CN106769473A - A kind of method for valve friction welding (FW) yield strength Aulomatizeted Detect - Google Patents
A kind of method for valve friction welding (FW) yield strength Aulomatizeted Detect Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及气门摩擦焊屈服强度检测领域,尤其涉及的是一种用于气门摩擦焊屈服强度自动化检测的方法。The invention relates to the field of valve friction welding yield strength detection, in particular to a method for automatic detection of valve friction welding yield strength.
背景技术Background technique
气门主要用于向发动机内输入空气并排除燃烧废气,以实现发动机工作时换气的杆件。气门头部与杆部通过摩擦焊连接,摩擦焊屈服强度直接影响气门工作的可靠性和发动机的安全性,摩擦焊屈服强度检测是气门生产制造过程中不可或缺的工序。The valve is mainly used to input air into the engine and remove the combustion exhaust gas to realize the ventilation when the engine is working. The valve head and the rod are connected by friction welding. The friction welding yield strength directly affects the reliability of the valve operation and the safety of the engine. The friction welding yield strength detection is an indispensable process in the valve manufacturing process.
人工上下料的气门摩擦焊屈服强度检测工序存在着人力成本大、效率低下、操作误差、安全隐患、管理混乱等方面的问题。随着现代制造技术的发展,气门摩擦焊屈服强度的检测也在向高速化、自动化的方向发展,以满足制造业对其检测节拍、检测质量等方面的要求。因此,有必要设计一种用于气门摩擦焊屈服强度自动化检测的方法,以满足市场需求。The valve friction welding yield strength detection process of manual loading and unloading has problems such as high labor cost, low efficiency, operational errors, potential safety hazards, and chaotic management. With the development of modern manufacturing technology, the detection of valve friction welding yield strength is also developing in the direction of high speed and automation, so as to meet the requirements of the manufacturing industry for its detection cycle and detection quality. Therefore, it is necessary to design an automatic detection method for valve friction welding yield strength to meet market demand.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供了一种检测精度高、通用性强、自动化程度高的用于气门摩擦焊屈服强度自动化检测的方法。The purpose of the present invention is to overcome the deficiencies of the prior art, and provide a method for automatic detection of valve friction welding yield strength with high detection accuracy, strong versatility and high degree of automation.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种用于气门摩擦焊屈服强度自动化检测的方法,所述气门由头部和杆部焊接而成,所述方法基于检测设备,所述检测设备包括液压卡盘夹持机构和电动缸加载模块,所述液压卡盘夹持机构和电动缸加载模块均受控于控制系统,所述电动缸加载模块包括压盘、驱动所述压盘上下移动的伺服电动缸、驱动所述压盘左右移动的第三驱动机构,所述压盘上设置有压力传感器,所述伺服电动缸的伸缩杆上一侧设有用于检测伺服电动缸的伸缩杆移动位移的光栅尺,所述液压卡盘夹持机构设置于所述电动缸加载模块下方,所述液压卡盘夹持机构包括旋转主轴、液压卡盘、卡盘拉杆液压缸、第四驱动机构、断料检测光电开关,所述液压卡盘设置在所述旋转主轴前端,所述液压卡盘前端设置有夹持手指,通过所述卡盘拉杆液压缸控制所述夹持手指夹紧或松开,通过所述第四驱动机构驱动所述旋转主轴旋转,进而带动液压卡盘及其上的夹持手指旋转;A method for automatic detection of friction welding yield strength of a valve, the valve is welded by a head and a rod, the method is based on detection equipment, and the detection equipment includes a hydraulic chuck clamping mechanism and an electric cylinder loading module , the hydraulic chuck clamping mechanism and the electric cylinder loading module are controlled by the control system, the electric cylinder loading module includes a pressure plate, a servo electric cylinder that drives the pressure plate to move up and down, and drives the pressure plate to move left and right The third driving mechanism, the pressure sensor is provided on the pressure plate, and the grating scale is used to detect the displacement of the telescopic rod of the servo electric cylinder on the upper side of the telescopic rod of the servo electric cylinder. The hydraulic chuck clamps The mechanism is arranged under the loading module of the electric cylinder. The hydraulic chuck clamping mechanism includes a rotating spindle, a hydraulic chuck, a chuck pull rod hydraulic cylinder, a fourth driving mechanism, and a photoelectric switch for detecting material breakage. The hydraulic chuck is set At the front end of the rotating main shaft, the front end of the hydraulic chuck is provided with clamping fingers, the clamping fingers are controlled to be clamped or loosened by the chuck pull rod hydraulic cylinder, and the rotation is driven by the fourth drive mechanism. The main shaft rotates, and then drives the hydraulic chuck and the clamping fingers on it to rotate;
所述方法按如下步骤进行:The method is carried out as follows:
步骤一、通过液压卡盘前端的夹持手指将待检测的气门的杆部夹紧,气门的头部悬在外面形成一个悬臂梁结构,且保证气门的焊缝距离夹持手指外端面的距离为0~5mm;Step 1. Clamp the rod of the valve to be tested by the clamping finger at the front end of the hydraulic chuck. The head of the valve is suspended outside to form a cantilever beam structure, and the distance between the welding seam of the valve and the outer end surface of the clamping finger is ensured. 0~5mm;
步骤二、由第四驱动机构驱动旋转主轴及其前端的液压卡盘旋转,与此同时由第三驱动机构驱动整个电动缸加载模块移动,使得压盘位于所述气门的头部正上方;Step 2: The fourth drive mechanism drives the rotating main shaft and the hydraulic chuck at its front end to rotate, and at the same time, the third drive mechanism drives the entire electric cylinder loading module to move, so that the pressure plate is located directly above the head of the valve;
步骤三、由伺服电动缸带动伸缩杆末端的压盘下行,对气门的头部施加下压载荷,光栅尺实时检测伺服电动缸的下压位移量,压力传感器实时检测伺服电动缸的输出压力,并将检测的下压位移量信号和输出压力信号反馈至控制系统,气门在下压载荷作用下变形至设定变形量后,伺服电动缸停止动作并保压t时间段后卸载;Step 3. The servo electric cylinder drives the pressure plate at the end of the telescopic rod downward, and applies a downward load to the head of the valve. The grating scale detects the downward displacement of the servo electric cylinder in real time, and the pressure sensor detects the output pressure of the servo electric cylinder in real time. Feedback the detected downward pressure displacement signal and output pressure signal to the control system, and after the valve deforms to the set deformation amount under the downward pressure load, the servo electric cylinder stops and is unloaded after holding the pressure for a period of t;
步骤四、由断料检测光电开关检测气门是否屈服断裂。Step 4: Check whether the valve yields and breaks by the photoelectric switch for detection of material breakage.
作为上述方法的优选方案,所述步骤三中,所述控制系统通过预先得到的位移补偿对光栅尺检测的下压位移量进行修正得到实际位移量,即实际位移量=下压位移量+位移补偿,其中,所述位移补偿是由理论位移量与预先实验中光栅尺检测的实验下压位移量做差值而得,所述理论位移量是根据气门材料的屈服强度、挠度公式计算而得。As a preferred solution of the above method, in the third step, the control system uses the pre-obtained displacement compensation to correct the downward displacement detected by the grating ruler to obtain the actual displacement, that is, the actual displacement=the downward displacement+displacement Compensation, wherein the displacement compensation is obtained by making a difference between the theoretical displacement and the experimental pressing displacement detected by the grating ruler in the pre-experiment, and the theoretical displacement is calculated according to the yield strength and deflection formula of the valve material .
作为上述方法的优选方案,所述卡盘拉杆液压缸末端外侧配置磁性开关,所述卡盘拉杆液压缸的活塞杆上设置有磁环,在所述步骤一中通过所述磁性开关与磁环配合从而检测所述液压卡盘的夹紧与否。As a preferred solution of the above method, a magnetic switch is arranged outside the end of the chuck rod hydraulic cylinder, and a magnetic ring is arranged on the piston rod of the chuck rod hydraulic cylinder. In the first step, the magnetic switch and the magnetic ring Cooperate to detect whether the hydraulic chuck is clamped or not.
作为上述方法的优选方案,所述压盘包括并列设置的两个旋转滚轮。As a preferred solution of the above method, the pressure plate includes two rotating rollers arranged side by side.
作为上述方法的优选方案,所述检测设备还包括自动上下料输送机构、上下料机械手模块,所述上下料机械手模块包括气动机械手、驱动所述气动机械手上下移动的第一驱动机构、驱动所述气动机械手左右移动的第二驱动机构,所述步骤一中,通过所述气动机械手抓取由所述自动上下料输送机构输送来的待检测气门并移动至所述液压卡盘夹持机构,并通过液压卡盘前端的夹持手指将待检测气门的杆部夹紧。As a preferred solution of the above method, the detection equipment also includes an automatic loading and unloading conveying mechanism, a loading and unloading manipulator module, and the loading and unloading manipulator module includes a pneumatic manipulator, a first drive mechanism that drives the pneumatic manipulator to move up and down, and drives the pneumatic manipulator to move up and down. The second drive mechanism for the pneumatic manipulator to move left and right. In the first step, the pneumatic manipulator grabs the valve to be detected and is transported by the automatic loading and unloading conveying mechanism and moves to the hydraulic chuck clamping mechanism, and The rod of the valve to be tested is clamped by the clamping finger at the front end of the hydraulic chuck.
作为上述方法的优选方案,所述自动上下料输送机构包括支架、设置在支架上的输送链板、多组支撑块组、两个光电开关、定位基准块,所述输送链板位于所述上下料机械手模块下方,每组支撑块组由固定设置在所述输送链板上的至少两个V型支撑块排成一排支撑架,多组支撑块组形成多排支撑架,所述多排支撑架沿着所述输送链板的输送方向间隔布置,每排支撑架的V型支撑块用于支撑所述气门的杆部,所述定位基准块设置于所述支架一侧用于对所述气门的头部进行定位,所述两个光电开关分别设置于所述支架一侧且位于输送方向上的不同位置。As a preferred solution of the above method, the automatic loading and unloading conveying mechanism includes a support, a conveying chain plate arranged on the support, multiple sets of support block groups, two photoelectric switches, and a positioning reference block, and the conveying chain plate is located at the upper and lower Below the material manipulator module, each group of support blocks is arranged in a row of support frames by at least two V-shaped support blocks fixedly arranged on the conveying chain plate, and multiple sets of support block groups form multiple rows of support frames. The support frame is arranged at intervals along the conveying direction of the conveying chain plate, the V-shaped support block of each row of support frame is used to support the rod of the valve, and the positioning reference block is arranged on one side of the support for aligning the The head of the air valve is positioned, and the two photoelectric switches are respectively arranged on one side of the support and are located at different positions in the conveying direction.
作为上述方法的优选方案,所述上下料机械手模块还包括无杆气缸,所述无杆气缸设置于所述输送链板上方,所述无杆气缸接收到所述光电开关传来的信号后会动作从而推动所述气门的头部靠向所述定位基准块实现定位。As a preferred solution of the above method, the loading and unloading manipulator module also includes a rodless cylinder, the rodless cylinder is arranged above the conveying chain plate, and the rodless cylinder will The action pushes the head of the valve against the positioning reference block to achieve positioning.
作为上述方法的优选方案,所述第一驱动机构、第二驱动机构和第三驱动机构均为齿轮齿条线性模组。As a preferred solution of the above method, the first drive mechanism, the second drive mechanism and the third drive mechanism are all rack and pinion linear modules.
作为上述方法的优选方案,所述第四驱动机构包括电机、齿轮副、轴承座,所述电机输出轴与所述齿轮副输入轴连接,所述旋转主轴安装在所述轴承座中,所述旋转主轴末端与所述齿轮副的输出轴连接,通过电机带动所述齿轮副动作,从而带动所述旋转主轴旋转。As a preferred solution of the above method, the fourth driving mechanism includes a motor, a gear pair, and a bearing seat, the output shaft of the motor is connected to the input shaft of the gear pair, the rotating main shaft is installed in the bearing seat, and the The end of the rotating main shaft is connected with the output shaft of the gear pair, and the motor drives the gear pair to move, thereby driving the rotating main shaft to rotate.
作为上述方法的优选方案,所述气动机械手包括机械手本体,所述机械手本体下端设置有两个向下伸出的夹持杆,所述两个夹持杆下端内侧分别可拆卸设置有夹持块,两个夹持块相对设置,且所述两个夹持块为V型自定心夹持块。As a preferred solution of the above method, the pneumatic manipulator includes a manipulator body, the lower end of the manipulator body is provided with two clamping rods protruding downward, and the inner sides of the lower ends of the two clamping rods are respectively detachably provided with clamping blocks , two clamping blocks are arranged opposite to each other, and the two clamping blocks are V-shaped self-centering clamping blocks.
本发明相比现有技术具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明提供的一种用于气门摩擦焊屈服强度自动化检测的方法,其设置有自动上下料输送机构、上下料机械手模块、电动缸加载模块、液压卡盘夹持机构,能实现气门上下料及输送、气门夹持及对气门进行悬臂加载的全程自动化,从而对气门的摩擦焊屈服强度进行全自动检测,自动化程度高,工作效率高,大大节省了检测成本,将传统的拉伸试验改进为悬臂梁的压力试验,简化试验装置、提高检测精度、易于自动化控制。1. A method for automatic detection of valve friction welding yield strength provided by the present invention, which is provided with an automatic loading and unloading conveying mechanism, a loading and unloading manipulator module, an electric cylinder loading module, and a hydraulic chuck clamping mechanism, which can realize valve up and down Material and conveying, valve clamping and cantilever loading on the valve are fully automated, so that the friction welding yield strength of the valve is fully automated, with a high degree of automation and high work efficiency, which greatly saves testing costs and improves the traditional tensile test. For the pressure test of the cantilever beam, the test device is simplified, the detection accuracy is improved, and the automatic control is easy.
2、本发明提供的一种用于气门摩擦焊屈服强度自动化检测的方法,其通过压力传感器、光栅尺等实时反馈伺服电动缸的输出载荷,且控制系统通过位移补偿来对光栅尺检测的下压位移量进行修正得到实际位移量,提高了检测精度。2. The present invention provides a method for automatic detection of valve friction welding yield strength, which uses pressure sensors, grating rulers, etc. to feed back the output load of the servo electric cylinder in real time, and the control system uses displacement compensation to detect the lower output load of the grating ruler. The pressure displacement is corrected to obtain the actual displacement, which improves the detection accuracy.
3、本发明提供的一种用于气门摩擦焊屈服强度自动化检测的方法,其液压卡盘夹持机构的液压卡盘的夹持范围大,能检测不同杆径、杆长的气门,从而适应各种不同规格的气门检测,通用性强。3. A method for automatic detection of valve friction welding yield strength provided by the present invention, the clamping range of the hydraulic chuck of the hydraulic chuck clamping mechanism is large, and it can detect valves with different rod diameters and rod lengths, thereby adapting to Valve detection of various specifications, strong versatility.
4、本发明提供的一种用于气门摩擦焊屈服强度自动化检测的方法,其自动上下料输送机构中,其输送链板上设置的个V型支撑块能保证气门的自定心,通过两个光电开关进行来料位置检测并向上下料机械手模块中的无杆气缸传递信息,从而控制无杆气缸动作,推动气门的头部靠向定位基准块实现定位,以便于后续气动机械手的准确抓取,从而实现自动定位、自动上下料及输送。4. The present invention provides a method for automatic detection of valve friction welding yield strength. In its automatic loading and unloading conveying mechanism, two V-shaped support blocks arranged on the conveying chain plate can ensure the self-centering of the valve. A photoelectric switch detects the position of the incoming material and transmits information to the rodless cylinder in the loading and unloading manipulator module, thereby controlling the action of the rodless cylinder, pushing the head of the valve to the positioning reference block to achieve positioning, so as to facilitate the accurate grasping of the subsequent pneumatic manipulator. Take, so as to realize automatic positioning, automatic loading and unloading and conveying.
5、本发明提供的一种用于气门摩擦焊屈服强度自动化检测的方法,其气动机械手的夹持块采用V型自定心夹持块,能实现气门杆部的自定心夹持,从而与后续的液压卡盘精确配合,保证气门在液压卡盘上的精确定位,从而保证了后续摩擦焊屈服强度检测的精确度。5. A method for automatic detection of valve friction welding yield strength provided by the present invention, the clamping block of the pneumatic manipulator adopts a V-shaped self-centering clamping block, which can realize self-centering clamping of the valve stem, thereby Accurately cooperate with the subsequent hydraulic chuck to ensure the precise positioning of the valve on the hydraulic chuck, thereby ensuring the accuracy of the subsequent friction welding yield strength test.
6、本发明提供的一种用于气门摩擦焊屈服强度自动化检测的方法,其第一驱动机构、第二驱动机构和第三驱动机构均采用齿轮齿条线性模组,传动安全可靠,传动精度高。6. A method for automatic detection of valve friction welding yield strength provided by the present invention, the first drive mechanism, the second drive mechanism and the third drive mechanism all adopt a rack and pinion linear module, the transmission is safe and reliable, and the transmission accuracy is high.
附图说明Description of drawings
图1是本发明的检测设备整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the detection equipment of the present invention.
图2是本发明的自动上下料输送机构的结构示意图。Fig. 2 is a schematic structural view of the automatic loading and unloading conveying mechanism of the present invention.
图3是本发明的检测设备拿掉自动上下料输送机构后的结构示意图。Fig. 3 is a schematic structural view of the detection device of the present invention after removing the automatic loading and unloading conveying mechanism.
图4是本发明的液压卡盘夹持机构的结构示意图。Fig. 4 is a schematic structural view of the clamping mechanism of the hydraulic chuck of the present invention.
图5是本发明的气动机械手结构示意图。Fig. 5 is a schematic structural view of the pneumatic manipulator of the present invention.
图6是本发明的电动缸加载模块的部分结构示意图。Fig. 6 is a partial structural schematic diagram of the electric cylinder loading module of the present invention.
图7是轴承座内部结构示意图。Fig. 7 is a schematic diagram of the internal structure of the bearing seat.
图中标号:1机架,2自动上下料输送机构,21支架,22输送链板,23定位基准块,24V型支撑块,25漫反射型光电开关,26对射型光电开关,3上下料机械手模块,31气动机械手,311机械手本体,312夹持杆,313夹持块,32第一驱动机构,33第二驱动机构,34无杆气缸,4电动缸加载模块,41压盘,42伺服电动缸,43第三驱动机构,44压力传感器,45光栅尺,5液压卡盘夹持机构,51旋转主轴,52液压卡盘,521夹持手指,53卡盘拉杆液压缸,54电机,55齿轮副,56轴承座,561轴承座基座,562轴承端盖,563圆锥滚子轴承,564深沟球轴承,6气门,7断料检测光电开关。Labels in the figure: 1 frame, 2 automatic loading and unloading conveying mechanism, 21 bracket, 22 conveying chain plate, 23 positioning reference block, 24V type support block, 25 diffuse reflection photoelectric switch, 26 through-beam photoelectric switch, 3 loading and unloading Manipulator module, 31 pneumatic manipulator, 311 manipulator body, 312 clamping rod, 313 clamping block, 32 first driving mechanism, 33 second driving mechanism, 34 rodless cylinder, 4 electric cylinder loading module, 41 pressure plate, 42 servo Electric cylinder, 43 third driving mechanism, 44 pressure sensor, 45 grating ruler, 5 hydraulic chuck clamping mechanism, 51 rotating spindle, 52 hydraulic chuck, 521 clamping finger, 53 chuck pull rod hydraulic cylinder, 54 motor, 55 Gear pair, 56 bearing housing, 561 bearing housing base, 562 bearing end cover, 563 tapered roller bearing, 564 deep groove ball bearing, 6 valves, 7 photoelectric switch for material breakage detection.
具体实施方式detailed description
下面对本发明的实施例作详细说明,本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The embodiments of the present invention are described in detail below. This embodiment is implemented on the premise of the technical solution of the present invention, and detailed implementation methods and specific operating procedures are provided, but the protection scope of the present invention is not limited to the following implementation example.
参见图1至图7,本实施例公开了一种用于气门摩擦焊屈服强度自动化检测的方法,气门由头部和杆部焊接而成,该方法基于检测设备,该检测设备包括机架1,机架1上设置有自动上下料输送机构2、上下料机械手模块3、电动缸加载模块4、液压卡盘夹持机构5,Referring to Fig. 1 to Fig. 7, this embodiment discloses a method for automatic detection of the friction welding yield strength of the valve, the valve is welded by the head and the rod, the method is based on the detection equipment, the detection equipment includes a frame 1 , the frame 1 is provided with an automatic loading and unloading conveying mechanism 2, a loading and unloading manipulator module 3, an electric cylinder loading module 4, and a hydraulic chuck clamping mechanism 5,
自动上下料输送机构2包括支架21、设置在支架21上的输送链板22、多组支撑块组、两个光电开关、定位基准块23,输送链板22位于上下料机械手模块3下方,每组支撑块组由固定设置在输送链板22上的至少两个V型支撑块24排成一排支撑架,多组支撑块组形成多排支撑架,多排支撑架沿着输送链板22的输送方向间隔布置,每排支撑架的V型支撑块24用于支撑气门6的杆部,定位基准块23设置于支架21一侧用于对气门6的头部进行定位,两个光电开关分别设置于支架21一侧且位于输送方向上的不同位置,两个光电开关可分别采用漫反射型光电开关25和对射型光电开关26。The automatic loading and unloading conveying mechanism 2 includes a support 21, a conveying chain plate 22 arranged on the support 21, a plurality of support block groups, two photoelectric switches, and a positioning reference block 23. The conveying chain plate 22 is located below the loading and unloading manipulator module 3. The group support block group is arranged in a row of support frames by at least two V-shaped support blocks 24 fixedly arranged on the conveyor chain plate 22, and multiple groups of support block groups form a multi-row support frame, and the multi-row support frame is along the conveyor chain plate 22. The conveying direction is arranged at intervals, the V-shaped support blocks 24 of each row of support frames are used to support the rod of the valve 6, the positioning reference block 23 is set on the side of the support 21 for positioning the head of the valve 6, and two photoelectric switches They are respectively arranged on one side of the bracket 21 and located at different positions in the conveying direction, and the two photoelectric switches can respectively adopt a diffuse reflection photoelectric switch 25 and a through-beam photoelectric switch 26 .
上下料机械手模块3包括气动机械手31、驱动气动机械手31上下移动的第一驱动机构32、驱动气动机械手31左右移动的第二驱动机构33、无杆气缸34,气动机械手31用于抓取由自动上下料输送机构2输送来的气门6并移动至液压卡盘夹持机构5,气动机械手31包括机械手本体311,机械手本体311下端设置有两个向下伸出的夹持杆312,两个夹持杆312下端内侧分别通过螺钉可拆卸设置有夹持块313,两个夹持块313相对设置,且两个夹持块313为V型自定心夹持块313,通过两个V型自定心夹持块313来抓取气门6的杆部能实现自定心夹持,由于夹持块313可拆卸设置在夹持杆312下端内侧,因此可很方便快捷的更换不同规格的夹持块313,从而适应不同型号规格的气门6的夹持,适应范围广泛。无杆气缸34设置于输送链板22上方,无杆气缸34接收到光电开关传来的信号后会动作从而推动气门6的头部靠向定位基准块23实现定位。The loading and unloading manipulator module 3 includes a pneumatic manipulator 31, a first drive mechanism 32 that drives the pneumatic manipulator 31 to move up and down, a second drive mechanism 33 that drives the pneumatic manipulator 31 to move left and right, and a rodless cylinder 34. The air valve 6 delivered by the loading and unloading conveying mechanism 2 moves to the hydraulic chuck clamping mechanism 5. The pneumatic manipulator 31 includes a manipulator body 311, and the lower end of the manipulator body 311 is provided with two clamping rods 312 protruding downwards. The inner side of the lower end of the holding rod 312 is detachably provided with a clamping block 313 respectively through screws, and the two clamping blocks 313 are arranged oppositely, and the two clamping blocks 313 are V-shaped self-centering clamping blocks 313, through which two V-shaped self-centering clamping blocks 313 are arranged. The centering clamping block 313 is used to grab the stem of the valve 6 to achieve self-centering clamping. Since the clamping block 313 is detachably arranged on the inner side of the lower end of the clamping rod 312, it is very convenient and quick to replace clamps of different specifications. block 313, thereby adapting to the clamping of valves 6 of different models and specifications, and having a wide range of applications. The rodless cylinder 34 is arranged above the conveying chain plate 22, and the rodless cylinder 34 will act after receiving the signal from the photoelectric switch to push the head of the valve 6 against the positioning reference block 23 to realize positioning.
电动缸加载模块4位于上下料机械手模块3的左侧或右侧,电动缸加载模块4包括压盘41、驱动压盘41上下移动的伺服电动缸42、驱动压盘41左右移动的第三驱动机构43,压盘41上设置有压力传感器44,伺服电动缸42的伸缩杆上一侧设有用于检测伺服电动缸42的伸缩杆移动位移的光栅尺45;压盘包括并列设置的两个旋转滚轮,能自适应不同大小头部的气门,以此提高检测设备的通用性。The electric cylinder loading module 4 is located on the left or right side of the loading and unloading manipulator module 3. The electric cylinder loading module 4 includes a pressure plate 41, a servo electric cylinder 42 that drives the pressure plate 41 to move up and down, and a third drive that drives the pressure plate 41 to move left and right. Mechanism 43, a pressure sensor 44 is arranged on the pressure plate 41, and a grating scale 45 for detecting the displacement of the telescopic rod of the servo electric cylinder 42 is provided on one side of the telescopic rod of the servo electric cylinder 42; The roller can adapt to the valves of heads of different sizes, so as to improve the versatility of the testing equipment.
液压卡盘夹持机构5设置于电动缸加载模块4下方,液压卡盘夹持机构5包括旋转主轴51、液压卡盘52、卡盘拉杆液压缸53、第四驱动机构、断料检测光电开关7,液压卡盘52设置在旋转主轴51前端,液压卡盘52前端设置有夹持手指521,通过卡盘拉杆液压缸53控制夹持手指521夹紧或松开,通过第四驱动机构驱动旋转主轴51旋转,进而带动液压卡盘52及其上的夹持手指521旋转,气动机械手31将气门6移动至液压卡盘52前端的夹持手指521处,并通过夹持手指521将气门6的杆部夹紧,通过电动缸加载模块4的压盘41压向气门6的头部从而检测气门6摩擦焊屈服强度。卡盘拉杆液压缸53的末端外侧配置有磁性开关,卡盘拉杆液压缸53的活塞杆上设置有磁环,通过磁性开关与磁环配合从而检测液压卡盘52的夹紧与否。The hydraulic chuck clamping mechanism 5 is arranged under the electric cylinder loading module 4, and the hydraulic chuck clamping mechanism 5 includes a rotating spindle 51, a hydraulic chuck 52, a chuck pull rod hydraulic cylinder 53, a fourth driving mechanism, and a photoelectric switch for detecting material breakage 7. The hydraulic chuck 52 is set at the front end of the rotating spindle 51, and the front end of the hydraulic chuck 52 is provided with a clamping finger 521, which is controlled by the chuck pull rod hydraulic cylinder 53 to clamp or loosen the clamping finger 521, and is driven to rotate by the fourth driving mechanism The main shaft 51 rotates, and then drives the hydraulic chuck 52 and the clamping finger 521 on it to rotate. The pneumatic manipulator 31 moves the valve 6 to the clamping finger 521 at the front end of the hydraulic chuck 52, and the valve 6 is moved by the clamping finger 521. The rod is clamped, and the pressure plate 41 of the electric cylinder loading module 4 is pressed to the head of the valve 6 to detect the friction welding yield strength of the valve 6 . A magnetic switch is arranged on the outside of the end of the chuck rod hydraulic cylinder 53, and a magnetic ring is arranged on the piston rod of the chuck rod hydraulic cylinder 53 to detect whether the hydraulic chuck 52 is clamped or not by cooperating with the magnetic ring.
参见图7,轴承座56包括轴承座基座561、轴承端盖562、两个圆锥滚子轴承563、一个深沟球轴承564,旋转主轴51安装于轴承基座561的安装孔中,两个圆锥滚子轴承563和一个深沟球轴承564套装在旋转主轴51外。轴承座56两端一端为固定支撑端、另一端为游动支撑端,两个圆锥滚子轴承563“背对背”安装在固定支撑端作为定位轴承,且圆锥滚子轴承内圈、外圈双边固定,以承受较大的轴向载荷,游动支撑端采用深沟球轴承564,只固定深沟球轴承564内圈,深沟球轴承564的外圈在座孔内可以轴向游动。Referring to Fig. 7, the bearing seat 56 includes a bearing seat base 561, a bearing end cover 562, two tapered roller bearings 563, and a deep groove ball bearing 564. The rotating main shaft 51 is installed in the mounting hole of the bearing base 561, and two A tapered roller bearing 563 and a deep groove ball bearing 564 are sleeved outside the rotating main shaft 51 . One end of the two ends of the bearing seat 56 is a fixed support end, and the other end is a floating support end. Two tapered roller bearings 563 are installed "back to back" on the fixed support end as positioning bearings, and the inner and outer rings of the tapered roller bearings are fixed on both sides. , to bear larger axial load, swimming support end adopts deep groove ball bearing 564, only fixes deep groove ball bearing 564 inner rings, and the outer ring of deep groove ball bearings 564 can axially swim in the seat hole.
其中,液压卡盘52的中心、压盘41的中心和气动机械手31的中心位于同一个竖直平面上。第一驱动机构32、第二驱动机构33和第三驱动机构43均为齿轮齿条线性模组,齿轮齿条线性模组包括第二电机、第二齿轮和第二齿条,第二齿轮设置在第二电机输出轴上,第二齿条与第二齿轮相啮合,通过第二电机带动第二齿条来回移动。第四驱动机构包括电机54、齿轮副55、轴承座56,电机54输出轴与齿轮副55输入轴连接,旋转主轴51安装在轴承座56中,旋转主轴51末端与齿轮副55的输出轴连接,通过电机54带动齿轮副55动作,从而带动旋转主轴51旋转。Wherein, the center of the hydraulic chuck 52, the center of the pressure plate 41 and the center of the pneumatic manipulator 31 are located on the same vertical plane. The first driving mechanism 32, the second driving mechanism 33 and the third driving mechanism 43 are all rack-and-pinion linear modules, and the rack-and-pinion linear module includes a second motor, a second gear and a second rack, and the second gear is set On the output shaft of the second motor, the second rack meshes with the second gear, and the second rack is driven by the second motor to move back and forth. The fourth drive mechanism includes a motor 54, a gear pair 55, and a bearing seat 56. The output shaft of the motor 54 is connected to the input shaft of the gear pair 55. The rotating main shaft 51 is installed in the bearing seat 56, and the end of the rotating main shaft 51 is connected to the output shaft of the gear pair 55. , the motor 54 drives the gear pair 55 to move, thereby driving the rotating main shaft 51 to rotate.
该方法按如下步骤进行:The method proceeds as follows:
步骤一、自动上下料输送机构2批量输送气门6,当无杆气缸34接到对射型光电开关26检测到的来料信号时,便会推动气门6使得气门6的头部外端面与定位基准块23贴合,当气门6输送至漫反射型光电开关25所在位置时,由漫反射型光电开关25给出夹料信号,由气动机械手31将气门6夹持并搬运至液压卡盘52处,通过液压卡盘52前端的夹持手指521将待检测的气门6的杆部夹紧,气门6的头部悬在外面形成一个悬臂梁结构,通过磁性开关与磁环配合从而检测液压卡盘52的夹紧与否,且保证气门6的焊缝距离夹持手指521外端面的距离为0~5mm;Step 1. The automatic loading and unloading conveying mechanism 2 batches the valve 6. When the rodless cylinder 34 receives the incoming signal detected by the through-beam photoelectric switch 26, it will push the valve 6 so that the outer end surface of the head of the valve 6 is aligned with the positioning The reference block 23 is attached. When the valve 6 is transported to the position of the diffuse reflection photoelectric switch 25, the diffuse reflection photoelectric switch 25 gives a clamping signal, and the pneumatic manipulator 31 clamps and transports the valve 6 to the hydraulic chuck 52. At the position, clamp the stem of the valve 6 to be detected by the clamping finger 521 at the front end of the hydraulic chuck 52, and the head of the valve 6 hangs outside to form a cantilever beam structure, and the hydraulic clamp is detected by cooperating with the magnetic switch and the magnetic ring. Whether the disc 52 is clamped or not, and ensure that the distance between the welding seam of the valve 6 and the outer end surface of the clamping finger 521 is 0-5 mm;
步骤二、由第四驱动机构驱动旋转主轴51及其前端的液压卡盘52旋转,与此同时由第三驱动机构驱动整个电动缸加载模块移动,使得压盘41位于气门6的头部正上方;Step 2: The fourth drive mechanism drives the rotating main shaft 51 and the hydraulic chuck 52 at its front end to rotate, and at the same time, the third drive mechanism drives the entire electric cylinder loading module to move, so that the pressure plate 41 is located directly above the head of the valve 6 ;
步骤三、由伺服电动缸42带动伸缩杆末端的压盘41下行,对气门6的头部施加下压载荷,光栅尺45实时检测伺服电动缸42的下压位移量,压力传感器44实时检测伺服电动缸42的输出压力,并将检测的下压位移量信号和输出压力信号反馈至控制系统,形成闭环控制,从而有效地控制电动缸的输出位移。气门6在下压载荷作用下变形至设定变形量后,伺服电动缸42停止动作并保压1~3秒后卸载;最后电动缸加载模块4返回至初始位置,电机54停止转动;Step 3: The servo electric cylinder 42 drives the pressure plate 41 at the end of the telescopic rod to go downward, and applies a downward load to the head of the valve 6. The grating ruler 45 detects the downward displacement of the servo electric cylinder 42 in real time, and the pressure sensor 44 detects the servo electric cylinder 42 in real time. The output pressure of the electric cylinder 42 is fed back to the control system to form a closed-loop control, thereby effectively controlling the output displacement of the electric cylinder. After the valve 6 is deformed to the set deformation amount under the action of the downward pressure load, the servo electric cylinder 42 stops and is unloaded after holding the pressure for 1 to 3 seconds; finally, the electric cylinder loading module 4 returns to the initial position, and the motor 54 stops rotating;
步骤四、由气门6一侧的断料检测光电开关7及时检测气门是否屈服断裂,若断裂则为不合格品;最后上下料机械手模块3将液压卡盘52上的气门6夹持并搬运至自动上下料输送机构2的V型支撑块24上。Step 4: The photoelectric switch 7 on the side of the valve 6 detects whether the valve yields and breaks in time, and if it breaks, it is a substandard product; finally, the loading and unloading manipulator module 3 clamps and transports the valve 6 on the hydraulic chuck 52 to the On the V-shaped support block 24 of the automatic loading and unloading conveying mechanism 2.
其中,步骤三中,控制系统通过预先得到的位移补偿对光栅尺45检测的下压位移量进行修正得到实际位移量,即实际位移量=下压位移量+位移补偿,其中,位移补偿是由理论位移量与预先实验中光栅尺检测的实验下压位移量做差值而得,从而有效地修正由于液压卡盘受力变形及电动缸加载模块的装配间隙而造成的位移偏差,提供检测精度,理论位移量是根据气门6材料的屈服强度、挠度公式计算而得。压力传感器44实时监测伺服电动缸42的输出压力,与理论压力相比较,以验证该方法的可靠性。Wherein, in step 3, the control system corrects the pressed displacement measured by the grating scale 45 through the displacement compensation obtained in advance to obtain the actual displacement, that is, the actual displacement=pressed displacement+displacement compensation, wherein the displacement compensation is obtained by The difference between the theoretical displacement and the experimental pressing displacement detected by the grating ruler in the pre-experiment is obtained, so as to effectively correct the displacement deviation caused by the deformation of the hydraulic chuck and the assembly gap of the loading module of the electric cylinder, and improve the detection accuracy. , the theoretical displacement is calculated according to the yield strength and deflection formula of the valve 6 material. The pressure sensor 44 monitors the output pressure of the servo electric cylinder 42 in real time and compares it with the theoretical pressure to verify the reliability of the method.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention. Inside.
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| CN108008009A (en) * | 2017-11-17 | 2018-05-08 | 重庆跃进机械厂有限公司 | Friction welding seam detection method |
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| CN108956269A (en) * | 2018-06-13 | 2018-12-07 | 重庆建工建材物流有限公司 | A kind of concrete test block automation transmission device for compression strength detection |
| CN109115619A (en) * | 2018-07-13 | 2019-01-01 | 安徽派日特智能装备有限公司 | A kind of bolt strength detection device |
| CN110116901A (en) * | 2019-05-15 | 2019-08-13 | 厦门金龙汽车车身有限公司 | A kind of three axis automatic charging machine people's systems |
| CN110116901B (en) * | 2019-05-15 | 2024-09-27 | 厦门金龙汽车车身有限公司 | Triaxial automatic feeding robot system |
| CN112098202A (en) * | 2020-07-21 | 2020-12-18 | 浙江定盘星智能科技有限公司 | Single-arm mechanical testing mechanism and single-arm mechanical testing machine |
| CN112129557B (en) * | 2020-09-23 | 2023-08-18 | 中车长春轨道客车股份有限公司 | Apparatus and method for step strength test of general door of subway vehicles |
| CN112129557A (en) * | 2020-09-23 | 2020-12-25 | 中车长春轨道客车股份有限公司 | Device and method for strength test of general door steps of subway vehicles |
| CN112304971A (en) * | 2020-09-30 | 2021-02-02 | 重庆环视高科技有限公司 | Valve visual detection method and valve visual detection system |
| CN112304971B (en) * | 2020-09-30 | 2024-02-02 | 重庆环视高科技有限公司 | Valve vision detection method and valve vision detection system |
| CN112551040A (en) * | 2020-12-18 | 2021-03-26 | 湖南众鑫新材料科技股份有限公司 | On-line detection equipment for vanadium-aluminum alloy |
| CN112676189A (en) * | 2020-12-29 | 2021-04-20 | 国家烟草质量监督检验中心 | Explode pearl sorting unit and explode pearl sorting system |
| CN112547567A (en) * | 2020-12-29 | 2021-03-26 | 国家烟草质量监督检验中心 | Bead blasting detection method for low-intensity rejection |
| CN114083352A (en) * | 2022-01-19 | 2022-02-25 | 浙江金火科技实业有限公司 | Detection equipment and detection method for brake push rod based on numerical control machine tool manufacturing |
| CN115106669A (en) * | 2022-07-29 | 2022-09-27 | 珠海市佳技智能科技有限公司 | A welding production line for aluminum template processing |
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