CN106807769A - 钢筋稳定调节式除磷装置 - Google Patents
钢筋稳定调节式除磷装置 Download PDFInfo
- Publication number
- CN106807769A CN106807769A CN201510840327.4A CN201510840327A CN106807769A CN 106807769 A CN106807769 A CN 106807769A CN 201510840327 A CN201510840327 A CN 201510840327A CN 106807769 A CN106807769 A CN 106807769A
- Authority
- CN
- China
- Prior art keywords
- dephosphorization
- reinforcing bar
- mounting bracket
- rotating shaft
- regulation formula
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000003014 reinforcing Effects 0.000 title claims abstract description 40
- 230000001360 synchronised Effects 0.000 claims abstract description 6
- 238000004049 embossing Methods 0.000 claims description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N phosphorus Chemical compound 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[P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 abstract description 7
- 229910052698 phosphorus Inorganic materials 0.000 abstract description 7
- 239000011574 phosphorus Substances 0.000 abstract description 7
- 238000003379 elimination reaction Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005554 pickling Methods 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools, brushes, or analogous members
- B08B1/02—Cleaning travelling work, e.g. a web, articles on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/04—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing
Abstract
本发明公开了一种钢筋稳定调节式除磷装置，包括除磷机架，除磷机架的两端分别安装有除磷转轴，除磷转轴内设有中心通孔；两根除磷转轴上分别套装设有除磷轴套，两个除磷轴套之间环形均布设有除磷安装架，且除磷安装架的两端分别通过双铰连杆与除磷轴套相连，除磷安装架上间隔设有除磷单元；除磷单元包括安装在除磷安装架上的径向支撑臂，径向支撑臂的端部设有除磷轮；除磷机架上设有用于驱动除磷转轴旋转的驱动机构；驱动机构包括分别套装在两根除磷转轴上并与其同步转动的被动齿轮，除磷机架上固定安装有除磷电机，除磷电机的输出轴上安装设有主动齿轮，主动齿轮与两个被动齿轮之间设有传动比相等的齿轮传动机构。
Description
钢筋稳定调节式除磷装置
技术领域
[0001] 本发明涉及一种钢筋除磷设备，具体的为一种运行稳定且可调节的钢筋除磷装 置。
背景技术
[0002] 钢筋在长时间放置后容易生锈，需要进行除磷才能进行后续的生产工序。现有的 钢筋除磷方法很多，包括钢丝刷除磷、酸洗除磷和固定轮除磷等方式。这些除磷方法虽然在 一定程度上能够满足使用要求，但是钢丝刷除磷存在除磷不彻底的缺点，酸洗除磷存在废 水污染，而固定轮除磷的方式会不同程度损坏钢筋表面和破坏钢筋延伸率。
发明内容
[0003] 有鉴于此，本发明的目的在于提供一种钢筋稳定调节式除磷装置，不仅能够满足 钢筋除磷的要求，而且具有运行稳定、除磷效果好和适用范围广的优点。
[0004] 为达到上述目的，本发明提供如下技术方案： 一种钢筋稳定调节式除憐装置，包括除磷机架，所述除磷机架的两端分别与其旋转配 合安装有除磷转轴，所述除磷转轴内设有用于钢筋穿过的中心通孔;两根所述除磷转轴上 分别套装设有与其单自由度滑动配合的除磷轴套，两个所述除磷轴套之间环形均布设有除 磷安装架，且所述除磷安装架的两端分别通过双铰连杆与所述除磷轴套相连，所述除磷安 装架上间隔设有除磷单元;所述除磷单元包括安装在所述除磷安装架上并位于所述除磷转 轴径向方向上的径向支撑臂，所述径向支撑臂的端部设有轴线与所述除磷转轴轴线空间垂 直并与钢筋接触配合的除磷轮;所述除磷机架上设有用于驱动所述除磷转轴旋转的驱动机 构;所述驱动机构包括分别套装在两根所述除磷转轴上并与其同步转动的被动齿轮，所述 除磷机架上固定安装有除磷电机，所述除磷电机的输出轴上安装设有主动齿轮，所述主动 齿轮与两个所述被动齿轮之间设有传动比相等的齿轮传动机构。
[0005]进一步，所有的所述除磷安装架上设置的所述除磷单元呈错位设置。
[0006]进一步，所有的所述除磷安装架上设置的所述除磷单元呈螺旋状分布。
[0007]进一步，所述除磷轮的外周壁上设有用于与钢筋配合的环形凹槽。
[0008]进一步，所述环形凹槽内设有除磷压纹。
[0009]进一步，所述除磷轴套上设有定位销孔I，所述除磷转轴上与所述定位销孔I对应 设有多个定位销孔n。
[0010]本发明的有益效果在于： 本发明的钢筋稳定调节式除磷装置，通过在除磷转轴上设置除磷轴套，并在两个除磷 轴套之间设置除磷安装架，如此，通过调节两个除磷轴套的距离，即可方便地调节除磷轮的 位置，进而调节所有除磷轮之间的缝隙大小，即调节可穿过的钢筋的大小，实现对不同型号 的钢筋进行除磷处理的能力，且除磷时无死角，具有无污染和除磷效果好的优点;通过将驱 动机构设置为齿轮传动机构，具有运转平稳和保持两根除磷转轴同步运转的优点，能够有 效防止除磷轮与钢筋之间因振动而脱离。
附图说明
[0011]为了使本发明的目的、技术方案和有益效果更加清楚，本发明提供如下附图进行 说明： 图1为采用本发明钢筋稳定调节式除磷装置的带肋钢筋生产线的结构示意图. 图2为本实施例钢筋稳定调节式除磷装置的结构示意图； ^ ’ 图3为两个除磷转轴之间的结构示意图； 图4为图3的左视图。
具体实施方式
[0012]下面结合附图和具体实施例对本发明作进一步说明，以使本领域的技术人员可以 更好的理解本发明并能予以实施，但所举实施例不作为对本发明的限定。
[0013]如图1所不，为米用本发明钢筋稳定调节式除磷装置的带肋钢筋生产线的结构示 意图。该带肋钢筋生广线，包括依次设置的钢筋稳定调节式除磷装置100、缩径机200、轧机 300、热处理装置400和钢筋剪断机500。本实施例的钢筋稳定调节式除磷装置包括除磷机架 108,除磷机架108的两端分别与其旋转配合安装有除磷转轴1〇1，除磷转轴101内设有用于 钢筋600穿过的中心通孔。两根除磷转轴101上分别套装设有与其单自由度滑动配合的除磷 轴套102,两个除磷轴套102之间环形均布设有除磷安装架1〇3,本实施例环形均布设有6个 除磷安装架103,除磷安装架103的两端分别通过双较连杆1〇4与除磷轴套102相连，除磷安 装架103上间隔设有除磷单元。本实施例的除磷单元包括安装在除磷安装架1〇3上并位于除 磷转轴101径向方向上的径向支撑臂105，径向支撑臂105的端部设有轴线与除磷转轴101轴 线空间垂直并与钢筋6〇〇接触配合的除磷轮106。除磷机架上设有用于驱动除磷转轴101旋 转的驱动机构。本实施例的驱动机构包括分别套装在两根所述除磷转轴101上并与其同步 转动的被动齿轮1〇7,所述除磷机架108上固定安装有除磷电机，所述除磷电机的输出轴上 安装设有主动齿轮，所述主动齿轮与两个所述被动齿轮107之间设有传动比相等的齿轮传 动机构。
[0014] 进一步，所有的除磷安装架103上设置的除磷单元呈错位设置，本实施例所有的除 磷安装架103上设置的除磷单元呈螺旋状分布。
[0015] 进一步，除磷轮106的外周壁上设有用于与钢筋配合的环形凹槽，本实施例的环形 凹槽内设有除磷压纹，不仅防止钢筋600与除磷轮105错位脱离，而且能够有效提高除磷效 率。
[0016]进一步，除磷轴套102上设有定位销孔I，除磷转轴101上与定位销孔I对应设有多 个定位销孔n，如此，可用定位销将除磷轴套1〇2定位在除磷转轴loi上。
[0017]本实施例的钢筋稳定调节式除磷装置，通过在除磷转轴上设置除磷轴套，并在两 个除磷轴套之间设置除磷安装架，如此，通过调节两个除磷轴套的距离，即可方便地调节除 磷轮的位置，进而调节所有除磷轮之间的缝隙大小，即调节可穿过的钢筋的大小，实现对不 同型号的钢筋进行除磷处理的能力，且除磷时无死角，具有无污染和除磷效果好的优点;通 过将驱动机构设置为齿轮传动机构，具有运转平稳和保持两根除磷转轴同步运转的优点， 能够有欢防止隊憐祀与钢劢乙间囚振动向脱离。
[0018]以上所述实施例仅是为充分说明本发明而所举的较佳的实施例，本发明的保护范 围不限于此。本技术领域的技术人员在本发明基础上所作的等同替代或变换，均在本发明 的保护范围之内。本发明的保护范围以权利要求书为准。
Claims (6)
1. 一种钢筋稳定调节式除磷装置，其特征在于:包括除磷机架，所述除磷机架的两端分 别与其旋转配合安装有除磷转轴，所述除磷转轴内设有用于钢筋穿过的中心通孔;两根所 述除磷转轴上分别套装设有与其单自由度滑动配合的除磷轴套，两个所述除磷轴套之间环 形均布设有除磷安装架，且所述除磷安装架的两端分别通过双铰连杆与所述除磷轴套相 连，所述除磷安装架上间隔设有除磷单元;所述除磷单元包括安装在所述除磷安装架上并 位于所述除磷转轴径向方向上的径向支撑臂，所述径向支撑臂的端部设有轴线与所述除磷 转轴轴线空间垂直并与钢筋接触配合的除磷轮;所述除磷机架上设有用于驱动所述除磷转 轴旋转的驱动机构;所述驱动机构包括分别套装在两根所述除磷转轴上并与其同步转动的 被动齿轮，所述除磷机架上固定安装有除磷电机，所述除磷电机的输出轴上安装设有主动 齿轮，所述主动齿轮与两个所述被动齿轮之间设有传动比相等的齿轮传动机构。
2. 根据权利要求1所述的钢筋稳定调节式除憐装置，其特征在于:所有的所述除磷安装 架上设置的所述除磷单元呈错位设置。
3. 根据权利要求2所述的钢筋稳定调节式除磷装置，其特征在于:所有的所述除磷安装 架上设置的所述除磷单元呈螺旋状分布。
4. 根据权利要求1所述的钢筋稳定调节式除磷装置，其特征在于:所述除磷轮的外周壁 上设有用于与钢筋配合的环形凹槽。
5. 根据权利要求4所述的钢筋稳定调节式除磷装置，其特征在于:所述环形凹槽内设有 除憐压纹。
6. 根据权利要求1-5任一项所述的钢筋稳定调节式除磷装置，其特征在于:所述除磷轴 套上设有定位销孔I，所述除磷转轴上与所述定位销孔1对应设有多个定位销孔n。
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