CN106744552B - The amplitude of the good insulation aerial work platform of safety limits system - Google Patents
The amplitude of the good insulation aerial work platform of safety limits system Download PDFInfo
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- CN106744552B CN106744552B CN201611175348.XA CN201611175348A CN106744552B CN 106744552 B CN106744552 B CN 106744552B CN 201611175348 A CN201611175348 A CN 201611175348A CN 106744552 B CN106744552 B CN 106744552B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F11/00—Lifting devices specially adapted for particular uses not otherwise provided for
- B66F11/04—Lifting devices specially adapted for particular uses not otherwise provided for for movable platforms or cabins, e.g. on vehicles, permitting workmen to place themselves in any desired position for carrying out required operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F17/00—Safety devices, e.g. for limiting or indicating lifting force
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Abstract
Description
本申请是申请号为201510141996.2,申请日为2015年3月27日,发明创造名称为“绝缘高空作业平台的幅度限制系统”的发明专利申请的分案申请。This application is a divisional application of the invention patent application with the application number 201510141996.2 and the application date is March 27, 2015, and the invention name is "Amplitude Limiting System for Insulated Aerial Work Platform".
技术领域technical field
本发明涉及高空作业平台的控制技术领域,具体涉及一种绝缘高空作业平台的幅度限制系统。The invention relates to the technical field of control of high-altitude work platforms, in particular to an amplitude limiting system of an insulating high-altitude work platform.
背景技术Background technique
随着经济和社会的发展,人们对电力供应的要求不断提高,随之带电作业的需求越来越多,各种绝缘式高空作业平台应运而生,并且得到了非常广泛的应用。绝缘高空作业平台为提高作业性能和作业安全性,通常采用混合式的臂架形式,即下部采用带有辅助绝缘端的折叠臂,上部采用尾端带有主绝缘端的伸缩臂。由于下部折叠臂带有绝缘端的缘故,上部的伸缩臂难以安装电子的传感器来对臂架作业状态进行实时监测,进而实现幅度控制的功能,因而目前的混合臂式的绝缘高空作业平台都没有幅度限制功能,其对作业幅度的限制只能倚靠人工手动控制,存在安全隐患。With the development of economy and society, people's requirements for power supply continue to increase, and the demand for live work is increasing. Various insulated aerial work platforms have emerged and have been widely used. Insulated aerial work platforms usually adopt a hybrid boom form in order to improve operational performance and operational safety, that is, the lower part adopts a folding arm with an auxiliary insulating end, and the upper part adopts a telescopic arm with a main insulating end at the end. Because the lower folding arm has an insulating end, it is difficult to install electronic sensors on the upper telescopic arm to monitor the operating status of the boom in real time, and then realize the function of amplitude control. Therefore, the current hybrid arm type insulated aerial work platforms have no amplitude. The restriction function, which can only rely on manual control to limit the operating range, has potential safety hazards.
发明内容Contents of the invention
本发明的目的是:针对现有技术的问题,提供一种无需在绝缘高空作业平台的伸缩臂上布设电器元件、使用时可实现精确幅度限制功能以保障高空作业安全的安全性好的绝缘高空作业平台的幅度限制系统。The purpose of the present invention is: to solve the problems of the prior art, to provide an insulating high-altitude working platform with good safety that does not need to arrange electrical components on the telescopic arm of the insulating high-altitude work platform, and can realize the precise amplitude limitation function during use to ensure the safety of high-altitude operations. The width limiting system of the working platform.
本发明的技术方案是:本发明的安全性好的绝缘高空作业平台的幅度限制系统,包括绝缘高空作业平台,绝缘高空作业平台包括伸缩臂、绝缘折叠臂和可伸缩支撑腿;其结构特点是:还包括变幅油缸、第一压力传感器、平衡阀、换向阀、流量计、第二压力传感器和控制器;The technical solution of the present invention is: the amplitude limiting system of the insulated high-altitude work platform with good safety of the present invention includes an insulated high-altitude work platform, and the insulated high-altitude work platform includes a telescopic arm, an insulating folding arm and a telescopic support leg; its structural characteristics are: : It also includes a luffing oil cylinder, a first pressure sensor, a balance valve, a reversing valve, a flow meter, a second pressure sensor and a controller;
上述的变幅油缸安装在伸缩臂和绝缘折叠臂之间;变幅油缸设有油压腔;The above-mentioned luffing oil cylinder is installed between the telescopic arm and the insulating folding arm; the luffing oil cylinder is provided with an oil pressure chamber;
第一压力传感器由一根从下向上穿过绝缘折叠臂的绝缘液压管路与变幅油缸的油压腔相连接;第一压力传感器通过电缆与控制器信号电连接;平衡阀设置在变幅油缸上;换向阀由2根从下向上穿过绝缘折叠臂的液压管路与平衡阀相连接;流量计串接在换向阀与平衡阀连接的2根液压管路的1根液压管路上;流量计通过电缆与控制器信号电连接;The first pressure sensor is connected to the oil pressure chamber of the luffing cylinder by an insulated hydraulic pipeline passing through the insulating folding arm from bottom to top; the first pressure sensor is electrically connected to the controller signal through a cable; the balance valve is set at the luffing On the oil cylinder; the reversing valve is connected to the balance valve by two hydraulic pipelines passing through the insulating folding arm from bottom to top; the flowmeter is connected in series to one hydraulic pipe of the two hydraulic pipelines connecting the reversing valve and the balance valve On the road; the flowmeter is electrically connected to the controller signal through a cable;
上述的第二压力传感器设置在绝缘高空作业平台的可伸缩支撑腿上,每个可伸缩支撑腿上分别各设置1个;各第二压力传感器与控制器信号电连接;The above-mentioned second pressure sensor is arranged on the telescopic support legs of the insulating aerial work platform, and each telescopic support leg is respectively provided with one; each second pressure sensor is electrically connected with the controller signal;
上述的第一压力传感器实时检测油压腔所受压力并传输给控制器;流量计实时检测流入或流出变幅油缸的液量并将检测信息传输给控制器;控制器由流量计检测的流量相应计算出伸缩臂的伸缩量以及相对于地面的角度;若控制器监测到的压力超过了对应角度下允许的最大压力时,控制器即发出信号禁止伸缩臂继续进行伸出动作或向下变幅动作;The above-mentioned first pressure sensor detects the pressure on the oil pressure chamber in real time and transmits it to the controller; the flowmeter detects the amount of liquid flowing into or out of the luffing oil cylinder in real time and transmits the detection information to the controller; the flow rate detected by the flowmeter in the controller Correspondingly calculate the expansion and contraction amount of the telescopic arm and the angle relative to the ground; if the pressure detected by the controller exceeds the maximum pressure allowed at the corresponding angle, the controller will send a signal to prohibit the telescopic arm from continuing to extend or move downward. movement;
上述的各第二压力传感器分别将其检测到的压力信号传输给控制器;控制器将各第二压力传感器报送的数据求和相应得出整个绝缘高空作业平台的重量和平台载荷的总和,当控制器监测到的重量大于绝缘高空作业平台的重量与平台允许的最大载荷的总和时,控制器判断发生超载并发出信号切断所有动作。The above-mentioned second pressure sensors respectively transmit the pressure signals detected by them to the controller; the controller sums the data reported by the second pressure sensors and correspondingly obtains the sum of the weight of the entire insulating aerial work platform and the platform load, When the weight detected by the controller is greater than the sum of the weight of the insulating aerial work platform and the maximum load allowed by the platform, the controller judges that overload occurs and sends a signal to cut off all actions.
本发明具有积极的效果:本发明的安全性好的绝缘高空作业平台的幅度限制系统,其与现有技术相比,通过远程监测变幅油缸的液压压力和通过监测变幅油缸内的液体流量而确定伸缩臂的伸缩量和相对于地面的角度,从而实现了高空作业平台作业幅度的检测和控制,解决了以往混合式绝缘高空作业平台无法进行幅度限制的问题;同时利用安装在可伸缩支撑腿上的压力传感器实现对平台载荷情况的监测,防止平台超载作业,进一步提高了高空作业的安全性。The present invention has positive effects: compared with the prior art, the amplitude limiting system of the insulating high-altitude operation platform with good safety in the present invention can monitor the hydraulic pressure of the luffing oil cylinder remotely and monitor the liquid flow in the luffing oil cylinder The expansion and contraction of the telescopic arm and the angle relative to the ground are determined, so as to realize the detection and control of the working range of the aerial work platform, and solve the problem that the range of the hybrid insulating aerial work platform cannot be limited in the past; The pressure sensor on the legs realizes the monitoring of the load condition of the platform, prevents the platform from overloading, and further improves the safety of high-altitude operations.
附图说明Description of drawings
图1为本发明的应用实例示意图;Fig. 1 is the schematic diagram of the application example of the present invention;
图2为本发明的液压原理图。Fig. 2 is a hydraulic principle diagram of the present invention.
上述附图中的附图标记如下:The reference signs in the above-mentioned accompanying drawings are as follows:
绝缘高空作业平台1,伸缩臂11,绝缘折叠臂12,可伸缩支撑腿13,Insulated aerial work platform 1, telescopic arm 11, insulating folding arm 12, telescopic support leg 13,
变幅油缸2,油压腔21,luffing cylinder 2, oil pressure chamber 21,
第一压力传感器3,first pressure sensor 3,
平衡阀4,balance valve 4,
换向阀5,reversing valve 5,
流量计6,flow meter 6,
第二压力传感器7,second pressure sensor 7,
控制器8。controller8.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
(实施例)(example)
见图1和图2,本实施例的安全性好的绝缘高空作业平台的幅度限制系统,主要由绝缘高空作业平台1、变幅油缸2、第一压力传感器3、平衡阀4、换向阀5、流量计6、第二压力传感器7和控制器8组成。See Figure 1 and Figure 2, the amplitude limiting system of the insulated aerial work platform with good safety in this embodiment is mainly composed of an insulating aerial work platform 1, a luffing cylinder 2, a first pressure sensor 3, a balance valve 4, and a reversing valve 5. The flow meter 6, the second pressure sensor 7 and the controller 8 are composed.
绝缘高空作业平台1采用混合式臂架结构的绝缘高空作业平台,绝缘高空作业平台1具有伸缩臂11、绝缘折叠臂12和可伸缩支撑腿13。The insulated aerial work platform 1 is an insulated aerial work platform with a hybrid boom structure. The insulated aerial work platform 1 has a telescopic arm 11 , an insulating folding arm 12 and a telescopic support leg 13 .
变幅油缸2安装在伸缩臂11和绝缘折叠臂12之间,伸缩臂11由变幅油缸2驱动实现变幅动作。变幅油缸2设有油压腔21,油压腔21所受压力即为变幅油缸2所受的压力。The luffing cylinder 2 is installed between the telescopic arm 11 and the insulating folding arm 12, and the telescopic arm 11 is driven by the luffing cylinder 2 to realize the luffing action. The luffing oil cylinder 2 is provided with an oil pressure chamber 21 , and the pressure on the oil pressure chamber 21 is the pressure on the luffing oil cylinder 2 .
第一压力传感器3由一根从下向上穿过绝缘折叠臂12的绝缘液压管路与变幅油缸2的油压腔21连接;第一压力传感器3通过液压管路对变幅油缸2的油压腔21内的压力实现远程监测;第一压力传感器3通过电缆与控制器8信号电连接。The first pressure sensor 3 is connected with the oil pressure chamber 21 of the luffing cylinder 2 by an insulated hydraulic pipeline passing through the insulating folding arm 12 from bottom to top; The pressure in the pressure chamber 21 realizes remote monitoring; the first pressure sensor 3 is electrically connected with the controller 8 through a cable.
平衡阀4设置在变幅油缸2上,使用时,平衡阀4一方面能够为变幅油缸2在运动时提供背压,提高变幅油缸2的运动稳定性;同时,在管路发生故障时能够锁死变幅油缸2,防止变幅油缸2自行运动导致安全事故。The balance valve 4 is set on the luffing cylinder 2. When in use, the balance valve 4 can provide back pressure for the luffing cylinder 2 when it is moving, improving the movement stability of the luffing cylinder 2; at the same time, when the pipeline fails The luffing oil cylinder 2 can be locked to prevent the luffing oil cylinder 2 from moving on its own and causing safety accidents.
换向阀5用于控制变幅油缸2的伸缩;换向阀5由2根从下向上穿过绝缘折叠臂12的液压管路与平衡阀4连接。The reversing valve 5 is used to control the expansion and contraction of the luffing cylinder 2; the reversing valve 5 is connected with the balance valve 4 by two hydraulic lines passing through the insulating folding arm 12 from bottom to top.
流量计6串接在换向阀5与平衡阀4连接的2根液压管路的1根液压管路上;流量计6用于使用时对驱动液的流量进行检测,流量计6通过电缆与控制器8信号电连接。The flowmeter 6 is connected in series to one of the two hydraulic pipelines connecting the reversing valve 5 and the balance valve 4; the flowmeter 6 is used to detect the flow of the driving fluid when in use, and the flowmeter 6 is connected to the control valve through a cable. 8 signal electrical connections.
第二压力传感器7设置在绝缘高空作业平台1的可伸缩支撑腿13上,每个可伸缩支撑腿13上分别各设置1个;各第二压力传感器7与控制器8信号电连接。The second pressure sensor 7 is arranged on the telescopic support legs 13 of the insulating aerial work platform 1 , and each telescopic support leg 13 is respectively provided with one; each second pressure sensor 7 is electrically connected with the controller 8 .
(应用例)(Application example)
前述实施例的安全性好的绝缘高空作业平台的幅度限制系统,其在使用时,变幅油缸2驱动伸缩臂11动作实现向外伸出和变幅动作;与变幅油缸2的油压腔21相连的第一压力传感器3实时检测油压腔21所受压力也即变幅油缸2所受的压力信号,并传输给控制器8;流量计6实时检测流入或流出变幅油缸2的液量并将检测信息转换成电信号报送给控制器8;控制器8接收流量计6的检测数据计算出变幅油缸2的伸出状态,进而相应确定此时伸缩臂11相对于地面的角度。The amplitude limiting system of the insulated high-altitude work platform with good safety in the foregoing embodiments, when in use, the luffing cylinder 2 drives the telescopic arm 11 to move to achieve outward extension and luffing; the oil pressure chamber of the luffing cylinder 2 The first pressure sensor 3 connected to 21 detects in real time the pressure on the oil pressure chamber 21, that is, the pressure signal on the luffing cylinder 2, and transmits it to the controller 8; the flow meter 6 detects the liquid flowing into or out of the luffing cylinder 2 in real time. measure and convert the detection information into electrical signals and send it to the controller 8; the controller 8 receives the detection data of the flowmeter 6 to calculate the stretching state of the luffing cylinder 2, and then correspondingly determines the angle of the telescopic arm 11 relative to the ground at this time .
当伸缩臂11向外伸出或向下变幅时,第一压力传感器3监测到的压力以及流量计6检测的流量即会发生相应的变化,控制器8由流量计6检测的流量相应计算出伸缩臂11的伸缩量以及相对于地面的角度。若控制器8监测到压力超过了对应角度下允许的最大压力时,控制器8即发出信号通过控制绝缘高空作业平台的液压系统禁止伸缩臂11继续进行伸出动作或向下变幅动作,从而实现了对作业幅度的限制功能,保证了高空作业的安全性。When the telescopic arm 11 stretches out or varies downward, the pressure monitored by the first pressure sensor 3 and the flow rate detected by the flow meter 6 will change accordingly, and the controller 8 will calculate the corresponding flow rate based on the flow rate detected by the flow meter 6 The amount of expansion and contraction of the telescopic arm 11 and the angle relative to the ground. If the controller 8 detects that the pressure exceeds the maximum pressure allowed at the corresponding angle, the controller 8 will send a signal to prohibit the telescopic arm 11 from continuing to extend or move downward by controlling the hydraulic system of the insulating aerial work platform, thereby The function of limiting the working range is realized, which ensures the safety of working at heights.
绝缘高空作业平台1的各可伸缩支撑腿13上设置的第二压力传感器7在使用时,分别将其检测到的压力信号传输给控制器8;控制器8将各第二压力传感器7报送的数据求和得出整个绝缘高空作业平台1的重量和平台载荷的总和,当控制器8监测到的重量大于绝缘高空作业平台1的重量和平台允许的最大载荷的总和时,控制器8即判断发生超载,控制器8发出信号通过控制绝缘高空作业平台的液压系统切断所有动作,从而进一步提高了绝缘高空作业平台1的使用安全性能。When in use, the second pressure sensors 7 arranged on the telescopic support legs 13 of the insulating aerial work platform 1 transmit the pressure signals detected by them to the controller 8; the controller 8 reports each second pressure sensor 7 The summation of the data obtains the sum of the weight of the whole insulating aerial work platform 1 and the platform load, and when the weight detected by the controller 8 is greater than the weight of the insulating aerial work platform 1 and the sum of the maximum load allowed by the platform, the controller 8 promptly Judging that overload occurs, the controller 8 sends a signal to cut off all actions by controlling the hydraulic system of the insulating aerial work platform, thereby further improving the use safety performance of the insulating aerial work platform 1 .
综上,与现有技术相比,本发明通过远程监测变幅油缸2的液压压力和通过监测变幅油缸2内的液体流量而确定伸缩臂11的伸缩量以及相对于地面的角度,实现了高空作业平台作业幅度的检测和控制,解决了以往混合式绝缘高空作业平台无法进行幅度限制的问题;同时利用安装在可伸缩支撑腿13上的第二压力传感器7实现对平台载荷情况的监测,防止平台超载作业,进一步提高了高空作业的安全性。In summary, compared with the prior art, the present invention determines the amount of expansion and contraction of the telescopic arm 11 and the angle relative to the ground by remotely monitoring the hydraulic pressure of the luffing cylinder 2 and the liquid flow rate in the luffing cylinder 2, thereby realizing The detection and control of the working range of the aerial work platform solves the problem that the previous hybrid insulated aerial work platform cannot limit the range; at the same time, the second pressure sensor 7 installed on the telescopic support leg 13 is used to monitor the load of the platform. It prevents the platform from overloading and further improves the safety of high-altitude operations.
以上实施例和应用例是对本发明的具体实施方式的说明,而非对本发明的限制,有关技术领域的技术人员在不脱离本发明的精神和范围的情况下,还可以做出各种变换和变化而得到相对应的等同的技术方案,因此所有等同的技术方案均应该归入本发明的专利保护范围。The above embodiments and application examples are descriptions of specific implementations of the present invention, rather than limitations of the present invention. Those skilled in the relevant technical fields can also make various transformations and changes without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions should be included in the patent protection scope of the present invention.
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| US10611618B2 (en) | 2015-03-27 | 2020-04-07 | Chang Zhou Current Supply Company Of Jiangsu Electric Power Company | Amplitude limiting system of insulated aerial work platform |
| CN105298951B (en) * | 2015-12-02 | 2018-10-23 | 湖南星邦重工有限公司 | A kind of aerial work platform and its changing-breadth system |
| CN106082006B (en) * | 2016-08-24 | 2018-08-10 | 国网山东省电力公司蓬莱市供电公司 | Power equipment Foldable lift device |
| CN106829754B (en) * | 2017-03-24 | 2018-05-22 | 徐州海伦哲专用车辆股份有限公司 | A kind of insulating overhead operating vehicle and its automatic amplitude limit method of insulated working platform |
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| CN110642198A (en) * | 2019-10-28 | 2020-01-03 | 江苏东迈重工机械有限公司 | Overload-prevention lifting mechanism and control method thereof |
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| CN202016844U (en) * | 2011-02-15 | 2011-10-26 | 徐州赫思曼电子有限公司 | Safe limiting system with extent limitation and moment limitation redundancies |
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| CN203474311U (en) * | 2013-09-18 | 2014-03-12 | 国家电网公司 | Insulating boom hoist |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104724645B (en) | 2017-03-15 |
| CN106744552A (en) | 2017-05-31 |
| CN104724645A (en) | 2015-06-24 |
| CN106698279A (en) | 2017-05-24 |
| CN106698279B (en) | 2018-10-30 |
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