CN106751581A - A kind of LED copper powder compounded fire-retardant plastics of high heat conduction of the bortz powder that carbon fiber and graphite alkene is filled and preparation method thereof - Google Patents

A kind of LED copper powder compounded fire-retardant plastics of high heat conduction of the bortz powder that carbon fiber and graphite alkene is filled and preparation method thereof Download PDF

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CN106751581A
CN106751581A CN201611224822.3A CN201611224822A CN106751581A CN 106751581 A CN106751581 A CN 106751581A CN 201611224822 A CN201611224822 A CN 201611224822A CN 106751581 A CN106751581 A CN 106751581A
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copper powder
powder
led
carbon fiber
bortz
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安东升
郭昊
夏金鑫
赖存发
刘根
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Tongling Tongfeng Photoelectric Technology Co Ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
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    • C09K5/00Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
    • C09K5/08Materials not undergoing a change of physical state when used
    • C09K5/14Solid materials, e.g. powdery or granular
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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Abstract

The invention discloses a kind of LED copper powder compounded fire-retardant plastics of high heat conduction of the bortz powder that carbon fiber and graphite alkene is filled, and its preparation technology, characterized in that, with magnesia, boron nitride, PBT, EVA, glass fibre, 107 glue, dibutyl tin laurate, tetraethyl orthosilicate, melamine cyanurate, Firebrake ZB, hypo-aluminum orthophosphate, bamboo charcoal, Nano-meter SiO_22, dihydroxy dibutyl tin oxide, graphene oxide, carbon fiber, bortz powder, copper powder, crome metal etc. be raw material.The present invention is prepared for the heat-conducting silicon rubber of KH550 surface treatments;With dihydroxy dibutyl tin oxide as catalyst, Nano-meter SiO_2 is used2To polybutylene terephthalate (PBT)(PBT)Carry out activeness and quietness treatment;Composite flame-retardant agent is prepared for using hypo-aluminum orthophosphate, melamine cyanurate;Obtain a kind of copper powder compounded fire-retardant plastic of high heat conduction of the bortz powder of LED carbon fiber and graphites alkene filling.

Description

A kind of bortz powder-copper powder compounded the height of LED carbon fibers-Graphene filling is led Thermal resistance combustion plastic and preparation method thereof
Technical field
The present invention relates to field of compound material, and in particular to a kind of bortz powder of LED carbon fibers-Graphene filling- The fire-retardant plastic of copper powder compounded high heat conduction, and its preparation technology.
Background technology
LED has the advantages that small volume, long lifespan, low-carbon environment-friendly, energy-conservation stabilization as a kind of excellent photoelectric device, Being expected in following several years will be as preferably general illumination light source of new generation.As LED develops to light intensity high, high power, Its heat dissipation problem is outstanding day by day, has had a strong impact on light output characteristic and the life-span of device of LED, it has also become high-power LED encapsulation must The key issue that need to be solved., used as LED shell, with light weight, it is easy to machine-shaping, cost is low excellent for heat-conductive composite material Point.
In order to improve the heat conductivility and mechanical property of heat-conductive composite material, to meet the use requirement of LED shell. Ma Jieling is in its master thesis《The research of LED heat-conducting plastic》In, it is with polybutylene terephthalate (PBT) (PBT) Matrix, with magnesia and boron nitride as heat filling, adds ethylene-vinyl acetate copolymer (EVA) and glass fibre to enter it The treatment of row activeness and quietness, heat-conductive composite material is prepared for using double screw extruder, improves the thermal conductivity of heat-conductive composite material Energy and mechanical property, but there is heat conductivility deficiency, and do not possess fire resistance.
The present invention with magnesia, boron nitride as filler, with tetraethyl orthosilicate as vulcanizing agent, be with dibutyl tin laurate Catalyst, is prepared for the heat-conducting silicon rubber of KH550 surface treatments, improves the heat conductivility of silicon rubber;With dihydroxy butyl chloride Change tin is catalyst, uses Nano-meter SiO_22To polybutylene terephthalate (PBT)(PBT)Carry out activeness and quietness treatment;Hypo-aluminum orthophosphate (AHP) phosphorus content is high, good flame retardation effect, melamine cyanurate(MCA)It is a kind of typical nitrogen system bittern-free fire retardant, odorless Tasteless, decomposition temperature is high, and low-smoke low-toxicity is prepared for composite flame-retardant agent;Carbon fiber is a kind of novel enhanced material of excellent performance, There is low-density, height than strong and corrosion-resistant;Using the ductility of copper product, copper is filled in the space of diamond particles In, the heat conductivity being made is high, the rough surface of composite, increases the contact area with air, strengthens convection current Heat radiation, is conducive to being used as the heat abstractor of LED illumination;Obtain a kind of bortz powder of LED carbon fibers-Graphene filling- The fire-retardant plastic of copper powder compounded high heat conduction.
The content of the invention
The present invention solves the technical problem of the bortz powder-copper for providing a kind of LED carbon fibers-Graphene filling The compound fire-retardant plastic of high heat conduction of powder and its preparation technology, the thermal conductivity of composite materials made according to the technique are high, fire-retardant Performance is good, can preferably improve the radiating of LED.
The technical problems to be solved by the invention are realized using following technical scheme:
Magnesia 7-10, boron nitride 8-13, PBT 10-23, EVA 5-9, glass fibre 4-7,107 glue 2-3, the fourth of tin dilaurate two Base tin 1-3, tetraethyl orthosilicate 2-3, melamine cyanurate 3-5, Firebrake ZB 2-5, hypo-aluminum orthophosphate 2-3, bamboo charcoal 1-3, nanometer SiO2 2-5, dihydroxy dibutyl tin oxide 1-2, graphene oxide 2-6, carbon fiber 4-9, KH550 1-2, bortz powder 2-4, copper Powder 1-3, crome metal 1-2, ethanol, acetone, NaOH solution, distillation appropriate amount of water.
A kind of preparation of the fire-retardant plastic of high heat conduction of the bortz powder of LED carbon fibers-Graphene filling-copper powder compounded Method, it is characterised in that carry out according to the following steps:
A. KH550 is mixed with ethanol, heating water bath adds magnesia and boron nitride to 70-90 DEG C, stirs 10-30min, takes Go out to stand 1-2h, upper solution is sucked with suction pipe, after drying 1-2h in 75-95 DEG C, mix with 107 glue, add tin dilaurate Dibutyl tin, tetraethyl orthosilicate, stir 1-2h;
B. to NaOH solution is added in melamine cyanurate, stir, add Firebrake ZB, 65-95 DEG C of reaction 1- of intensification 3h, obtains thick white product, and suction filtration, washing 3-5 times dry 1-3h in 115-165 DEG C;By hypo-aluminum orthophosphate, bamboo charcoal in 100-150 DEG C drying 1-2h after, mix with the former, ultra-fine grinding obtains composite flame-retardant agent;
C. PBT is heated to 150-170 DEG C, Nano-meter SiO_22, resulting material is added thereto in b, is well mixed, and adds two Hydroxybutyl stannic chloride, after polymerisation 1-2h, move into ice-water bath in and crush, gained sample is done in 105-130 DEG C of vacuum Dry 2-4h;
D. resulting material in c is added graphene oxide into, ultrasonic vibration 2-3h adds carbon fiber and acetone, is well mixed, surpasses Sound oscillation 1-2h;
E. bortz powder and copper powder are mixed, with the method for magnetron sputtering in its surface metallization chromium, is then placed in mould In, be placed in plasma vacuum high pressure combustion freezing of a furnace, 10-30min be warmed up to 1000-1100 DEG C, pressure 20-40MPa, sintering 20-40min;Do hip treatment after sintering in 150-200MPa, 1000-1050 DEG C under argon atmosphere, be incubated 2-4h, obtain Bortz powder-copper powder compounded material;
F. resulting material in a, d, e and other surplus stocks are put into homogenizer and stir 1-2h, be placed in twin-screw extrusion In machine, in 200-250 DEG C of melting extrusion, cooled down through air, granulator granulation, place into 75-95 DEG C of drying 4-8h in baking oven, taken Go out, through injection machine in 235-255 DEG C of injection moulding, obtain a kind of bortz powder-copper powder of LED carbon fibers-Graphene filling The fire-retardant plastic of compound high heat conduction.
Reaction mechanism of the invention is as follows:
(1)With magnesia, boron nitride as filler, with tetraethyl orthosilicate as vulcanizing agent, with dibutyl tin laurate as catalyst, The heat-conducting silicon rubber of KH550 surface treatments is prepared for, the heat conductivility of silicon rubber is improve.
(2)Hypo-aluminum orthophosphate (AHP) has the advantages that phosphorus content is high, good flame retardation effect, and the addition of synergist bamboo charcoal can promote AHP is degraded and generate phosphoric acid and pyrophosphoric acid, in solid phase, phosphoric acid and pyrophosphoric acid can promote composite degradation into charcoal, and drop The fine and close layer of charcoal produced after solution can prevent oxygen and heat transfer to the anti-flammability for inside polymeric matrix, being conducive to improving material Energy;Melamine cyanurate (MCA) is a kind of typical nitrogen system bittern-free fire retardant, and odorless, tasteless, decomposition temperature is high, and low cigarette is low Poison, is controlled using Firebrake ZB to MCA, makes Firebrake ZB dispersed deposition on MCA surfaces, and MCA is coated, and is separated into smaller Independent reaction system so that the viscosity of reaction system remains at a relatively low level.
(3)Nano-meter SiO_22With specific surface area is big, nontoxic, high temperature resistant the features such as, be a kind of excellent reinforcing material;With two Hydroxybutyl stannic chloride is catalyst, using Nano-meter SiO_22To polybutylene terephthalate (PBT)(PBT)Carry out at activeness and quietness Reason.
(4)Graphene oxide has radius-thickness ratio high, heat conduction master batch is formed after thermal reduction and forms heat conduction in the composite Path, composite has good mechanical property, an excellent heat conductivility, and preparation process is simple, with low cost.Carbon is fine Dimension is a kind of novel enhanced material of excellent performance, has the advantages that low-density, height than strong and corrosion-resistant.
(5)Using the ductility of copper product, copper is filled in the space of diamond particles, the composite thermal conductivity being made Rate is high, the rough surface of composite, increases the contact area with air, strengthens convection current heat radiation, is conducive to being used as LED photographs Bright heat abstractor.
Specific embodiment
In order that technological means, creation characteristic, reached purpose and effect that the present invention is realized are easy to understand, tie below Specific embodiment is closed, the present invention is expanded on further.
Embodiment
The fire-retardant plastic of high heat conduction of the bortz powder of a kind of LED carbon fibers-Graphene filling-copper powder compounded, under The raw material for stating weight portion (g) is obtained:
Magnesia 10, boron nitride 13, PBT 123, EVA 9, the glue 2 of glass fibre 7,107, dibutyl tin laurate 1, positive silicic acid Ethyl ester 2, melamine cyanurate 3, Firebrake ZB 2, hypo-aluminum orthophosphate 3, bamboo charcoal 1, Nano-meter SiO_22 5, dihydroxy dibutyl tin oxide 1, Graphene oxide 6, carbon fiber 9, KH550 1, bortz powder 4, copper powder 3, crome metal 2, ethanol, acetone, NaOH solution, distilled water In right amount.
A kind of preparation of the fire-retardant plastic of high heat conduction of the bortz powder of LED carbon fibers-Graphene filling-copper powder compounded Method, it is characterised in that carry out according to the following steps:
A. KH550 is mixed with ethanol, heating water bath adds magnesia and boron nitride to 80-90 DEG C, stirs 30min, takes out 1h is stood, upper solution is sucked with suction pipe, after drying 1h in 85-95 DEG C, mixed with 107 glue, add di lauric dibutyl Tin, tetraethyl orthosilicate, stir 1h;
B. to NaOH solution is added in melamine cyanurate, stir, add Firebrake ZB, 1h is reacted in 85-95 DEG C of intensification, Thick white product is obtained, suction filtration, washing 3 times dry 1h in 145-165 DEG C;By hypo-aluminum orthophosphate, bamboo charcoal in 140-150 DEG C of drying After 1h, mix with the former, ultra-fine grinding obtains composite flame-retardant agent;
C. PBT is heated to 150-160 DEG C, Nano-meter SiO_22, resulting material is added thereto in b, is well mixed, and adds two Hydroxybutyl stannic chloride, after polymerisation 2h, move into ice-water bath in and crush, by gained sample in 120-130 DEG C vacuum drying 2h;
D. resulting material in c is added graphene oxide into, ultrasonic vibration 2h adds carbon fiber and acetone, is well mixed, ultrasound Vibration 1h;
E. bortz powder and copper powder are mixed, with the method for magnetron sputtering in its surface metallization chromium, is then placed in mould In, be placed in plasma vacuum high pressure combustion freezing of a furnace, 120min be warmed up to 1000-1100 DEG C, pressure 30-40MPa, sintering 30-40min;Do hip treatment after sintering in 150-200MPa, 1000-1050 DEG C under argon atmosphere, be incubated 2h, obtain golden Emery-copper powder compounded material;
F. resulting material in a, d, e and other surplus stocks are put into homogenizer and stir 1h, be placed in double screw extruder In, in 230-250 DEG C of melting extrusion, cooled down through air, granulator granulation, 85-95 DEG C of drying 4h in baking oven is placed into, take out, Through injection machine in 245-255 DEG C of injection moulding, the bortz powder of a kind of LED carbon fibers-Graphene filling-copper powder compounded is obtained The fire-retardant plastic of high heat conduction.
A kind of high heat conduction of the bortz powder of LED carbon fibers-Graphene filling prepared by above-described embodiment-copper powder compounded is fire-retardant The performance test results of plastic are as follows:
Thermal conductivity factor is 315.63W/m K, and thermal coefficient of expansion is 14.21 × 10-6·K-1(50-150 DEG C), tensile strength is 60.72MPa, bending strength is 45.94MPa, and impact strength is 3.39KJ/m2, elongation at break is up to 13.95%.

Claims (2)

1. a kind of fire-retardant plastic of high heat conduction of the bortz powder of LED carbon fibers-Graphene filling-copper powder compounded, its feature It is to be obtained by the raw material of following weight parts:
Magnesia 7-10, boron nitride 8-13, PBT 10-23, EVA 5-9, glass fibre 4-7,107 glue 2-3, the fourth of tin dilaurate two Base tin 1-3, tetraethyl orthosilicate 2-3, melamine cyanurate 3-5, Firebrake ZB 2-5, hypo-aluminum orthophosphate 2-3, bamboo charcoal 1-3, nanometer SiO2 2-5, dihydroxy dibutyl tin oxide 1-2, graphene oxide 2-6, carbon fiber 4-9, KH550 1-2, bortz powder 2-4, copper Powder 1-3, crome metal 1-2, ethanol, acetone, NaOH solution, distillation appropriate amount of water.
2. a kind of bortz powder-copper powder compounded height of LED carbon fibers according to claim 1-Graphene filling is led Thermal resistance fires the preparation method of plastic, it is characterised in that carry out according to the following steps:
A. KH550 is mixed with ethanol, heating water bath adds magnesia and boron nitride to 70-90 DEG C, stirs 10-30min, takes Go out to stand 1-2h, upper solution is sucked with suction pipe, after drying 1-2h in 75-95 DEG C, mix with 107 glue, add tin dilaurate Dibutyl tin, tetraethyl orthosilicate, stir 1-2h;
B. to NaOH solution is added in melamine cyanurate, stir, add Firebrake ZB, 65-95 DEG C of reaction 1- of intensification 3h, obtains thick white product, and suction filtration, washing 3-5 times dry 1-3h in 115-165 DEG C;By hypo-aluminum orthophosphate, bamboo charcoal in 100-150 DEG C drying 1-2h after, mix with the former, ultra-fine grinding obtains composite flame-retardant agent;
C. PBT is heated to 150-170 DEG C, Nano-meter SiO_22, resulting material is added thereto in b, is well mixed, and adds dihydroxy Base dibutyl tin oxide, after polymerisation 1-2h, move into ice-water bath in and crush, by gained sample in 105-130 DEG C vacuum drying 2-4h;
D. resulting material in c is added graphene oxide into, ultrasonic vibration 2-3h adds carbon fiber and acetone, is well mixed, surpasses Sound oscillation 1-2h;
E. bortz powder and copper powder are mixed, with the method for magnetron sputtering in its surface metallization chromium, is then placed in mould In, be placed in plasma vacuum high pressure combustion freezing of a furnace, 10-30min be warmed up to 1000-1100 DEG C, pressure 20-40MPa, sintering 20-40min;Do hip treatment after sintering in 150-200MPa, 1000-1050 DEG C under argon atmosphere, be incubated 2-4h, obtain Bortz powder-copper powder compounded material;
F. resulting material in a, d, e and other surplus stocks are put into homogenizer and stir 1-2h, be placed in twin-screw extrusion In machine, in 200-250 DEG C of melting extrusion, cooled down through air, granulator granulation, place into 75-95 DEG C of drying 4-8h in baking oven, taken Go out, through injection machine in 235-255 DEG C of injection moulding, obtain a kind of bortz powder-copper powder of LED carbon fibers-Graphene filling The fire-retardant plastic of compound high heat conduction.
CN201611224822.3A 2016-12-27 2016-12-27 A kind of LED copper powder compounded fire-retardant plastics of high heat conduction of the bortz powder that carbon fiber and graphite alkene is filled and preparation method thereof Pending CN106751581A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111057379A (en) * 2019-12-26 2020-04-24 华南理工大学 High-thermal-conductivity insulating silicone rubber composite material containing carbon fibers and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111057379A (en) * 2019-12-26 2020-04-24 华南理工大学 High-thermal-conductivity insulating silicone rubber composite material containing carbon fibers and preparation method thereof

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Application publication date: 20170531