CN106735795A - A kind of new solder support - Google Patents
A kind of new solder support Download PDFInfo
- Publication number
- CN106735795A CN106735795A CN201710212636.6A CN201710212636A CN106735795A CN 106735795 A CN106735795 A CN 106735795A CN 201710212636 A CN201710212636 A CN 201710212636A CN 106735795 A CN106735795 A CN 106735795A
- Authority
- CN
- China
- Prior art keywords
- rod member
- rod
- gear
- flux
- new solder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000679 solder Inorganic materials 0.000 title claims 7
- 230000009286 beneficial effect Effects 0.000 claims abstract description 10
- 230000004907 flux Effects 0.000 abstract description 42
- 238000003466 welding Methods 0.000 description 14
- 239000003638 chemical reducing agent Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000010953 base metal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/18—Submerged-arc welding
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
Abstract
本发明提供一种新型焊剂托架,包括焊剂装置,折叠架,底板,支撑轮,杆件一,杆件二和电气控制装置,所述的焊剂装置安装在折叠架的上侧;所述的底板安装在折叠架的下侧;所述的支撑轮安装在底板的下侧;所述的杆件一和杆件二连接折叠架下侧的滑动槽;所述的电气控制装置与杆件一和杆件二连接。本发明焊剂装置的设置,有利于焊剂的充分利用。本发明的支撑轮的设置,有利于焊剂托架的移动。本发明的电气控制装置的设置,有利于使用者通过控制盒操纵。焊剂托架的高度,结构简单,操纵方便。本发明的螺纹杆的设置,有利于提高折叠升降的效率。
The invention provides a novel flux bracket, comprising a flux device, a folding frame, a bottom plate, a support wheel, a rod part 1, a rod part 2 and an electric control device, the flux device is installed on the upper side of the folding frame; the described The base plate is installed on the lower side of the folding frame; the support wheels are installed on the lower side of the base plate; the first rod and the second rod are connected to the slide groove on the lower side of the folding frame; the electrical control device and the first rod Connect with member two. The arrangement of the flux device of the present invention is beneficial to the full utilization of the flux. The arrangement of the supporting wheels of the present invention is beneficial to the movement of the flux bracket. The setting of the electric control device of the present invention is beneficial for the user to operate through the control box. The height of the flux bracket, the structure is simple, and the operation is convenient. The arrangement of the threaded rod of the present invention is beneficial to improve the efficiency of folding and lifting.
Description
技术领域technical field
本发明属于焊接设备技术领域,尤其涉及一种新型焊剂托架。The invention belongs to the technical field of welding equipment, in particular to a novel flux bracket.
背景技术Background technique
目前,埋弧焊是化工容器生产过程中常用的焊接方法,埋弧焊是在焊剂层下电弧在焊丝末端与焊件之间燃烧,使焊剂熔化、蒸发,形成气体,在电弧周围形成一个密封空腔,电弧在空腔中稳定燃烧,焊丝不断送入,熔化后与母材金属混合而形成焊缝的过程。在焊接过程中焊丝需埋藏在焊剂之间。At present, submerged arc welding is a common welding method in the production process of chemical containers. Submerged arc welding is to burn the arc between the end of the welding wire and the weldment under the flux layer, so that the flux melts and evaporates to form gas, forming a seal around the arc. The cavity, the arc burns stably in the cavity, the welding wire is continuously fed, and the process of melting and mixing with the base metal to form a weld. The welding wire needs to be buried between the fluxes during the welding process.
但由于工件的直径的不同,需要人工调整焊剂托架的高度,使用和操作都十分不便。常规焊剂托架下部的焊剂不能得到使用,且在焊接的过程中需关注焊剂量的多少,及时加入新的焊剂,影响了生产效率和产品的焊接质量。However, due to the difference in diameter of workpieces, the height of the flux bracket needs to be adjusted manually, which is very inconvenient to use and operate. The flux in the lower part of the conventional flux bracket cannot be used, and it is necessary to pay attention to the amount of flux during the welding process, and add new flux in time, which affects the production efficiency and the welding quality of the product.
因此,发明一种新型焊剂托架显得非常必要。Therefore, it is very necessary to invent a kind of novel flux bracket.
发明内容Contents of the invention
为了解决上述技术问题,本发明提供一种新型焊剂托架,以解决现有焊剂托架存在着调整高度复杂,焊剂利用不充分的问题。一种新型焊剂托架,包括焊剂装置,折叠架,底板,支撑轮,杆件一,杆件二和电气控制装置,所述的焊剂装置安装在折叠架的上侧;所述的底板安装在折叠架的下侧;所述的支撑轮安装在底板的下侧;所述的杆件一和杆件二连接折叠架下侧的滑动槽;所述的电气控制装置与杆件一和杆件二连接。In order to solve the above technical problems, the present invention provides a new type of flux bracket to solve the problems of complex height adjustment and insufficient flux utilization in the existing flux bracket. A new type of flux bracket, including a flux device, a folding frame, a bottom plate, a support wheel, a rod part 1, a rod part 2 and an electrical control device, the flux device is installed on the upper side of the folding frame; the bottom plate is installed on The lower side of the folding frame; the support wheels are installed on the lower side of the base plate; the first rod and the second rod are connected to the slide groove on the lower side of the folding frame; the electrical control device is connected with the first rod and the rod Two connections.
进一步,所述的焊剂装置包括箱体,焊剂托板和弹簧,所述的箱体内四侧需打磨光滑,以利于焊剂托板的移动;所述的弹簧采用5件,分别安装在箱体的四个角和中心部位;所述的焊剂托板四个侧面打磨光滑,与箱体无缝连接,且与弹簧连接。Further, the flux device includes a box body, a flux supporting plate and a spring, and the four sides of the box need to be polished smooth to facilitate the movement of the flux supporting plate; The four corners and the central part; the four sides of the flux support plate are polished smoothly, seamlessly connected with the box body, and connected with the spring.
进一步,所述的支撑轮采用四个,且连接有制动机构。Further, four supporting wheels are used and are connected with a braking mechanism.
进一步,所述的杆件一和杆件二带有螺纹孔。Further, the first rod and the second rod have threaded holes.
进一步,所述的电气控制装置包括螺纹杆,齿轮一,电线,控制盒,电机,减速机和齿轮二,所述的螺纹杆与杆件一和杆件二连接;所述的齿轮一安装在螺纹杆端部;所述的电线连接控制盒和电机;所述的电机安装在底板上,且与减速机相连;所述的齿轮二安装在减速机的轴上,并与齿轮一啮合连接。Further, the electrical control device includes a threaded rod, a gear one, electric wires, a control box, a motor, a reducer and a gear two, and the threaded rod is connected with the rod one and the rod two; the gear one is installed on The end of the threaded rod; the electric wire is connected to the control box and the motor; the motor is installed on the bottom plate and connected with the reducer; the second gear is installed on the shaft of the reducer and meshed with the first gear.
进一步,所述的螺纹杆两端均有螺纹,且一端为左旋螺纹另一端为右旋螺纹。Further, both ends of the threaded rod are threaded, and one end is a left-handed thread and the other end is a right-handed thread.
与现有技术相比,本发明具有如下有益效果:由于本发明的一种新型焊剂托架广泛应用于焊接设备技术领域。同时,本发明的有益效果为:Compared with the prior art, the present invention has the following beneficial effects: a novel flux bracket of the present invention is widely used in the technical field of welding equipment. Simultaneously, the beneficial effects of the present invention are:
1.本发明焊剂装置的设置,有利于焊剂的充分利用。1. The setting of the flux device of the present invention is conducive to the full utilization of the flux.
2.本发明的支撑轮的设置,有利于焊剂托架的移动。2. The arrangement of the supporting wheels of the present invention is beneficial to the movement of the flux bracket.
3.本发明的电气控制装置的设置,有利于使用者通过控制盒操纵焊剂托架的高度,结构简单,操纵方便。3. The arrangement of the electric control device of the present invention is beneficial for the user to control the height of the flux bracket through the control box, and the structure is simple and the operation is convenient.
4.本发明的螺纹杆的设置,有利于提高折叠升降的效率。4. The setting of the threaded rod of the present invention is beneficial to improve the efficiency of folding and lifting.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2是本发明的焊接装置结构示意图。Fig. 2 is a structural schematic diagram of the welding device of the present invention.
图3是本发明的电气控制装置结构示意图。Fig. 3 is a structural schematic diagram of the electrical control device of the present invention.
图中:In the picture:
1-焊剂装置,11-箱体,12-焊剂托板,13-弹簧,2-折叠架,3-底板,4-支撑轮,5-杆件一,6-杆件二,7-电气控制装置,11-箱体,12-焊接托板,13-弹簧,71-螺纹杆,72-齿轮一,73-电线,74-控制盒,75-电机,76-减速机,77齿轮二。 1-flux device, 11-box, 12-flux support plate, 13-spring, 2-folding frame, 3-bottom plate, 4-support wheel, 5-rod 1, 6-rod 2, 7-electrical control Device, 11-cabinet, 12-welding supporting plate, 13-spring, 71-thread rod, 72-gear one, 73-electric wire, 74-control box, 75-motor, 76-reducer, 77 gear two.
具体实施方式detailed description
以下结合附图对本发明做进一步描述:The present invention will be further described below in conjunction with accompanying drawing:
实施例:Example:
如附图1至附图3所示As shown in Figure 1 to Figure 3
本发明提供一种新型焊剂托架,包括焊剂装置1,折叠架2,底板3,支撑轮4,杆件一5,杆件二6和电气控制装置7,所述的焊剂装置1安装在折叠架2的上侧;所述的底板3安装在折叠架2的下侧;所述的支撑轮4安装在底板3的下侧;所述的杆件一5和杆件二6连接在折叠架2下侧的滑动槽;所述的电气控制装置7与杆件一5和杆件二6连接。The present invention provides a novel flux bracket, comprising a flux device 1, a folding frame 2, a base plate 3, a support wheel 4, a rod one 5, a rod two 6 and an electrical control device 7, and the flux device 1 is installed on a folding The upper side of the frame 2; the bottom plate 3 is installed on the lower side of the folding frame 2; the support wheel 4 is installed on the lower side of the bottom plate 3; the first rod 5 and the second rod 6 are connected to the folding frame 2 sliding slots on the lower side; the electrical control device 7 is connected with the first rod 5 and the second rod 6.
进一步,所述的焊剂装置1包括箱体11,焊剂托板12和弹簧13,所述的箱体11内四侧需打磨光滑,以利于焊剂托板的移动;所述的弹簧13采用5件,分别安装在箱体11的四个角和中心部位;所述的焊剂托板12四个侧面打磨光滑,与箱体11无缝连接,且与弹簧13连接。Further, the flux device 1 includes a box body 11, a flux pallet 12 and a spring 13, and the inside four sides of the box body 11 need to be polished smooth to facilitate the movement of the flux pallet; the spring 13 adopts 5 pieces , respectively installed in the four corners and the central part of the box body 11;
进一步,所述的支撑轮4采用四个,且连接有制动机构。Further, four supporting wheels 4 are used, and are connected with a brake mechanism.
进一步,所述的杆件一5和杆件二6带有螺纹孔。Further, the first rod 5 and the second rod 6 have threaded holes.
进一步,所述的电气控制装置7包括螺纹杆71,齿轮一72,电线73,控制盒74,电机75,减速机76和齿轮二77,所述的螺纹杆71与杆件一5和杆件二6连接;所述的齿轮一72安装在螺纹杆71端部;所述的电线73连接控制盒74和电机75;所述的电机75安装在底板3上,且与减速机76相连;所述的齿轮二77安装在减速机76的轴上,并与齿轮一72啮合连接。Further, described electrical control device 7 comprises threaded rod 71, gear one 72, electric wire 73, control box 74, motor 75, speed reducer 76 and gear two 77, described threaded rod 71 and rod one 5 and rod Two 6 connections; the gear one 72 is mounted on the end of the threaded rod 71; the electric wire 73 connects the control box 74 and the motor 75; the motor 75 is mounted on the base plate 3 and links to each other with the speed reducer 76; Said gear two 77 is installed on the shaft of speed reducer 76, and is meshedly connected with gear one 72.
进一步,所述的螺纹杆71两端均有螺纹,且一端为左旋螺纹另一端为右旋螺纹。Further, both ends of the threaded rod 71 are threaded, and one end is a left-handed thread and the other end is a right-handed thread.
工作原理working principle
本发明通过螺纹杆71与杆件一5和杆件二6连接,齿轮一72安装在螺纹杆71端部,齿轮二77安装在减速机76的轴上,并与齿轮一72啮合连接,电机 75开启后带动减速机76上齿轮二77转动,达到折叠架2升降的目的。焊接过程中随着焊剂的减少,在弹簧13的作用下焊剂托板12托着焊剂上升,保证焊剂贴着焊缝,达到保护的作用。The present invention is connected with rod one 5 and rod two 6 through threaded rod 71, gear one 72 is installed on the end of threaded rod 71, gear two 77 is installed on the shaft of reducer 76, and is meshed with gear one 72, and the motor 75 drives gear two 77 to rotate on the reducer 76 after opening, reaches the purpose of folding frame 2 lifting. During the welding process, as the flux decreases, the flux supporting plate 12 lifts the flux under the action of the spring 13 to ensure that the flux adheres to the weld seam and achieves the effect of protection.
利用本发明所述的技术方案,或本领域的技术人员在本发明技术方案的启发下,设计出类似的技术方案,而达到上述技术效果的,均是落入本发明的保护范围。Utilize the technical solution described in the present invention, or those skilled in the art design similar technical solutions under the inspiration of the technical solution of the present invention, and achieve the above-mentioned technical effects, all fall into the protection scope of the present invention.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710212636.6A CN106735795A (en) | 2017-04-01 | 2017-04-01 | A kind of new solder support |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710212636.6A CN106735795A (en) | 2017-04-01 | 2017-04-01 | A kind of new solder support |
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| Publication Number | Publication Date |
|---|---|
| CN106735795A true CN106735795A (en) | 2017-05-31 |
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ID=58965774
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710212636.6A Pending CN106735795A (en) | 2017-04-01 | 2017-04-01 | A kind of new solder support |
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| Country | Link |
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| CN (1) | CN106735795A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107671394A (en) * | 2017-11-16 | 2018-02-09 | 荆门宏图特种飞行器制造有限公司 | Self-action barrel soldering cushion device and solder flux supplement dolly |
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| CN201493601U (en) * | 2009-09-02 | 2010-06-02 | 南京奥特电气有限公司 | Disk type welding flux supporting and holding device |
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| CN202877708U (en) * | 2012-10-30 | 2013-04-17 | 孙兴泉 | Submerged-arc welding soldering flux feeding device |
| CN104627899A (en) * | 2015-02-04 | 2015-05-20 | 黄骅 | Shear type lifting platform |
| CN205795268U (en) * | 2016-05-20 | 2016-12-14 | 北京联合大学 | A kind of lowering or hoisting gear of computer display screen |
| CN206981969U (en) * | 2017-04-01 | 2018-02-09 | 贵州大学 | A kind of new solder support |
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2017
- 2017-04-01 CN CN201710212636.6A patent/CN106735795A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3430349A1 (en) * | 1984-08-17 | 1986-02-27 | Institut elektrosvarki imeni E.O. Patona Akademii Nauk Ukrainskoj SSR, Kiew/Kiev | Equipment for overhead submerged arc welding |
| CN201493601U (en) * | 2009-09-02 | 2010-06-02 | 南京奥特电气有限公司 | Disk type welding flux supporting and holding device |
| CN201632753U (en) * | 2010-02-22 | 2010-11-17 | 包头北方创业股份有限公司 | Submerged-arc welding solder tray device of tank body of tank car |
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| CN202877708U (en) * | 2012-10-30 | 2013-04-17 | 孙兴泉 | Submerged-arc welding soldering flux feeding device |
| CN104627899A (en) * | 2015-02-04 | 2015-05-20 | 黄骅 | Shear type lifting platform |
| CN205795268U (en) * | 2016-05-20 | 2016-12-14 | 北京联合大学 | A kind of lowering or hoisting gear of computer display screen |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107671394A (en) * | 2017-11-16 | 2018-02-09 | 荆门宏图特种飞行器制造有限公司 | Self-action barrel soldering cushion device and solder flux supplement dolly |
| CN107671394B (en) * | 2017-11-16 | 2022-12-20 | 荆门宏图特种飞行器制造有限公司 | Automatic formula barrel welding liner device and solder flux supply dolly |
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