CN106744263B - Hook mechanism and its working state conversion method and tower crane - Google Patents
Hook mechanism and its working state conversion method and tower crane Download PDFInfo
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- CN106744263B CN106744263B CN201710010534.6A CN201710010534A CN106744263B CN 106744263 B CN106744263 B CN 106744263B CN 201710010534 A CN201710010534 A CN 201710010534A CN 106744263 B CN106744263 B CN 106744263B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/12—Slings comprising chains, wires, ropes, or bands; Nets
- B66C1/14—Slings with hooks
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Abstract
Description
技术领域technical field
本发明涉及工程机械,具体地,涉及一种吊钩机构及其工作状态的转换方法以及塔机。The invention relates to engineering machinery, in particular to a hook mechanism, a method for converting its working state, and a tower crane.
背景技术Background technique
塔机,即“塔式起重机”简称,是用于建筑施工中的一种起重设备。Tower crane, short for "tower crane", is a kind of lifting equipment used in building construction.
塔机通过多个滑轮和吊钩的配合起吊重物,根据滑轮的数量及牵引绳的绕线方式不同,起吊的倍率也不同,例如塔机可通过二倍率、三倍率、四倍率等工作状态起吊重物,此处的倍率为牵引绳收起的总长度与重物上升高度的倍数关系,并且倍率越高,作用于牵引绳的负载越小。在起吊重量较小时,可以低倍率工作状态起吊,而起吊重量较大时,可以高倍率工作状态起吊。The tower crane lifts heavy objects through the cooperation of multiple pulleys and hooks. According to the number of pulleys and the winding method of the traction rope, the lifting ratio is also different. When lifting heavy objects, the magnification here is the multiple relationship between the total length of the traction rope retracted and the height of the heavy object, and the higher the magnification, the smaller the load on the traction rope. When the lifting weight is small, it can be hoisted in a low-magnification working state, and when the lifting weight is large, it can be hoisted in a high-magnification working state.
塔机的吊钩机构可以在不同倍率的工作状态之间转换,目前使用的吊钩机构在转换不同工作状态时结构变化相对较大,往往需要在吊钩机构上增加或去除一些辅助部件,增加了操作量和操作时间,并且在一些工作状态下,牵引绳的某些部分以倾斜角度延伸,存在水平分力,造成吊钩机构容易产生水平位移,工作状态不稳定。The hook mechanism of the tower crane can switch between working states of different magnifications. The structure of the currently used hook mechanism changes relatively greatly when switching between different working states. It is often necessary to add or remove some auxiliary parts on the hook mechanism. The operation amount and operation time are reduced, and in some working conditions, some parts of the traction rope extend at an oblique angle, and there is a horizontal component force, which causes the hook mechanism to easily produce horizontal displacement and the working condition is unstable.
发明内容Contents of the invention
本发明的目的是提供一种起吊倍率的转换效率更高的吊钩机构。The object of the present invention is to provide a hook mechanism with higher conversion efficiency of lifting ratio.
为了实现上述目的,本发明提供了一种吊钩机构,其中,该吊钩机构包括:臂尖节,该臂尖节安装有牵引装置;主吊钩,该主吊钩具有第一滑轮、第二滑轮和吊钩;滑轮架,该滑轮架包括第三滑轮,并且该滑轮架固定于所述臂尖节;副吊钩,所述副吊钩包括第四滑轮;牵引绳,该牵引绳的第一端通过所述牵引装置牵引,并且第二端设置有连接部;其中,所述副吊钩能够选择性地可拆卸地连接于所述主吊钩或所述滑轮架,所述牵引绳依次绕过所述第一滑轮、所述第四滑轮和所述第二滑轮,并且所述牵引绳的第二端通过所述连接部能够选择性地连接于所述滑轮架或所述副吊钩。In order to achieve the above object, the present invention provides a hook mechanism, wherein, the hook mechanism includes: arm tip section, the arm tip section is equipped with a traction device; main hook, the main hook has a first pulley, a second Two pulleys and suspension hook; Pulley frame, this pulley frame includes the 3rd pulley, and this pulley frame is fixed on described arm point joint; Secondary suspension hook, described secondary suspension hook comprises the 4th pulley; Traction rope, this traction rope The first end is towed by the traction device, and the second end is provided with a connecting portion; wherein, the auxiliary hook can be selectively and detachably connected to the main hook or the pulley frame, and the traction rope passing around the first pulley, the fourth pulley and the second pulley in turn, and the second end of the traction rope can be selectively connected to the pulley frame or the auxiliary crane through the connecting portion hook.
优选地,该吊钩机构能够选择性地以第一状态、第二状态及第三状态工作,在所述第一状态下,所述副吊钩连接于所述滑轮架,所述牵引绳依次绕过所述第一滑轮、所述第四滑轮和所述第二滑轮,并且所述连接部连接于所述滑轮架;在所述第二状态下,所述副吊钩连接于所述主吊钩,所述牵引绳依次绕过所述第一滑轮、所述第四滑轮、所述第二滑轮以及所述第三滑轮,并且所述连接部连接于所述副吊钩;在所述第三状态下,所述副吊钩连接于所述主吊钩,所述牵引绳依次绕过所述第一滑轮、所述第四滑轮和所述第二滑轮,并且所述连接部连接于所述滑轮架。Preferably, the hook mechanism can selectively work in a first state, a second state and a third state. In the first state, the auxiliary hook is connected to the pulley frame, and the traction rope is sequentially The first pulley, the fourth pulley and the second pulley are bypassed, and the connecting part is connected to the pulley frame; in the second state, the auxiliary hook is connected to the main pulley the hook, the traction rope goes around the first pulley, the fourth pulley, the second pulley and the third pulley in turn, and the connecting part is connected to the auxiliary hook; In the third state, the auxiliary hook is connected to the main hook, the traction rope goes around the first pulley, the fourth pulley and the second pulley in turn, and the connecting part is connected to The pulley frame.
优选地,所述第一滑轮、所述第二滑轮以及所述第四滑轮直径相同,所述第三滑轮的直径为所述第一滑轮直径的1.3-1.6倍,所述第一滑轮和所述第二滑轮等高设置,所述第四滑轮的旋转轴线对齐于所述第一滑轮和所述第二滑轮的旋转轴线的连线中点。Preferably, the first pulley, the second pulley and the fourth pulley have the same diameter, the diameter of the third pulley is 1.3-1.6 times the diameter of the first pulley, and the first pulley and the fourth pulley are The second pulley is arranged at the same height, and the rotation axis of the fourth pulley is aligned with the midpoint of the line connecting the rotation axes of the first pulley and the second pulley.
优选地,所述牵引装置安装于所述臂尖节沿水平方向的第一端,所述滑轮架安装于所述臂尖节沿水平方向的第二端,所述滑轮架形成有分别对齐于所述第三滑轮的两个竖直切线的两个连接点,其中一个所述连接点能够连接于所述副吊钩并竖直对齐于所述第四滑轮的旋转轴线,另一个所述连接点能够连接于所述牵引绳的所述连接部,所述第三滑轮的旋转轴线与所述牵引装置的水平距离为所述第一滑轮直径的2-2.4倍。Preferably, the traction device is installed on the first end of the arm tip along the horizontal direction, the pulley frame is installed on the second end of the arm tip along the horizontal direction, and the pulley frame is formed with Two connection points of the two vertical tangents of the third pulley, one of which can be connected to the auxiliary hook and vertically aligned with the rotation axis of the fourth pulley, and the other connection point The point can be connected to the connection part of the traction rope, and the horizontal distance between the rotation axis of the third pulley and the traction device is 2-2.4 times the diameter of the first pulley.
优选地,所述臂尖节设有辅助吊挂点,所述主吊钩设有辅助吊挂孔,所述吊钩机构还包括吊绳,所述吊绳能够穿过所述辅助吊挂孔将所述主吊钩吊挂于所述辅助吊挂点。Preferably, the arm tip section is provided with an auxiliary hanging point, the main hook is provided with an auxiliary hanging hole, and the hook mechanism further includes a sling, and the sling can pass through the auxiliary hanging hole Hang the main hook on the auxiliary hanging point.
优选地,所述连接部包括牵引绳防扭装置。Preferably, the connecting portion includes a tow rope anti-twist device.
优选地,所述副吊钩的下端形成有定位凹槽并且所述主吊钩的上端形成有定位凸块,或者所述副吊钩的下端形成有定位凸块并且所述主吊钩的上端形成有定位凹槽,在所述定位凸块插入所述定位凹槽的状态下,所述副吊钩能够安装于所述主吊钩。Preferably, the lower end of the auxiliary hook is formed with a positioning groove and the upper end of the main hook is formed with a positioning protrusion, or the lower end of the auxiliary hook is formed with a positioning protrusion and the upper end of the main hook is A positioning groove is formed, and the auxiliary hook can be installed on the main hook in a state where the positioning protrusion is inserted into the positioning groove.
优选地,所述滑轮架包括彼此层叠间隔的两个夹板,所述第三滑轮夹持在两个所述夹板之间,两个所述夹板上可拆卸地穿设有挡绳销轴,所述挡绳销轴围绕所述第三滑轮设置,并且所述挡绳销轴的竖直高度不低于所述第三滑轮的旋转轴线。Preferably, the pulley frame includes two splints stacked and spaced from each other, the third pulley is clamped between the two splints, and the two splints are detachably threaded with a rope retaining pin, so The rope-stopping pin shaft is arranged around the third pulley, and the vertical height of the rope-stopping pin shaft is not lower than the rotation axis of the third pulley.
优选地,所述牵引装置包括定滑轮或卷扬装置。Preferably, the traction device includes a fixed pulley or a hoisting device.
另外,本发明还提供了一种吊钩机构的工作状态的转换方法,其中,所述吊钩机构为以上方案所述的吊钩机构,所述转换方法包括所述吊钩机构由所述第一状态向所述第二状态转换的方法:将所述主吊钩提升到与所述滑轮架接近的高度;将所述副吊钩连接于所述主吊钩,并且解除所述副吊钩与所述滑轮架之间的连接;解除所述连接部与所述滑轮架的连接,将所述牵引绳的第二端绕过所述第三滑轮,并且将所述连接部连接于所述副吊钩。In addition, the present invention also provides a method for converting the working state of the hook mechanism, wherein the hook mechanism is the hook mechanism described in the above solution, and the conversion method includes that the hook mechanism is replaced by the first A method for transitioning from one state to the second state: lifting the main hook to a height close to the pulley frame; connecting the auxiliary hook to the main hook, and releasing the auxiliary hook and the connection between the pulley frame; release the connection between the connecting part and the pulley frame, pass the second end of the traction rope around the third pulley, and connect the connecting part to the Deputy hook.
优选地,所述转换方法还包括所述吊钩机构由所述第二状态向所述第三状态转换的方法:将所述主吊钩提升到与所述滑轮架接近的高度;解除所述连接部与所述副吊钩的连接,解除绕在所述第三滑轮上的牵引绳,将所述连接部连接于所述滑轮架。Preferably, the switching method further includes the method of switching the hook mechanism from the second state to the third state: lifting the main hook to a height close to the pulley frame; releasing the The connection between the connection part and the auxiliary hook releases the traction rope wound around the third pulley, and connects the connection part to the pulley frame.
优选地,所述转换方法还包括所述吊钩机构由所述第一状态向所述第三状态转换的方法:将所述主吊钩提升到与所述滑轮架接近的高度;将所述副吊钩连接于所述主吊钩,并且解除所述副吊钩与所述滑轮架之间的连接。Preferably, the switching method further includes the method of switching the hook mechanism from the first state to the third state: lifting the main hook to a height close to the pulley frame; The auxiliary hook is connected to the main hook, and the connection between the auxiliary hook and the pulley frame is released.
优选地,将所述主吊钩提升到与所述滑轮架接近的高度之后,使用吊绳将所述主吊钩吊挂于所述臂尖节。Preferably, after the main hook is lifted to a height close to the pulley frame, the main hook is hung on the jib tip section using a lifting rope.
另外,本发明还提供了一种塔机,其中,该塔机安装有以上方案所述吊钩机构。In addition, the present invention also provides a tower crane, wherein the tower crane is equipped with the hook mechanism described in the above solution.
通过上述技术方案,在不同的工作状态下,副吊钩始终保持在吊钩机构中不拆卸,省去了在副吊钩上拆卸或安装牵引绳的操作,提高了工作效率。Through the above technical solution, under different working conditions, the auxiliary hook is always kept in the hook mechanism without disassembly, which saves the operation of disassembling or installing the traction rope on the auxiliary hook, and improves the work efficiency.
本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.
附图说明Description of drawings
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture:
图1是根据本发明的一种实施方式的吊钩机构在第一状态下的结构示意图;Fig. 1 is a structural schematic diagram of a hook mechanism in a first state according to an embodiment of the present invention;
图2是根据本发明的一种实施方式的吊钩机构在第二状态下的结构示意图;Fig. 2 is a structural schematic diagram of the hook mechanism in a second state according to an embodiment of the present invention;
图3是根据本发明的一种实施方式的吊钩机构在第三状态下的结构示意图;Fig. 3 is a structural schematic diagram of the hook mechanism in a third state according to an embodiment of the present invention;
图4是根据本发明的一种实施方式的吊钩机构的滑轮架的结构示意图。Fig. 4 is a schematic structural view of a pulley frame of a hook mechanism according to an embodiment of the present invention.
附图标记说明Explanation of reference signs
1 臂尖节 2 牵引绳1 Arm tip 2 Pull rope
3 滑轮架 4 连接部3 Pulley bracket 4 Connecting part
5 副吊钩 6 主吊钩5 secondary hooks 6 main hooks
7 牵引装置7 traction device
301 第三滑轮 302 挡绳销轴301 Third pulley 302 Rope retaining pin
303 夹板303 splint
501 第四滑轮501 Fourth Pulley
601 第一滑轮 602 第二滑轮601 First pulley 602 Second pulley
603 吊钩603 Hook
具体实施方式detailed description
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
在本发明中,在未作相反说明的情况下,使用的方位词如“上、下”通常是指吊钩机构沿竖直方向正常吊挂使用时的方位。In the present invention, unless otherwise specified, the used orientation words such as "up and down" usually refer to the orientation of the hook mechanism when it is normally hung and used in the vertical direction.
本发明提供了一种吊钩机构,其中,该吊钩机构包括:臂尖节1,该臂尖节1安装有牵引装置7;主吊钩6,该主吊钩6具有第一滑轮601、第二滑轮602和吊钩603;滑轮架3,该滑轮架3包括第三滑轮301,并且该滑轮架3固定于所述臂尖节1;副吊钩5,所述副吊钩5包括第四滑轮501;牵引绳2,该牵引绳2的第一端通过所述牵引装置7牵引,并且第二端设置有连接部4;其中,所述副吊钩5能够选择性地可拆卸地连接于所述主吊钩6或所述滑轮架3,所述牵引绳2依次绕过所述第一滑轮601、所述第四滑轮501和所述第二滑轮602,并且所述牵引绳2的第二端通过连接部4能够选择性地连接于所述滑轮架3或所述副吊钩5。The present invention provides a hook mechanism, wherein the hook mechanism includes: arm tip 1, the arm tip 1 is equipped with a traction device 7; a main hook 6, the main hook 6 has a first pulley 601, Second pulley 602 and suspension hook 603; Pulley frame 3, this pulley frame 3 comprises the 3rd pulley 301, and this pulley frame 3 is fixed on described arm tip section 1; Secondary suspension hook 5, described secondary suspension hook 5 comprises the first Four pulleys 501; traction rope 2, the first end of the traction rope 2 is pulled by the traction device 7, and the second end is provided with a connecting part 4; wherein, the auxiliary hook 5 can be selectively and detachably connected For the main hook 6 or the pulley frame 3, the traction rope 2 goes around the first pulley 601, the fourth pulley 501 and the second pulley 602 in turn, and the traction rope 2 The second end can be selectively connected to the pulley frame 3 or the auxiliary hook 5 through the connecting portion 4 .
在以上所述的吊钩机构中,副吊钩5对于吊钩机构在不同的工作状态之间的转换起到重要作用,在牵引绳2依次绕过所述第一滑轮601、所述第四滑轮501和所述第二滑轮602的情况下,当副吊钩5连接于主吊钩6时,主吊钩6和副吊钩5成为单个整体,可视为单个的定滑轮,而当副吊钩5连接于滑轮架3时,第一滑轮601、第四滑轮501和第二滑轮602各自独立,使得吊钩机构可以转换为更高倍率的工作状态。另外,牵引绳2的第二端连接于不同的位置,配合于副吊钩5的连接方式,可以实现多种不同的工作状态,即不同倍率的起吊方式。所述吊钩机构在不同工作状态之间转换时,副吊钩5始终保持为绕线状态,不必拆卸副吊钩5,减少了工作量,提高了工作效率。In the hook mechanism described above, the auxiliary hook 5 plays an important role in the transition of the hook mechanism between different working states. When the traction rope 2 bypasses the first pulley 601, the fourth In the case of the pulley 501 and the second pulley 602, when the auxiliary hook 5 is connected to the main hook 6, the main hook 6 and the auxiliary hook 5 become a single whole, which can be regarded as a single fixed pulley. When the hook 5 is connected to the pulley frame 3 , the first pulley 601 , the fourth pulley 501 and the second pulley 602 are independent, so that the hook mechanism can be converted to a higher-magnification working state. In addition, the second end of the traction rope 2 is connected to different positions, and in combination with the connection method of the auxiliary hook 5, various working states, that is, different lifting methods with different magnifications, can be realized. When the hook mechanism switches between different working states, the auxiliary hook 5 is always kept in the winding state, and it is not necessary to disassemble the auxiliary hook 5, which reduces the workload and improves the work efficiency.
具体地,该吊钩机构能够选择性地以第一状态、第二状态及第三状态工作,Specifically, the hook mechanism can selectively work in the first state, the second state and the third state,
在所述第一状态下,如图1所示,所述副吊钩5连接于所述滑轮架3,所述牵引绳2依次绕过所述第一滑轮601、所述第四滑轮501和所述第二滑轮602,并且所述连接部4连接于所述滑轮架3;In the first state, as shown in FIG. 1 , the auxiliary hook 5 is connected to the pulley frame 3, and the traction rope 2 goes around the first pulley 601, the fourth pulley 501 and The second pulley 602, and the connecting part 4 is connected to the pulley frame 3;
在所述第二状态下,如图2所示,所述副吊钩5连接于所述主吊钩6,所述牵引绳2依次绕过所述第一滑轮601、所述第四滑轮501、所述第二滑轮602以及所述第三滑轮301,并且所述牵引绳2的连接部4连接于所述副吊钩5;In the second state, as shown in FIG. 2 , the auxiliary hook 5 is connected to the main hook 6, and the traction rope 2 passes around the first pulley 601 and the fourth pulley 501 in turn. , the second pulley 602 and the third pulley 301, and the connecting portion 4 of the traction rope 2 is connected to the auxiliary hook 5;
在所述第三状态下,如图3所示,所述副吊钩5连接于所述主吊钩6,所述牵引绳2依次绕过所述第一滑轮601、所述第四滑轮501和所述第二滑轮602,并且所述牵引绳2的所述连接部4连接于所述滑轮架3。In the third state, as shown in FIG. 3 , the auxiliary hook 5 is connected to the main hook 6, and the traction rope 2 passes around the first pulley 601 and the fourth pulley 501 in turn. and the second pulley 602 , and the connecting portion 4 of the traction rope 2 is connected to the pulley frame 3 .
所述第一状态为四倍率工作状态,所述第二状态为三倍率工作状态,所述第三状态为二倍率工作状态,相应地,起吊物每上升(或下降)一个单位的高度,牵引装置7分别需要收起(或放出)四个单位长度、三个单位长度、二个单位长度的牵引绳2,较高倍率的工作状态可用于起吊重量较大或起吊距离较小的情况,较低倍率的工作状态可用于起吊重量较小或起吊距离较大的情况。The first state is the working state of quadruple rate, the second state is the working state of triple rate, and the third state is the working state of double rate. The device 7 needs to pack up (or release) four unit lengths, three unit lengths, and two unit lengths of the traction rope 2 respectively. The working state with a higher magnification can be used for the situation that the lifting weight is larger or the lifting distance is smaller. The working state of low magnification can be used in the case of small lifting weight or large lifting distance.
进一步地,所述第一滑轮601、所述第二滑轮602以及所述第四滑轮501直径相同,所述第三滑轮301的直径为所述第一滑轮601直径的1.3-1.6倍,所述第一滑轮601和所述第二滑轮602等高设置,所述第四滑轮501的旋转轴线对齐于所述第一滑轮601和所述第二滑轮602的旋转轴线的连线中点。进一步优选地,所述第三滑轮301的直径为所述第一滑轮601直径的1.5倍。在此结构中,如图1所示,绕在第一滑轮601、第二滑轮602和第四滑轮501间的两段牵引绳2保持平行且竖直延伸,并且,如图2所示,第三滑轮301的1.5倍直径也可以允许绕在第三滑轮301的两段牵引绳2保持平行且竖直延伸。当然,第三滑轮301的直径可以保持为第一滑轮601直径的1.3-1.6倍,此时绕在第三滑轮301的两段牵引绳2与竖直方向存在较小的夹角,基本可以忽略。在多段牵引绳2保持竖直延伸的情况下,牵引绳2没有水平分力作用,避免对各个部件造成水平牵引作用,提高整体结构的稳定性。Further, the diameter of the first pulley 601, the second pulley 602 and the fourth pulley 501 are the same, the diameter of the third pulley 301 is 1.3-1.6 times the diameter of the first pulley 601, the The first pulley 601 and the second pulley 602 are arranged at the same height, and the rotation axis of the fourth pulley 501 is aligned with the midpoint of the line connecting the rotation axes of the first pulley 601 and the second pulley 602 . Further preferably, the diameter of the third pulley 301 is 1.5 times the diameter of the first pulley 601 . In this structure, as shown in Figure 1, the two sections of traction rope 2 wound between the first pulley 601, the second pulley 602 and the fourth pulley 501 are kept parallel and extend vertically, and, as shown in Figure 2, the first The 1.5 times the diameter of the three pulleys 301 can also allow the two sections of traction rope 2 wound around the third pulley 301 to maintain parallel and vertical extension. Certainly, the diameter of the third pulley 301 can be kept as 1.3-1.6 times of the diameter of the first pulley 601. At this time, there is a small angle between the two sections of traction rope 2 wound around the third pulley 301 and the vertical direction, which can basically be ignored. . In the case that the multi-section traction rope 2 keeps extending vertically, the traction rope 2 has no horizontal force component, which avoids causing horizontal traction to each component and improves the stability of the overall structure.
进一步地,所述牵引装置7安装于所述臂尖节1沿水平方向的第一端,所述滑轮架3安装于所述臂尖节1沿水平方向的第二端,所述滑轮架3形成有分别对齐于所述第三滑轮301的两个竖直切线的两个连接点,其中一个所述连接点能够连接于所述副吊钩5并竖直对齐于所述第四滑轮501的旋转轴线,另一个所述连接点能够连接于所述牵引绳2的所述连接部4,所述第三滑轮301的旋转轴线与所述牵引装置7的水平距离为所述第一滑轮601直径的2-2.4倍(优选为2.25倍)。如图1所示,滑轮架3的两个连接点分别形成在下端,两个连接点分别过第三滑轮301沿竖直方向的两条切线,并且副吊钩5与滑轮架3的连接点也相应地竖直对齐第四滑轮501的旋转轴线,从而保证所述吊钩机构在第一状态、第二状态及第三状态下,牵引绳2在滑轮间的任意一段均竖直延伸,避免牵引绳2产生水平牵引作用。Further, the traction device 7 is installed on the first end of the arm tip 1 along the horizontal direction, the pulley frame 3 is installed on the second end of the arm tip 1 along the horizontal direction, and the pulley frame 3 There are two connection points respectively aligned with the two vertical tangents of the third pulley 301, wherein one of the connection points can be connected to the auxiliary hook 5 and vertically aligned with the fourth pulley 501. The other connecting point can be connected to the connecting part 4 of the traction rope 2, and the horizontal distance between the rotating axis of the third pulley 301 and the traction device 7 is the diameter of the first pulley 601 2-2.4 times (preferably 2.25 times) of that. As shown in Figure 1, the two connection points of the pulley frame 3 are respectively formed at the lower end, and the two connection points respectively pass through the two tangent lines along the vertical direction of the third pulley 301, and the connection points between the auxiliary hook 5 and the pulley frame 3 Correspondingly, the axis of rotation of the fourth pulley 501 is vertically aligned, thereby ensuring that the hook mechanism is in the first state, the second state and the third state, and the traction rope 2 is all vertically extended in any section between the pulleys, so as to avoid Traction rope 2 produces horizontal traction.
另外,所述臂尖节1设有辅助吊挂点,所述主吊钩6设有辅助吊挂孔,所述吊钩机构还包括吊绳,所述吊绳能够穿过所述辅助吊挂孔将所述主吊钩6吊挂于所述辅助吊挂点。臂尖节1上可设至少两个水平间隔的辅助吊挂点,对应于,主吊钩6可设两个水平间隔的辅助吊挂孔,从而通过两个吊绳平稳地吊挂主吊钩6。所述吊钩机构在转换工作状态时,通过所述吊绳吊挂主吊钩6,工作人员仅在臂尖节1处就可以完成转换操作。In addition, the arm tip section 1 is provided with an auxiliary hanging point, the main hook 6 is provided with an auxiliary hanging hole, and the hook mechanism also includes a sling, and the sling can pass through the auxiliary hanging The hole hangs the main hook 6 on the auxiliary hanging point. At least two horizontally spaced auxiliary hanging points can be set on the jib tip section 1, correspondingly, two horizontally spaced auxiliary hanging holes can be set on the main hook 6, so that the main hook can be hung smoothly by two lifting ropes 6. When the hook mechanism switches its working state, the main hook 6 is hung by the sling rope, and the staff can complete the switching operation only at the tip section 1 of the arm.
另外,所述连接部4包括牵引绳防扭装置。牵引绳防扭装置主要防止牵引绳2旋转打结,保证牵引绳2可以顺利地绕在滑轮件上并跟随滑轮件滚动牵引。连接部4可以包括钩形件,从而通过该钩形件吊挂在滑轮架3或副吊钩5相应的位置。In addition, the connecting part 4 includes a pull rope anti-twist device. The traction rope anti-twist device mainly prevents the traction rope 2 from rotating and knotting, so as to ensure that the traction rope 2 can be smoothly wound around the pulley and followed by the rolling traction of the pulley. The connecting part 4 may include a hook-shaped piece, so as to hang on the corresponding position of the pulley frame 3 or the auxiliary hook 5 through the hook-shaped piece.
另外,所述副吊钩5的下端形成有定位凹槽并且所述主吊钩6的上端形成有定位凸块,或者,所述副吊钩5的下端形成有定位凸块并且所述主吊钩6的上端形成有定位凹槽,在所述定位凸块插入所述定位凹槽的状态下,所述副吊钩5能够安装于所述主吊钩6。所述定位凸块和所述定位凹槽可以保证副吊钩5和主吊钩6以标准的相对位置安装,特别是,第四滑轮501的旋转轴线对齐于第一滑轮601和第二滑轮602连线中点。副吊钩5与主吊钩6可分别形成有连接凸耳,并通过销轴件穿过二者的连接凸耳实现连接,副吊钩5与滑轮架3的连接也可以采用这样的方式。In addition, the lower end of the auxiliary hook 5 is formed with a positioning groove and the upper end of the main hook 6 is formed with a positioning protrusion, or the lower end of the auxiliary hook 5 is formed with a positioning protrusion and the main hanger 6 is formed with a positioning protrusion. A positioning groove is formed on the upper end of the hook 6 , and the auxiliary hook 5 can be installed on the main hook 6 when the positioning protrusion is inserted into the positioning groove. The positioning projection and the positioning groove can ensure that the auxiliary hook 5 and the main hook 6 are installed in a standard relative position, in particular, the rotation axis of the fourth pulley 501 is aligned with the first pulley 601 and the second pulley 602 Connect midpoint. The auxiliary hook 5 and the main hook 6 can be formed with connecting lugs respectively, and the connecting lugs of the two can be passed through the pin shaft to realize the connection. The connection between the auxiliary hook 5 and the pulley frame 3 can also be connected in this way.
此外,所述滑轮架3包括彼此间隔的两个夹板303,第三滑轮301夹持在两个所述夹板303之间,两个所述夹板303上可拆卸地穿设有挡绳销轴302,所述挡绳销轴302围绕所述第三滑轮301设置,并且所述挡绳销轴302的竖直高度不低于所述第三滑轮301的旋转轴线。如图4所示,夹板303之间通过板件连接,第三滑轮301的旋转轴两端分别安装于两个夹板303。挡绳销轴302位于第三滑轮301的上半个圆周(也就是绕有牵引绳2的部分)周围,挡绳销轴302与第三滑轮301的周缘保持很小的间隔,避免牵引绳2意外地滑出,特别地,在需要将牵引绳2从第三滑轮301抽出时,可以取下挡绳销轴302,使牵引绳2的第二端(连接部4的体积相对较大)更为顺利地抽出。In addition, the pulley frame 3 includes two splints 303 spaced apart from each other, the third pulley 301 is clamped between the two splints 303, and the two splints 303 are detachably threaded with a rope retaining pin 302 , the rope-stopping pin shaft 302 is arranged around the third pulley 301 , and the vertical height of the rope-stopping pin shaft 302 is not lower than the rotation axis of the third pulley 301 . As shown in FIG. 4 , the splints 303 are connected by plates, and the two ends of the rotating shaft of the third pulley 301 are installed on the two splints 303 respectively. The rope retaining pin 302 is located around the upper half of the circumference of the third pulley 301 (that is, the part around the traction rope 2), and the rope retaining pin 302 keeps a small distance from the periphery of the third pulley 301 to prevent the traction rope 2 Accidentally slip out, especially, when pulling out the pulling rope 2 from the third pulley 301, you can take off the rope retaining pin 302, so that the second end of the pulling rope 2 (the volume of the connecting part 4 is relatively large) is more To draw it out smoothly.
另外,主吊钩6和副吊钩5也可采用与滑轮架3类似的结构,即通过两个夹板夹持安装滑轮件,主吊钩6的下端可安装吊钩603。In addition, the main hook 6 and the auxiliary hook 5 can also adopt a structure similar to the pulley frame 3, that is, the pulley is clamped and installed by two splints, and the lower end of the main hook 6 can be installed with a hook 603 .
具体地,所述牵引装置7包括定滑轮或卷扬装置。臂尖节1上可安装定滑轮,牵引绳2的第一端绕于该定滑轮后牵引,或者,臂尖节1上可安装卷扬装置,通过卷扬装置收起或放出牵引绳2。Specifically, the traction device 7 includes a fixed pulley or a hoisting device. A fixed pulley can be installed on the arm tip 1, and the first end of the traction rope 2 is wound around the fixed pulley for traction, or a hoisting device can be installed on the arm tip 1, and the traction rope 2 is taken up or released by the hoisting device.
另外,本发明提供了一种吊钩机构的工作状态的转换方法,所述转换方法包括:In addition, the present invention provides a method for switching the working state of the hook mechanism, the switching method comprising:
a.所述吊钩机构由所述第一状态向所述第二状态转换的方法:将所述主吊钩6提升到与所述滑轮架3接近的高度;将所述副吊钩连接于所述主吊钩6,并且解除所述副吊钩5与所述滑轮架3之间的连接;解除所述连接部4与所述滑轮架3的连接,将所述牵引绳2的第二端绕过所述第三滑轮301,并且将所述连接部4连接于所述副吊钩5;a. The method for converting the hook mechanism from the first state to the second state: lift the main hook 6 to a height close to the pulley frame 3; connect the auxiliary hook to the The main hook 6, and release the connection between the auxiliary hook 5 and the pulley frame 3; release the connection between the connecting part 4 and the pulley frame 3, and the second part of the traction rope 2 ends around the third pulley 301, and connects the connecting part 4 to the auxiliary hook 5;
b.所述吊钩机构由所述第二状态向所述第三状态转换的方法:将所述主吊钩6提升到与所述滑轮架3接近的高度;解除所述连接部4与所述副吊钩5的连接,解除绕在所述第三滑轮301上的牵引绳2,将所述连接部4连接于所述滑轮架3;b. The method for the hook mechanism to switch from the second state to the third state: lift the main hook 6 to a height close to the pulley frame 3; release the connecting part 4 from the third state; The connection of the auxiliary hook 5 is released, the traction rope 2 wound on the third pulley 301 is released, and the connecting part 4 is connected to the pulley frame 3;
c.所述吊钩机构由所述第一状态向所述第三状态转换的方法:将所述主吊钩6提升到与所述滑轮架3接近的高度;将所述副吊钩连接于所述主吊钩6,并且解除所述副吊钩5与所述滑轮架3之间的连接。c. The method for converting the hook mechanism from the first state to the third state: lift the main hook 6 to a height close to the pulley frame 3; connect the auxiliary hook to the The main hook 6 is released, and the connection between the auxiliary hook 5 and the pulley frame 3 is released.
另外,将所述吊钩机构由第三状态向第一状态或第二状态的转换以及由第二状态向第一状态的转换时,将所述主吊钩6提升到与所述滑轮架3接近的高度之后,采用上述对应方法的逆序操作和相反操作即可。In addition, when the hook mechanism is converted from the third state to the first state or the second state and from the second state to the first state, the main hook 6 is lifted to the same position as the pulley frame 3 After approaching the height, use the reverse operation and reverse operation of the corresponding method above.
另外,将所述主吊钩6提升到与所述滑轮架3接近的高度之后,使用吊绳将所述主吊钩6吊挂于所述臂尖节1。如上所述,臂尖节1设有辅助吊挂点,主吊钩6设有辅助吊挂孔,由此在所述吊钩机构的工作状态转换过程中可以通过所述吊绳吊装主吊钩6,工作人员仅在臂尖节1处即可完成相关操作,在完成转换工作之后可移除所述吊绳。并且,在三种工作状态的转换中,副吊钩5连接于主吊钩6或滑轮架3,特别是,始终绕有牵引绳2,因此,省去了在副吊钩5拆卸安装牵引绳的操作,提高了吊钩机构工作状态转换的效率。In addition, after the main hook 6 is lifted to a height close to the pulley frame 3 , the main hook 6 is hung on the jib tip section 1 by using a lifting rope. As mentioned above, the jib tip section 1 is provided with an auxiliary hanging point, and the main hook 6 is provided with an auxiliary hanging hole, so that the main hook can be hoisted by the sling during the transition of the working state of the hook mechanism. 6. The staff can complete relevant operations only at the tip of the arm 1, and the lifting rope can be removed after the conversion work is completed. And, in the transition of the three working states, the auxiliary hook 5 is connected to the main hook 6 or the pulley frame 3, especially, the traction rope 2 is wound all the time, therefore, it is unnecessary to remove and install the traction rope on the auxiliary hook 5. The operation improves the efficiency of the working state transition of the hook mechanism.
另外,本发明还提供了一种塔机,其中,该塔机安装有以上方案所述吊钩机构,以通过该吊钩机构实现起吊。In addition, the present invention also provides a tower crane, wherein the tower crane is equipped with the hook mechanism described in the above solution, so as to achieve lifting through the hook mechanism.
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiment of the present invention has been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the specific details of the above embodiment, within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, These simple modifications all belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific implementation manners may be combined in any suitable manner if there is no contradiction. In order to avoid unnecessary repetition, various possible combinations are not further described in the present invention.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.
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| DE102021113314B4 (en) * | 2021-05-21 | 2023-12-07 | Liebherr-Werk Ehingen Gmbh | Lifting system and method for a crane |
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| CN113530262B (en) * | 2021-08-25 | 2023-02-03 | 宁玉欣 | Traction device for mounting circular steel tube truss hollow rod piece and using method |
| CN116281674A (en) * | 2023-03-28 | 2023-06-23 | 马尼托瓦克起重设备(中国)有限公司 | A variable magnification hook pulley block structure |
| CN116654814A (en) * | 2023-06-09 | 2023-08-29 | 徐州徐工基础工程机械有限公司 | A double-stage variable magnification lifting device |
| CN119503605B (en) * | 2024-11-22 | 2025-10-14 | 广西建工集团建筑机械制造有限责任公司 | A hook ratio switching system for small and medium-sized luffing jib tower cranes |
| CN119706605A (en) * | 2024-12-23 | 2025-03-28 | 徐州建机工程机械有限公司 | A variable-rate hook device and method of using the same |
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Effective date of registration: 20190715 Address after: 415000 Changde Science and Technology Innovation Business Incubation Industrial Park, Changde High-tech Industrial Development Zone, Guanxi Town, Dingcheng District, Changde City, Hunan Province Patentee after: HUNAN ZHONGLIAN ZHONGKE CONSTRUCTION HOISTING MACHINERY Co.,Ltd. Address before: 410013 Yuelu District, Hunan, silver basin Road, No. 361, No. Patentee before: ZOOMLION HEAVY INDUSTRY SCIENCE&TECHNOLOGY Co.,Ltd. |