CN106764427A - Oil and Gas Pipeline Partial Maintenance Treatment Process - Google Patents

Oil and Gas Pipeline Partial Maintenance Treatment Process Download PDF

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Publication number
CN106764427A
CN106764427A CN201611133543.6A CN201611133543A CN106764427A CN 106764427 A CN106764427 A CN 106764427A CN 201611133543 A CN201611133543 A CN 201611133543A CN 106764427 A CN106764427 A CN 106764427A
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China
Prior art keywords
oil
gas pipeline
showering guilding
valve
pipeline
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CN201611133543.6A
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Chinese (zh)
Inventor
王明建
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Dalian Fujia Dahua Petrochemical Co Ltd
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Dalian Fujia Dahua Petrochemical Co Ltd
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Application filed by Dalian Fujia Dahua Petrochemical Co Ltd filed Critical Dalian Fujia Dahua Petrochemical Co Ltd
Priority to CN201611133543.6A priority Critical patent/CN106764427A/en
Publication of CN106764427A publication Critical patent/CN106764427A/en
Pending legal-status Critical Current

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17D—PIPE-LINE SYSTEMS; PIPE-LINES
    • F17D1/00—Pipe-line systems
    • F17D1/005—Pipe-line systems for a two-phase gas-liquid flow
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17D—PIPE-LINE SYSTEMS; PIPE-LINES
    • F17D3/00—Arrangements for supervising or controlling working operations
    • F17D3/14—Arrangements for supervising or controlling working operations for eliminating water
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17D—PIPE-LINE SYSTEMS; PIPE-LINES
    • F17D5/00—Protection or supervision of installations

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Pipeline Systems (AREA)

Abstract

The oil and gas pipeline local maintenance treatment process comprises an oil and gas pipeline, pilot valves arranged on a pipe section where a live working point is located on the oil and gas pipeline, and three groups of pilot valves arranged on two sides of the live working point on the oil and gas pipeline in a distributed manner, wherein the three groups of pilot valves take the live working point as the center and are respectively a first pilot valve a, a first pilot valve a-1, a second pilot valve b-1, a third pilot valve c and a third pilot valve c-1; the water-sealing fire-driving operation maintenance is carried out aiming at the local damage of a longer oil-gas pipeline, so that the whole pipeline is prevented from being processed, and time and labor are saved; the local water sealing process has the working condition of fire, saves the cost and has little influence on the production and operation of the device; the process treatment difficulty is small.

Description

油气管线局部维修处理工艺Oil and Gas Pipeline Partial Maintenance Treatment Process

技术领域technical field

本发明涉及油气管线局部维修处理工艺,适用于长距离油气管线发生损坏的工艺处理。The invention relates to a local maintenance and treatment process for oil and gas pipelines, which is suitable for the process treatment of damage to long-distance oil and gas pipelines.

背景技术Background technique

投入运行使用的油气管线,局部发生损坏,需要电气焊动火维修。现有油气管线动火维修作业,需要将整条管线在有阀门的位置隔离后进行工艺处理,如管线系统比较长,管线上无隔离阀门,只针对管线上一个维修点而需要将整条管线进行工艺处理,如此操作,费用过高。另外如果生产运行影响,无法对整条管线进行工艺处理,达不到动火维修条件,存在安全隐患。The oil and gas pipelines put into operation were partially damaged, requiring electric welding and hot fire repairs. For hot maintenance of existing oil and gas pipelines, it is necessary to isolate the entire pipeline at the position with valves and then carry out process treatment. If the pipeline system is relatively long and there is no isolation valve on the pipeline, the entire pipeline needs to be isolated for only one maintenance point on the pipeline. Carry out technological treatment, so operation, expense is too high. In addition, if the production operation is affected, the entire pipeline cannot be processed, and the hot maintenance conditions cannot be met, posing a safety hazard.

发明内容Contents of the invention

为了弥补上述技术缺陷,本发明的目的是提供一种油气管线局部维修处理工艺,实现管线局部建立水封,具备动火作业条件,节省费用,对装置生产运行影响较小。In order to make up for the above-mentioned technical defects, the purpose of the present invention is to provide a local maintenance treatment process for oil and gas pipelines, which can realize the partial establishment of water seals in the pipelines, meet the hot working conditions, save costs, and have little impact on the production and operation of the equipment.

为了实现上述目的,本发明所采用的技术方案是:油气管线局部维修处理工艺,包括油气管线、设置在油气管线上动火作业点所在管段的导淋阀、设置在油气管线上动火作业点两侧排列分布的三组导淋阀,所述的三组导淋阀以动火作业点为中心分别为第一导淋阀a、第一导淋阀a-1、第二导淋阀b、第二导淋阀b-1、第三导淋阀c、第三导淋阀c-1;In order to achieve the above purpose, the technical solution adopted in the present invention is: the local maintenance and treatment process of the oil and gas pipeline, including the oil and gas pipeline, the drain valve installed on the pipeline section where the hot work point is located on the oil and gas pipeline, and the hot work point set on the oil and gas pipeline. There are three sets of drain valves arranged on both sides, and the three sets of drain valves are respectively the first drain valve a, the first drain valve a-1, and the second drain valve b with the hot work point as the center. , the second drenching valve b-1, the third drenching valve c, the third drenching valve c-1;

所述的油气管线为若干U型管段形状组成的整体管段;The oil and gas pipeline is an integral pipe section composed of several U-shaped pipe sections;

所述的三组导淋阀设置于管线上以动火作业点为中心两侧分布的U型管段的下端;The three sets of deluge valves are arranged at the lower end of the U-shaped pipe section distributed on both sides of the pipeline with the hot work point as the center;

所述的三组导淋阀及三组导淋阀所在的各U型管段以动火作业点所在U型管段呈一一对应关系。The three sets of shower valves and the U-shaped pipe sections where the three sets of shower valves are located are in a one-to-one correspondence with the U-shaped pipe section where the hot work point is located.

具体维修处理工艺为:The specific repair process is as follows:

油气管线经过水顶线处理后,以动火作业点为中心两侧的三组U型管段通过导淋阀,将管线内存水排净;在动火作业点为中心两侧第二组U型管段建立水封,通过导淋阀加水;再通过以动火作业点为中心两侧第一组U型管段导淋阀给蒸汽,在动火作业点处所在U型管段通过导淋阀排气,然后蒸煮此段管线,取气体样分析合格后,具备动火作业条件,可以进行局部动火维修作业。After the oil and gas pipeline has been treated by the water top line, the three sets of U-shaped pipe sections on both sides centered on the hot operation point pass through the drain valve to drain the water in the pipeline; the second set of U-shaped pipe sections on both sides of the hot work point The pipe section establishes a water seal, and water is added through the shower valve; then steam is supplied through the first set of U-shaped pipe section shower valves on both sides centered on the hot work point, and the U-shaped pipe section at the hot work point is exhausted through the shower valve , and then cook this section of the pipeline. After the gas sample is qualified for analysis, it is qualified for hot work and can be used for partial hot maintenance.

本发明的有益效果是:针对较长的油气管线的局部损坏进行水封动火作业维修,避免进行整条管线处理,省时省力;局部水封工艺具备动火作业条件,节省费用,对装置生产运行影响较小;工艺处理难度小。The beneficial effects of the present invention are: for the local damage of the long oil and gas pipeline, the water seal and hot work maintenance is carried out, avoiding the whole pipeline treatment, saving time and labor; The impact on production operation is small; the difficulty of process treatment is small.

附图说明Description of drawings

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图中,1、油气管线、2、导淋阀、3、U型管段、4、第一导淋阀a、5、第一导淋阀a-1、6、第二导淋阀b、7、第二导淋阀b-1、8、第三导淋阀c、9、第三导淋阀c-1、10、动火作业点。In the figure, 1. Oil and gas pipeline, 2. Deluge valve, 3. U-shaped pipe section, 4. First deluge valve a, 5, First deluge valve a-1, 6, Second deluge valve b, 7 , Second drench valve b-1, 8, third drench valve c, 9, third drench valve c-1, 10, hot work point.

具体实施方式detailed description

下面结合附图及实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.

实施例Example

2016年7月份某公司码头至公用工程混苯转料线全长2千米,在中间部位发现一个弯头焊缝出现裂纹隐患,采取此方法进行局部管线建立水封工艺处理,对此弯头进行动火更换新弯头作业。In July 2016, a company’s wharf to public works mixed benzene material transfer line was 2 kilometers long, and a hidden danger of cracks in the weld of an elbow was found in the middle part. This method was used to establish a water seal process for local pipelines. For this elbow Carry out hot work to replace the elbow with a new one.

整套油气管线包括:油气管线1,设置在油气管线1上动火作业点10所在管段的导淋阀2、设置在油气管线上动火作业点两侧排列分布的三组导淋阀,所述的三组导淋阀以动火作业点10为中心分别为第一导淋阀a(4)、第一导淋阀a-1(5)、第二导淋阀b(6)、第二导淋阀b-1(7)、第三导淋阀c(8)、第三导淋阀c-1(9);The whole set of oil and gas pipelines includes: oil and gas pipeline 1, deluge valve 2 arranged on the pipe section where the hot operation point 10 is located on the oil and gas pipeline 1, and three sets of drench valves arranged on both sides of the hot operation point on the oil and gas pipeline. The three groups of deluge valves centered on the hot work point 10 are the first deluge valve a (4), the first deluge valve a-1 (5), the second deluge valve b (6), the second Drain valve b-1 (7), third drench valve c (8), third drench valve c-1 (9);

所述的油气管线1为若干U型管段3形状组成的整体管段;The oil and gas pipeline 1 is an integral pipe section composed of several U-shaped pipe sections 3;

所述的三组导淋阀设置于管线上以动火作业点10为中心两侧分布的U型管段3的下端;The three sets of deluge valves are arranged at the lower end of the U-shaped pipe section 3 distributed on both sides of the pipeline with the hot work point 10 as the center;

所述的三组导淋阀及三组导淋阀所在的各U型管段3以动火作业点10所在U型管段呈一一对应关系。The three sets of shower valves and the U-shaped pipe sections 3 where the three sets of shower valves are located are in a one-to-one correspondence with the U-shaped pipe section where the hot work point 10 is located.

具体维修处理工艺为:The specific repair process is as follows:

油气管线1经过水顶线处理后,以动火作业点10为中心两侧的三组U型管段通过导淋阀2,将管线内存水排净;在动火作业点10为中心两侧第二组U型管段3建立水封,通过第二导淋阀b(6)、第二导淋阀b-1(7)加水;再通过以动火作业点10为中心两侧第一组U型管段的第一导淋阀a(4)、第一导淋阀a-1(5)给蒸汽,在动火作业点10处所在U型管段3通过导淋阀2排气,然后蒸煮此段管线,取气体样分析合格后,具备动火作业条件,可以进行局部动火维修作业。After the oil and gas pipeline 1 has been treated by the water top line, the three sets of U-shaped pipe sections on both sides centered on the hot operation point 10 pass through the drain valve 2 to drain the water in the pipeline; Two sets of U-shaped pipe sections 3 establish water seals, add water through the second drench valve b (6) and second drench valve b-1 (7); The first decoy valve a (4) and the first decoy valve a-1 (5) of the U-shaped pipe section supply steam, and the U-shaped pipe section 3 at the hot fire operation point 10 exhausts through the decoy valve 2, and then cooks this For a section of the pipeline, after the gas sample is taken and analyzed to pass the analysis, it is qualified for hot work, and local hot repair work can be carried out.

Claims (5)

1. oil-gas pipeline modular repair handling process, it is characterised in that including oil-gas pipeline, be arranged on oil-gas pipeline work of getting angry The showering guilding valve of industry point place pipeline section, three groups of showering guilding valves for being arranged on fire operation point arranged on both sides distribution on oil-gas pipeline, it is described Three groups of showering guilding valves the first showering guilding valve a, the first showering guilding valve a-1, the second showering guilding valve b, the are respectively centered on fire operation point Two showering guilding valve b-1, the 3rd showering guilding valve c, the 3rd showering guilding valve c-1.
2. oil-gas pipeline modular repair handling process according to claim 1, it is characterised in that described oil-gas pipeline is The overall pipeline section of some U-tube section shape compositions.
3. oil-gas pipeline modular repair handling process according to claim 1, it is characterised in that three groups of described showering guilding valves The lower end of the U-tube section of the both sides distribution centered on fire operation point is arranged on pipeline.
4. oil-gas pipeline modular repair handling process according to claim 3, it is characterised in that three groups of described showering guilding valves And each U-tube section where three groups of showering guilding valves is in one-to-one relationship with U-tube section where fire operation point.
5. oil-gas pipeline modular repair handling process, it is characterised in that:Oil-gas pipeline by water top line treatment after, with fire operation Three groups of U-tubes section of both sides passes through showering guilding valve centered on point, by water emptying in pipeline;Both sides centered on fire operation point Two groups of U-tube sections set up water seal, are added water by showering guilding valve;Again by first group of the both sides U-tube section centered on fire operation point To steam, U-tube section where at the fire operation point is vented showering guilding valve by showering guilding valve, and then this depot siding of boiling, takes gas After sample analysis is qualified, possess fire operation condition, local maintenance activity of getting angry can be carried out.
CN201611133543.6A 2016-12-10 2016-12-10 Oil and Gas Pipeline Partial Maintenance Treatment Process Pending CN106764427A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Citations (6)

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CN201028293Y (en) * 2007-02-01 2008-02-27 武汉都市环保工程技术股份有限公司 Safe cut-off device for low-pressure gas pipe
CN103016893A (en) * 2011-09-21 2013-04-03 中国建筑第七工程局有限公司 Hot tapping plugging construction method of long natural gas delivery pipeline
CN103075640A (en) * 2013-02-01 2013-05-01 济钢集团有限公司 Anti-clogging type water seal device for coke oven gas conveying pipeline
CN104214364A (en) * 2014-07-22 2014-12-17 张寒军 Pipeline safety construction suite and method
CN105081592A (en) * 2014-05-14 2015-11-25 中国石油天然气股份有限公司 Hot-fire modification method of natural gas pressure induction device without replacement

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2135886C1 (en) * 1997-11-11 1999-08-27 Внедренческий научно-исследовательский инженерный центр "Нефтегазтехнология" Method of device for preliminary disposal of water in gathering systems of oil production wells
CN201028293Y (en) * 2007-02-01 2008-02-27 武汉都市环保工程技术股份有限公司 Safe cut-off device for low-pressure gas pipe
CN103016893A (en) * 2011-09-21 2013-04-03 中国建筑第七工程局有限公司 Hot tapping plugging construction method of long natural gas delivery pipeline
CN103075640A (en) * 2013-02-01 2013-05-01 济钢集团有限公司 Anti-clogging type water seal device for coke oven gas conveying pipeline
CN105081592A (en) * 2014-05-14 2015-11-25 中国石油天然气股份有限公司 Hot-fire modification method of natural gas pressure induction device without replacement
CN104214364A (en) * 2014-07-22 2014-12-17 张寒军 Pipeline safety construction suite and method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
王庆等: "浅谈对输气管道动火天然气切断隔离的技术措施", 《海峡科技与产业》 *

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