CN106808537A - The self-feeding blanking equipment of thick china hot press - Google Patents
The self-feeding blanking equipment of thick china hot press Download PDFInfo
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- CN106808537A CN106808537A CN201710170037.2A CN201710170037A CN106808537A CN 106808537 A CN106808537 A CN 106808537A CN 201710170037 A CN201710170037 A CN 201710170037A CN 106808537 A CN106808537 A CN 106808537A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D3/00—Veneer presses; Press plates; Plywood presses
- B27D3/02—Veneer presses; Press plates; Plywood presses with a plurality of press plates, i.e. multi- platen hot presses
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Abstract
Description
技术领域technical field
本发明属于自动送料下料领域,具体涉及一种贴面板热压机的自动送料下料设备。The invention belongs to the field of automatic feeding and blanking, and in particular relates to an automatic feeding and blanking device for a veneer hot press.
背景技术Background technique
在木材加工制造行业中,尤其是木板热压贴面生产行业,设备自动化程度较为落后,基本以人工为主。在热压机上料下料的工艺环节,目前主要采用两种办法:1、人工上料下料:效率极低,送木板和贴纸进热压机一次只能压一面,会造成同一个面被热压两次,产品质量下降,能耗高;并且送料人员体力消耗大,效率低;2、皮带输送设备:上料效率不高,结构落后,只能给产量较低的热压机上料,一次只能压一面,输送精度低,在上下料同时因为纸面粘胶黏住皮带,容易导致生产不合格产品。In the wood processing and manufacturing industry, especially the hot-pressed veneer production industry of wood boards, the degree of automation of equipment is relatively backward, and it is basically manual. In the process of loading and unloading the hot press, two methods are currently used: 1. Manual loading and unloading: the efficiency is extremely low, and only one side of the board and stickers can be pressed into the hot press at a time, which will cause the same surface to be covered. Two times of hot pressing, the product quality is reduced, and the energy consumption is high; and the feeding personnel consume a lot of physical strength and low efficiency; 2. Belt conveying equipment: the feeding efficiency is not high, the structure is backward, and only the hot press with low output can be fed. Only one side can be pressed at a time, and the conveying accuracy is low. When loading and unloading, because the paper surface sticks to the belt, it is easy to produce unqualified products.
发明内容Contents of the invention
本发明的目的是为了解决上述技术问题,提供一种工作效率高、减少能耗、节省人力、输送精度高、可使热压机同时热压两面的贴面板热压机的自动送料下料设备。The purpose of the present invention is to solve the above technical problems and provide an automatic feeding and unloading equipment for veneer hot presses with high working efficiency, reduced energy consumption, labor saving, high conveying precision, and the hot press can heat press both sides at the same time .
为实现上述的目的,本发明的技术方案为:For realizing above-mentioned purpose, technical scheme of the present invention is:
一种贴面板热压机的自动送料下料设备,它包括木板装料卸料升降总成和输送机构,所述木板装料卸料升降总成包括升降机构、顶起机构、推送机构和若干个托接机构;在实际应用中托接机构的个数与热压机的层数相同。An automatic feeding and unloading device for a veneer hot press, which includes a board loading and unloading lifting assembly and a conveying mechanism. The wood loading and unloading lifting assembly includes a lifting mechanism, a jacking mechanism, a pushing mechanism and several supporting mechanisms; in practical applications, the number of supporting mechanisms is the same as the number of layers of the heat press.
以上所述升降机构包括升降机构底座,所述升降机构底座的前端左右各设一个升降机构支架,所述升降机构支架上设有升降部件,所述升降机构底座的前端还设有升降部件驱动件,所述升降部件驱动件与升降部件连接,升降部件驱动件驱动升降部件上下移动;所述升降机构底座的后端左右各设一根限位立柱,所述限位立柱邻边设有垂直的直线导轨Ⅳ;所述升降机构底座的后端上还设有输送机构支撑架;The above-mentioned lifting mechanism includes a lifting mechanism base, and a lifting mechanism bracket is respectively arranged on the left and right sides of the front end of the lifting mechanism base. , the driving part of the lifting part is connected with the lifting part, and the driving part of the lifting part drives the lifting part to move up and down; the rear end of the base of the lifting mechanism is respectively provided with a limit column, and the adjacent side of the limit column is provided with a vertical Linear guide rail IV; the rear end of the lifting mechanism base is also provided with a conveying mechanism support frame;
以上所述若干个托接机构的前端设于顶起机构上方,位于升降机构支架之间,并与升降部件连接,由升降部件带动其同时上下移动;所述若干个托接机构的后端固定在同一块托接机构连接板上;The front ends of the above-mentioned several supporting mechanisms are arranged above the jacking mechanism, between the supports of the lifting mechanism, and connected with the lifting parts, which are driven by the lifting parts to move up and down at the same time; the rear ends of the several supporting mechanisms are fixed. On the same connecting plate of the supporting mechanism;
以上所述推送机构设于升降机构底座上方左右两侧,一端与升降部件固定连接,另一端通过滑块Ⅳ与直线导轨Ⅳ活动连接,所述推送机构的推送部件与托接机构连接板连接,由推送部件同时带动若干个托接机构前后移动;The above-mentioned pushing mechanism is located on the left and right sides above the base of the lifting mechanism, one end is fixedly connected to the lifting part, and the other end is movably connected to the linear guide rail IV through the slider IV, and the pushing part of the pushing mechanism is connected to the connecting plate of the supporting mechanism. The pushing parts simultaneously drive several supporting mechanisms to move back and forth;
以上所述输送机构输送机构包括输送机构底座,所述输送机构底座安装在输送机构支撑架上,所述输送机构底座上设有物料放置支架,所述物料放置支架前部由若干块物料放置板均匀间隔排列组成;所述物料放置支架后部设有输送机构驱动件,输送机构驱动件驱动物料放置支架前后移动;The conveying mechanism described above includes a conveying mechanism base, the conveying mechanism base is installed on the conveying mechanism support frame, the material placing bracket is arranged on the conveying mechanism base, and the front part of the material placing bracket is composed of several material placing plates Arranged at even intervals; the rear part of the material placement bracket is provided with a driving part of the conveying mechanism, and the driving part of the conveying mechanism drives the material placing bracket to move back and forth;
以上所述顶起机构设于升降机构底座上方,位于升降机构支架之间;所述顶起机构包括顶起机构框架,在顶起机构框架上方设有支撑垫板,所述支撑垫板上设有升降台,所述支撑垫板中部设有升降台驱动件,所述升降台驱动件驱动升降台上下移动,所述升降台上均匀间隔若干个物料顶起支架;The jacking mechanism above is located above the base of the lifting mechanism and between the brackets of the lifting mechanism; There is a lifting platform, and the middle part of the support pad is provided with a driving part of the lifting platform, and the driving part of the lifting platform drives the lifting platform to move up and down, and several materials are evenly spaced on the lifting platform to lift up the bracket;
以上所述顶起机构和输送机构位于同一直线上,当物料放置支架运动到顶起机构上方时,物料放置板处于顶起机构正上方,物料顶起支架位置对应物料放置板之间的间隔,物料顶起支架之间的间隔对应物料放置板的位置,物料顶起支架的宽度与物料放置板间隔宽度相同,物料顶起支架的间隔宽度与物料放置板宽度相同。The above-mentioned jacking mechanism and the conveying mechanism are located on the same straight line. When the material placement bracket moves above the jacking mechanism, the material placement plate is directly above the jacking mechanism, and the position of the material jacking bracket corresponds to the distance between the material placement plates. The interval between the jacking brackets corresponds to the position of the material placing board, the width of the material jacking up bracket is the same as the interval width of the material placing board, and the interval width of the material jacking up bracket is the same as the width of the material placing board.
作为进一步的技术方案,以上所述输送机构的物料放置支架后部下方左右两侧设有滑块Ⅲ,所述滑块Ⅲ与直线导轨Ⅲ活动连接,所述直线导轨Ⅲ设于输送机构底座上,所述输送机构底座中部设有输送机构齿条,输送机构驱动件与所述输送机构齿条滚动连接;所述物料放置板的前端分别设有防止物料滑出的阻挡条。As a further technical solution, sliders III are arranged on the left and right sides below the rear part of the material placement bracket of the above-mentioned conveying mechanism, and the slider III is movably connected with the linear guide rail III, and the linear guide rail III is arranged on the base of the conveying mechanism , the middle part of the base of the conveying mechanism is provided with a conveying mechanism rack, and the driving part of the conveying mechanism is rollingly connected with the conveying mechanism rack; the front ends of the material placing plates are respectively provided with blocking bars to prevent materials from slipping out.
作为进一步的技术方案,以上所述输送机构驱动件包括步进电机和步进电机齿轮,所述步进电机动力输出至步进电机齿轮,所述步进电机齿轮与所述输送机构齿条滚动连接。As a further technical solution, the driving part of the above-mentioned conveying mechanism includes a stepping motor and a stepping motor gear, the power output of the stepping motor is to the stepping motor gear, and the stepping motor gear is rolled with the rack of the conveying mechanism connect.
作为进一步的技术方案,以上所述顶起机构还包括直线导轨Ⅴ、直线轴承、直线导轨Ⅴ连接杆和顶起机构齿条,所述直线导轨Ⅴ与直线轴承活动连接,所述直线轴承设在支撑垫板的四个边角上,所述直线导轨Ⅴ的一端与升降台连接,另一端穿过支撑垫板与直线导轨Ⅴ连接杆连接;所述顶起机构齿条设在顶起机构框架内,一端穿过支撑垫板与升降台连接,另一端与顶起机构框架的底板连接,所述升降台驱动件与顶起机构齿条滚动连接。As a further technical solution, the above-mentioned jacking mechanism also includes a linear guide V, a linear bearing, a connecting rod of the linear guide V and a rack of the jacking mechanism, the linear guide V is movably connected with the linear bearing, and the linear bearing is arranged on On the four corners of the support pad, one end of the linear guide rail V is connected to the lifting platform, and the other end passes through the support pad to connect with the connecting rod of the linear guide rail V; the rack of the jacking mechanism is arranged on the frame of the jacking mechanism Inside, one end is connected to the lifting platform through the support pad, and the other end is connected to the bottom plate of the jacking mechanism frame, and the driving part of the lifting platform is rollingly connected to the rack of the jacking mechanism.
作为进一步的技术方案,以上所述升降台驱动件包括伺服电机齿轮、减速机和顶起机构伺服电机,所述顶起机构伺服电机与减速机连接,所述减速机与伺服电机齿轮连接,所述伺服电机齿轮与顶起机构齿条滚动连接。As a further technical solution, the driving part of the lifting platform above includes a servo motor gear, a reducer and a jacking mechanism servo motor, the jacking mechanism servo motor is connected to the reducer, and the reducer is connected to the servo motor gear, so The gear of the servo motor is rollingly connected with the rack of the jacking mechanism.
作为进一步的技术方案,以上所述升降机构的升降部件包括升降立板和若干块托接机构托接板,所述托接机构托接板均匀间隔排列在升降立板正面;所述升降部件驱动件包括转向器、丝杆升降机、升降机构丝杆、传动杆、升降机构伺服电机和带座轴承,所述升降机构伺服电机和传动杆设在升降机构支架之间,所述转向器和丝杆升降机设在升降机构支架下方,所述带座轴承设在升降立板背面;所述升降机构伺服电机通过传动杆与转向器连接,所述转向器与丝杆升降机连接,所述丝杆升降机与升降机构丝杆的一端连接,所述升降机构丝杆的另一端与带座轴承连接;所述升降机构支架上还设有直线导轨Ⅰ,直线导轨Ⅰ上活动连接着滑块Ⅰ,滑块Ⅰ通过连接件与升降立板背面连接。As a further technical solution, the lifting parts of the above-mentioned lifting mechanism include a lifting riser and several supporting plates of the supporting mechanism, and the supporting plates of the supporting mechanism are evenly spaced on the front of the lifting riser; The components include a steering gear, a screw lift, a lifting mechanism screw, a transmission rod, a lifting mechanism servo motor and a bearing with a seat. The lifting mechanism servo motor and the transmission rod are arranged between the lifting mechanism brackets. The steering gear and the screw rod The elevator is arranged under the support of the lifting mechanism, and the bearing with seat is arranged on the back of the lifting vertical plate; the servo motor of the lifting mechanism is connected with the steering gear through the transmission rod, and the steering gear is connected with the screw elevator, and the screw elevator is connected with the One end of the screw rod of the lifting mechanism is connected, and the other end of the screw rod of the lifting mechanism is connected with the bearing with seat; the support of the lifting mechanism is also provided with a linear guide rail I, and the linear guide rail I is movably connected with the slider I, and the slider I Connect with the back of the lifting riser through the connecting piece.
作为进一步的技术方案,以上所述推送机构包括推送机构驱动件、推送机构丝杆、直线导轨Ⅵ、推送部件和推送机构框架,所述推送机构框架一端与升降立板背面固定连接,另一端通过滑块Ⅳ与直线导轨Ⅳ活动连接;所述推送机构驱动件设在推送机构框架前端,所述推送机构丝杆一端与推送机构驱动件连接,另一端与推送机构框架后端连接;所述直线导轨Ⅵ设在推送机构丝杆两侧,直线导轨Ⅵ的前后端分别与推送机构的前后端连接;所述推送部件为滑块Ⅴ,所述滑块Ⅴ同时与直线导轨Ⅵ以及推送机构丝杆连接。As a further technical solution, the above-mentioned push mechanism includes a push mechanism driver, a push mechanism screw, a linear guide rail VI, a push component, and a push mechanism frame. One end of the push mechanism frame is fixedly connected to the back of the lifting riser, and the other end passes The slider IV is movably connected with the linear guide rail IV; the driving part of the pushing mechanism is arranged at the front end of the pushing mechanism frame, one end of the screw rod of the pushing mechanism is connected with the driving part of the pushing mechanism, and the other end is connected with the rear end of the pushing mechanism frame; the linear The guide rail VI is arranged on both sides of the screw rod of the push mechanism, and the front and rear ends of the linear guide rail VI are respectively connected with the front and rear ends of the push mechanism; connect.
作为进一步的技术方案,以上所述推送机构驱动件为伺服电机。As a further technical solution, the driving part of the above-mentioned pushing mechanism is a servo motor.
作为进一步的技术方案,以上所述托接机构包括托接机构框架、直线导轨Ⅱ、滑块Ⅱ、顶推角钢、物料托接板驱动件、驱动件安装座和物料托接板;所述托接机构框架前端设有顶推角钢,所述顶推角钢顶部的位置低于托接机构框架;所述托接机构框架的前部设有两个驱动件安装座,每个驱动件安装座上均设有物料托接板和物料托接板驱动件,所述物料托接板驱动件物料托接板前后移动;所述直线导轨Ⅱ设在托接机构框架下方,所述滑块Ⅱ与直线导轨Ⅱ活动连接,所述滑块Ⅱ固定安装在托接机构托接板上。As a further technical solution, the supporting mechanism described above includes a supporting mechanism frame, a linear guide rail II, a slider II, a pushing angle steel, a driving part of a material supporting plate, a mounting seat of a driving part and a material supporting plate; The front end of the frame of the connecting mechanism is provided with a pushing angle steel, and the position of the top of the pushing angle steel is lower than that of the frame of the supporting mechanism; Both are equipped with a material supporting plate and a driving part of the material supporting plate, and the driving part of the material supporting plate moves the material supporting plate forward and backward; the linear guide rail II is set under the frame of the supporting mechanism, and the slider II and the linear The guide rail II is movably connected, and the slider II is fixedly installed on the supporting plate of the supporting mechanism.
作为进一步的技术方案,以上所述两个驱动件安装座的间距大于木板的宽度,所述物料托接板驱动件为微型气缸。As a further technical solution, the distance between the above two drive mounting seats is greater than the width of the plank, and the material support plate drive is a miniature cylinder.
与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:
1、本发明自动化程度高,人力消耗低。本发明通过五大运动总成即输送机构、升降机构、顶起机构、推送机构和若干个托接机构的交错运动配合,让物料交换运送至贴面板热压机,并且把热压机内热压好的成品推送出去,替代完成人工上下料环节。1. The present invention has a high degree of automation and low manpower consumption. In the present invention, through the staggered motion cooperation of the five major motion assemblies, namely, the conveying mechanism, the lifting mechanism, the jacking mechanism, the pushing mechanism and several supporting mechanisms, the materials are exchanged and transported to the veneer hot press, and the hot press inside the hot press is hot-pressed. Good finished products are pushed out to replace manual loading and unloading.
2、本发明工作效率高,具有很好的经济效益。本发明安装于贴面板热压机前,为工艺流程中自动完成上下料环节,原来人工平均每15分钟可完成10块板的产量,本发明提高至平均每5分钟完成8块板的产量,整个贴面纸热压工艺流程效率可以提升1.5至2倍,为贴面纸厂商每天减少10%的浪费,给热压板厂的效益翻倍提升。2. The present invention has high working efficiency and good economic benefits. The present invention is installed in front of the veneer hot press to automatically complete the loading and unloading link in the technological process. Originally, the output of 10 boards can be completed manually every 15 minutes, but the present invention increases to the average output of 8 boards every 5 minutes. The efficiency of the whole veneer paper hot-pressing process can be increased by 1.5 to 2 times, reducing waste by 10% for the veneer paper manufacturer every day, and doubling the benefits for the hot-press board factory.
3、本发明的输送精度高。本发明中采用步进电机、伺服电机对机构的运动位置进行精准的控制,使得五大机构间的配合度高,代加工物料的位置输送准确。3. The conveying precision of the present invention is high. In the present invention, stepper motors and servo motors are used to precisely control the movement positions of the mechanisms, so that the cooperation between the five major mechanisms is high, and the positions of the processed materials are accurately conveyed.
4、本发明可降低不合格产品率。本发明中,由于物料顶起支架位置对应物料放置板间隔,物料顶起支架间的间隔对应物料放置板位置,物料顶起支架的宽度与物料放置板间隔宽度相同,物料顶起支架的间隔宽度与物料放置板宽度相同,输送机构和顶起机构进行物料交接时,顶起机构从下而上顶起输送机构上的物料,不但物料不会发生移动,同时不会产生粘纸的问题。4. The present invention can reduce the unqualified product rate. In the present invention, since the position of the material lifting bracket corresponds to the interval of the material placement plate, the interval between the material lifting brackets corresponds to the position of the material placement plate, the width of the material jacking bracket is the same as the interval width of the material placement plate, and the spacing width of the material jacking support The width of the material placement plate is the same. When the conveying mechanism and the jacking mechanism carry out material transfer, the jacking mechanism lifts the material on the conveying mechanism from bottom to top. Not only will the material not move, but also there will be no problem of sticking paper.
5、本发明可减少热压机的能耗。本发明从输送机构进料开始,就是在待加工热压板上下面均贴好纸,在输送机构与顶起机构、顶起机构和托接机构、托接机构与升降机构以及推送机构的配合中,均可保证双面贴纸与待加工木板不发生位移,每个托接机构可移动到热压机对应层的上方,利用气缸控制物料托接板张开进行卸料,然后可直接进行双面热压,减少了热压机的重复工作。5. The present invention can reduce the energy consumption of the hot press. The present invention starts from the feeding of the conveying mechanism, that is, paper is pasted on the upper and lower sides of the hot pressing plate to be processed, and the cooperation between the conveying mechanism and the jacking mechanism, the jacking mechanism and the supporting mechanism, the supporting mechanism and the lifting mechanism and the pushing mechanism In the process, it can ensure that the double-sided stickers and the wooden boards to be processed will not be displaced. Each supporting mechanism can be moved to the top of the corresponding layer of the hot press, and the cylinder is used to control the opening of the material supporting plate for unloading, and then the double-sided can be directly carried out. Surface hot pressing reduces the repetitive work of the hot press.
6、本发明提高了热压机的卸料效率。通常情况下热压机压制完毕后由人工进行卸料,本发明的托接机构框架前端加设了顶推角钢,并且顶推角钢顶部位置低于托接机构框架,当推送机构将托接机构推送至热压机时,顶推角钢同时将热压机上已加工好的贴面板向前推走,实现热压机装料前的卸料。6. The invention improves the unloading efficiency of the hot press. Under normal circumstances, the hot press is manually unloaded after the pressing is completed. The front end of the supporting mechanism frame of the present invention is provided with a pushing angle steel, and the position of the top of the pushing angle steel is lower than the supporting mechanism frame. When the pushing mechanism pushes the supporting mechanism When pushing to the hot press, push the angle steel and push away the processed veneers on the hot press at the same time, realizing the unloading of the hot press before loading.
7、本发明的顶起机构采用顶起机构伺服电机控制伺服电机齿轮带动顶起机构齿条实现升降台的升降,再由直线导轨Ⅴ支撑并起导向作用,既能保证木板升降时的平稳,并且还能控制升降速度,配合托接机构使用,提高操作的灵活性。7. The jacking mechanism of the present invention adopts the servo motor of the jacking mechanism to control the servo motor gear to drive the rack of the jacking mechanism to realize the lifting of the lifting platform, and then is supported by the linear guide rail V and acts as a guide, which can ensure the stability of the board when it is lifted and lowered. Moreover, it can also control the lifting speed and cooperate with the supporting mechanism to improve the flexibility of operation.
附图说明Description of drawings
图1为本发明贴面板热压机的自动送料下料设备的主视图;Fig. 1 is the front view of the automatic feeding blanking equipment of veneer hot press of the present invention;
图2为本发明贴面板热压机的自动送料下料设备的俯视图;Fig. 2 is the top view of the automatic feeding and unloading equipment of the veneer hot press of the present invention;
图3为本发明木板装料卸料升降总成的主视图;Fig. 3 is the front view of the board loading and unloading lifting assembly of the present invention;
图4为本发明木板装料卸料升降总成的俯视图;Fig. 4 is the top view of the board loading and unloading lifting assembly of the present invention;
图5为本发明木板装料卸料升降总成的左视图;Fig. 5 is a left view of the wooden board loading and unloading lifting assembly of the present invention;
图6为本发明升降机构的主视图;Fig. 6 is the front view of lifting mechanism of the present invention;
图7为本发明升降机构的左视图;Fig. 7 is the left side view of lifting mechanism of the present invention;
图8为本发明升降机构的俯视图;Fig. 8 is a top view of the lifting mechanism of the present invention;
图9为本发明托接机构的主视图;Fig. 9 is a front view of the supporting mechanism of the present invention;
图10为本发明托接机构的左视图;Fig. 10 is a left view of the supporting mechanism of the present invention;
图11为本发明托接机构的俯视图;Fig. 11 is a top view of the supporting mechanism of the present invention;
图12为本发明输送机构的主视图;Fig. 12 is the front view of the conveying mechanism of the present invention;
图13为本发明输送机构的仰视图;Fig. 13 is a bottom view of the conveying mechanism of the present invention;
图14为图12的A-A剖视图;Fig. 14 is A-A sectional view of Fig. 12;
图15为本发明推送机构的主视图;Fig. 15 is the front view of the push mechanism of the present invention;
图16为本发明推送机构的后视图;Fig. 16 is the rear view of the push mechanism of the present invention;
图17为本发明推送机构的仰视图;Fig. 17 is a bottom view of the push mechanism of the present invention;
图18为本发明顶起机构的主视图;Figure 18 is a front view of the jacking mechanism of the present invention;
图19为本发明顶起机构的俯视图;Fig. 19 is a top view of the jacking mechanism of the present invention;
图20为本发明顶起机构的右视图;Fig. 20 is a right view of the jacking mechanism of the present invention;
图21为图19的B-B剖视图;Figure 21 is a B-B sectional view of Figure 19;
图22为本发明贴面板热压机的自动送料下料设备安装后的主视图;Fig. 22 is a front view after installation of the automatic feeding and unloading equipment of the veneer hot press of the present invention;
图23为本发明贴面板热压机的自动送料下料设备安装后的俯视图。Fig. 23 is a top view after installation of the automatic feeding and unloading equipment of the veneer heat press of the present invention.
附图标记:1-升降机构,101-升降机构底座,102-升降部件驱动件,1021-转向器,1022-丝杆升降机,1023-升降机构丝杆,1024-传动杆,1025-升降机构伺服电机,1026-带座轴承,103-输送机构支撑架,104-限位立柱,105-升降机构支架,106-升降部件,1061-升降立板,1062-托接机构托接板,107-连接件,108-直线导轨Ⅰ,109-滑块Ⅰ; 2-托接机构,201-托接机构框架,202-直线导轨Ⅱ,203-滑块Ⅱ,204-顶推角钢,205-物料托接板驱动件,206-驱动件安装座,207-物料托接板; 3-托接机构连接板; 4-输送机构,401-物料放置支架,4011-物料放置板,402-输送机构齿条,403-直线导轨Ⅲ,404-阻挡条,405-输送机构驱动件,4051-步进电机齿轮,4052-步进电机,406-滑块Ⅲ,407-输送机构底座; 5-滑块Ⅳ;6-直线导轨Ⅳ; 7-顶起机构,701-物料顶起支架,702-升降台,703-升降台驱动件,7031-伺服电机齿轮,7032-减速机,7033-顶起机构伺服电机,704-直线导轨Ⅴ,705-顶起机构齿条,706-顶起机构框架,707-支撑垫板,708-直线轴承,709-直线导轨Ⅴ连接杆; 8-推送机构,801-推送机构驱动件,802-推送机构丝杆,803-直线导轨Ⅵ,804-推送部件,805-推送机构框架;9-贴面板热压机,10-地面。a-前方,b-后方。Reference signs: 1-lifting mechanism, 101-lifting mechanism base, 102-lifting component driver, 1021-steering gear, 1022-screw lifter, 1023-lifting mechanism screw, 1024-transmission rod, 1025-lifting mechanism servo Motor, 1026-bearing with seat, 103-conveying mechanism support frame, 104-limiting column, 105-lifting mechanism bracket, 106-lifting parts, 1061-lifting vertical plate, 1062-supporting mechanism supporting plate, 107-connection 108-linear guide Ⅰ, 109-slider Ⅰ; 2-supporting mechanism, 201-supporting mechanism frame, 202-linear guide Ⅱ, 203-slider Ⅱ, 204-push angle steel, 205-material support Plate driver, 206-driver mounting seat, 207-material supporting plate; 3-supporting mechanism connecting plate; 4-conveying mechanism, 401-material placing bracket, 4011-material placing plate, 402-conveying mechanism rack, 403-linear guide railⅢ, 404-blocking bar, 405-driver of conveying mechanism, 4051-stepping motor gear, 4052-stepping motor, 406-sliderⅢ, 407-transporting mechanism base; 5-sliderⅣ; 6 -Linear guideway Ⅳ; 7-Jacking mechanism, 701-Material jacking bracket, 702-Elevating platform, 703-Elevating platform driver, 7031-Servo motor gear, 7032-Reducer, 7033-Jacking mechanism servo motor, 704 -Linear guide Ⅴ, 705-jacking mechanism rack, 706-jacking mechanism frame, 707-support pad, 708-linear bearing, 709-linear guide Ⅴ connecting rod; 8-push mechanism, 801-push mechanism drive , 802-screw rod of the pushing mechanism, 803-linear guide rail Ⅵ, 804-pushing components, 805-frame of the pushing mechanism; a-front, b-back.
具体实施方式detailed description
下面结合实施例对本发明作进一步详细的描述,但本发明的实施方式并不局限于实施例表示的范围。The present invention will be further described in detail below in conjunction with the examples, but the embodiments of the present invention are not limited to the scope indicated by the examples.
实施例1:Example 1:
如图1-8、12-20所示,一种贴面板热压机的自动送料下料设备,它包括木板装料卸料升降总成和输送机构4,木板装料卸料升降总成包括升降机构1、顶起机构7、推送机构8和8个托接机构2;升降机构1包括升降机构底座101,升降机构底座101的前端左右各设一个升降机构支架105,升降机构支架105上设有升降部件106,升降机构底座101的前端还设有升降部件驱动件102,升降部件驱动件102与升降部件106连接,升降部件驱动件102驱动升降部件106上下移动;升降机构底座101的后端左右各设一根限位立柱104,限位立柱104邻边设有垂直的直线导轨Ⅳ6;升降机构底座101的后端上还设有输送机构支撑架103;8个托接机构2的前端设于顶起机构7上方,位于升降机构支架105之间,并与升降部件106连接,由升降部件106带动其同时上下移动;8个托接机构2的后端固定在同一块托接机构连接板3上; 推送机构8设于升降机构底座101上方左右两侧,一端与升降部件106固定连接,另一端通过滑块Ⅳ5与直线导轨Ⅳ6活动连接,推送机构8的推送部件804与托接机构连接板3连接,由推送部件804同时带动8个托接机构2前后移动;输送机构4包括输送机构底座407,输送机构底座407安装在输送机构支撑架103上,输送机构底座407上设有物料放置支架401,物料放置支架401前部由四块物料放置板4011均匀间隔排列组成;物料放置支架401后部设有输送机构驱动件405,输送机构驱动件405驱动物料放置支架401前后移动;顶起机构7设于升降机构底座101上方,位于升降机构支架105之间;顶起机构7包括顶起机构框架706,在顶起机构框架706上方设有支撑垫板707,支撑垫板707上设有升降台702,支撑垫板707中部设有升降台驱动件703,升降台驱动件703驱动升降台702上下移动,升降台702上均匀间隔5个物料顶起支架701;顶起机构7和输送机构4位于同一直线上,当物料放置板4011运动到顶起机构7正上方时,物料顶起支架701位置对应物料放置板4011之间的间隔,物料顶起支架701之间的间隔对应物料放置板4011的位置,物料顶起支架701的宽度与物料放置板4011间隔宽度相同,物料顶起支架701的间隔宽度与物料放置板4011宽度相同。As shown in Figures 1-8 and 12-20, an automatic feeding and unloading device for a veneer hot press machine includes a wooden board loading and unloading lifting assembly and a conveying mechanism 4, and the wooden board loading and unloading lifting assembly includes Elevating mechanism 1, jacking mechanism 7, pushing mechanism 8 and 8 supporting mechanisms 2; Lifting part 106 is arranged, and the front end of lifting mechanism base 101 is also provided with lifting part driving part 102, and lifting part driving part 102 is connected with lifting part 106, and lifting part driving part 102 drives lifting part 106 to move up and down; A limit column 104 is respectively established on the left and right, and a vertical linear guide rail IV6 is provided on the adjacent side of the limit column 104; the rear end of the lifting mechanism base 101 is also provided with a conveying mechanism support frame 103; Above the jacking mechanism 7, between the lifting mechanism brackets 105, and connected with the lifting component 106, driven by the lifting component 106 to move up and down at the same time; the rear ends of the eight supporting mechanisms 2 are fixed on the same connecting plate of the supporting mechanism 3; the pushing mechanism 8 is located on the left and right sides above the base of the lifting mechanism 101, one end is fixedly connected with the lifting part 106, the other end is movably connected with the linear guide rail IV6 through the slider IV5, and the pushing part 804 of the pushing mechanism 8 is connected with the supporting mechanism The boards 3 are connected, and the pushing parts 804 simultaneously drive the eight supporting mechanisms 2 to move back and forth; the conveying mechanism 4 includes a conveying mechanism base 407, which is installed on the conveying mechanism support frame 103, and the conveying mechanism base 407 is provided with material placement Bracket 401, the front part of the material placement bracket 401 is composed of four material placement plates 4011 arranged at even intervals; the rear part of the material placement bracket 401 is provided with a conveying mechanism driving part 405, and the conveying mechanism driving part 405 drives the material placing bracket 401 to move back and forth; Mechanism 7 is located at the top of the lifting mechanism base 101, between the lifting mechanism supports 105; Lifting platform 702, the middle part of support pad 707 is provided with lifting platform driving part 703, and lifting platform driving part 703 drives lifting platform 702 to move up and down, and lifting platform 702 is evenly spaced 5 material jacking brackets 701; jacking mechanism 7 and conveying mechanism 4 are located on the same straight line, when the material placement plate 4011 moves to the top of the jacking mechanism 7, the position of the material jacking bracket 701 corresponds to the space between the material placement plates 4011, and the space between the material jacking brackets 701 corresponds to the material placement plate 4011 position, the width of the material lifting bracket 701 is the same as the spacing width of the material placement plate 4011, and the spacing width of the material lifting bracket 701 is the same as the width of the material placement plate 4011.
实施例2:Example 2:
如图1-8、12-20所示,在实施例1的基础上,输送机构4的物料放置支架401后部下方左右两侧设有滑块Ⅲ406,滑块Ⅲ406与直线导轨Ⅲ403活动连接,直线导轨Ⅲ403设于输送机构底座407上,输送机构底座407中部设有输送机构齿条402,输送机构驱动件405与输送机构齿条402滚动连接;4块物料放置板4011的前端分别设有防止物料滑出的阻挡条404。As shown in Figures 1-8 and 12-20, on the basis of Embodiment 1, sliders III406 are provided on the left and right sides below the rear part of the material placement bracket 401 of the conveying mechanism 4, and the sliders III406 are movably connected with the linear guide rail III403. The linear guide rail III 403 is arranged on the base 407 of the conveying mechanism, the middle part of the base 407 of the conveying mechanism is provided with the rack 402 of the conveying mechanism, the driving part 405 of the conveying mechanism is connected with the rack 402 of the conveying mechanism rollingly; Barrier strip 404 for material to slide out.
输送机构驱动件405包括步进电机4052和步进电机齿轮4051,步进电机4052动力输出至步进电机齿轮4051,步进电机齿轮4051与输送机构齿条402滚动连接。The driving part 405 of the conveying mechanism includes a stepping motor 4052 and a stepping motor gear 4051 , the power output of the stepping motor 4052 is to the stepping motor gear 4051 , and the stepping motor gear 4051 is rollingly connected with the rack 402 of the conveying mechanism.
实施例3:Example 3:
如图1-8、12-21所示,在实施例1的基础上,顶起机构7还包括直线导轨Ⅴ704、直线轴承708、直线导轨Ⅴ连接杆709和顶起机构齿条705,直线导轨Ⅴ704与直线轴承708活动连接,直线轴承708设在支撑垫板707上,直线导轨Ⅴ704的一端与升降台702连接,另一端穿过支撑垫板707与直线导轨Ⅴ连接杆709连接;顶起机构齿条705设在顶起机构框架706内,一端穿过支撑垫板707与升降台702连接,另一端与顶起机构框架706的底板连接,升降台驱动件703与顶起机构齿条705滚动连接。升降台驱动件703包括伺服电机齿轮7031、减速机7032和顶起机构伺服电机7033,顶起机构伺服电机7033与减速机7032连接,减速机7032与伺服电机齿轮7031连接,伺服电机齿轮7031与顶起机构齿条705滚动连接。As shown in Figures 1-8 and 12-21, on the basis of Embodiment 1, the jacking mechanism 7 also includes a linear guide rail V704, a linear bearing 708, a linear guide rail V connecting rod 709 and a jacking mechanism rack 705, and the linear guide rail V 704 is movably connected with linear bearing 708, and linear bearing 708 is arranged on support pad 707. One end of linear guide rail V 704 is connected with lifting platform 702, and the other end passes through support pad 707 to connect with linear guide V connecting rod 709; jacking mechanism The rack 705 is located in the jacking mechanism frame 706, one end passes through the support pad 707 and is connected with the lifting platform 702, and the other end is connected with the bottom plate of the jacking mechanism frame 706, and the lifting platform driver 703 is rolled with the jacking mechanism rack 705 connect. Lifting table driver 703 includes servo motor gear 7031, reducer 7032 and jacking mechanism servo motor 7033, jacking mechanism servo motor 7033 is connected with reducer 7032, reducer 7032 is connected with servo motor gear 7031, servo motor gear 7031 is connected with jacking mechanism The mechanism rack 705 is rollingly connected.
实施例4:Example 4:
如图1-8、12-20所示,在实施例1的基础上,升降机构1的升降部件106包括升降立板1061和若干块托接机构托接板1062,托接机构托接板1062均匀间隔排列在升降立板1061正面;升降部件驱动件102包括转向器1021、丝杆升降机1022、升降机构丝杆1023、传动杆1024、升降机构伺服电机1025和带座轴承1026,升降机构伺服电机1025和传动杆1024设在升降机构支架105之间,转向器1021和丝杆升降机1022设在升降机构支架105下方,带座轴承1026设在升降立板1061背面;升降机构伺服电机1025通过传动杆1024与转向器1021连接,转向器1021与丝杆升降机1022连接,丝杆升降机1022与升降机构丝杆1023的一端连接,升降机构丝杆1023的另一端与带座轴承1026连接;升降机构支架105上还设有直线导轨Ⅰ108,直线导轨Ⅰ108上活动连接着滑块Ⅰ109,滑块Ⅰ109通过连接件107与升降立板1061背面连接。As shown in Figures 1-8 and 12-20, on the basis of Embodiment 1, the lifting part 106 of the lifting mechanism 1 includes a lifting vertical plate 1061 and several supporting plates 1062 of the supporting mechanism, and the supporting plates 1062 of the supporting mechanism Evenly spaced on the front of the lifting vertical plate 1061; the driving part of the lifting part 102 includes a steering gear 1021, a screw lifter 1022, a lifting mechanism screw 1023, a transmission rod 1024, a lifting mechanism servo motor 1025 and a bearing with seat 1026, and the lifting mechanism servo motor 1025 and transmission rod 1024 are arranged between the lifting mechanism brackets 105, the steering gear 1021 and the screw lifter 1022 are arranged below the lifting mechanism bracket 105, and the bearing with seat 1026 is arranged on the back side of the lifting vertical plate 1061; the lifting mechanism servo motor 1025 passes through the transmission rod 1024 is connected with steering gear 1021, steering gear 1021 is connected with screw lifter 1022, screw screw lifter 1022 is connected with one end of lifting mechanism screw rod 1023, and the other end of lifting mechanism screw rod 1023 is connected with belt seat bearing 1026; Lifting mechanism support 105 A linear guide rail I108 is also provided on the top, and a slide block I109 is movably connected to the linear guide rail I108, and the slide block I109 is connected to the back of the lifting riser 1061 through a connecting piece 107.
实施例5:Example 5:
如图1-8、12-20所示,在实施例4的基础上,推送机构8包括推送机构驱动件801、推送机构丝杆802、直线导轨Ⅵ803、推送部件804和推送机构框架805,推送机构框架805一端与升降立板1061背面固定连接,另一端通过滑块Ⅳ5与直线导轨Ⅳ6活动连接;推送机构驱动件801设在推送机构框架805前端,推送机构丝杆802一端与推送机构驱动件801连接,另一端与推送机构框架805后端连接;直线导轨Ⅵ803设在推送机构丝杆802两侧,直线导轨Ⅵ803的前后端分别与推送机构框架805的前后端连接;推送部件804为滑块Ⅴ,滑块Ⅴ同时与直线导轨Ⅵ803以及推送机构丝杆802连接。推送机构驱动件801为伺服电机。As shown in Figures 1-8 and 12-20, on the basis of Embodiment 4, the push mechanism 8 includes a push mechanism driver 801, a push mechanism screw 802, a linear guide rail VI 803, a push component 804, and a push mechanism frame 805. One end of the mechanism frame 805 is fixedly connected with the back of the lifting vertical plate 1061, and the other end is movably connected with the linear guide rail IV6 through the slider IV5; 801, the other end is connected to the rear end of the push mechanism frame 805; the linear guide rail VI 803 is arranged on both sides of the push mechanism screw rod 802, and the front and rear ends of the linear guide rail VI 803 are respectively connected to the front and rear ends of the push mechanism frame 805; the push component 804 is a slider Ⅴ, the slider Ⅴ is connected with the linear guide rail Ⅵ803 and the screw rod 802 of the pushing mechanism at the same time. The pushing mechanism driver 801 is a servo motor.
实施例6:Embodiment 6:
如图1-20所示,在实施例4的基础上,托接机构2包括托接机构框架201、直线导轨Ⅱ202、滑块Ⅱ203、顶推角钢204、物料托接板驱动件205、驱动件安装座206和物料托接板207;托接机构框架201前端设有顶推角钢204,顶推角钢204顶部的位置低于托接机构框架201;托接机构框架201的前部设有两个驱动件安装座206,每个驱动件安装座206上均设有物料托接板207和物料托接板驱动件205,物料托接板驱动件205物料托接板207前后移动;直线导轨Ⅱ202设在托接机构框架201下方,滑块Ⅱ203与直线导轨Ⅱ202活动连接,滑块Ⅱ203固定安装在托接机构托接板1062上。两个驱动件安装座206的间距大于木板的宽度,物料托接板驱动件205为微型气缸。As shown in Figure 1-20, on the basis of Embodiment 4, the supporting mechanism 2 includes a supporting mechanism frame 201, a linear guide rail II 202, a slider II 203, a pushing angle steel 204, a material supporting plate driving part 205, and a driving part The mounting base 206 and the material supporting plate 207; the front end of the supporting mechanism frame 201 is provided with a push angle steel 204, and the position of the top of the pushing angle steel 204 is lower than the supporting mechanism frame 201; the front part of the supporting mechanism frame 201 is provided with two The driver mounting base 206, each driver mounting base 206 is provided with a material supporting plate 207 and a material supporting plate driver 205, the material supporting plate driver 205 and the material supporting plate 207 move forward and backward; the linear guide rail II 202 is provided Under the frame 201 of the supporting mechanism, the slider II 203 is movably connected with the linear guide rail II 202 , and the slider II 203 is fixedly installed on the supporting plate 1062 of the supporting mechanism. The distance between the two driving member mounts 206 is greater than the width of the plank, and the material supporting board driving member 205 is a miniature air cylinder.
实施例7:Embodiment 7:
如图1-21所示,在实施例1的基础上,输送机构4的物料放置支架401后部下方左右两侧设有滑块Ⅲ406,滑块Ⅲ406与直线导轨Ⅲ403活动连接,直线导轨Ⅲ403设于输送机构底座407上,输送机构底座407中部设有输送机构齿条402,输送机构驱动件405与输送机构齿条402滚动连接;4块木板的前端分别设有防止物料滑出的阻挡条404。输送机构驱动件405包括步进电机4052和步进电机齿轮4051,步进电机4052动力输出至步进电机齿轮4051,步进电机齿轮4051与输送机构齿条402滚动连接。顶起机构7还包括直线导轨Ⅴ704、直线轴承708、直线导轨Ⅴ连接杆709和顶起机构齿条705,直线导轨Ⅴ704与直线轴承708活动连接,直线轴承708设在支撑垫板707上,直线导轨Ⅴ704的一端与升降台702连接,另一端穿过支撑垫板707与直线导轨Ⅴ连接杆709连接;顶起机构齿条705设在顶起机构框架706内,一端穿过支撑垫板707与升降台702连接,另一端与顶起机构框架706的底板连接,升降台驱动件703与顶起机构齿条705滚动连接。升降台驱动件703包括伺服电机齿轮7031、减速机7032和顶起机构伺服电机7033,顶起机构伺服电机7033与减速机7032连接,减速机7032与伺服电机齿轮7031连接,伺服电机齿轮7031与顶起机构齿条705滚动连接。升降机构1的升降部件106包括升降立板1061和若干块托接机构托接板1062,托接机构托接板1062均匀间隔排列在升降立板1061正面;升降部件驱动件102包括转向器1021、丝杆升降机1022、升降机构丝杆1023、传动杆1024、升降机构伺服电机1025和带座轴承1026,升降机构伺服电机1025和传动杆1024设在升降机构支架105之间,转向器1021和丝杆升降机1022设在升降机构支架105下方,带座轴承1026设在升降立板1061背面;升降机构伺服电机1025通过传动杆1024与转向器1021连接,转向器1021与丝杆升降机1022连接,丝杆升降机1022与升降机构丝杆1023的一端连接,升降机构丝杆1023的另一端与带座轴承1026连接;升降机构支架105上还设有直线导轨Ⅰ108,直线导轨Ⅰ108上活动连接着滑块Ⅰ109,滑块Ⅰ109通过连接件107与升降立板1061背面连接。推送机构8包括推送机构驱动件801、推送机构丝杆802、直线导轨Ⅵ803、推送部件804和推送机构框架805,推送机构框架805一端与升降立板1061背面固定连接,另一端通过滑块Ⅳ5与直线导轨Ⅳ6活动连接;推送机构驱动件801设在推送机构框架805前端,推送机构丝杆802一端与推送机构驱动件801连接,另一端与推送机构框架805后端连接;直线导轨Ⅵ803设在推送机构丝杆802两侧,直线导轨Ⅵ803的前后端分别与推送机构框架805的前后端连接;推送部件804为滑块Ⅴ,滑块Ⅴ同时与直线导轨Ⅵ803以及推送机构丝杆802连接。托接机构2包括托接机构框架201、直线导轨Ⅱ202、滑块Ⅱ203、顶推角钢204、物料托接板驱动件205、驱动件安装座206和物料托接板207;托接机构框架201前端设有顶推角钢204,顶推角钢204顶部的位置低于托接机构框架201;托接机构框架201的前部设有两个驱动件安装座206,每个驱动件安装座206上均设有物料托接板207和物料托接板驱动件205,物料托接板驱动件205物料托接板207前后移动;直线导轨Ⅱ202设在托接机构框架201下方,滑块Ⅱ203与直线导轨Ⅱ202活动连接,滑块Ⅱ203固定安装在托接机构托接板1062上。两个驱动件安装座206的间距大于木板的宽度,物料托接板驱动件205为微型气缸。As shown in Figure 1-21, on the basis of Embodiment 1, sliders III 406 are provided on the left and right sides below the rear part of the material placement bracket 401 of the conveying mechanism 4, and the sliders III 406 are movably connected with the linear guide rail III 403, and the linear guide rail III 403 is set On the conveying mechanism base 407, a conveying mechanism rack 402 is provided in the middle of the conveying mechanism base 407, and the driving member 405 of the conveying mechanism is rollingly connected with the conveying mechanism rack 402; the front ends of the four planks are respectively provided with blocking strips 404 to prevent materials from slipping out . The driving part 405 of the conveying mechanism includes a stepping motor 4052 and a stepping motor gear 4051 , the power output of the stepping motor 4052 is to the stepping motor gear 4051 , and the stepping motor gear 4051 is rollingly connected with the rack 402 of the conveying mechanism. The jacking mechanism 7 also includes a linear guideway V704, a linear bearing 708, a linear guideway V connecting rod 709 and a jacking mechanism tooth bar 705, the linear guideway V704 is movably connected with a linear bearing 708, and the linear bearing 708 is located on the support pad 707, and the linear One end of the guide rail V 704 is connected with the lifting platform 702, and the other end passes through the support pad 707 and is connected with the linear guide V connecting rod 709; the jacking mechanism rack 705 is arranged in the jacking mechanism frame 706, and one end passes through the support pad 707 and The lifting platform 702 is connected, and the other end is connected with the bottom plate of the jacking mechanism frame 706 , and the lifting platform driving member 703 is rollingly connected with the jacking mechanism rack 705 . Lifting table driver 703 includes servo motor gear 7031, reducer 7032 and jacking mechanism servo motor 7033, jacking mechanism servo motor 7033 is connected with reducer 7032, reducer 7032 is connected with servo motor gear 7031, servo motor gear 7031 is connected with jacking mechanism The mechanism rack 705 is rollingly connected. The lifting part 106 of the lifting mechanism 1 includes a lifting riser 1061 and several supporting mechanism supporting plates 1062, and the supporting mechanism supporting plates 1062 are evenly spaced and arranged on the front of the lifting rising plate 1061; Screw lifter 1022, elevating mechanism screw mandrel 1023, transmission rod 1024, elevating mechanism servo motor 1025 and belt seat bearing 1026, elevating mechanism servo motor 1025 and transmission rod 1024 are arranged between elevating mechanism support 105, steering gear 1021 and screw mandrel Elevator 1022 is located at the bottom of lifting mechanism support 105, and belt seat bearing 1026 is arranged at the back of lifting vertical plate 1061; 1022 is connected with one end of the lifting mechanism screw rod 1023, and the other end of the lifting mechanism screw rod 1023 is connected with the bearing with seat 1026; the lifting mechanism support 105 is also provided with a linear guide rail I108, and the linear guide rail I108 is movably connected with a slide block I109. The block I 109 is connected to the back of the lifting riser 1061 through the connecting piece 107 . The push mechanism 8 includes a push mechanism driver 801, a push mechanism screw rod 802, a linear guide rail VI 803, a push component 804 and a push mechanism frame 805. One end of the push mechanism frame 805 is fixedly connected to the back of the lifting riser 1061, and the other end is connected to The linear guide rail IV6 is movably connected; the push mechanism driving part 801 is set at the front end of the push mechanism frame 805, one end of the push mechanism screw rod 802 is connected with the push mechanism drive part 801, and the other end is connected with the rear end of the push mechanism frame 805; the linear guide rail VI803 is set at the push mechanism frame 805. On both sides of the mechanism screw 802, the front and rear ends of the linear guide rail VI803 are respectively connected to the front and rear ends of the push mechanism frame 805; The supporting mechanism 2 includes a supporting mechanism frame 201, a linear guide rail II 202, a slider II 203, a pushing angle steel 204, a material supporting plate driver 205, a driver mounting seat 206 and a material supporting plate 207; the front end of the supporting mechanism frame 201 There is a push angle steel 204, and the position of the top of the push angle steel 204 is lower than the frame 201 of the supporting mechanism; the front part of the frame 201 of the supporting mechanism is provided with two driver mounts 206, and each driver mount 206 is provided with There is a material supporting plate 207 and a material supporting plate driving part 205, and the material supporting plate driving part 205 and the material supporting plate 207 move forward and backward; the linear guide rail II 202 is set under the supporting mechanism frame 201, and the slider II 203 and the linear guide rail II 202 move connection, the slider II 203 is fixedly installed on the supporting plate 1062 of the supporting mechanism. The distance between the two driving member mounts 206 is greater than the width of the plank, and the material supporting board driving member 205 is a miniature air cylinder.
在上述实施例中,当未举出具体结构的装置如升降部件驱动件、物料托接板驱动件、输送机构驱动件、升降台驱动件和推送机构驱动件等,则默认为采用现有技术中的设备。In the above-mentioned embodiments, when no device with a specific structure is mentioned, such as the driving part of the lifting part, the driving part of the material supporting plate, the driving part of the conveying mechanism, the driving part of the lifting table and the driving part of the pushing mechanism, etc., the existing technology is used by default. in the device.
如图1- 23所示,本发明实施例1-7的安装方式是:本发明安装于热压机的进料口前,木板装料卸料升降总成安装在地面下,安装的地下深度与输送机构支撑架高度相同;输送机构直接设于地面上,方便工人们进行物料的放置。其工作流程为:As shown in Figure 1-23, the installation method of Embodiment 1-7 of the present invention is: the present invention is installed in front of the feed port of the hot press, the lifting assembly for loading and unloading of wooden boards is installed under the ground, and the underground depth of the installation is The height is the same as the supporting frame of the conveying mechanism; the conveying mechanism is directly set on the ground, which is convenient for workers to place materials. Its workflow is:
1、人工装卸物料(即待加工木板和贴面纸)至物料放置板4011上,然后启动步进电机4052,步进电机齿轮4051转动,物料放置支架401开始运动,物料放置板4011运动至顶起机构7正上方,运动速度为0-400mm/s可调,物料放置板4011运动到指定位置为10s;1. Manually load and unload materials (that is, wooden boards and veneer papers to be processed) onto the material placement plate 4011, then start the stepping motor 4052, the stepping motor gear 4051 rotates, the material placement bracket 401 starts to move, and the material placement plate 4011 moves to the top Right above the lifting mechanism 7, the movement speed is adjustable from 0 to 400mm/s, and it takes 10s for the material placement plate 4011 to move to the designated position;
2、顶起机构伺服电机7033启动,升降台702升起,物料顶起支架701插入物料放置板4011之间的间隔并顶起物料,顶起的速度为0-300mm/s可调,前段速度快,到接近物料时速度变慢,为一个变速过程,整个顶起过程时间为3s。2. The servo motor 7033 of the jacking mechanism starts, the lifting platform 702 rises, the material jacking bracket 701 is inserted into the space between the material placement plates 4011 and jacks up the material, the jacking speed is adjustable from 0 to 300mm/s, and the front speed Fast, the speed slows down when approaching the material, which is a variable speed process, and the entire jacking process takes 3s.
3、升降机构伺服电机1025启动,升降立板1061带动8块托接机构2下降,处于顶层即第一层托接机构2的物料托接板驱动件205启动,物料放置支架401退回初始位置;托接机构2下降到顶起机构支架701上物料的下方,第一层托接机构2的物料托接板207相向运动,顶起机构7下降,将物料托接在物料托接板207上,顶起机构7要求下降的速度慢,卸完物料后速度加快,整个过程为3s;3. The servo motor 1025 of the lifting mechanism starts, the lifting vertical plate 1061 drives the 8 supporting mechanisms 2 to descend, the material supporting plate driver 205 on the top layer, that is, the first supporting mechanism 2 starts, and the material placing bracket 401 returns to the initial position; The supporting mechanism 2 descends to the bottom of the material on the jacking mechanism bracket 701, the material supporting plates 207 of the first layer of supporting mechanism 2 move toward each other, the jacking mechanism 7 descends, and the material is supported on the material supporting plate 207, and the material supporting plate 207 is lifted. The lifting mechanism 7 requires a slow falling speed, and the speed is accelerated after the material is unloaded, and the whole process is 3s;
4、顶起机构7退回初始位置,物料顶起支架701退回初始位置,然后继续进行装卸物料,第一层托接机构2通过升降立板1061向上提升,提升速度为26mm/s,至第二次物料装卸位置为8s;4. The jacking mechanism 7 returns to the initial position, and the material jacking bracket 701 returns to the initial position, and then continues to load and unload the material. The first layer of supporting mechanism 2 is lifted upward through the lifting vertical plate 1061, and the lifting speed is 26mm/s, to the second The secondary material loading and unloading position is 8s;
5、按照1-4步骤进行后面托接机构物料的装载直至托接机构2装满物料,物料放置支架401和顶起机构7退回初始位置;5. Follow the steps 1-4 to load the material of the supporting mechanism at the back until the supporting mechanism 2 is filled with materials, and the material placement bracket 401 and the jacking mechanism 7 return to the initial position;
6、托接机构2在升降机构1的带动下下降到指定位置对准8层热压机的开口,下降过程为25s;6. Driven by the lifting mechanism 1, the supporting mechanism 2 descends to the designated position to align with the opening of the 8-layer heat press, and the descending process takes 25s;
7、推送机构8的推送机构驱动件801启动,滑块Ⅴ向前运动,同时推动托接机构2进入贴面板热压机层中,托接机构2同时把已加工好的贴面板顶出,整个过程为13s;7. The pushing mechanism driver 801 of the pushing mechanism 8 starts, the slider V moves forward, and at the same time pushes the supporting mechanism 2 into the veneer heat press layer, and the supporting mechanism 2 pushes out the processed veneer at the same time, The whole process is 13s;
8、托接机构2的物料托接板207反向运动,物料卸下。8. The material supporting plate 207 of the supporting mechanism 2 moves in reverse, and the material is unloaded.
9、升降立板1061升起一段距离,推送机构8退后,升降立板1061下降到初始位置,时间为43s,一个工作流程完成。9. The lift riser 1061 is raised for a certain distance, the push mechanism 8 moves back, and the lift riser 1061 falls to the initial position. The time is 43s, and a work flow is completed.
在本发明的描述中,需要理解的是,术语“前”、“后”、“上”、“下”、“左”、“右”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或者暗示所指的装置或部件必须具有特定的方位、以特定的方位构造或操作,因此不能理解为对本发明的限制。In describing the present invention, it is to be understood that the terms "front", "rear", "upper", "lower", "left", "right", "top", "bottom" etc. indicate an orientation or position The relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention, and does not indicate or imply that the device or component referred to must have a specific orientation, be constructed or operated in a specific orientation, and therefore cannot be understood as Limitations on the Invention.
上述实施例,仅为对本发明的目的、技术方案和有益效果进一步详细说明的具体个例,本发明并非限定于此。凡在本发明公开的范围之内所做的任何修改、等同替换、改进等,均包含在本发明的保护范围之内。The above-mentioned embodiments are only specific examples for further specifying the purpose, technical solutions and beneficial effects of the present invention, and the present invention is not limited thereto. Any modifications, equivalent replacements, improvements, etc. made within the disclosed scope of the present invention are included in the protection scope of the present invention.
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CN201710170037.2A Active CN106808537B (en) | 2017-03-21 | 2017-03-21 | Automatic feeding and unloading equipment for veneer heat press |
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CN109049177A (en) * | 2018-08-30 | 2018-12-21 | 桂林电子科技大学 | The plate supplying system of multi-daylight press |
CN112248148A (en) * | 2020-10-16 | 2021-01-22 | 杭州崇新装饰材料有限公司 | Veneering hot press |
CN113858372A (en) * | 2021-08-16 | 2021-12-31 | 杭州司哲丽科技有限公司 | Manufacturing method and production device of environment-friendly door plate |
CN119388526A (en) * | 2024-12-12 | 2025-02-07 | 江苏福庆家居有限公司 | Production process of ENF-grade impregnated bond paper veneer plywood |
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CN113858372A (en) * | 2021-08-16 | 2021-12-31 | 杭州司哲丽科技有限公司 | Manufacturing method and production device of environment-friendly door plate |
CN119388526A (en) * | 2024-12-12 | 2025-02-07 | 江苏福庆家居有限公司 | Production process of ENF-grade impregnated bond paper veneer plywood |
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