CN106735767B - The semi-automatic heated filament argon arc welding technique of pipe and attachment in boiler heating surface piping - Google Patents
The semi-automatic heated filament argon arc welding technique of pipe and attachment in boiler heating surface piping Download PDFInfo
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- CN106735767B CN106735767B CN201710079673.4A CN201710079673A CN106735767B CN 106735767 B CN106735767 B CN 106735767B CN 201710079673 A CN201710079673 A CN 201710079673A CN 106735767 B CN106735767 B CN 106735767B
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- China
- Prior art keywords
- welding
- semi
- heated filament
- arc welding
- pipe
- Prior art date
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- 238000003466 welding Methods 0.000 title claims abstract description 80
- XKRFYHLGVUSROY-UHFFFAOYSA-N argon Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 title claims abstract description 55
- 229910052786 argon Inorganic materials 0.000 title claims abstract description 28
- 238000010438 heat treatment Methods 0.000 title claims abstract description 19
- 238000000034 methods Methods 0.000 title claims abstract description 17
- 239000004199 argon Substances 0.000 title 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound 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[W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 14
- 239000010937 tungsten Substances 0.000 claims abstract description 14
- 239000007789 gas Substances 0.000 claims description 9
- 230000001681 protective Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 230000001815 facial Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials 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 O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/167—Arc welding or cutting making use of shielding gas and of a non-consumable electrode
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/38—Selection of media, e.g. special atmospheres for surrounding the working area
- B23K35/383—Selection of media, e.g. special atmospheres for surrounding the working area mainly containing noble gases or nitrogen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/235—Preliminary treatment
Abstract
The invention discloses the semi-automatic heated filament argon arc welding techniques of pipe in a kind of boiler heating surface piping and attachment, select plate-like welding wire according to the wall thickness of pipe；Selection can be with argon arc welding power source, heater supply, the matched semi-automatic heated filament argon-arc welding gun of automatic wire feeder；Adjust tungsten electrode extension elongation and the distance between tungsten electrode and welding wire；Pipe is welded with attachment fillet weld using semi-automatic heated filament argon arc welding in boiler heating surface piping；In welding process, the size of wire feed rate can be adjusted in real time by the wire feed trim button in semi-automatic heated filament argon-arc welding gun hand handle.The present invention solves welding quality and welding efficiency is difficult to the technical problem taken into account, and provides a kind of pair welder's skill requirement is lower, welder is easier to operate to, better efficient, the reliable welding procedure of craftsmanship and welding quality.
Description
Technical field
The present invention relates to the semi-automatic heated filament argon arc welding techniques of pipe in a kind of boiler heating surface piping and attachment, belong to weldering
Connection technology field.
Background technique
Boiler heating surface piping is one of important component of boiler, and not only material is complicated, specification is more, welding capacity for tube part
It greatly, and is operating temperature highest, the highest-ranking pressure element of material.With the continuous promotion of manufacturing process technology, boiler
Pipe and docking for pipe in heating surface piping is substantially all using machine automatization weldering, and postwelding weld bond can pass through the lossless inspection of RT
Survey, therefore the welding quality of pipe and tube butt welding mouth has been greatly improved in boiler heating surface piping, but boiler by
The fillet weld seam of pipe and attachment is all welded using Manual electric welding item substantially both at home and abroad at present in hot facial canal system, welding quality
It is difficult to reliably be guaranteed, boiler heating surface piping attachment fillet weld is in manufacture, installation and operational process because of fillet weld quality
The non-the case where of stopping such as problem causes large area to reprocess and leak, booster, happen occasionally, and have seriously affected the safety of boiler.
Need a lot with the attachment quantity of tube welding in boiler heating surface piping, the material of attachment, type are also more, at present
It is also difficult to realize automatic welding, pipe and attachment fillet weld seam matter in boiler heating surface piping can solve using manual argon arc welding
Amount is difficult to the problem of reliably being guaranteed, but common manual argon arc welding can not achieve automatic feeding and can only be sent manually by welder
Silk, welding efficiency is too low, is unable to meet production needs.
Summary of the invention
Problem to be solved by this invention is that pipe and attachment fillet weld seam quality can in solution boiler heating surface piping
It is unstable by property difference quality measurement.
To solve the above-mentioned problems, the technical solution of the present invention is to provide pipe in a kind of boiler heating surface piping with it is attached
The semi-automatic heated filament argon arc welding technique of part, which comprises the following steps:
Step 1): the plate-like welding wire of 0.8~Φ of Φ 1.6 is selected according to the wall thickness of pipe；Selection can be with argon arc welding power source, heat
Silk power supply, the matched semi-automatic heated filament argon-arc welding gun of automatic wire feeder；
Step 2): tungsten electrode extension elongation and the distance between tungsten electrode and welding wire are adjusted, it is ensured that welding wire is apart from tungsten needle end
2mm, and immediately below tungsten electrode, welding wire stretches out the length 8-10mm of ignition tip；
Step 3): pipe is welded with attachment fillet weld using semi-automatic heated filament argon arc welding in boiler heating surface piping,
Specific process parameter are as follows: protective gas is protected using argon gas, and shield gas flow rate is 10~25L/min, and purity of argon exists
99.95% or more；When using semi-automatic heated filament argon arc welding, 30~100A of heater current, 0.3~18 m/min of wire feed rate, delay
The wire feed time 0.1-25.4 seconds, 100~250A of welding current, 10~14V of voltage, delay was received the arc time 1-20 seconds；
Step 4): it in welding process, can be adjusted in real time by the wire feed trim button in semi-automatic heated filament argon-arc welding gun hand handle
The size of whole wire feed rate.
Pipe and attachment fillet weld are welded using Manual electric welding item in boiler heating surface piping, and welding quality is difficult to obtain
Reliable to guarantee, using manual argon arc welding, welding efficiency is too low, is unable to meet production needs.The present invention solve welding quality and
Welding efficiency is difficult to the technical problem taken into account.
Pipe and attachment fillet weld are welded using Manual electric welding item in boiler heating surface piping, and welding quality is difficult to obtain
Reliable to guarantee, using manual argon arc welding, welding efficiency is too low, is unable to meet production needs.The present invention solve welding quality and
Welding efficiency is difficult to the technical problem taken into account, and providing a kind of pair, welder's skill requirement is lower, welder is easier to operate to, craftsmanship
With better efficient, the reliable welding procedure of welding quality.
Specific embodiment
In order to make the present invention more obvious and understandable, it is hereby described in detail below with preferred embodiment.
Embodiment
The semi-automatic heated filament argon arc welding technique of pipe and attachment in a kind of boiler heating surface piping:
1. welding material prepares: the disk for selecting 0.8~Φ of Φ 1.6 and pipe and attachment to be mutually matched according to the wall thickness of pipe
Shape welding wire；
2. welding gun prepares: selection can be with argon arc welding power source, heater supply, the matched special semi-automatic heated filament of automatic wire feeder
Argon-arc welding gun；
3. welding preparation:
1. understanding the dirts such as the oil of area to be welded, rust；
2. adjusting tungsten electrode extension elongation and the distance between tungsten electrode and welding wire, it is ensured that welding wire apart from tungsten needle end 2mm, and
Immediately below tungsten electrode, welding wire stretches out the length 8-10mm of ignition tip；
4. being welded using semi-automatic heated filament argon arc welding, welding procedure is as follows:
1. protective gas is protected using argon gas, shield gas flow rate is 10~25L/min, and purity of argon exists
99.95% or more；
2. welding variables when welding is as follows:
30~100A of heater current, postpones the wire feed time 0.1-25.4 seconds, welding current by 0.3~18 m/min of wire feed rate
100~250A, 10~14V of voltage, delay are received the arc time 1-20 seconds；
3. in welding process, when finding the factors such as workpiece gap is uneven, welder can pass through semi-automatic heated filament argon arc
Wire feed trim button in welding gun hand handle adjusts the size of wire feed rate in real time.
Claims (1)
1. the semi-automatic heated filament argon arc welding technique of pipe and attachment in a kind of boiler heating surface piping, which is characterized in that including with
Lower step:
Step 1): the plate-like welding wire of 0.8~Φ of Φ 1.6 is selected according to the wall thickness of pipe；Selecting can be with argon arc welding power source, heated filament electricity
Source, the matched semi-automatic heated filament argon-arc welding gun of automatic wire feeder；
Step 2): tungsten electrode extension elongation and the distance between tungsten electrode and welding wire are adjusted, it is ensured that welding wire apart from tungsten needle end 2mm, and
And immediately below tungsten electrode, welding wire stretches out the length 8-10mm of ignition tip；
Step 3): pipe is welded with attachment fillet weld using semi-automatic heated filament argon arc welding in boiler heating surface piping, specifically
Technological parameter are as follows: protective gas is protected using argon gas, and shield gas flow rate is 10~25L/min, and purity of argon exists
99.95% or more；When using semi-automatic heated filament argon arc welding, 30~100A of heater current, 0.3~18 m/min of wire feed rate, delay
The wire feed time 0.1-25.4 seconds, 100~250A of welding current, 10~14V of voltage, delay was received the arc time 1-20 seconds；
Step 4):, can be by the wire feed trim button in semi-automatic heated filament argon-arc welding gun hand handle in welding process, adjustment is sent in real time
The size of silk speed.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710079673.4A CN106735767B (en) | 2017-02-14 | 2017-02-14 | The semi-automatic heated filament argon arc welding technique of pipe and attachment in boiler heating surface piping |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710079673.4A CN106735767B (en) | 2017-02-14 | 2017-02-14 | The semi-automatic heated filament argon arc welding technique of pipe and attachment in boiler heating surface piping |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106735767A CN106735767A (en) | 2017-05-31 |
| CN106735767B true CN106735767B (en) | 2019-06-28 |
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| CN (1) | CN106735767B (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN201645010U (en) * | 2010-01-26 | 2010-11-24 | 特瑞斯信力(常州)燃气设备有限公司 | Semi-automatic argon arc welding torch |
| CN102699493B (en) * | 2012-07-03 | 2015-05-13 | 马鞍山马钢设备安装工程有限公司 | Carbon dioxide (CO2) gas shielded welding vertical downwards welding method for waste heat boiler heat pipe and connecting plate |
| CN102806414B (en) * | 2012-08-20 | 2014-09-03 | 上海锅炉厂有限公司 | Automatic welding process for full-through welding or non-full-through welding fillet weld of header pup joint |
| CN203062064U (en) * | 2013-02-05 | 2013-07-17 | 昆山安意源管道科技有限公司 | Semi-automatic hot wire argon arc welding machine |
| CN103170712B (en) * | 2013-03-29 | 2015-08-19 | 东方电气集团东方锅炉股份有限公司 | A kind of tube socket fillet weld reheat crack prevention method |
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