cooperates with the slide rail (8). There is a lifting rod (12) on the top, and a wave-shaped through hole (11) set on the wave rod (10) is arranged on the lifting rod (12), and the left frame (2) is also provided with a pushing slider (9) to reciprocate crank linkage mechanism. 9. The water-saving aluminum foil cleaning machine for button battery production process according to claim 5, characterized in that, the crank linkage mechanism includes a turntable (17), is arranged on the turntable (17) and drives the turntable (17) ) rotating drive motor, the connecting rod (14) arranged on the turntable (17), the turntable (17) is arranged on the left frame (2), the turntable (17) is provided with cylindrical protrusions, the cylindrical protrusions The axis is parallel to the axis of the rotating disk (17), the two ends of the connecting rod (14) are provided with mounting holes, the axes of the two mounting holes are parallel to each other, and one end of the connecting rod (14) is arranged on the cylindrical protrusion through the mounting hole, One end of the connecting rod (14) away from the cylindrical protrusion is connected with the upper part of the slide block (9) through a hinge (13).