A kind of composite board tipper
Technical field
The present invention relates to turning plate technical field when composite board processing, the automatic turnover machines of specifically a kind of plate.
Background technique
In composite board manufacture field, panel turnover machine as composite board process when one of important procedure, one block of plate
One side completion of processing after by turning plate 180 degree process another side, using panel turnover machine can using lesser space directly by plate
Material overturning finishes, and effectively saves the length of production line and the space of workshop.
On the market the type of existing panel turnover machine substantially there are two types of:
1, bracket type panel turnover machine
This panel turnover machine is that securing can drive around bracket side one motor of setting that fixing end rotates is held in the palm at one end
Frame is pivoted, by turning plate 180 degree.This tipper when overturning plate when bracket overturning angle be more than 90 degree when,
Plate will fall off from bracket, fall directly on the carrying roller of production line, and the vibration that plate is subject to is very huge, hear sometimes
The sound of " bang, bang ", it is more likely that will appear plate fracture or production line damaged phenomenon, particularly with not hard enough the class plate of quality
Material damage is even more serious, so the test in possible market beyond affordability of this panel turnover machine future.
2, roller-type panel turnover machine
Roller-type panel turnover machine is to be brought plate in circle arc support frame into using carrying roller, drives circle arc support frame by power device
And 180 degree is rotated along circle arc support frame, by turning plate 180 degree.Roller-type panel turnover machine is most widely used in recent years turns over
Favourable turn, existing tipper by gear drive drive general frame overturning or by shaft rotation drive general frame overturn or
A periphery is provided with multiple uniformly plates or frame vertical with cylinder, plate is overturn using angle two-by-two.Cause
Existing plate area is big, and equipment is heavy, the height of other production and processing components on production line will with such panel turnover machine height into
Row setting, causes production line overall cost higher, and occupied space is larger, when production-line technique has adjustment, such panel turnover machine
Position adjustment installation is more troublesome.
Therefore, the prior art is defective, needs to improve.
Summary of the invention
Therefore, the present invention formally makes in view of problem above, and the purpose of the present invention is to provide a kind of composite boards
The problems such as tipper, the equipment for being able to solve original panel turnover machine is heavy, manufacturing cost is high, occupied space is big.
A kind of technical solution according to the present invention, above-mentioned purpose can realize by providing a kind of composite board tipper,
The automatic turnover machine includes:Upper frame, lower frame, chain, connecting rod, board clamp frame, pulley platform, motor;
The lower frame is set up directly below any roller conveyor structure of production line, and direction is axially parallel with carrying roller,
It is hollow structure among lower frame, the midpoint of hollow position horizontal direction is equipped with power chain, a left side for power chain horizontal direction
Right two sides are respectively equipped with lower frame sprocket wheel one and lower frame sprocket wheel two, are respectively arranged below with lower frame chain at left and right sides of power chain
Wheel three and lower frame sprocket wheel four;
The upper frame is the hollow frame body of inverted U, and upper frame is in contact with lower frame to be arranged in lower frame top, upper frame
Horizontal direction parallel is in lower frame, and vertical direction is perpendicular to carrying roller axial direction, and the internal diameter of upper frame is greater than the width of carrier roller frame, upper
Two inner wall of frame is respectively equipped with multiple upper frame sprocket wheels along inverted U track, is between the opposite upper frame sprocket wheel of two inner walls
It is hollow, it is connectionless;
The motor is connect with power chain, and motor provides power for chain movement;
The chain tension is set in frame sprocket wheel and power chain, lower frame sprocket wheel one, on lower frame sprocket wheel two, chain
Item is by lower frame sprocket wheel three, between lower frame sprocket wheel four and power chain are sandwiched in;
Described connecting rod one end and a sleeve axis connection being located in the chain of upper frame side, and be limited piece and clamp, even
Bar can be rotated around sleeve cylinder;The connection axis connection of one end of the connecting rod other end and board clamp frame, connecting rod can also enclose
It is rotated around connecting shaft;
The structure of the board clamp frame is the side of left and right two of the identical small rectangle frame frame body of multiple sizes as shown in Figure 5
Be respectively provided among face a vertical longitudinally connected bar b the identical small rectangle frame frame body of the multiple size is together in series it is big
Rectangle frame frame body, a side of intermediate small rectangle frame frame body a is equipped with the excessive face of circular arc, another side is equipped with connection
Axis;
The board clamp frame is placed in the production line two carrying roller gaps parallel with the axial direction of carrying roller, among board clamp frame
Small rectangle frame frame body a is supported on pulley platform;
The pulley platform is placed on the top surface of lower frame, and under the bottom surface of small rectangle frame frame body a, pulley platform top surface is set
There are several pulleys, pulley podium level is adjustable, asks board clamp frame floor height slightly below by adjusting the height of pulley platform
The top surface of roller transfer station upper supporting roller, the height that carrying roller transmits countertop to board clamp frame top surface are greater than plate thickness.
Another technical solution according to the present invention, above-mentioned purpose can be real by providing a kind of composite board tipper
Existing, the automatic turnover machine includes:Upper frame, lower frame, chain, connecting rod, board clamp frame, pulley platform, motor;
The upper frame is divided into completely identical in structure upper frame one, upper frame two, and it is complete that the lower frame is divided into structure
Identical lower frame one, lower frame two, the chain are divided into completely identical in structure chain one, chain two, and connecting rod is divided into structure
Identical connecting rod one, connecting rod two, identical board clamp frame separation structure is board clamp frame one, board clamp frame two, pulley
Platform is divided into completely identical in structure pulley platform one, pulley platform two;
The lower frame one is set up directly below any roller conveyor structure of production line with lower frame two, horizontal direction
Axially parallel with carrying roller, lower frame one and lower frame two are along carrier roller frame setting spaced apart;Lower frame one and lower frame two
Centre is hollow structure, and the midpoint of hollow position horizontal direction is respectively equipped with power chain one and power chain one ', power chain
One is respectively arranged on the left side and the right side lower frame sprocket wheel one, lower frame sprocket wheel one ' and lower frame chain with one ' horizontal direction of power chain
Take turns two, lower frame sprocket wheel two ', power chain one and the left and right sides of power chain one ' be respectively arranged below with lower frame sprocket wheel three, under
Frame sprocket wheel three ' and lower frame sprocket wheel four, lower frame sprocket wheel four ';
The upper frame one and upper frame two are the hollow frame body of inverted U, upper frame one, upper frame two respectively with lower frame
One, lower frame two is in contact setting in lower frame one and two top of lower frame, and upper frame one is distinguished with upper two horizontal direction of frame
It is parallel to lower frame one and lower frame two, vertical direction is each perpendicular to carrying roller axial direction, and the internal diameter of upper frame one and upper frame two is big
In the width of carrier roller frame, multiple upper frame sprocket wheels are respectively equipped with along inverted U track in two liang of upper frame one, upper frame inner walls
One, upper frame sprocket wheel two, be between the opposite upper frame sprocket wheel one of two inner walls, upper frame sprocket wheel two it is hollow, it is connectionless;
Described motor one end is connect with power chain one, and the other end is connect with power chain two, and motor is chain one and chain
The movement of item two provides power;
One tensioning sleeve of chain is loaded on upper frame sprocket wheel one, power chain one, lower frame sprocket wheel one, lower frame sprocket wheel two
On, chain is by lower frame sprocket wheel three, between lower frame sprocket wheel four and power chain one are sandwiched in;Two tensioning sleeve of chain is loaded on upper
Frame sprocket wheel two, power chain two, lower frame sprocket wheel one ', on lower frame sprocket wheel two ', chain is by lower frame sprocket wheel three ', lower frame
Between frame sprocket wheel four ' and power chain two are sandwiched in;
Described one one end of connecting rod is connect with a quill one in upper frame one by one side chain item one, and is limited piece
One clamps, and connecting rod one can be around sleeve circle one cylinder rotation;The connecting shaft of one end of one other end of connecting rod and board clamp frame one
One connection, connecting rod one can also be rotated around connecting shaft one;Described two one end of connecting rod be located at upper two side chain of frame in
One quill two connects, and is limited piece two and clamps, and connecting rod two can be rotated around two cylindrical surface of sleeve;Two other end of connecting rod
It is connect with the connecting shaft two of one end of board clamp frame two, connecting rod two can also be rotated around connecting shaft two;
The board clamp frame one, board clamp frame two structure be hollow rectangle frame frame body, board clamp frame one, board clamp frame
Two side is equipped with the excessive face of circular arc, another side is respectively equipped with connecting shaft one and connecting shaft two;
The board clamp frame one, board clamp frame two are placed in the production line two carrying roller gaps parallel with the axial direction of carrying roller,
The bottom surface of board clamp frame one and board clamp frame two is respectively supported on pulley platform one and pulley platform two;
The pulley platform one, pulley platform two are respectively placed on the top surface of lower frame one, lower frame two, board clamp frame
One under the bottom surface of board clamp frame two, and pulley platform one, two top surface of pulley platform are respectively equipped with several pulleys, pulley podium level
It is adjustable, it is slightly below board clamp frame one, two floor height of board clamp frame by adjusting the height of pulley platform one, pulley platform two
The top surface of carrying roller transfer station upper supporting roller, the height that carrying roller transmits countertop to board clamp frame one, two top surface of board clamp frame are greater than plate
Material thickness.
As an embodiment, the motor is dual-axle motor;
As an embodiment, the lower frame one is less than at a distance from carrier roller frame interval to be flipped with lower frame two
The length of plate is greater than the half of panel length to be flipped.
The present invention has the beneficial effect that:
1, turnover panel principle of the present invention is pure mechanic structure inversion principle, drives overturning to be carried compared to original motor or cylinder
Weight is bigger, higher to the fitness of plate.
2, present invention eliminates the multi-section motors of original panel turnover machine, the requirement relative to original bulky panel turnover machine to energy
It is lower, save more energy consumptions.
3, present invention eliminates the various connection steel poles of original panel turnover machine, production line carrier roller frame, cost are directly embedded into
Cheaper, flexibility is higher.
4, generally all higher to space requirement such as when processing large-sized sheet material, the present invention will overturn space allocation to production
Line space above releases the space below production line, lower to machine height requirement, and then also saves production system
Cause this.
Detailed description of the invention
By the detailed description next carried out in conjunction with attached drawing, above-mentioned purpose of the invention and other purposes, feature and its
He will become more clearly understood from advantage, wherein:
Fig. 1 is first embodiment of the invention overall structure diagram.
Fig. 2 is first embodiment of the invention schematic diagram of internal structure.
Fig. 3 is partial, detailed view inside first embodiment of the invention.
Fig. 4 is first embodiment of the invention board clamp frame schematic diagram.
Fig. 5 is second embodiment of the invention overall structure diagram one.
Fig. 6 is second embodiment of the invention overall structure diagram two.
Fig. 7 is second embodiment of the invention schematic diagram of internal structure.
Fig. 8 is partial, detailed view inside second embodiment of the invention.
Specific embodiment
The preferred embodiment of the present invention will be described in detail by reference to attached drawing, in this way showing for field that the present invention belongs to
There are these embodiments easy to accomplish for the people in technical staff with ordinary skill.However the present invention can also be a variety of different
Form is realized, therefore the present invention is not limited to embodiments described hereinafters.In addition, in order to more clearly describe the present invention, with this
The component that invention does not connect will be omitted from attached drawing.
As shown in Figs 1-4, a kind of technical solution according to the present invention, above-mentioned purpose can be by providing a kind of composite board
Tipper realizes that the automatic turnover machine includes:Upper frame, lower frame, chain, connecting rod 4, board clamp frame 5, pulley platform, electricity
Machine 8, infrared sensor 10, PLC control system 11;
The lower frame is set up directly below 7 conveying mechanism of any carrying roller of production line, and direction and carrying roller 7 are axial flat
Row, lower frame centre are hollow structure, and the midpoint of hollow position horizontal direction is equipped with power chain 2.1, and power chain 2.1 is horizontal
Direction is respectively arranged on the left side and the right side lower frame sprocket wheel 1 and lower frame sprocket wheel 2 2.3, under 2.1 left and right sides of power chain
Side is respectively equipped with lower frame sprocket wheel 3 2.4 and lower frame sprocket wheel 4 2.5;
The upper frame is the hollow frame body of inverted U, and upper frame is in contact with lower frame to be arranged in lower frame top, upper frame
For horizontal direction parallel in lower frame, vertical direction is axial perpendicular to carrying roller 7, and the internal diameter of upper frame is greater than the width of carrier roller frame,
Upper two inner wall of frame is respectively equipped with multiple upper frame sprocket wheels 1.1, the opposite upper frame sprocket wheel of two inner walls along inverted U track
Be between 1.1 it is hollow, it is connectionless;
The motor 8 is connect with power chain 2.1, and motor provides power for chain movement;
The chain tension is set in frame sprocket wheel 1.1 and power chain 2.1, lower frame sprocket wheel 1, lower frame chain
It takes turns on 2 2.3, chain is by lower frame sprocket wheel 3 2.4, between lower frame sprocket wheel 4 2.5 and power chain 2.1 are sandwiched in;
Described 4 one end of connecting rod and 3.1 axis connection of sleeve being located in the chain of upper frame side, and it is limited piece 3.2
It clamps, connecting rod 4 can be rotated around 3.1 cylindrical surface of sleeve;The connecting shaft 5.1 of one end of 4 other end of connecting rod and board clamp frame 5 connects
It connects, connecting rod can also be rotated around connecting shaft 5.1;
The structure of the board clamp frame 5 is the identical small square of size that multiple width as shown in Figure 5 are less than 7 gap of carrying roller
A vertical longitudinally connected bar b is respectively provided among the side of left and right two of shape frame body by the identical small square of the multiple size
One side of the big rectangle frame frame body that shape frame body is together in series, intermediate small rectangle frame frame body a is equipped with the excessive face of circular arc,
Another side is equipped with connecting shaft 5.1;
The board clamp frame 5 is placed in production line two carrying rollers, 7 gap parallel with the axial direction of carrying roller 7, in board clamp frame 5
Between small rectangle frame frame body a be supported on pulley platform;
The pulley platform is placed on the top surface of lower frame, and under the bottom surface of small rectangle frame frame body a, pulley platform top surface is set
There are several pulleys 6.1, pulley podium level is adjustable, keeps 5 floor height of board clamp frame slightly lower by adjusting the height of pulley platform
In the top surface of 7 transfer station upper supporting roller 7 of carrying roller, the height that carrying roller 7 transmits countertop to 5 top surface of board clamp frame is greater than plate thickness;
The infrared sensor 10 is arranged in upper frame top;
The PLC control system 11 is arranged in lower frame hollow position, control whole device operation.
Another technical solution according to the present invention, above-mentioned purpose can be real by providing a kind of composite board tipper
Existing, the automatic turnover machine includes the two completely identical in structure turnover devices in left and right, and two turnover devices in left and right include:On
Frame, lower frame, chain, connecting rod, board clamp frame, pulley platform, and with left and right the independent motor 700 of two turnover devices, it is red
Outside line sensor 800, PLC control system 810;
As viewed in figures 5-8 (since the technical program or so panel turnover device structure is identical, so the technical program is only
With left turning device overview diagram explanation), the upper frame is divided into completely identical in structure upper frame 1, upper frame two
120, the lower frame is divided into completely identical in structure lower frame 1, lower frame 2 220, and it is complete that the chain is divided into structure
Identical chain one, chain two, connecting rod are divided into completely identical in structure connecting rod 1, connecting rod 2 420, board clamp frame separation structure
It is identical to be divided into completely identical in structure pulley platform one for board clamp frame 1, board clamp frame 2 520, pulley platform
610, pulley platform two;
The lower frame 1 is set up directly under 820 conveying mechanism of any carrying roller of production line with lower frame 2 220
Side, horizontal direction is axial parallel with carrying roller 820, and lower frame 1 is spaced apart along carrier roller frame 830 with lower frame 2 220
Setting;It is hollow structure among lower frame 1 and lower frame 2 220, the midpoint of hollow position horizontal direction is respectively equipped with dynamic
Under being respectively arranged on the left side and the right side of riding chain wheel 1 and power chain two, power chain 1 and two horizontal direction of power chain
Frame sprocket wheel 1, lower frame sprocket wheel one ' and lower frame sprocket wheel 2 213, lower frame sprocket wheel two ', power chain 1 and dynamic
2 221 left and right sides of riding chain wheel is respectively arranged below with lower frame sprocket wheel 3 214, lower frame sprocket wheel three ' and lower frame sprocket wheel four
215, lower frame sprocket wheel four ';
The upper frame 1 is the hollow frame body of inverted U, 2 120 points of upper frame 1, upper frame with upper frame 2 120
It is not in contact and is arranged in lower frame 1 and 2 220 top of lower frame, upper frame one with lower frame 1, lower frame 2 220
110 are respectively parallel to lower frame 1 and lower frame 2 220 with upper 2 120 horizontal direction of frame, and vertical direction is each perpendicular to hold in the palm
Roller 820 is axial, and upper frame 1 is greater than the width of carrier roller frame 830 with the internal diameter of upper frame 2 120, upper frame 1, on
2 120 liang of inner walls of frame are respectively equipped with multiple upper frame sprocket wheels 1, upper frame sprocket wheel two, two inner walls along inverted U track
Be between opposite upper frame sprocket wheel 1, upper frame sprocket wheel two it is hollow, it is connectionless;
Described 700 one end of motor is connect with power chain 1, and the other end is connect with power chain 2 221, motor 700
Movement for chain one and chain two provides power;
One tensioning sleeve of chain loaded on upper frame sprocket wheel 1, power chain 1, lower frame sprocket wheel 1, under
On frame sprocket wheel 2 213, chain is by lower frame sprocket wheel 3 214, between lower frame sprocket wheel 4 215 and power chain 1 are sandwiched in;
Two tensioning sleeve of chain loaded on upper frame sprocket wheel two, power chain two, lower frame sprocket wheel one ', on lower frame sprocket wheel two ', chain
Item is by lower frame sprocket wheel three ', between lower frame sprocket wheel four and power chain two are sandwiched in;
Described one 410 one end of connecting rod and one 311 axis connection of sleeve being located in upper one 110 side chain one of frame,
And be limited piece 1 and clamp, connecting rod 1 can be rotated around one 311 cylindrical surface of sleeve;One 410 other end of connecting rod and plate
The connecting shaft 1 that material presss from both sides one end of frame 1 connects, and connecting rod 1 can also be rotated around connecting shaft 1;The company
2 420 one end of bar and two axis connection of sleeve being located in upper 2 120 side chain two of frame, and be limited piece two and clamp,
Connecting rod 2 420 can be rotated around two cylindrical surface of sleeve;The connection of one end of 2 420 other end of connecting rod and board clamp frame 2 520
Axis two connects, and connecting rod 2 420 can also be rotated around connecting shaft two;
The board clamp frame 1, board clamp frame 2 520 structure be hollow rectangle frame frame body, board clamp frame one
510, a side of board clamp frame 2 520 is equipped with the excessive face of circular arc, another side is respectively equipped with connecting shaft 1 and connection
Axis two;
The board clamp frame 1, board clamp frame 2 520 are placed on production line two supports parallel with the axial direction of carrying roller 820
In 820 gap of roller, the bottom surface of board clamp frame 1 and board clamp frame 2 520 is respectively supported at pulley platform 1 and pulley is flat
On platform two;
The pulley platform 1, pulley platform two are respectively placed in the top surface of lower frame 1, lower frame 2 220
On, under the bottom surface of board clamp frame 1 and board clamp frame 2 520, pulley platform 1, two top surface of pulley platform are respectively equipped with
Several pulleys one, pulley two, pulley platform 1, two height of pulley platform is adjustable, by adjusting pulley platform 1, pulley
The height of platform two makes board clamp frame 1,2 520 floor height of board clamp frame be slightly below 820 transfer station upper supporting roller 820 of carrying roller
Top surface, carrying roller 820 transmit countertop to board clamp frame 1,2 520 top surface of board clamp frame height be greater than plate thickness;
The infrared sensor 800 is arranged in upper 2 120 top of frame;
The PLC control system 810 is arranged in one 110 hollow position of lower frame, control whole device operation.
As an embodiment, the motor 700 is dual-axle motor;
As an embodiment, the lower frame 1 is with lower frame 2 220 at a distance from the interval of carrier roller frame 830
Less than the half that the length of plate to be flipped is greater than panel length to be flipped.
The working principle of the invention is (describing by taking first embodiment as an example):
Plate to be flipped is transmitted in board clamp frame 5 by carrying roller 7, and power chain 2.1 is rotated by motor 8, is driven
It is set in the power chain 2.1 of frame sprocket wheel 1.1 and lower frame, lower frame sprocket wheel 1, on lower frame sprocket wheel 2 2.3, quilt
Lower frame sprocket wheel 3 2.4, lower frame sprocket wheel 4 2.5 and power chain 2.1 be sandwiched between chain from A to the direction B along upper frame
Movement, and then connecting rod 4 and board clamp frame 5 is driven to be moved along upper frame inverted U track from A to the direction B, board clamp frame 5 is in pulley
Slided on platform, when connecting rod 4 rises to upper frame vertex by the direction A under chain-driving, board clamp frame 5 perpendicular to ground,
The arc-shaped one end of board clamp frame 5 is placed on 6.1 face of pulley platform pulley, when connecting rod 4 under chain-driving from upper frame vertex to B
When the descending motion of direction, connecting rod 4 pushes board clamp frame 5 to be slided on pulley platform from B to the direction A, thus completes turning plate
Movement.