CN106783709B - 太阳能电池组件层压工艺中玻璃片上料机构 - Google Patents

太阳能电池组件层压工艺中玻璃片上料机构 Download PDF

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CN106783709B
CN106783709B CN201611258755.7A CN201611258755A CN106783709B CN 106783709 B CN106783709 B CN 106783709B CN 201611258755 A CN201611258755 A CN 201611258755A CN 106783709 B CN106783709 B CN 106783709B
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孙铁囤
安全长
汤平
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Changzhou EGing Photovoltaic Technology Co Ltd
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Abstract

本发明涉及太阳能电池组件层压技术领域,尤其是一种太阳能电池组件层压工艺中玻璃片上料机构,包括立柱及设置在立柱顶端的轨道,轨道上滑动设置有承载座,承载座上设置有伸出端朝下的提升气缸,提升气缸的伸出端上固定有平台,平台的下表面固定有用于吸附玻璃片的吸盘,通过在平台下降吸附玻璃片时,推块随平台一起下降,当吸盘随平台下降至紧贴最上层玻璃片时,推块的下表面位于最上层玻璃片下方第一片玻璃片的上表面和下表面之间,此时驱动平台向进料方向平移,载物台上除了最上层玻璃片随平台平移外,其余玻璃片均会被滑套阻挡,确保吸盘每次吸附一片电池片。

Description

太阳能电池组件层压工艺中玻璃片上料机构
技术领域
本发明涉及太阳能电池组件层压技术领域,尤其是一种太阳能电池组件层压工艺中玻璃片上料机构。
背景技术
太阳能电池组件层压工艺主要为将钢化玻璃片、EVA胶片、串并联的电池片和背板叠层在一起,在层压机中加热固化,成型为太阳能电池板,传统的玻璃片上料时通过人工将玻璃片上料,这种方式显然跟不上产能的扩大,随着自动化产线的实施,出现了较多的玻璃片上料装置,如中国专利号CN201220559012.4公开的一种太阳能电池玻璃自动上料装置,这些装置均通过吸盘吸附玻璃片进行上料,但此类装置存在的共同问题是:由于叠加放置在一起的玻璃片因静电作用吸附在一起或两块玻璃片之间几乎没有空隙,外面是大气,经气压的作用,将两块玻璃压在了一起,在吸盘吸附一片玻璃片时,因静电或气压的作用该玻璃片下方可能会粘连一片玻璃片,在吸盘上升时粘连在下方的玻璃片因没有吸盘的作用会脱落砸到下方,导致整个下方叠在一起的玻璃片全部损坏。
发明内容
本发明要解决的技术问题是:为了解决现有技术中在吸盘吸附一片玻璃片时,因静电或气压的作用该玻璃片下方可能会粘连一片玻璃片的问题,现提供一种太阳能电池组件层压工艺中玻璃片上料机构。
本发明解决其技术问题所采用的技术方案是:一种太阳能电池组件层压工艺中玻璃片上料机构,包括立柱及设置在立柱顶端的轨道,所述轨道上滑动设置有承载座,所述承载座上设置有伸出端朝下的提升气缸,所述提升气缸的伸出端上固定有平台,所述平台的下表面固定有用于吸附玻璃片的吸盘,所述承载座上固定有真空泵,所述真空泵与吸盘连通,所述轨道的侧方设置有拉动气缸,所述拉动气缸的伸出端与承载座固定连接,所述拉动气缸伸出端的轴线与轨道的延伸方向平行,所述平台的下方设置有用于叠加放置玻璃片的载物台,所述载物台的下方设置有支架,所述平台位于载物台的上方,所述轨道的一端为上料端,另一端为出料端,所述载物台靠近轨道出料端的侧方设置有滑杆及滑套,所述滑杆沿竖直方向固定在支架上,所述滑套套设在滑杆上,所述滑套与支架之间固定有弹簧,所述平台的外侧设置有延伸架,所述延伸架的下方设置有推块,推块位于滑套的上方,当吸盘随平台下降至紧贴载物台上的最上层玻璃片时,推块的下表面位于最上层玻璃片下方第一片玻璃片的上表面和下表面之间。
为了适应不同厚度的玻璃片,进一步地,所述推块上螺纹连接有调节螺钉。
优选地,所述吸盘有四个且沿圆周均匀分布在平台的下表面。
进一步地,所述承载座上滑动设置有导向杆,所述导向杆与所述平台固定连接。
本发明的有益效果是:本发明太阳能电池组件层压工艺中玻璃片上料机构通过在平台下降吸附玻璃片时,推块随平台一起下降,当吸盘随平台下降至紧贴最上层玻璃片时,推块的下表面位于最上层玻璃片下方第一片玻璃片的上表面和下表面之间,此时驱动平台向进料方向平移,载物台上除了最上层玻璃片随平台平移外,其余玻璃片均会被滑套阻挡,确保吸盘每次吸附一片电池片,本发明结构简单、玻璃片上料效率高,有效避免了吸盘同时吸附多片玻璃片的现象。
附图说明
下面结合附图和实施例对本发明进一步说明。
图1是本发明太阳能电池组件层压工艺中玻璃片上料机构的示意图;
图2是图1中A的局部放大示意图;
图3是本发明太阳能电池组件层压工艺中玻璃片上料机构中吸盘吸附玻璃片的示意图;
图4是本发明太阳能电池组件层压工艺中玻璃片上料机构中吸盘带动玻璃片与下方玻璃片错开的示意图。
图中:1、立柱,2、轨道,3、承载座,4、提升气缸,5、平台,6、吸盘,7、真空泵,8、拉动气缸,9、载物台,10、支架,11、滑杆,12、滑套,13、弹簧,14、延伸架,15、推块,16、调节螺钉,17、导向杆,18、玻璃片。
具体实施方式
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。
实施例1
如图1-4所示,一种太阳能电池组件层压工艺中玻璃片上料机构,包括立柱1及设置在立柱1顶端的轨道2,轨道2上滑动设置有承载座3,承载座3上设置有伸出端朝下的提升气缸4,提升气缸4的伸出端上固定有平台5,平台5的下表面固定有用于吸附玻璃片18的吸盘6,吸盘6有四个且沿圆周均匀分布在平台5的下表面,承载座3上固定有真空泵7,真空泵7与吸盘6连通,轨道2的侧方设置有拉动气缸8,拉动气缸8的伸出端与承载座3固定连接,拉动气缸8伸出端的轴线与轨道2的延伸方向平行,平台5的下方设置有用于叠加放置玻璃片18的载物台9,载物台9的下方设置有支架10,平台5位于载物台9的上方,承载座3上滑动设置有导向杆17,导向杆17与平台5固定连接,导向杆17的轴线与提升气缸4伸出端的轴线平行,轨道2的一端为上料端,另一端为出料端,载物台9靠近轨道2出料端的侧方设置有滑杆11及滑套12,滑杆11沿竖直方向固定在支架10上,滑套12套设在滑杆11上,滑套12与支架10之间固定有弹簧13,平台5的外侧设置有延伸架14,延伸架14的下方设置有推块15,推块15位于滑套12的上方,推块15上螺纹连接有调节螺钉16,当吸盘6随平台5下降至紧贴载物台9上的最上层玻璃片18时,推块15的下表面位于最上层玻璃片18下方第一片玻璃片18的上表面和下表面之间。
上述太阳能电池组件层压工艺中玻璃片上料机构的工作原理如下:
将待上料的玻璃片18叠加放置在载物台9上,玻璃片18的右侧与其右侧的滑套12接触,滑套12限位在玻璃片组的右侧,当需要将玻璃片18上料时,控制拉动气缸8将平台5移动至载物台9上玻璃片18)的正上方,此时推块15位于滑套12的正上方,启动提升气缸4带动平台5下降直到吸盘6贴载物台9上的最上层玻璃片18,启动真空泵7,吸盘6产生负压吸住玻璃片18,此时推块15随着平台5一起下降至推块15的下表面位于最上层玻璃片18下方第一片玻璃片18的上表面和下表面之间,启动拉动气缸8带动平台5向右移动,滑套12可以阻挡载物台9上位于最上层玻璃片18下方的玻璃片18向右移动,拉动气缸8带动最上层玻璃片18向右移动,直到最上层玻璃片18与载物台9完全错开,然后有拉动气缸8及提升气缸4共同作用将玻璃片18上料,确保吸盘6每次吸附一片玻璃片18上料;其中不同批次玻璃片18的厚度不同时,可调节调节螺钉16,确保每次吸盘6吸附最上层玻璃时,滑套12被调节螺钉16同时下压至滑套12上表面位于最上层玻璃片18下方第一片玻璃片18的上表面和下表面之间。
上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。

Claims (3)

1.一种太阳能电池组件层压工艺中玻璃片上料机构,其特征在于:包括立柱(1)及设置在立柱(1)顶端的轨道(2),所述轨道(2)上滑动设置有承载座(3),所述承载座(3)上设置有伸出端朝下的提升气缸(4),所述提升气缸(4)的伸出端上固定有平台(5),所述平台(5)的下表面固定有用于吸附玻璃片(18)的吸盘(6),所述承载座(3)上固定有真空泵(7),所述真空泵(7)与吸盘(6)连通,所述轨道(2)的侧方设置有拉动气缸(8),所述拉动气缸(8)的伸出端与承载座(3)固定连接,所述拉动气缸(8)伸出端的轴线与轨道(2)的延伸方向平行,所述平台(5)的下方设置有用于叠加放置玻璃片(18)的载物台(9),所述载物台(9)的下方设置有支架(10),所述平台(5)位于载物台(9)的上方,所述轨道(2)的一端为上料端,另一端为出料端;
所述载物台(9)靠近轨道(2)出料端的侧方设置有滑杆(11)及滑套(12),所述滑杆(11)沿竖直方向固定在支架(10)上,所述滑套(12)套设在滑杆(11)上,所述滑套(12)与支架(10)之间固定有弹簧(13),所述平台(5)的外侧设置有延伸架(14),所述延伸架(14)的下方设置有推块(15),推块(15)位于滑套(12)的上方,当吸盘(6)随平台(5)下降至紧贴载物台(9)上的最上层玻璃片(18)时,推块(15)的下表面位于最上层玻璃片(18)下方第一片玻璃片(18)的上表面和下表面之间;
所述推块(15)上螺纹连接有调节螺钉(16),吸盘(6)吸附最上层玻璃片(18)时,滑套(12)被调节螺钉(16)同时下压至滑套(12)上表面位于最上层玻璃片(18)下方第一片玻璃片(18)上表面和下表面之间。
2.根据权利要求1所述的太阳能电池组件层压工艺中玻璃片上料机构,其特征在于:所述吸盘(6)有四个且沿圆周均匀分布在平台(5)的下表面。
3.根据权利要求1所述的太阳能电池组件层压工艺中玻璃片上料机构,其特征在于:所述承载座(3)上滑动设置有导向杆(17),所述导向杆(17)与所述平台(5)固定连接。
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CN107946224B (zh) * 2017-11-29 2019-11-29 乐山新天源太阳能科技有限公司 硅片湿刻自动上片机
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CN109291624A (zh) * 2018-09-03 2019-02-01 深圳市金海来自动化机械有限公司 一种全自动镜片丝印机及方法
CN112623739B (zh) * 2020-11-30 2022-02-11 清华大学深圳国际研究生院 一种盖玻片装载运输装置
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