CN106767315A - A kind of cubing of center distance between holes - Google Patents
A kind of cubing of center distance between holes Download PDFInfo
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- CN106767315A CN106767315A CN201710012463.3A CN201710012463A CN106767315A CN 106767315 A CN106767315 A CN 106767315A CN 201710012463 A CN201710012463 A CN 201710012463A CN 106767315 A CN106767315 A CN 106767315A
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- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/14—Measuring arrangements characterised by the use of mechanical techniques for measuring distance or clearance between spaced objects or spaced apertures
- G01B5/143—Measuring arrangements characterised by the use of mechanical techniques for measuring distance or clearance between spaced objects or spaced apertures between holes on a workpiece
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Abstract
本发明涉及一种测量孔中心距的检具,包括底板,基准量规,偏心量规,基准量规从下到上依次由基准销、第一基准轴和第一手柄构成,偏心量规从下到上依次由偏心销、第二基准轴、表盘和第二手柄构成,底板上设置有与基准量规间隙配合的第一基准孔和与偏心量规间隙配合的第二基准孔,第一基准孔和第二基准孔的中心距等于被测工件孔的中心距的标准值,底板的顶面上设置有校准刻记,校准刻记沿表盘径向设在表盘边缘,底板的底面与被测工件的顶面贴合,基准量规和偏心量规分别穿过第一基准孔和第二基准孔与被测工件的孔间隙配合。其结构简单,操作简便快捷,能够快速、准确地测量销孔中心距,判断被测工件是否达标,提高生产效率,降低检测成本。
The invention relates to a checking tool for measuring the center distance of holes, which includes a bottom plate, a reference gauge, and an eccentric gauge. It is composed of an eccentric pin, a second reference shaft, a dial and a second handle. The bottom plate is provided with a first reference hole that fits with the reference gauge and a second reference hole that cooperates with the eccentric gauge. The first reference hole and the second reference The center-to-center distance of the holes is equal to the standard value of the center-to-center distance of the workpiece under test. There is a calibration mark on the top surface of the bottom plate. The calibration mark is set on the edge of the dial along the radial direction of the dial. Together, the reference gauge and the eccentric gauge respectively pass through the first reference hole and the second reference hole to fit with the holes of the workpiece to be measured. The utility model has the advantages of simple structure, convenient and fast operation, and can quickly and accurately measure the center distance of pin holes, judge whether the workpiece under test is up to standard, improve production efficiency, and reduce detection cost.
Description
技术领域technical field
本发明涉及量具制造技术领域,具体涉及一种测量孔中心距的检具。The invention relates to the technical field of measuring tool manufacturing, in particular to a checking tool for measuring the center distance of holes.
背景技术Background technique
机械制造行业的高速化生产线上,壳体、箱体类工件一般都是采用一面两销来精确定位,在大批量生产中,两销孔中心距的正确性需要快速、精确地进行判断。In the high-speed production line of the machinery manufacturing industry, shell and box workpieces are generally positioned accurately by using two pins on one side. In mass production, the correctness of the center distance between the two pin holes needs to be judged quickly and accurately.
目前,销孔中心距常规的测量方式是三坐标机检测,该方式除了检测成本高昂外,更主要的是会消耗大量的检测等待时间,不利于批量化生产。于是,有的生产线使用了成本低的插销式位置度检具,其检测方式简洁快速,但是,测量也有诸多不可靠因素存在,误判现象时时发生。At present, the conventional measurement method of the center distance of the pin hole is the three-coordinate machine inspection. In addition to the high inspection cost, this method will consume a lot of inspection waiting time, which is not conducive to mass production. Therefore, some production lines use low-cost pin-type position gauges. The detection method is simple and fast. However, there are many unreliable factors in the measurement, and misjudgments often occur.
发明内容Contents of the invention
本发明的目的是提供一种测量孔中心距的检具,其结构简单,操作简便快捷,能够快速、准确地测量销孔中心距,判断被测工件是否达标,提高生产效率,降低检测成本。The object of the present invention is to provide a checking tool for measuring the center distance of holes, which has a simple structure, easy and quick operation, can quickly and accurately measure the center distance of pin holes, judge whether the workpiece under test is up to standard, improve production efficiency, and reduce detection costs.
本发明所述的一种测量孔中心距的检具,包括底板,基准量规,偏心量规,所述基准量规从下到上依次由基准销、第一基准轴和第一手柄构成,所述偏心量规从下到上依次由偏心销、第二基准轴、表盘和第二手柄构成,所述表盘与第二基准轴紧配合或为一整体结构,所述底板上设置有与基准量规间隙配合的第一基准孔和与偏心量规间隙配合的第二基准孔,所述第一基准孔和第二基准孔的中心距等于被测工件孔的中心距的标准值,所述底板的顶面上设置有校准刻记,所述校准刻记沿表盘径向设在所述表盘边缘,所述底板的底面与被测工件的顶面贴合,所述基准量规和偏心量规分别穿过第一基准孔和第二基准孔与被测工件的孔间隙配合。A checking tool for measuring the center distance of holes according to the present invention includes a bottom plate, a reference gauge, and an eccentric gauge. The gauge is composed of an eccentric pin, a second reference shaft, a dial and a second handle in sequence from bottom to top, the dial and the second reference shaft are closely matched or are an integral structure, and the bottom plate is provided with a gap fit with the reference gauge. The first reference hole and the second reference hole which are clearance fit with the eccentric gauge, the center distance between the first reference hole and the second reference hole is equal to the standard value of the center distance of the measured workpiece hole, and the top surface of the bottom plate is set There are calibration marks, the calibration marks are set on the edge of the dial along the radial direction of the dial, the bottom surface of the bottom plate is attached to the top surface of the workpiece to be measured, and the reference gauge and the eccentric gauge respectively pass through the first reference hole It is matched with the second reference hole and the hole clearance of the workpiece to be measured.
进一步,所述基准销是一个圆锥体,基准销大端直径等于被测工件的孔的直径的最大值,基准销小端直径略小于被测工件的孔的直径的最小值。Further, the reference pin is a cone, the diameter of the large end of the reference pin is equal to the maximum diameter of the hole of the measured workpiece, and the diameter of the small end of the reference pin is slightly smaller than the minimum diameter of the hole of the measured workpiece.
进一步,所述表盘将被测工件中心距公差值放大到表盘的整个圆周上,表盘的直径越大,放大倍率越高;表盘上分布有对应中心距公差值的刻度。Further, the dial amplifies the tolerance value of the center distance of the measured workpiece to the entire circumference of the dial, and the larger the diameter of the dial, the higher the magnification; scales corresponding to the tolerance value of the center distance are distributed on the dial.
进一步,所述偏心销的直径等于被测工件的孔的直径的最小值,所述偏心销的偏心值等于被测工件孔的中心距的公差的二分之一。Further, the diameter of the eccentric pin is equal to the minimum diameter of the hole of the workpiece under test, and the eccentric value of the eccentric pin is equal to half of the tolerance of the center distance of the hole of the workpiece under test.
进一步,所述偏心销下端设置有导向圆弧。Further, the lower end of the eccentric pin is provided with a guide arc.
进一步,所述第一基准孔和第二基准孔的中心线与底板的底面垂直,避免引起测量误差。Further, the centerlines of the first reference hole and the second reference hole are perpendicular to the bottom surface of the bottom plate, so as to avoid measurement errors.
进一步,所述表盘还能够设置在底板上,校准刻记还能够设置在偏心量规上。Further, the dial can also be set on the bottom plate, and the calibration mark can also be set on the eccentric gauge.
进一步,所述底板的制造材料与被测工件的制造材料的热膨胀系数基本一致。Further, the thermal expansion coefficient of the manufacturing material of the base plate is basically the same as that of the workpiece to be measured.
本发明的有益效果是:由于采用了偏心量规结构,将孔中心距直线公差放大到整个圆周的周长上,可以定量分析孔中心距,结构简单,制造成本低,降低了孔中心距检测的成本,操作简便快捷,缩短了检测时间,提高了检测的效率,实现大批量生产。The beneficial effects of the present invention are: due to the adoption of the eccentric gauge structure, the tolerance of the hole center distance is enlarged to the circumference of the entire circumference, the hole center distance can be quantitatively analyzed, the structure is simple, the manufacturing cost is low, and the detection cost of the hole center distance is reduced. Low cost, simple and fast operation, shortened detection time, improved detection efficiency, and realized mass production.
附图说明Description of drawings
图1是本发明测量时的结构示意图;Fig. 1 is the structural representation when the present invention measures;
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3是本发明基准量规的结构示意图;Fig. 3 is the structural representation of reference gauge of the present invention;
图4是本发明底板的俯视图;Fig. 4 is the plan view of base plate of the present invention;
图5是本发明偏心量规的结构示意图;Fig. 5 is the structural representation of eccentric gauge of the present invention;
图6是本发明表盘的结构示意图;Fig. 6 is a structural representation of the dial of the present invention;
图7是本发明被测工件结构示意图;Fig. 7 is a schematic diagram of the structure of the workpiece to be tested in the present invention;
图8是本发明表盘读数举例一的示意图;Fig. 8 is the schematic diagram of dial reading example 1 of the present invention;
图9是本发明表盘读数举例二的示意图;Fig. 9 is the schematic diagram of the dial reading example 2 of the present invention;
图10是本发明表盘读数举例三的示意图;Fig. 10 is the schematic diagram of example 3 of dial reading of the present invention;
图11是本发明表盘读数举例四的示意图;Fig. 11 is the schematic diagram of example 4 of dial reading of the present invention;
图12是本发明表盘读数举例五的示意图;Fig. 12 is the schematic diagram of example 5 of dial reading of the present invention;
图13是本发明表盘读数举例六的示意图;Fig. 13 is a schematic diagram of example six of dial readings of the present invention;
图14是本发明表盘读数举例七的示意图。Fig. 14 is a schematic diagram of Example 7 of dial reading in the present invention.
图中,1—基准量规,2—底板,3—偏心量规,4—被测工件;In the figure, 1—reference gauge, 2—bottom plate, 3—eccentric gauge, 4—measured workpiece;
11—基准销,12—第一基准轴,13—第一手柄,111—基准销大端直径,112—基准销小端直径;11—reference pin, 12—the first reference shaft, 13—the first handle, 111—the diameter of the large end of the reference pin, 112—the diameter of the small end of the reference pin;
21—第一基准孔,22—第二基准孔,23—校准刻记;21—the first reference hole, 22—the second reference hole, 23—the calibration mark;
31—偏心销,32—第二基准轴,33—表盘,34—第二手柄,35—偏心值,36—导向圆弧,37—偏心销中心,38—表盘读数正值区,39—表盘正负号标记;31—eccentric pin, 32—second reference axis, 33—dial, 34—second handle, 35—eccentric value, 36—guiding arc, 37—center of eccentric pin, 38—positive reading area of dial, 39—dial plus and minus signs;
41—被测工件孔的中心距。41—the center distance of the measured workpiece hole.
具体实施方式detailed description
下面结合附图对本发明的实施方式进行描述:Embodiments of the present invention are described below in conjunction with accompanying drawings:
参见图1至图7,所示的一种测量孔中心距的检具,包括底板2,基准量规1,偏心量规3,所述基准量规1从下到上依次由基准销11、第一基准轴12和第一手柄13构成,所述基准销11是一个圆锥体,基准销大端直径111等于被测工件4的孔的直径的最大值,基准销小端直径112略小于被测工件4的孔的直径的最小值,能够保证基准销11与被测工件4的孔紧密配合。Referring to Fig. 1 to Fig. 7, a measuring tool for measuring the center distance of holes is shown, which includes a bottom plate 2, a reference gauge 1, and an eccentric gauge 3. The reference gauge 1 is successively composed of a reference pin 11, a first reference The shaft 12 and the first handle 13 constitute, the reference pin 11 is a cone, the diameter of the large end of the reference pin 111 is equal to the maximum diameter of the hole of the workpiece 4 to be measured, and the diameter of the small end of the reference pin 112 is slightly smaller than the diameter of the workpiece 4 to be measured The minimum value of the diameter of the hole can ensure that the reference pin 11 is closely matched with the hole of the workpiece 4 to be measured.
偏心量规从下到上依次由偏心销31、第二基准轴32、表盘33和第二手柄34构成,所述表盘33与第二基准轴32紧配合或为一整体结构;表盘33将被测工件4中心距公差值放大到表盘33的整个圆周上,表盘33的直径越大,放大倍率越高;表盘33上分布有对应中心距差值的刻度,表盘33刻度间距及数字根据被测工件4中心距公差值不同而变化;为方便读数,表盘33上设置有表盘读数正值区38和表盘正负号标记39,偏心销31的直径等于被测工件4的孔的直径的最小值,能够保证偏心销31与被测工件4的孔紧密配合;偏心销31的偏心值35等于被测工件孔的中心距41的公差的二分之一;偏心销31下端设置有导向圆弧36,便于快速导向插入被测工件4的孔中。The eccentric gauge consists of an eccentric pin 31, a second reference shaft 32, a dial 33 and a second handle 34 from bottom to top, and the dial 33 is tightly fitted with the second reference shaft 32 or is an integral structure; the dial 33 will be measured The workpiece 4 center distance tolerance value is enlarged to the entire circumference of the dial 33, the larger the diameter of the dial 33, the higher the magnification; the dial 33 is distributed with scales corresponding to the center distance difference, and the dial 33 scale spacing and numbers are based on the measured The workpiece 4 center distance tolerance value varies; for the convenience of reading, the dial 33 is provided with a dial reading positive value area 38 and a dial sign 39, and the diameter of the eccentric pin 31 is equal to the minimum diameter of the hole of the measured workpiece 4. value, which can ensure that the eccentric pin 31 is closely matched with the hole of the measured workpiece 4; the eccentric value 35 of the eccentric pin 31 is equal to 1/2 of the tolerance of the center distance 41 of the measured workpiece hole; the lower end of the eccentric pin 31 is provided with a guide arc 36, which is convenient for fast guiding and inserting into the hole of the workpiece 4 to be measured.
底板2上设置有与基准量规1间隙配合的第一基准孔21和与偏心量规3间隙配合的第二基准孔22,第一基准孔21和第二基准孔22的中心距等于被测工件孔的中心距41的标准值,底板2的顶面上设置有校准刻记23,所述校准刻记23沿表盘33径向设在所述表盘33边缘,底板2的底面与被测工件4的顶面贴合,基准量规1和偏心量规3分别穿过第一基准孔21和第二基准孔22与被测工件4的孔间隙配合;第一基准孔21和第二基准孔22的中心线与底板2的底面垂直;所述底板2的制造材料与被测工件4的制造材料的热膨胀系数基本一致,测量就更为准确可靠。The bottom plate 2 is provided with a first reference hole 21 which is clearance fit with the reference gauge 1 and a second reference hole 22 which is clearance fit with the eccentric gauge 3, and the center distance between the first reference hole 21 and the second reference hole 22 is equal to the hole of the workpiece to be measured The standard value of the center distance 41 of the base plate 2 is provided with a calibration engraving 23 on the top surface of the base plate 2, and the calibration engraving 23 is arranged on the edge of the dial 33 along the radial direction of the dial 33, and the bottom surface of the base plate 2 and the workpiece 4 to be measured The top surface is attached, and the reference gauge 1 and the eccentric gauge 3 respectively pass through the first reference hole 21 and the second reference hole 22 to fit with the holes of the measured workpiece 4; the centerlines of the first reference hole 21 and the second reference hole 22 It is perpendicular to the bottom surface of the base plate 2; the thermal expansion coefficient of the manufacturing material of the base plate 2 is basically the same as that of the workpiece 4 to be measured, so the measurement is more accurate and reliable.
表盘33还能够设置在底板22上,校准刻记23还能够设置在偏心量规3上。The dial 33 can also be arranged on the bottom plate 22 , and the calibration inscription 23 can also be arranged on the eccentric gauge 3 .
具体检测时,手握第一手柄13,基准销11穿过底板2的第一基准孔,与被测工件4的孔间隙配合,由于基准销11是锥度销,在插入过程中会逐步消除基准销11与被测工件4的孔的间隙,直至为紧密配合,同时底板2底面与被测工件4顶面贴合;然后手握第二手柄34,将偏心量规3插入第二基准孔22,继续旋转插入偏心量规3,当偏心量规3旋转到某一恰当位置时,偏心销31正好插入被测工件4的孔中;读取校准刻记23对应表盘33的数值,计算得出被测工件4的孔的中心距的实际值。During the specific inspection, hold the first handle 13, and the reference pin 11 passes through the first reference hole of the bottom plate 2, and fits with the hole clearance of the workpiece 4 to be measured. Since the reference pin 11 is a taper pin, the reference pin 11 will be gradually eliminated during the insertion process. The gap between the pin 11 and the hole of the workpiece 4 to be measured is until it is a tight fit, and the bottom surface of the bottom plate 2 is attached to the top surface of the workpiece 4 to be measured; then, holding the second handle 34, the eccentric gauge 3 is inserted into the second reference hole 22, Continue to rotate and insert the eccentric gauge 3. When the eccentric gauge 3 rotates to a certain proper position, the eccentric pin 31 is just inserted into the hole of the workpiece 4 to be measured; read the value corresponding to the dial 33 of the calibration mark 23, and calculate the measured workpiece 4 is the actual value of the center-to-center distance of the holes.
下面结合具体实例说明表盘33与被测工件孔的中心距41公差的分配关系和读数方法:设某一被测工件4两孔中心距为100mm,公差要求±0.1mm,那么底板2的中心距即为100mm,偏心量规的偏心值35就等于0.1mm,表盘33直径为将公差放大100倍的直径。The distribution relationship and reading method of the tolerance between the center distance 41 of the dial 33 and the hole of the measured workpiece are illustrated below in conjunction with specific examples: suppose the center distance between the two holes of a certain measured workpiece 4 is 100mm, and the tolerance requirement is ±0.1mm, then the center distance of the base plate 2 That is 100mm, the eccentricity value 35 of the eccentricity gauge is equal to 0.1mm, and the diameter of the dial 33 is the diameter magnifying the tolerance by 100 times.
参见图8所示,校准刻记23对应表盘33数值为-10,表示该工件实际中心距与理论值差异为-10/100=-0.1mm,即该工件中心距实际值为100-0.1=99.9mm。Referring to Figure 8, the value of the dial 33 corresponding to the calibration mark 23 is -10, which means that the difference between the actual center distance of the workpiece and the theoretical value is -10/100=-0.1mm, that is, the actual value of the center distance of the workpiece is 100-0.1= 99.9mm.
参见图9所示,校准刻记23对应表盘33上的数字为7~8之间,而且已超出7.5刻线,故此值可以估读为7.6或7.7,同时该值没有在正值区38内,所以为负值,则该工件中心距实际值为100-7.6/100=99.924mm或100-7.7/100=99.923mm。Referring to Fig. 9, the number on the dial 33 corresponding to the calibration mark 23 is between 7 and 8, and has exceeded the 7.5 scale line, so the value can be estimated as 7.6 or 7.7, and the value is not in the positive value area 38 , so it is a negative value, the actual value of the workpiece center distance is 100-7.6/100=99.924mm or 100-7.7/100=99.923mm.
参见图10所示,校准刻记23对应表盘33数字为0,即该工件实际值正好在理论值的中心上,则该工件中心距实际值为100mm。As shown in FIG. 10 , the number corresponding to the dial 33 of the calibration mark 23 is 0, that is, the actual value of the workpiece is just at the center of the theoretical value, and the distance between the center of the workpiece and the actual value is 100mm.
参见图11所示,校准刻记23对应表盘33数字超过了8,但是远小于8.5,可估读为8.1,该值在正值区38内,则该工件中心距实际值为100+8.1/100=100.081mm。As shown in Figure 11, the number corresponding to the calibration mark 23 on the dial 33 exceeds 8, but is far less than 8.5, which can be estimated as 8.1, and this value is in the positive value area 38, so the actual value of the workpiece center distance is 100+8.1/ 100 = 100.081 mm.
参见图12所示,校准刻记23对应表盘33刻线正好在+10上,则该工件中心距实际值为100+10/100=100.1mm。As shown in FIG. 12 , the calibration mark 23 corresponds to the dial 33 and the engraved line is exactly on +10, so the actual value of the workpiece center distance is 100+10/100=100.1mm.
参见图13所示,校准刻记23对应表盘33刻线在正值区的5~6之间,但超过了5.5刻线,指示点在5.5~6.0的中间,即5.75,可估读为5.7或5.8,则该工件中心距实际值为100+5.7/100=100.057mm或100+5.8/100=100.058mm。As shown in Figure 13, the calibration mark 23 corresponds to the scale line of the dial 33 between 5 and 6 in the positive value area, but exceeds the 5.5 scale line, and the indication point is in the middle of 5.5 to 6.0, that is, 5.75, which can be estimated as 5.7 Or 5.8, then the actual value of the workpiece center distance is 100+5.7/100=100.057mm or 100+5.8/100=100.058mm.
参见图14所示,校准刻记23对应表盘33刻线在非正值区的9~10之间,不仅超过了9.5刻线,而且还超过9.8刻线,所以可估读为9.9,即该工件实测值为100-9.9/100=99.901mm。As shown in Figure 14, the calibration mark 23 corresponding to the scale line of the dial 33 is between 9 and 10 in the non-positive value area, not only exceeding the 9.5 scale line, but also exceeding the 9.8 scale line, so it can be estimated to be 9.9, that is, the The measured value of the workpiece is 100-9.9/100=99.901mm.
参见图8至图14所示,随着表盘33读数的变化,偏心销中心37的位置也发生变化,即偏心销31的位置发生变化。Referring to FIGS. 8 to 14 , as the reading of the dial 33 changes, the position of the center 37 of the eccentric pin also changes, that is, the position of the eccentric pin 31 changes.
测量时,可能出现偏心量规3旋转一圈后偏心销31仍不能插入被测工件4的孔中的现象,此时可判定被测工件4为不合格,不合格的原因有二:一是被测工件4的孔过小;二是被测工件4中心距超出标准值的极大值或极小值。During measurement, there may be a phenomenon that the eccentric pin 31 cannot be inserted into the hole of the workpiece 4 after the eccentric gauge 3 rotates one circle. At this time, it can be judged that the workpiece 4 is unqualified. There are two reasons for the unqualified: one is The hole of the measured workpiece 4 is too small; the second is that the center distance of the measured workpiece 4 exceeds the maximum or minimum value of the standard value.
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| CN108507445A (en) * | 2018-03-19 | 2018-09-07 | 中信戴卡股份有限公司 | A kind of cubing of measured hole center to plan range |
| CN110057273A (en) * | 2019-05-31 | 2019-07-26 | 桂林电子科技大学 | A kind of twin shaft diameter tolerance and wheelbase device for fast detecting |
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