CN106760101A - A kind of prefabricated superimposed sheet - Google Patents
A kind of prefabricated superimposed sheet Download PDFInfo
- Publication number
- CN106760101A CN106760101A CN201710125649.XA CN201710125649A CN106760101A CN 106760101 A CN106760101 A CN 106760101A CN 201710125649 A CN201710125649 A CN 201710125649A CN 106760101 A CN106760101 A CN 106760101A
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- Prior art keywords
- prefabricated
- steel bar
- layer
- laminated
- truss
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/64—Insulation or other protection; Elements or use of specified material therefor for making damp-proof; Protection against corrosion
- E04B1/644—Damp-proof courses
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Acoustics & Sound (AREA)
- Panels For Use In Building Construction (AREA)
Abstract
一种装配式预制叠合板,包括预制层、叠合层、轻质材料板、钢筋桁架、上弦钢筋、下弦钢筋、斜弯钢筋和水平分布钢筋。在工厂先将上弦钢筋、下弦钢筋和斜弯钢筋焊接组成钢筋桁架,再完成轻质材料板的制作,然后浇筑混凝土制作预制层,待预制层尚未凝固成型时,在钢筋桁架中间固定布置轻质材料板,然后养护成型;然后在施工现场,将已完成预制层的各楼板安装就位,在预制层的钢筋桁架上布置通长水平分布钢筋再统一现浇混凝土整浇层即叠合层,将各楼板组成统一的整体,即完成装配式预制叠合板的制作。本发明分二次浇筑,利用三角形钢筋桁架和轻质材料板的优势,具有便于运输、整体性能好、力学性能优异和质轻高强等优点。
An assembled prefabricated laminated slab includes prefabricated layers, laminated layers, lightweight material panels, reinforced trusses, upper chord reinforcements, lower chord reinforcements, obliquely bent reinforcements and horizontally distributed reinforcements. In the factory, the upper chord steel bars, lower chord steel bars and obliquely bent steel bars are welded to form a steel bar truss, and then the lightweight material board is completed, and then concrete is poured to make a prefabricated layer. The material slabs are then cured and formed; then at the construction site, each floor slab that has completed the prefabricated layer is installed in place, and the long horizontally distributed steel bars are arranged on the steel truss of the prefabricated layer. To form a unified whole of each floor, that is to complete the production of prefabricated laminated panels. The invention is divided into two pourings, utilizes the advantages of triangular steel trusses and light material plates, and has the advantages of convenient transportation, good overall performance, excellent mechanical properties, light weight and high strength.
Description
技术领域technical field
本发明涉及一种装配式预制叠合板,属于建筑构件领域。The invention relates to an assembled prefabricated laminated board, which belongs to the field of building components.
背景技术Background technique
楼板作为建筑结构中重要的水平构件和唯一的水平支撑,其构造形式及技术的应用程度对于工程的安全、造价和工期有很大影响。目前,楼板体系形式主要有现浇钢筋混凝土板、压型钢板-混凝土组合楼板和叠合板等几种。现浇钢筋混凝土楼板虽具有整体性好、刚度大的优点,但需要模板支撑、现场湿作业量大、施工效率低和施工工期长等;压型钢板-混凝土组合楼板虽然楼板整体刚度大,不需要支模板,但造价高,压型钢板需做防火处理,与混凝土粘结力差,底面不平整,常需做吊顶处理;叠合板综合了现浇板和预制板的优点,在楼盖结构上应用有它比较突出的优点,但现有的叠合板存在以下缺点:预制层与叠合层之间的叠合面需进行严格的处理,叠合后的整体性能难以保证;叠合板保温隔热性能难以保障;现场钢筋绑扎繁琐,施工速度慢。As an important horizontal component and the only horizontal support in the building structure, the floor slab has a great impact on the safety, cost and construction period of the project. At present, the floor system forms mainly include cast-in-place reinforced concrete slabs, profiled steel plate-concrete composite slabs, and laminated slabs. Although the cast-in-place reinforced concrete floor has the advantages of good integrity and high rigidity, it requires formwork support, a large amount of wet work on site, low construction efficiency, and a long construction period. Support formwork is required, but the cost is high, and the profiled steel plate needs to be treated with fire protection, and its adhesion to concrete is poor, and the bottom surface is uneven, so it often needs to be treated as a suspended ceiling; The above application has its outstanding advantages, but the existing laminated panels have the following disadvantages: the laminated surface between the prefabricated layer and the laminated layer needs to be strictly treated, and the overall performance after laminated is difficult to guarantee; the thermal insulation of laminated panels The thermal performance is difficult to guarantee; on-site steel bar binding is cumbersome and the construction speed is slow.
发明内容Contents of the invention
本发明提出了一种整体性好、力学性能优异、便于运输和质轻高强等优点的装配式预制叠合板。其目的是至少能在一定程度上解决背景技术中的技术问题,体现出装配式结构体系的优势。The invention proposes an assembled prefabricated laminated plate with good integrity, excellent mechanical properties, convenient transportation, light weight and high strength. Its purpose is to solve the technical problems in the background technology at least to a certain extent, and to reflect the advantages of the prefabricated structural system.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种装配式预制叠合板,其特征在于:包括预制层⑴、叠合层⑵、轻质材料板⑶、钢筋桁架⑷、上弦钢筋⑸、下弦钢筋⑹、斜弯钢筋⑺和水平分布钢筋⑻;An assembled prefabricated laminated slab, characterized in that it includes prefabricated layers (1), laminated layers (2), lightweight material panels (3), steel bar trusses (4), upper chord bars (5), lower chord bars (6), obliquely bent bars (7) and horizontally distributed bars (8);
所述装配式预制叠合板分二次浇筑,所述上弦钢筋⑸、下弦钢筋⑹和斜弯钢筋⑺焊接组成所述钢筋桁架⑷,所述水平分布钢筋⑻绑扎于下弦钢筋上部;待预制层⑴尚未凝固成型时,在钢筋桁架⑷中间固定布置轻质材料板⑶,然后养护成型;然后在施工现场,将已完成预制层⑴的各楼板安装就位,无需支撑模板,然后在预制层⑴的钢筋桁架⑷上布置通长水平分布钢筋⑻,与上弦钢筋⑸绑扎连接,再统一现浇混凝土整浇层即叠合层⑵,将各楼板组成统一的整体,即完成装配式预制叠合板的制作。The prefabricated prefabricated laminated slab is poured twice, the upper chord steel bar (5), the lower chord steel bar (6) and the obliquely bent steel bar (7) are welded to form the steel bar truss (4), and the horizontally distributed steel bar (8) is bound to the upper part of the lower chord steel bar; the prefabricated layer (1) When it has not been solidified and formed, the lightweight material plate ⑶ is fixedly arranged in the middle of the steel truss ⑷, and then cured and formed; then at the construction site, each floor slab that has completed the prefabricated layer ⑴ is installed in place without supporting formwork, and then placed in the prefabricated layer ⑴ On the reinforced truss ⑷, steel bars ⑻ are arranged horizontally throughout the length, and are bound and connected with the upper chord steel bars ⑸, and then the poured-in-place concrete layer is unified, that is, the laminated layer ⑵, and the floors are formed into a unified whole, that is, the production of the prefabricated laminated slab is completed .
进一步,所述轻质材料板等间距通长布置在钢筋桁架⑷之间;待预制层未凝固成型时布置轻质材料板⑶。Further, the lightweight material plates are arranged at equal intervals between the steel trusses (4); the light material plates (3) are arranged when the prefabricated layer is not solidified and formed.
进一步,所述轻质材料板⑶采用聚苯板,也可以采用其它轻质材料。Further, the lightweight material board (3) adopts polystyrene board, and other lightweight materials can also be used.
进一步,钢筋桁架⑷为三角形桁架,斜弯钢筋⑺一端设弯钩,下弦钢筋⑹焊接于弯钩处,斜弯钢筋⑺另一端与上弦钢筋⑸焊接。图4所示为两根斜弯钢筋⑺对称设置。Further, the steel bar truss (4) is a triangular truss, one end of the obliquely bent steel bar (7) is provided with a hook, the lower chord steel bar (6) is welded at the hook, and the other end of the obliquely bent steel bar (7) is welded to the upper chord steel bar (5). Figure 4 shows the symmetrical arrangement of two inclined steel bars⑺.
进一步,整个楼板分两次浇筑完成,在工厂先完成单块楼板的预制层⑴,在施工现场将各单块楼板安装就位,统一浇筑现浇混凝土整浇层-叠合层⑵。Furthermore, the entire floor is poured in two steps. The prefabricated layer of the single floor ⑴ is first completed in the factory, and each single floor is installed in place at the construction site, and the cast-in-situ concrete monolithic layer-laminated layer ⑵ is uniformly poured.
有益效果Beneficial effect
本发明提出的一种装配式预制叠合板,目的在于克服现有技术下的缺陷,利用钢筋桁架三角形的稳定性,可承受更大荷载,大幅提高叠合楼板的整体性能;利用聚苯板的优势,提高叠合楼板的保温、隔热、防水和抗压等性能,增加楼板抗挠度能力,减轻楼板自重。本发明分二次浇筑,预制层在工厂完成,便于运输,只需在施工现场浇筑叠合层,无需支模,可缩短施工工期,提高经济效益,符合建筑产业发展的趋势。An assembled prefabricated laminated slab proposed by the present invention aims to overcome the defects of the prior art, utilize the triangular stability of the steel bar truss to withstand greater loads, and greatly improve the overall performance of the laminated floor slab; Advantages, improve the thermal insulation, heat insulation, waterproof and compression performance of the laminated floor, increase the deflection resistance of the floor, and reduce the weight of the floor. The invention divides two pouring, the prefabricated layer is completed in the factory, which is convenient for transportation, and only needs to pour the laminated layer at the construction site without formwork, which can shorten the construction period, improve economic benefits, and conform to the development trend of the construction industry.
附图说明Description of drawings
图1是本发明实例1的整体示意图Fig. 1 is the whole schematic diagram of example 1 of the present invention
图2是本发明实例1的纵剖面图Fig. 2 is the longitudinal sectional view of example 1 of the present invention
图3是本发明实例1的横剖面图Fig. 3 is a cross-sectional view of Example 1 of the present invention
图4是本发明实例1的钢筋桁架剖面图Fig. 4 is the steel bar truss sectional view of example 1 of the present invention
图5是本发明实例2的纵剖面图Fig. 5 is the longitudinal sectional view of example 2 of the present invention
图6是本发明实例2的横剖面图Figure 6 is a cross-sectional view of Example 2 of the present invention
图中,1-预制层;2-叠合层;3-聚苯板;4-钢筋桁架;5-上弦钢筋;6-下弦钢筋;7-斜弯钢筋;8-水平分布钢筋。In the figure, 1- prefabricated layer; 2- laminated layer; 3- polystyrene board; 4- reinforced truss; 5- upper chord reinforcement; 6- lower chord reinforcement;
具体实施方式detailed description
下面结合附图对本发明进行详细说明,下面通过参考附图描述的实施例是实例型的,旨在用于解释本发明,而不能理解为对本发明的限制。The present invention will be described in detail below in conjunction with the accompanying drawings. The embodiments described below with reference to the accompanying drawings are examples and are intended to explain the present invention, but should not be construed as limiting the present invention.
如附图1-附图4所示,本发明预制层⑴、钢筋桁架⑷和轻质材料板⑶的制作与拼装均在工厂完成,在工厂先将上弦钢筋⑸、下弦钢筋⑹和斜弯钢筋⑺焊接组成钢筋桁架⑷,再完成轻质材料板⑶的制作,然后浇筑混凝土制作预制层⑴,待预制层⑴尚未凝固成型时,在钢筋桁架⑷中间固定布置轻质材料板⑶,然后养护成型;然后在施工现场,将已完成预制层⑴的各楼板安装就位,无需支撑模板,然后在预制层⑴的钢筋桁架⑷上布置通长水平分布钢筋⑻再统一现浇混凝土整浇层即叠合层⑵,将各楼板组成统一的整体,即完成装配式预制叠合板的制作。As shown in accompanying drawing 1-accompanying drawing 4, the making and assembling of prefabricated layer (1), steel bar truss (4) and lightweight material board (3) of the present invention are all completed in the factory, and upper chord reinforcing bar (5), lower chord reinforcing bar (6) and obliquely bent reinforcing bar are earlier installed in the factory ⑺Welding to form the steel truss ⑷, and then complete the production of light material slabs ⑶, and then pour concrete to make the prefabricated layer ⑴. When the prefabricated layer ⑴ has not yet solidified and formed, the light material slabs ⑶ are fixed in the middle of the steel truss ⑷, and then cured and formed Then at the construction site, each floor slab that has completed the prefabricated layer (1) is installed in place without supporting formwork, and then the long horizontally distributed steel bars (8) are arranged on the steel bar truss (4) of the prefabricated layer (1), and then the cast-in-place concrete is unified and the whole layer is stacked Lamination (2) to form a unified whole of each floor, that is, to complete the production of prefabricated prefabricated laminated panels.
如附图5和附图6所示,本实例与实例1的不同之处在于:所述三角形钢筋桁架⑷为平面钢筋桁架。As shown in accompanying drawings 5 and 6, the difference between this example and example 1 is that the triangular steel truss (4) is a plane steel truss.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201710125649.XA CN106760101A (en) | 2017-03-05 | 2017-03-05 | A kind of prefabricated superimposed sheet |
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| CN201710125649.XA CN106760101A (en) | 2017-03-05 | 2017-03-05 | A kind of prefabricated superimposed sheet |
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| CN201710125649.XA Pending CN106760101A (en) | 2017-03-05 | 2017-03-05 | A kind of prefabricated superimposed sheet |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107780577A (en) * | 2017-11-09 | 2018-03-09 | 浙江绿筑集成科技有限公司 | A kind of special laminated floor slab of assembling type steel structure |
| CN108374948A (en) * | 2018-02-24 | 2018-08-07 | 河南省晟源起重机械有限公司 | A kind of lifting equipment bottom precast support device and its construction method |
| CN108678254A (en) * | 2018-05-10 | 2018-10-19 | 北京中清恒业科技开发有限公司 | Assembled floor and construction method |
| CN108824692A (en) * | 2018-08-01 | 2018-11-16 | 四川省欧威新型建材有限公司 | Concrete prefabricated board, concrete folding plate and concrete prefabricated board construction method |
| CN109016121A (en) * | 2018-07-30 | 2018-12-18 | 中国二十二冶集团有限公司 | Assembly concrete laminated floor slab hand propelled roughening apparatus and application method |
| CN109339324A (en) * | 2018-11-29 | 2019-02-15 | 杭州铁木辛柯建筑结构设计事务所有限公司 | Assembling type flat steel bar truss floor support plate |
| CN110748066A (en) * | 2019-11-27 | 2020-02-04 | 山东德建集团有限公司 | A support-free laminated board including truss and truss processing device and method |
| CN111980262A (en) * | 2020-08-24 | 2020-11-24 | 江苏银环新材料科技有限公司 | Environment-friendly floor support plate basement membrane and combined steel bar truss floor support plate |
| CN113107130A (en) * | 2021-04-16 | 2021-07-13 | 集美大学 | Prefabricated steel-concrete composite floor slab and manufacturing method thereof |
| CN113609566A (en) * | 2021-08-18 | 2021-11-05 | 上海中森建筑与工程设计顾问有限公司 | Design method and assembly and disassembly method of prefabricated laminated slab and prefabricated laminated slab |
| CN115059230A (en) * | 2022-07-22 | 2022-09-16 | 同济大学 | A reinforced truss mechanism with lightweight ECC prefabricated layers |
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| CN203440965U (en) * | 2013-08-07 | 2014-02-19 | 南京工业大学 | Splicing structure of laminated floor slab |
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| JP2002081018A (en) * | 2000-09-07 | 2002-03-22 | Kawada Construction Co Ltd | Half precast floor slab |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107780577A (en) * | 2017-11-09 | 2018-03-09 | 浙江绿筑集成科技有限公司 | A kind of special laminated floor slab of assembling type steel structure |
| CN108374948A (en) * | 2018-02-24 | 2018-08-07 | 河南省晟源起重机械有限公司 | A kind of lifting equipment bottom precast support device and its construction method |
| CN108678254A (en) * | 2018-05-10 | 2018-10-19 | 北京中清恒业科技开发有限公司 | Assembled floor and construction method |
| CN109016121A (en) * | 2018-07-30 | 2018-12-18 | 中国二十二冶集团有限公司 | Assembly concrete laminated floor slab hand propelled roughening apparatus and application method |
| CN108824692A (en) * | 2018-08-01 | 2018-11-16 | 四川省欧威新型建材有限公司 | Concrete prefabricated board, concrete folding plate and concrete prefabricated board construction method |
| CN109339324A (en) * | 2018-11-29 | 2019-02-15 | 杭州铁木辛柯建筑结构设计事务所有限公司 | Assembling type flat steel bar truss floor support plate |
| CN110748066A (en) * | 2019-11-27 | 2020-02-04 | 山东德建集团有限公司 | A support-free laminated board including truss and truss processing device and method |
| CN111980262A (en) * | 2020-08-24 | 2020-11-24 | 江苏银环新材料科技有限公司 | Environment-friendly floor support plate basement membrane and combined steel bar truss floor support plate |
| CN113107130A (en) * | 2021-04-16 | 2021-07-13 | 集美大学 | Prefabricated steel-concrete composite floor slab and manufacturing method thereof |
| CN113609566A (en) * | 2021-08-18 | 2021-11-05 | 上海中森建筑与工程设计顾问有限公司 | Design method and assembly and disassembly method of prefabricated laminated slab and prefabricated laminated slab |
| CN113609566B (en) * | 2021-08-18 | 2024-01-26 | 上海中森建筑与工程设计顾问有限公司 | Design method of prefabricated laminated slab, assembly and disassembly method and prefabricated laminated slab |
| CN115059230A (en) * | 2022-07-22 | 2022-09-16 | 同济大学 | A reinforced truss mechanism with lightweight ECC prefabricated layers |
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Application publication date: 20170531 |