CN106763526B - Robot precision joint reducer - Google Patents
Robot precision joint reducer Download PDFInfo
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- CN106763526B CN106763526B CN201611116083.6A CN201611116083A CN106763526B CN 106763526 B CN106763526 B CN 106763526B CN 201611116083 A CN201611116083 A CN 201611116083A CN 106763526 B CN106763526 B CN 106763526B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H1/32—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/10—Programme-controlled manipulators characterised by positioning means for manipulator elements
- B25J9/102—Gears specially adapted therefor, e.g. reduction gears
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/023—Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/08—General details of gearing of gearings with members having orbital motion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H1/32—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
- F16H2001/327—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear with the orbital gear having internal gear teeth
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H2057/02039—Gearboxes for particular applications
- F16H2057/02069—Gearboxes for particular applications for industrial applications
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Retarders (AREA)
Abstract
机器人精密关节减速器,偏心轴上固定有第一偏心齿轮和第二偏心齿轮,薄壁弹性齿圈上成型有内齿和外齿,薄壁弹性齿圈的内齿与第一偏心齿轮和第二偏心齿轮相啮合,薄壁弹性齿圈的外齿与输出法兰盘上内壁的齿相啮合;左箱盖与右箱盖扣合且固定在一起,第一偏心齿轮、第二偏心齿轮和薄壁弹性齿圈置于左箱盖与右箱盖中,左箱盖与输出法兰盘之间夹持有第一保持架和滚珠,右箱盖与输出法兰盘之间夹持有第一保持架和滚珠;左箱盖与偏心轴之间夹持有第二保持架和圆柱滚柱。它由于薄壁弹性齿圈是内外都有齿可以内外同时啮合,同时啮合的齿数多,结构的强度高,力的输出大,并且由于内外齿同时啮合,减速比范围大,内外齿的速比是相乘的关系,另外薄壁弹性齿圈是可以微小形变的,减小齿轮之间转动的错动。
Robot precision joint reducer, the first eccentric gear and the second eccentric gear are fixed on the eccentric shaft, the thin-walled elastic ring gear is formed with internal teeth and external teeth, the inner teeth of the thin-walled elastic ring gear are connected with the first eccentric gear and the second The two eccentric gears are meshed, and the outer teeth of the thin-walled elastic ring gear are meshed with the teeth on the inner wall of the output flange; the left case cover and the right case cover are fastened and fixed together, the first eccentric gear, the second eccentric gear and the The thin-walled elastic ring gear is placed in the left case cover and the right case cover, the first cage and balls are clamped between the left case cover and the output flange, and the second cage is clamped between the right case cover and the output flange. A cage and balls; a second cage and cylindrical rollers are clamped between the left case cover and the eccentric shaft. Because the thin-walled elastic ring gear has teeth on the inside and outside, it can mesh both inside and outside at the same time. The number of teeth meshing at the same time is large, the strength of the structure is high, and the output of force is large. It is a multiplicative relationship. In addition, the thin-walled elastic ring gear can be slightly deformed to reduce the rotational misalignment between the gears.
Description
技术领域:Technical field:
本发明涉及机器人技术领域,更具体地说涉及一种机器人上用的关节减速器。The invention relates to the technical field of robots, and more specifically relates to a joint reducer used on a robot.
背景技术:Background technique:
现有机器人关节减速器有二类,一类是刚性输入刚性输出,如RV减速器,它采用刚性输入刚性输出,其输入轴上的动力,通过刚性齿轮传递给输出轴,其不足之处是:1、刚性齿轮在传动过程中会有所磨损,这样会造成刚性齿轮与输出轴啮合时,产生较大的传动误差,不利于输出精度控制。2、由于它采用刚性齿轮与输出轴啮合,所以对刚性齿轮的加工精度要求较高,使刚性齿轮的加工难度较高。There are two types of existing robot joint reducers, one is rigid input and rigid output, such as RV reducer, which uses rigid input and rigid output, and the power on the input shaft is transmitted to the output shaft through rigid gears. The disadvantages are 1. The rigid gear will be worn during the transmission process, which will cause a large transmission error when the rigid gear meshes with the output shaft, which is not conducive to the output precision control. 2. Since it uses rigid gears to mesh with the output shaft, it requires high machining accuracy for the rigid gears, which makes the processing of the rigid gears more difficult.
另一类是刚性输入柔性输出,如谐波减速器,它采用刚性输入柔性输出,其不足之处是:柔性输出的传动误差和精度有待进一步提高。The other type is rigid input and flexible output, such as harmonic reducer, which uses rigid input and flexible output. The disadvantage is that the transmission error and accuracy of flexible output need to be further improved.
发明内容:Invention content:
本发明的目的就是针对现有技术之不足,而提供一种机器人精密关节减速器,它由于薄壁弹性齿圈是内外都有齿可以内外同时啮合,同时啮合的齿数多,结构的强度高,力的输出大,并且由于内外齿同时啮合,减速比范围大,内外齿的速比是相乘的关系,另外薄壁弹性齿圈是可以微小形变的,减小齿轮之间转动的错动。The purpose of the present invention is to provide a precision joint reducer for robots to address the deficiencies of the prior art. Since the thin-walled elastic ring gear has teeth both inside and outside, the inside and outside can be meshed at the same time, the number of teeth meshing at the same time is large, and the strength of the structure is high. The output of the force is large, and because the internal and external teeth mesh at the same time, the range of the reduction ratio is large, and the speed ratio of the internal and external teeth is a multiplicative relationship. In addition, the thin-walled elastic ring gear can be slightly deformed to reduce the rotational misalignment between the gears.
本发明的技术解决措施如下:Technical solutions of the present invention are as follows:
机器人精密关节减速器,包括第一偏心齿轮和第二偏心齿轮,偏心轴上固定有第一偏心齿轮和第二偏心齿轮,薄壁弹性齿圈上成型有内齿和外齿,薄壁弹性齿圈的内齿与第一偏心齿轮和第二偏心齿轮相啮合,薄壁弹性齿圈的外齿与输出法兰盘上内壁的齿相啮合;Robot precision joint reducer, including the first eccentric gear and the second eccentric gear, the first eccentric gear and the second eccentric gear are fixed on the eccentric shaft, the thin-walled elastic ring gear is formed with internal teeth and external teeth, and the thin-walled elastic gear The inner teeth of the ring mesh with the first eccentric gear and the second eccentric gear, and the outer teeth of the thin-walled elastic ring mesh with the teeth on the inner wall of the output flange;
左箱盖与右箱盖扣合且固定在一起,第一偏心齿轮、第二偏心齿轮和薄壁弹性齿圈置于左箱盖与右箱盖中,左箱盖与输出法兰盘之间夹持有第一保持架和滚珠,右箱盖与输出法兰盘之间夹持有第一保持架和滚珠;左箱盖与偏心轴之间夹持有第二保持架和圆柱滚柱。The left case cover and the right case cover are fastened and fixed together, the first eccentric gear, the second eccentric gear and the thin-walled elastic ring are placed in the left case cover and the right case cover, between the left case cover and the output flange The first cage and balls are clamped, the first cage and balls are clamped between the right case cover and the output flange; the second cage and cylindrical rollers are clamped between the left case cover and the eccentric shaft.
所述左箱盖与右箱盖固定连接在一起的方式为,左夹块插套在左箱盖的预设孔中且压着左箱盖,右夹块插套在右箱盖的预设孔中且压着右箱盖,左夹套插套在第一偏心齿轮上的预设孔中,右夹套插套在第二偏心齿轮上的预设孔中,螺栓穿过左夹套、右夹套、左夹块和右夹块的中心孔且将左夹套、右夹套、左夹块和右夹块固定在一起,左箱盖与右箱盖通过螺钉固定在一起。The left case cover and the right case cover are fixedly connected together in such a way that the left clamping block is inserted into the preset hole of the left case cover and pressed against the left case cover, and the right clamping block is inserted into the preset hole of the right case cover. hole and pressing the right case cover, the left jacket is inserted into the preset hole on the first eccentric gear, the right jacket is inserted into the preset hole on the second eccentric gear, and the bolt passes through the left jacket, The center holes of the right jacket, the left clip and the right clip fix the left jacket, the right jacket, the left clip and the right clip together, and the left case cover and the right case cover are fixed together by screws.
本发明的有益效果在于:The beneficial effects of the present invention are:
1、由于薄壁弹性齿圈是内外都有齿可以内外同时啮合,同时啮合的齿数多,结构的强度高,力的输出大,并且由于内外齿同时啮合,减速比范围大,内外齿的速比是相乘的关系,另外薄壁弹性齿圈是可以微小形变的,减小齿轮之间转动的错动。1. Since the thin-walled elastic ring gear has teeth both inside and outside, it can engage both inside and outside at the same time. The number of teeth meshing at the same time is large, the strength of the structure is high, and the output of force is large, and because the internal and external teeth mesh at the same time, the reduction ratio range is large, and the speed of the internal and external teeth is large. The ratio is a multiplicative relationship. In addition, the thin-walled elastic ring gear can be slightly deformed to reduce the rotational misalignment between the gears.
2、薄壁弹性齿圈上的内外齿在运动时,同时产生多点共同啮合来传递转矩,使转矩传递非常平稳。2. When the internal and external teeth on the thin-walled elastic ring gear are in motion, they simultaneously generate multi-point joint meshing to transmit torque, which makes the torque transmission very stable.
3、它是内外齿同时多点啮合,承受载能力强。3. It is multi-point meshing of internal and external teeth at the same time, with strong load bearing capacity.
4、由于受控尺寸都是径向的,加工零件时尺寸精度容易得到控制,可以做到很小的背隙,所以减速器输出角度精度得到很大的提高。4. Since the controlled dimensions are all radial, the dimensional accuracy is easy to control when processing parts, and a small backlash can be achieved, so the output angle accuracy of the reducer is greatly improved.
5、它产生柔性变化内外齿同时多点啮合可以消除部分加工误差,使减速器重复定位精度很高。5. It produces flexible changes, and the simultaneous multi-point meshing of the internal and external teeth can eliminate part of the machining error and make the repeat positioning accuracy of the reducer very high.
6、薄壁弹性齿圈在圆周360°中有170°角度是内外齿同时共同啮合,一边有85°,而且受力方向是对称性的,所以正反转时回差极小。6. The thin-walled elastic ring gear has an angle of 170° in the 360° of the circumference, the internal and external teeth are meshed together at the same time, and one side has 85°, and the direction of the force is symmetrical, so the hysteresis is extremely small during forward and reverse rotation.
7、它整个设计结构减速比范围很大:从个位数传动比至几万传动比多可以实现。7. The reduction ratio range of its entire design structure is very large: from a single-digit transmission ratio to tens of thousands of transmission ratios can be realized.
附图说明:Description of drawings:
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为薄壁弹性齿圈的剖视图;Fig. 2 is a sectional view of a thin-walled elastic ring gear;
图3为右箱盖的剖视图。Figure 3 is a sectional view of the right case cover.
图中:1、第一偏心齿轮;2、第二偏心齿轮;3、偏心轴;4、薄壁弹性齿圈;5、输出法兰盘;6、左箱盖;7、右箱盖;8、滚珠;9、圆柱滚柱;10、第一保持架;11、第二保持架;12、左夹块;13、右夹块;14、螺栓;15、螺钉;16、左夹套;17、右夹套。In the figure: 1. First eccentric gear; 2. Second eccentric gear; 3. Eccentric shaft; 4. Thin-walled elastic gear ring; 5. Output flange; 6. Left case cover; 7. Right case cover; 8 , Ball; 9, Cylindrical Roller; 10, First Cage; 11, Second Cage; 12, Left Clamp; 13, Right Clamp; 14, Bolt; 15, Screw; 16, Left Jacket; 17 , right jacket.
具体实施方式:Detailed ways:
实施例:见图1至3所示,机器人精密关节减速器,包括第一偏心齿轮1和第二偏心齿轮2,偏心轴3上固定有第一偏心齿轮1和第二偏心齿轮2,薄壁弹性齿圈4上成型有内齿41和外齿42,薄壁弹性齿圈4的内齿41与第一偏心齿轮1和第二偏心齿轮2相啮合,薄壁弹性齿圈4的外齿42与输出法兰盘5上内壁的齿相啮合;Embodiment: As shown in Figures 1 to 3, the robot precision joint reducer includes a first eccentric gear 1 and a second eccentric gear 2, and the eccentric shaft 3 is fixed with the first eccentric gear 1 and the second eccentric gear 2, thin-walled Internal teeth 41 and external teeth 42 are formed on the elastic ring gear 4, the inner teeth 41 of the thin-walled elastic ring gear 4 mesh with the first eccentric gear 1 and the second eccentric gear 2, and the outer teeth 42 of the thin-walled elastic ring gear 4 Engage with the teeth on the inner wall of the output flange 5;
左箱盖6与右箱盖7扣合且固定在一起,第一偏心齿轮1、第二偏心齿轮2和薄壁弹性齿圈4置于左箱盖6与右箱盖7中,左箱盖6与输出法兰盘5之间夹持有第一保持架10和滚珠8,右箱盖7与输出法兰盘5之间夹持有第一保持架10和滚珠8;左箱盖6与偏心轴3之间夹持有第二保持架11和圆柱滚柱9。The left case cover 6 and the right case cover 7 are fastened and fixed together, the first eccentric gear 1, the second eccentric gear 2 and the thin-walled elastic ring gear 4 are placed in the left case cover 6 and the right case cover 7, and the left case cover 6 and the output flange 5 clamp the first cage 10 and the ball 8, between the right case cover 7 and the output flange 5 clamp the first cage 10 and the ball 8; the left case cover 6 and the The second cage 11 and the cylindrical roller 9 are sandwiched between the eccentric shafts 3 .
所述左箱盖6与右箱盖7固定连接在一起的方式为,左夹块12插套在左箱盖6的预设孔中且压着左箱盖6,右夹块13插套在右箱盖7的预设孔中且压着右箱盖7,左夹套16插套在第一偏心齿轮1上的预设孔中,右夹套17插套在第二偏心齿轮2上的预设孔中,螺栓14穿过左夹套16、右夹套17、左夹块12和右夹块13的中心孔且将左夹套16、右夹套17、左夹块12和右夹块13固定在一起,左箱盖6与右箱盖7通过螺钉15固定在一起。The left case cover 6 and the right case cover 7 are fixedly connected together in such a way that the left clamping block 12 is inserted in the preset hole of the left case cover 6 and presses the left case cover 6, and the right clamping block 13 is inserted and sleeved in the left case cover 6. In the preset hole of the right case cover 7 and pressing the right case cover 7, the left jacket 16 is inserted into the preset hole on the first eccentric gear 1, and the right jacket 17 is inserted into the second eccentric gear 2. In the preset hole, the bolt 14 passes through the center hole of the left jacket 16, the right jacket 17, the left clamp block 12 and the right clamp block 13 and connects the left jacket 16, the right jacket 17, the left clamp block 12 and the right clamp Block 13 is fixed together, and left case cover 6 and right case cover 7 are fixed together by screw 15.
工作原理:当偏心轴3输入动力时,第一偏心齿轮1和第二偏心齿轮2分别有多个齿与薄壁弹性齿圈4的内齿41紧密地相啮合,通过少齿差传动使输出法兰盘5产生转动,薄壁弹性齿圈4在运动过程中会产生柔性小量受控变形运动,薄壁弹性齿圈4上的外齿42有多个紧密啮合点与输出法兰盘5相啮合,输出法兰盘5与外部连接,达到输出转矩的最终目的。Working principle: when the eccentric shaft 3 inputs power, the first eccentric gear 1 and the second eccentric gear 2 respectively have a plurality of teeth that are tightly meshed with the inner teeth 41 of the thin-walled elastic ring gear 4, and the output is achieved through transmission with less tooth difference. The flange 5 rotates, and the thin-walled elastic ring gear 4 produces a flexible and small amount of controlled deformation movement during the movement. The outer teeth 42 on the thin-walled elastic ring gear 4 have multiple closely meshing points with the output flange 5 The output flange 5 is connected with the outside to achieve the ultimate purpose of output torque.
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| CN201611116083.6A CN106763526B (en) | 2016-12-07 | 2016-12-07 | Robot precision joint reducer |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114427591A (en) * | 2021-12-30 | 2022-05-03 | 深圳市泉锲科技有限公司 | Speed reducer with few differential teeth for motor |
| CN115929869A (en) * | 2022-12-15 | 2023-04-07 | 柔昊精密科技(苏州)有限公司 | Light-duty reduction gear and anthropomorphic robot |
| CN116123254A (en) * | 2022-12-21 | 2023-05-16 | 柔昊精密科技(苏州)有限公司 | Speed reducer with worm and gear mechanism |
| CN116592109A (en) * | 2023-07-04 | 2023-08-15 | 柔昊精密科技(苏州)有限公司 | A cross-axis bevel gear reducer with less tooth difference |
| CN117052862A (en) * | 2023-07-04 | 2023-11-14 | 柔昊精密科技(苏州)有限公司 | Speed reducer and robot with same |
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| CN2649869Y (en) * | 2003-09-29 | 2004-10-20 | 重庆齿轮箱有限责任公司 | Planetary-drive wind-power generating speed increasing box |
| CN201265641Y (en) * | 2008-10-07 | 2009-07-01 | 施文江 | Planet gear speed-increasing box with variable gear ratio |
| CN102927210A (en) * | 2012-10-26 | 2013-02-13 | 浙江西子富沃德电机有限公司 | Small tooth difference planetary reducer and elevator traction machine using same |
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|---|---|
| CN106763526A (en) | 2017-05-31 |
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Effective date of registration: 20210802 Address after: 215100 area a, east of South 1st floor, building 2 (Building 7, Industrial Park), No. 50, North Guandu Road, Yuexi street, Wuzhong District, Suzhou City, Jiangsu Province Patentee after: Rouhao precision technology (Suzhou) Co.,Ltd. Address before: 313000 No. 1, second floor, warehouse 4, phase II, processing and packaging zone, building 7, Changxing comprehensive logistics park, Changxing County, Huzhou City, Zhejiang Province Patentee before: CHANGXING ROUHAO PRECISION TECHNOLOGY Co.,Ltd. |
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Denomination of invention: Robot precision joint reducer Effective date of registration: 20230923 Granted publication date: 20191119 Pledgee: Bank of Jiangsu Co.,Ltd. Suzhou Branch Pledgor: Rouhao precision technology (Suzhou) Co.,Ltd. Registration number: Y2023980058230 |
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